TR201612701A3 - BAG BOTTOM JOINING MACHINE WITH ULTRASONIC WELDING SYSTEM - Google Patents
BAG BOTTOM JOINING MACHINE WITH ULTRASONIC WELDING SYSTEM Download PDFInfo
- Publication number
- TR201612701A3 TR201612701A3 TR2016/12701A TR201612701A TR201612701A3 TR 201612701 A3 TR201612701 A3 TR 201612701A3 TR 2016/12701 A TR2016/12701 A TR 2016/12701A TR 201612701 A TR201612701 A TR 201612701A TR 201612701 A3 TR201612701 A3 TR 201612701A3
- Authority
- TR
- Turkey
- Prior art keywords
- ultrasonic welding
- welding machine
- feature
- bag
- mold
- Prior art date
Links
- 238000003466 welding Methods 0.000 title claims abstract description 75
- 238000005304 joining Methods 0.000 title description 7
- 238000004519 manufacturing process Methods 0.000 claims abstract description 20
- 239000002699 waste material Substances 0.000 claims abstract description 6
- 238000000034 method Methods 0.000 claims description 18
- 238000009958 sewing Methods 0.000 claims description 14
- 238000010438 heat treatment Methods 0.000 claims description 11
- 230000002457 bidirectional effect Effects 0.000 claims description 3
- 239000003245 coal Substances 0.000 claims description 2
- 238000003860 storage Methods 0.000 abstract description 6
- -1 polypropylene Polymers 0.000 description 4
- 239000004698 Polyethylene Substances 0.000 description 3
- 239000004743 Polypropylene Substances 0.000 description 3
- 229920000573 polyethylene Polymers 0.000 description 3
- 229920001155 polypropylene Polymers 0.000 description 3
- 238000003032 molecular docking Methods 0.000 description 2
- 238000010276 construction Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 230000007257 malfunction Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000010792 warming Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/08—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/18—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/72—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by combined operations or combined techniques, e.g. welding and stitching
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/7841—Holding or clamping means for handling purposes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/7858—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus characterised by the feeding movement of the parts to be joined
- B29C65/7879—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus characterised by the feeding movement of the parts to be joined said parts to be joined moving in a closed path, e.g. a rectangular path
- B29C65/7882—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus characterised by the feeding movement of the parts to be joined said parts to be joined moving in a closed path, e.g. a rectangular path said parts to be joined moving in a circular path
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/7897—Means for discharging the joined articles from the joining apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/20—Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines
- B29C66/24—Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines said joint lines being closed or non-straight
- B29C66/242—Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines said joint lines being closed or non-straight said joint lines being closed, i.e. forming closed contours
- B29C66/2424—Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines said joint lines being closed or non-straight said joint lines being closed, i.e. forming closed contours being a closed polygonal chain
- B29C66/24243—Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines said joint lines being closed or non-straight said joint lines being closed, i.e. forming closed contours being a closed polygonal chain forming a quadrilateral
- B29C66/24244—Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines said joint lines being closed or non-straight said joint lines being closed, i.e. forming closed contours being a closed polygonal chain forming a quadrilateral forming a rectangle
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/345—Progressively making the joint, e.g. starting from the middle
- B29C66/3452—Making complete joints by combining partial joints
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
- B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
- B29C66/43—Joining a relatively small portion of the surface of said articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
- B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
- B29C66/43—Joining a relatively small portion of the surface of said articles
- B29C66/431—Joining the articles to themselves
- B29C66/4312—Joining the articles to themselves for making flat seams in tubular or hollow articles, e.g. transversal seams
- B29C66/43121—Closing the ends of tubular or hollow single articles, e.g. closing the ends of bags
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
- B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
- B29C66/43—Joining a relatively small portion of the surface of said articles
- B29C66/432—Joining a relatively small portion of the surface of said articles for making tubular articles or closed loops, e.g. by joining several sheets ; for making hollow articles or hollow preforms
- B29C66/4326—Joining a relatively small portion of the surface of said articles for making tubular articles or closed loops, e.g. by joining several sheets ; for making hollow articles or hollow preforms for making hollow articles or hollow-preforms, e.g. half-shells
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
- B29C66/49—Internally supporting the, e.g. tubular, article during joining
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/739—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/7392—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic
- B29C66/73921—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic characterised by the materials of both parts being thermoplastics
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
- B29C66/814—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
- B29C66/8145—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the constructional aspects of the pressing elements, e.g. of the welding jaws or clamps
- B29C66/81463—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the constructional aspects of the pressing elements, e.g. of the welding jaws or clamps comprising a plurality of single pressing elements, e.g. a plurality of sonotrodes, or comprising a plurality of single counter-pressing elements, e.g. a plurality of anvils, said plurality of said single elements being suitable for making a single joint
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/83—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
- B29C66/832—Reciprocating joining or pressing tools
- B29C66/8322—Joining or pressing tools reciprocating along one axis
- B29C66/83221—Joining or pressing tools reciprocating along one axis cooperating reciprocating tools, each tool reciprocating along one axis
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/84—Specific machine types or machines suitable for specific applications
- B29C66/851—Bag or container making machines
- B29C66/8511—Bag making machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/87—Auxiliary operations or devices
- B29C66/872—Starting or stopping procedures
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B70/00—Making flexible containers, e.g. envelopes or bags
- B31B70/26—Folding sheets, blanks or webs
- B31B70/28—Folding sheets, blanks or webs around mandrels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B70/00—Making flexible containers, e.g. envelopes or bags
- B31B70/26—Folding sheets, blanks or webs
- B31B70/52—Folding sheets, blanks or webs by reciprocating or oscillating members other than plungers and dies, e.g. by fingers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B70/00—Making flexible containers, e.g. envelopes or bags
- B31B70/60—Uniting opposed surfaces or edges; Taping
- B31B70/64—Uniting opposed surfaces or edges; Taping by applying heat or pressure
- B31B70/642—Uniting opposed surfaces or edges; Taping by applying heat or pressure using sealing jaws or sealing dies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
- B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
- B29C66/53—Joining single elements to tubular articles, hollow articles or bars
- B29C66/534—Joining single elements to open ends of tubular or hollow articles or to the ends of bars
- B29C66/5346—Joining single elements to open ends of tubular or hollow articles or to the ends of bars said single elements being substantially flat
- B29C66/53461—Joining single elements to open ends of tubular or hollow articles or to the ends of bars said single elements being substantially flat joining substantially flat covers and/or substantially flat bottoms to open ends of container bodies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/71—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/72—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
- B29C66/729—Textile or other fibrous material made from plastics
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/712—Containers; Packaging elements or accessories, Packages
- B29L2031/7128—Bags, sacks, sachets
- B29L2031/7129—Bags, sacks, sachets open
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B2150/00—Flexible containers made from sheets or blanks, e.g. from flattened tubes
- B31B2150/001—Flexible containers made from sheets or blanks, e.g. from flattened tubes with square or cross bottom
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B2160/00—Shape of flexible containers
- B31B2160/20—Shape of flexible containers with structural provision for thickness of contents
Abstract
Bir gövde (11) üzerine konumlandırılmış bir veya çoklu iş istasyonu (20) ile tabanlı türdeki taşıma ve saklama torbalarının(90) taban (91) kısmının torba (90) gövdesine hızlı ve seri bir şekilde birleştirilmesini sağlayan ve üretimi standardize ederek fire oranını düşüren ultrasonik kaynak makinesi (10) olup, özelliği; torba (90) gövdesinin giydirilmesi ile taban parçasının uygun konumda oturtulmasını sağlayan ve üzerinde ultrasonik kaynak için uygun yüzey sunan en az bir desen parçası (48) bulunan en az bir kalıp (40), torba (90) gövdesi ile taban parçasına ait kenarların üst üste binerek kaynağa hazır hale getiren en az bir katlama mekanizması (30), bahsedilen iş istasyonunun (20) kalıp (40) üzerine indirilmesi ve kaldırılması işlevlerini yerine getiren en az bir üst tahrik elemanı (21), bahsedilen iş istasyonu (20), katlama mekanizması (30) ve üst tahrik elemanı (21) kontrolünü sağlayan en az bir kontrol paneli (70) içermesidir.Ultrasonic technology that enables fast and serial connection of the base (91) part of the bottom type transport and storage bags (90) to the body of the bag (90) with one or multiple workstations (20) positioned on a body (11) and reduces the waste rate by standardizing the production. It is a welding machine (10) and its feature; At least one mold (40) with at least one pattern piece (48) providing a suitable surface for ultrasonic welding and ensuring that the base piece is seated in the appropriate position by dressing the bag (90) body, the bag (90) body and the edges of the base piece overlap. at least one folding mechanism (30) that makes it ready for welding, at least one upper drive element (21) that performs the functions of lowering and lifting said work station (20) on the mold (40), said work station (20), folding mechanism (30) and at least one control panel (70) that provides the control of the upper drive element (21).
Description
Tarifname Ultrasonik Kaynak Sistemli Torba Tabani Birlestirme Makinesi Teknik Alan Bulus, tabanli türdeki tasima ve saklama torbalarinin taban kisminin ultrasonik kaynak yöntemi ile gövdeye hizli ve seri bir sekilde birlestirilmesini saglayan ve üretimi standardize ederek fire oranini düsüren torba tabani birlestirme makineleri ile ilgilidir. specification Bag Bottom Joining Machine with Ultrasonic Welding System Technical Area The invention is an ultrasonic welding method of the bottom part of the bottom type of transport and storage bags. with the body in a fast and serial way and standardizes the production. It is related to bag bottom joining machines that reduce the rate.
Teknigin Bilinen Durumu Günümüzde alisveriste ve bunun yaninda farkli amaçlarla alt kisminda bir taban parçasi bulunan gövdeden olusan torba yapilanmalari kullanilmaktadir. 2012/02108 numarali ve 'Pp ve pe kumastan mamul ultrasonik kaynakli torba üretim yöntemi ve bu yönteme göre üretilmis torba' patent dokümaninda körüklü tarzda bir tabana sahip bir torba yapilanmasi ve üretim yöntemi tanimlanmaktadir. Söz konusu bulus, polipr0pilen (pp), polietilen (pe), Iamineli ve edilen genellikle perakende sektöründe (giyim, ayakkabi, gida, vb.) satis sonrasi ürünlerin muhafazasi ve tasinmasi için kullanilan torba (poset) ve bahsedilen torbanin üretim yöntemi ile Yukarida belirtilen patent basvurusunda; taban yan körükler katlanarak olusturuldugundan torbanin %10 kadari tabanda üçgen formlar olustugundan fazla malzemeye ihtiyaç vardir. Söz konusu basvuruda bahsedilen torba seri ve otomasyonla üretilmesine ragmen sap takma yerleri sonradan kivrilarak olusturulup daha sonra saplar birlestirilmektedir. State of the Art Today, a floor piece is used in shopping and also on the lower part for different purposes. Bag structures consisting of the body in the body are used. 2012/02108 and 'Pp and Production method of ultrasonic welded bags made of pe fabric and produced according to this method 'bag' patent document construction and production of a bag with a gusset-style bottom method is defined. The said invention is made of polypropylene (pp), polyethylene (pe), laminated and After-sales products are generally sold in the retail sector (clothing, footwear, food, etc.). the bag (bag) used for its storage and transportation and the production method of the said bag. In the above-mentioned patent application; since the base side bellows is formed by folding Since 10% of the bag forms triangular forms at the bottom, more material is needed. Promise Although the bag mentioned in the application is produced with serial and automation, the handle attachment points it is formed by curling afterwards and then the stems are joined.
Mevcut teknikte örnegi verilen imalat yönteminde verilen ultrasonik kaynak teknigi her ne kadar konfeksiyon dikisine göre hiz avantaji sunsa da herhangi bir standardize ya da otomasyonlu sistem bulunmamaktadir. Bununla birlikte konfeksiyon dikisli sistemlerde de herhangi bir otomasyonlu sistem yer almamaktadir ve torbanin kalitesi, dogrudan isçiligi yapanin ustalik derecesi ile orantili sekilde degismektedir. Dolayiyla üretimde standardizasyon saglanamamakta ve buna bagli olarak fire orani da yüksek olmaktadir. Herhangi bir otomasyonun olmamasi ise imalat sürelerini yukari çekerek üretim maliyetlerini de artirmaktadir.Although the ultrasonic welding technique given in the manufacturing method given in the current technique, Although it offers a speed advantage over garment sewing, any standardized or automated system does not exist. However, in garment sewing systems, there is no There is no automated system and the quality of the bag is directly dependent on the mastery of the worker. varies in proportion to its degree. Therefore, standardization in production cannot be provided, and accordingly, the waste rate is high. any The absence of automation also increases production costs by increasing production times.
Ultrasonik kaynak hizi ile otomasyonun sagladigi standardizasyon ve seri üretim imkani bilinen uygulamalarda yer almamaktadir.The standardization and mass production possibilities provided by automation with ultrasonic welding speed are known. not included in the applications.
Sonuç olarak; tabanli türdeki tasima ve saklama torbalarinin taban kisminin ultrasonik kaynak yöntemi ile gövdeye hizli ve seri bir sekilde birlestirilmesini saglayan, üretimi standardize ederek fire ve hata orani ile üretim süresi ve maliyetini düsüren torba tabani birlestirme makinelerine olan gereksinimin varligi ve mevcut çözümlerin yetersizligi ilgili teknik alanda bir gelistirme yapmayi zorunlu kilmistir. As a result; Ultrasonic welding of the bottom part of the bottom type transport and storage bags By standardizing the production, which provides fast and serial assembly to the body with the method of Bag bottom joining machines that reduce production time and cost with wastage and error rate The existence of the need and the inadequacy of the existing solutions is a development in the relevant technical field. obligatory to do.
Bulusun Amaci Mevcut bulus, yukarida bahsedilen gereksinimleri karsilayan, tüm dezavantajlari ortadan kaldiran ve ilave bazi avantajlar getiren ultrasonik torba tabani birlestirme makinesi ile ilgilidir. Purpose of the Invention The present invention satisfies the above-mentioned requirements, eliminates all disadvantages. It relates to the ultrasonic bag bottom joining machine, which removes and brings some additional advantages.
Bulusa konu olan ultrasonik torba tabani birlestirme makinesinin ana amaci; tabanli tipteki torbalarin ebatlarinin ayarlanarak kesilmesinin akabinde agiz kivirma ve sap takilmasi gibi tali islemlerden sonra gövdesinin kaliplara giydirilerek kenarlarinin katlanip kalip ultrasonik kaynak makinesi araciligi ile birlestirilmesinin saglanmasidir. Ayrica ultrasonik kaynak makinesinin tek seferde torba tabani etrafindaki kaynaklari tamamlamasi ile imalat hizi önemli oranda arttirilmaktadir. Bu da genel imalat süresini düsürerek maliyeti azaltmaktadir. Kalip sistemi, imalati yapilan her bir torbanin standardizasyonunu sagladigi gibi fire oranini da düsürmektedir. The main purpose of the ultrasonic bag bottom joining machine, which is the subject of the invention, is; base type After the size of the bags are adjusted and cut, secondary operations such as twisting the mouth and hanging the handle After the processes, the body is dressed in molds and the edges are folded and molded ultrasonic welding. It is to be combined with the machine. In addition, the only ultrasonic welding machine With the completion of the welds around the bottom of the bag at once, the manufacturing speed has increased significantly. is being increased. This reduces the overall production time and reduces the cost. mold system, It not only ensures the standardization of each bag produced, but also reduces the waste rate.
Bunun yaninda insan etkisi de ortadan kalktigindan hata orani da düsmektedir. In addition to this, the error rate decreases as the human influence is also eliminated.
Bulusun baska bir amaci; torba gövdesinin giydirildigi çok sayida kalibin hareketli tabla üzerine montaji yapilarak kaynak makinesi hizasina otomatik olarak konumlandirilmasinin saglanmasidir. Bu sekilde seri bir üretimin önü açilirken otomasyon imkani dogmaktadir. Another object of the invention is; Many molds on which the bag body is dressed are placed on the movable table. automatically positioned at the welding machine level by being assembled. is to provide. In this way, while opening the way for a mass production, the possibility of automation arises.
Bulusun bir diger amaci; kalip üzerinde olusturulan isitma plakalari araciligi ile kalibin isitilarak ultrasonik kaynak isleminin süresinin iyilestirilmesidir. Bu sekilde genel imalat süresi de kisaltilarak avantaj saglanmaktadir. Another purpose of the invention; Heating the mold by means of the heating plates formed on the mold is to improve the duration of the ultrasonic welding process. In this way, the general manufacturing time is also shortened to provide an advantage.
Bulusun bir baska amaci; ultrasonik kaynak makinasi hizasina yerlestirilen sensorlar ile kalibin dogru pozisyonda olup olmadiginin ve kalip üzerinde torba varliginin kontrol edilmesidir. Another purpose of the invention is; with the sensors placed at the level of the ultrasonic welding machine, It is checking whether it is in the correct position and the presence of a bag on the mold.
Sensorlarin bu özelligi sayesinde hata orani azaltilarak olasi arizalarin önüne geçilmektedir. Thanks to this feature of the sensors, the error rate is reduced and possible malfunctions are prevented.
Yukarida bahsedilen amaçlara en genel haliyle ulasilmasi için tabanli türdeki tasima ve saklama torbalarinin taban kisminin ultrasonik kaynak yöntemi ile gövdeye hizli ve seri bir sekilde birlestirilmesini saglayan ve üretimi standardize ederek fire oranini düsüren, isgücü ve zaman tasarrufu saglamasinin yani sira hata oranini azaltan torba tabani birlestirme makinesi gelistirilmistir. Gelistirilen birlestirme makinesi; gövde, ultrasonik kaynak makinesi, torba gövdesinin giydirilmesi ile taban parçasinin uygun konumda oturtulmasini saglayan ve üzerinde ultrasonik kaynak için uygun yüzey sunan en az bir desen parçasi bulunan en az bir kalip, torba gövdesi ile taban parçasina ait kenarlarin üst üste binerek kaynak islemine hazir hale getiren en az bir katlama mekanizmasi, ultrasonik kaynak makinesinin kalip üzerine indirilmesi ve kaldirilmasi islevlerini yerine getiren en az bir tahrik elemani, ultrasonik kaynak makinesi, katlama mekanizmasi ve kaynak makinesi tahrik elemani kontrolünü saglayan en az bir kontrol paneli içermektedir. In order to achieve the above-mentioned purposes in the most general form, the basic type of transport and storage with the ultrasonic welding method of the bottom part of the bags, quickly and quickly to the body. which ensures the unification of the production and reduces the waste rate by standardizing the production, labor and time Bag bottom joining machine, which saves money and reduces the error rate. developed. Developed splicing machine; body, ultrasonic welding machine, bag which ensures that the base part is seated in the appropriate position by dressing the body and at least one die, bag with at least one pattern piece offering a suitable surface for ultrasonic welding The body and the edges of the base part overlap, making it ready for the welding process. a little folding mechanism, lowering the ultrasonic welding machine onto the mold and at least one drive element, ultrasonic welding machine, at least one control providing control of the folding mechanism and the welding machine actuator contains the panel.
Bulusun yapisal ve karakteristik Özellikleri ve tüm avantajlari asagida verilen sekiller ve bu sekillere atiflar yapilmak suretiyle yazilan detayli açiklama sayesinde daha net olarak anlasilacaktir ve bu nedenle degerlendirmenin de bu sekiller ve detayli açiklama g'oz 'Önüne alinarak yapilmasi gerekmektedir. Structural and characteristic features and all advantages of the invention are given in the following figures and this More clearly thanks to the detailed explanation with references to the figures. will be understood, and therefore the assessment should also be preceded by these figures and detailed explanation. must be made by taking
Bulusun Anlasilmasina Yardimci Olacak Sekiller Mevcut bulusun yapilanmasi ve ek elemanlarla birlikte avantajlarinin en iyi sekilde anlasilabilmesi için asagida açiklamasi yapilan sekiller ile birlikte degerlendirilmesi gerekir. Figures to Help Understand the Invention The embodiment of the present invention and the best use of its advantages with additional elements In order to be understood, it should be evaluated together with the figures explained below.
Sekil - 1: Bulusa konu olan ultrasonik kaynak makinesinin perspektif görünümüdür. Figure - 1: Perspective view of the ultrasonic welding machine which is the subject of the invention.
Sekil-1.1 Ultrasonik kaynak makinesi ile elde edilen torbalarin temsili görünümüdür. Figure-1.1 is the representative view of the bags obtained by ultrasonic welding machine.
Sekil- 2: Bulusa konu olan ultrasonik kaynak makinesinin yandan görünümüdür. Figure- 2: The side view of the ultrasonic welding machine, which is the subject of the invention.
Sekil- 3: Bulusa konu olan ultrasonik kaynak makinesinin arkadan görünümüdür. Figure- 3: The rear view of the ultrasonic welding machine, which is the subject of the invention.
Sekil- 4: Bulusa konu olan ultrasonik kaynak makinesinin üstten görünümüdür. Figure- 4: Top view of the ultrasonic welding machine, which is the subject of the invention.
Sekil - Sa: Bulusa konu olan ultrasonik kaynak makinesinde yer alan katlama mekanizmasinin yakindan perspektif gbrünümüdür. Figure - Sa: The folding mechanism of the ultrasonic welding machine which is the subject of the invention. It is a close perspective view.
Sekil - 5b: Bulusa konu olan ultrasonik kaynak makinesinde yer alan katlama kanadinin yakindan perspektif görünümüdür. Figure - 5b: The folding blade of the ultrasonic welding machine which is the subject of the invention It is a close perspective view.
Sekil- 6: Bulusa konu olan ultrasonik kaynak makinesinde yer alan üst tahrik elemaninin yakin plan perspektif görünümüdür. Figure- 6: Close up of the upper drive element in the ultrasonic welding machine, which is the subject of the invention. The plan is perspective view.
Sekil - 7a: Bulusa konu olan ultrasonik kaynak makinesinde yer alan kalibin perspektif görünümüdür. Figure - 7a: Perspective of the die in the ultrasonic welding machine, which is the subject of the invention. is the view.
Sekil- 7b: Bulusa konu olan ultrasonik kaynak makinesinde yer alan kalibin patlatilmis görünümüdür. Figure- 7b: Exploded mold in the ultrasonic welding machine, which is the subject of the invention. is the view.
Sekil- 8: Bulusa konu olan ultrasonik kaynak makinesinde yer alan isitma ünitesinin yakindan perspektif görünümüdür.Figure- 8: A close up view of the heating unit in the ultrasonic welding machine, which is the subject of the invention. perspective view.
Sekil - 9: Bulusa konu olan ultrasonik kaynak makinesinde çift is istasyonlu alternatif yapinin perspektif görünümüdür. Figure - 9: Alternative structure with double workstation in the ultrasonic welding machine which is the subject of the invention perspective view.
Parça Referanslari 40b424446 Ultrasonik kaynak makinesi Is istasyonu Ust tahrik elemani Sensor Dikis hornu Katlama mekanizmasi Katlama mekanizmasi tahrik elemani Katlama kanadi Katlama tahrik elemani Taban sabitleme plakasi Dikis yuvasi Alt plaka Kalip dis kenar yüzeyleri Kalip ayagi Kalip baglanti plakasi Ayar parçasi Ayar yuvasi Kaldirma çubugu Tutma yuvasi Kaldirma yuvasi Bulusun Detayli Açiklamasi Desen parçasi Hareketli tabla Tabla tahrik elemani Dönme mili Kaldirma pistonu Robotik mekanizma Kontrol paneli lsitma ünitesi Gövde giydirme istasyonu Taban yerlestirme istasyonu Is istasyonu Bosaltma istasyonu Bir gövde (11) üzerine konumlandirilmis bir veya çoklu is istasyonu (20) ile torbalarinin (90) taban (91) kisminin torba (90) gövdesine hizli ve seri bir sekilde birlestirilmesini saglayan ve üretimi standardize ederek fire ve hata oranini düsüren ultrasonik kaynak makinesinde (10), torba (90) gövdesinin giydirilmesi ile taban parçasinin uygun konumda oturtulmasini saglayan ve üzerinde ultrasonik kaynak için uygun yüzey sunan en az bir desen parçasi (48) bulunan en az bir kalip (40), torba(90) gövdesi ile taban parçasina ait kenarlarin üst üste binerek kaynak islemine hazir hale getiren en az bir katlama mekanizmasi (30), is istasyonunun (20) kalip (40) üzerine indirilmesi ve kaldirilmasi islevlerini yerine getiren en az bir üst tahrik elemani (21), is istasyonu (20), katlama mekanizmasi (30) ve üst tahrik elemani (21) kontrolünü saglayan en az bir kontrol paneli (70) bulunmaktadir. Part References 40b424446 ultrasonic welding machine work station top drive element Sensor sewing horn folding mechanism folding mechanism drive element folding flap folding drive Base fixing plate sewing slot bottom plate Mold outer edge surfaces die foot mold attachment plate adjustment piece adjustment slot lift bar holding slot lift slot Detailed Description of the Invention pattern piece Movable table Table drive element rotation shaft lift piston robotic mechanism Control Board warming unit body dressing station base docking station work station unloading station One or more workstations (20) positioned on a body (11) and their bags (90) which provides fast and rapid assembly of the base (91) part to the bag (90) body and in the ultrasonic welding machine (10), which standardizes the production and reduces the waste and error rate, which ensures that the base part is seated in a suitable position by dressing the bag (90) body. and at least one pattern piece (48) on it that offers a suitable surface for ultrasonic welding. a small mold (40) is welded by overlapping the edges of the bag (90) body and the base part. at least one folding mechanism (30) that makes it ready for the process of the workstation (20) at least one upper drive element (21) that performs the functions of lowering and raising it station (20), the folding mechanism (30) and the upper drive element (21) a control panel (70).
Sekil 1, 2, 3 ve Me sirasiyla perspektif, yandan, arkadan ve üstten görünümleri verilen ultrasonik kaynak makinesinde (10) diger bilesenleri üzerinde tasiyan ve destekleyen gövdenin (11) üst bölümünde üst tahrik elemani (21) ile birlikte Sekil &da yakindan perspektif görünümü yer alan is istasyonu (20) bulunmaktadir. Dikey dogrultuda çift yönlü olarak hareketi saglayan üst tahrik elemani (21), is istasyonu (20) ile ultrasonik dalgalarla kaynak islemini gerçeklestirmesine aracilik eden dikis hornunu (23) kaynak islemi esnasinda kaliba (40) dogru indirmekte, islem bittiginde ise yukari dogru kaldirmaktadir. Kaynak isleminden önce torbanin (90) gövdesinin kenarlari ile taban parçasinin üst üste gelmesi gerekliligini ise katlama mekanizmasi (30) gerçeklestirmektedir. Sekil 5a'da katlama mekanizmasinin (30) yakindan perspektif görünümü sunulmaktadir. Katlama mekanizmasinda (30) kalibin (40) dört bir yaninda kalacak sekilde konumlandirilan katlama kanadi (32), torbanin (90) gövde parçasinin kenarlarini taban üzerine dogru bastirma görevini icra etmektedir. Katlama kanadinin (32) ihtiyaç duydugu çift yönlü hareketi ise katlama tahrik elemanlari (33) saglamaktadir. Bunlarinda yaninda katlama mekanizmasinda (30) kalibin (40) tam üzerinde kalacak sekilde taban parçasinin kalip (40) üzerinde sabitlenmesini saglayan taban sabitleme plakasi (34) yer almaktadir. Tabanin sabitlenmesi ile katlama ve kaynak islemleri sirasinda kaymalari engellenmektedir. Taban sabitleme plakasinin (34) bagli bulundugu taban sabitleme tahrik elemani (35), kalip (40) üzerine indirilmesi ve kaldirilmasi islevlerini yerine getirmektedir. Sekil 1, 2 ve 3'te görülen katlama mekanizmasi tahrik elemani (31) ise katlama mekanizmasinin (30) bir bütün olarak kalip (40) üzerine indirilmesi ve kaldirilmasi islevlerini yerine getiren unsurdur. Sekil 5b1de katlama kanadinin (32) yakindan perspektif görünümü verilmektedir. Katlama kanadi (32) üzerinde olusturulan dikis yuvalari (36), dikis hornunun (23) katlama kanadi (32) üzerinden torba (90) parçalarina temas edebilmesine imkan vermek üzere gerekli boslugu saglamaktadirlar. Figures 1, 2, 3 and Me are given perspective, side, back and top views, respectively. of the body that carries and supports the other components in the ultrasonic welding machine (10). (11) with upper drive element (21) in its upper part, in close perspective view in Fig. There is a work station (20) located at this location. It provides bidirectional movement in the vertical direction. The upper drive element (21) performs the welding process with the work station (20) with ultrasonic waves. the sewing horn (23) to the mold (40) during the welding process. it downloads it, and when the process is finished, it lifts it upwards. bag before welding. Do not fold the necessity of overlapping the sides of the body (90) with the base part. mechanism (30). A close up view of the folding mechanism (30) in Figure 5a. perspective view is presented. In the folding mechanism (30) all around the die (40) the folding flap (32) positioned so that the it performs the task of pressing towards the base. What the folding wing (32) needs The bidirectional movement is provided by the folding drive elements (33). Do not fold next to them the mold (40) of the base piece so that it remains just above the mold (40) in the mechanism (30). There is a base fixing plate (34) that allows it to be fixed on it. your sole With its fastening, it is prevented from slipping during folding and welding processes. Base the base fixing drive element (35), to which the fixing plate (34) is attached, the mold (40) It performs the functions of lowering and lifting on it. seen in Figures 1, 2 and 3 The folding mechanism drive element (31) is the folding mechanism (30) as a whole. It is the element that fulfills the functions of lowering and lifting the mold (40). In figure 5b1 A close perspective view of the folding flap 32 is given. Folding flap (32) the seam slots (36) formed on the the necessary clearance to allow contact with the bag (90) parts. they provide.
Tercih edilen yapilanmada kalip (40) çoklu sayida bulunmaktadir ve dikim bölgesine konumlandirilmasi ile uzaklastirilmasini saglayan hareketli tabla (50) üzerinde oturmaktadirlar.In the preferred embodiment, the pattern (40) has multiple numbers and is placed in the sewing zone. They sit on the movable table (50), which enables it to be positioned and removed.
Hareketli tabla (50) zemine monte edilen dönme mili (52) ekseninde tabla tahrik elemani (51) yardimiyla dönme hareketi yapmaktadir. Dönme hareketi yapan hareketli tabla (50), Sekil 1lde görebilecegi gibi etrafinda dizilen kaliplari (40) sira ile dikim bölgesine tasimaktadir. Tabla tahrik elemani (51), kontrol panelinden (70) gelen komutlarla çalismakta ve otomasyonu saglamaktadir. Tercihen is istasyonu (20) hizasina konumlandirilan sensor (22) veya sensorlar (22), kaliplarin (40) konumu tespit etmeye ve/veya torbanin (90) olup olmadigini kontrol ederek kontrol paneline (70) bilgi yollama islemini gerçeklestirmektedir. Movable table (50) table drive element (51) on the axis of rotation shaft (52) mounted on the floor It makes a rotational movement with its help. The movable table (50) making rotational movement is shown in Figure 1. As you can see, it carries the patterns (40) around it to the planting area in a row. Table drive element (51) works with the commands coming from the control panel (70) and controls the automation. it provides. Sensor (22) or sensors, preferably positioned in line with the workstation (20) (22) trying to determine the position of the dies (40) and/or checking the presence of the bag (90). performs the process of sending information to the control panel (70).
Sekil ?arda ultrasonik kaynak makinesinde (10) yer alan kalibin (40) perspektif görünümü yer almaktadir. Kalibin (40) en genel yapilanmasinda; üzerinde durdugu en az bir kalip ayagi (41) ve kalip ayaginin (41) hareketli tabla (50) veya baska bir yüzeye montajini saglayan en az bir kalip baglanti plakasi (42) bulunmaktadir. Sekil Ta da görülecegi üzere tercih edilen yapilanmada kalip (40) karsilikli iki kalip ayagi (41) üzerinde durmaktadir ve kalip baglanti plakasi (4) ile hareketli tablaya (50) irtibatlanmaktadir. Kalip ayaklarinda (41) konumlandirilan ayar parçalari (43), torba (90) gövdesinin boyuna göre kalip (40) üzerinde konumunu ayarlamaktadir. Ayar parçasinin (43) kalip ayagi (41) üzerinde farkli mesafelerde konumlanmasini saglayan çoklu sayida ayar yuvasi (44) ayarlama isinin temelini olusturmaktadir. Kalibin (40) altinda konumlandirilan kaldirma çubugu (45), dikimi yapilan torbanin (90) kaliplardan (40) kaldirilmasini saglamaktadir. Bunun için gerekli tahrik, kontrol paneli (70) tarafindan yönetilen ve Sekil 2 ile 3'te görülen kaldirma pistonu (53) tarafindan saglanmaktadir. Kaldirma pistonu (53) tarafindan kaldirilan kaldirma çubugu (45), kalip (40) üzerinde olusturulan kaldirma yuvasindan (47) geçerek dikimi yapilan torbayi (90) yukari yönde itmektedir. Sekil-Ta'da ayrica, bahsedilen torba (90) açik agzinin geçirildigi ve torbanin (90) iç yüzeylerinin temas ettirildigi kalip dis kenar yüzeyleri (40b) resimlendirilmis durumdadir. Söz konusu kalip dis kenar yüzeyleri (40b) torbayi (90) iç yüzeylerden gererek düzgün kaynaklama için kararli bir ortam sunmaktadir. Torbalar (90) kaliba (40) açik agizlarindan s-yönünden yukaridan asagiya dogru geçirilerek konumlandirilmaktadir. The figure below shows the perspective view of the die (40) located in the ultrasonic welding machine (10). takes. In the most general configuration of the mold (40); at least one die stand (41) and at least one that provides mounting of the die foot (41) on the movable table (50) or on another surface. There is a mold connection plate (42). As can be seen in Fig. In the embodiment, the mold (40) stands on two mold legs (41) and the mold connection It is connected to the moving table (50) with its plate (4). positioned on the mold feet (41) adjusting parts (43) position the bag (90) body on the mold (40) according to its length. is setting. At different distances on the die foot (41) of the adjustment piece (43) The multiple adjustment slots (44) that allow the positioning of the forms. The lift bar (45) positioned below the pattern (40) it enables the bag (90) to be lifted from the molds (40). For this, the necessary drive, control by the lift piston (53) shown in Figures 2 and 3, driven by the panel (70). is provided. Lift rod (45), die (40) lifted by lift piston (53) Passing through the lifting slot (47) formed on it, the bag (90) being sewn up is directed upwards. is pushing. Also, in Figure-Ta, said bag (90) has its open mouth and the inside of the bag (90) The outer edge surfaces of the mold (40b) with which the surfaces are in contact are illustrated. Promise The said die outer edge surfaces (40b) stretch the bag (90) from the inner surfaces to ensure smooth welding. It provides a stable environment for The bags (90) go into the mold (40) from the open mouth in the S-direction. It is positioned by passing it from top to bottom.
Sekil ?b'de patlatilmis görünümü verilen kalip (40) yapilanmasinda kalip ayaklari (41) ile baglantisini saglayan alt plaka (40a) ile arasinda yer alan isitma plakasi (49), kalibin (40) isitilmasina aracilik etmektedir. Kaliplarin (40) sicakliklarinin artirilmasi için gerekli kaynagi ise tercihen hareketli tablanin (50) ortasina konumlandirilan ve en az bir kömür (81) unsuru içeren isitma ünitesi (80) saglamaktadir. Kalip (40), alt plaka (40a) ve desen parçalari (48), isitma plakasini (49) içine alacak sekilde bir kutu yapisi ortaya koymaktadir. In the configuration of the mold (40), whose exploded appearance is given in figure ?b, the mold feet (41) The heating plate (49) located between the bottom plate (40a) and the bottom plate (40a) connecting the mold (40) mediates its heating. If the necessary source for increasing the temperature of the molds (40) preferably positioned in the middle of the movable table (50) and comprising at least one coal element (81). The heating unit (80) is provided. Die (40), bottom plate (40a), and pattern pieces (48), heating It presents a box structure to enclose the plate (49).
Kaynak islemi yapilan torbanin (90) bahsedilen kaliplardan (40) uzaklastirilmasini saglayan robotik mekanizma (60), tercihen döner tablanin (50) yakininda konumlandirilmaktadir ve kontrol paneli (70) tarafindan yönetilmektedir. Dikimi tamamlanan torbalarin(90) robotik mekanizma (60) vasitasiyla kaliplardan (40) alinmasi ile birlikte kalip (40) bosa çikarak kaynak islemi yapilacak bir sonraki torba(90) parçalarini almak üzere ilerler. Sekil lide ultrasonik kaynak makinesinde (10) yer alan robotik mekanizmanin (60) perspektif görünümü bulunmaktadir. ayar yuvasina (44) getiren operatör, sonrasinda torba (90) gövdesini kaliba (40) geçirir. Kalip (40), üzerinde torba (90) gövdesi ile birlikte Sekil 4'te görülen gövde giydirme istasyonundan (l) kontrol paneli (70) üzerinden hareketli tabla (50) ve tabla tahrik elemani (51) araciligi ile taban parçasinin yerlestirilecegi taban yerlestirme istasyonuna (II) ilerler. Ardindan kalip (40), üzerindeki torba (90) gövde ve taban parçalari ile birlikte döndürülerek is istasyonu (20) hizasindaki is istasyonuna (III) ilerletilir. Bu arada sensorlar (22) konumu tespit ederken torba (90) gövdesinin giydirilip giydirilmedigini kontrol eder ve kontrol paneline (70) bilgi verir.It provides the removal of the welded bag (90) from the said molds (40). the robotic mechanism (60) is preferably located near the turntable (50) and is managed by the control panel (70). Robotic sewing of bags (90) whose sewing has been completed When the mold (40) is removed from the molds (40) by means of the mechanism (60), the welding machine (40) is released. It proceeds to receive the next bag (90) parts to be processed. Figure lide ultrasonic perspective view of the robotic mechanism (60) in the welding machine (10) are available. The operator, who brings it to the adjustment slot (44), then passes the bag (90) body to the mold (40). Pattern (40) from the body dressing station (l) shown in Figure 4 with the bag (90) body on it. movable table (50) via control panel (70) and base via table drive element (51) proceeds to the base docking station (II) where the piece will be placed. Then the mold (40), The bag (90) on it is rotated together with the body and base parts and the workstation (20) It is advanced to the work station (III) in line with it. Meanwhile, the sensors (22) detect the position of the bag. (90) checks whether the body is dressed and informs the control panel (70).
Herhangi bir aksilik olmamasi durumunda kontrol paneli (70) ile yönetilen katlama mekanizmasi (30), katlama mekanizmasi tahrik elemani (31) araciligi ile taban sabitleme plakasi (34) ise taban sabitleme tahrik elemani (35) araciligi ile asagi indirilir. Kalip (40) çevresinde yerini alan katlama kanatlari (32) torba (90) gövdesinin kenarlarini, katlama tahrik elemanlarinin (33) kaliba (40) dogru verdigi tahrikle taban parçasinin üzerine bastirir. Akabinde üst tahrik elemanlari (21), is istasyonu (20) ile dikis hornlarini (23) katlama kanatlari (32) üzerinde olusturulan dikis yuvalari (36) üzerinden torbanin (90) katlanmis gövde kenarlari ve taban parçasina bastirir.Folding mechanism managed by control panel (70) in case of no mishap (30), if the base fixing plate (34) is via the folding mechanism drive element (31) it is lowered by means of the base fixing drive element (35). taking place around the Kalip (40) the folding wings (32) close the sides of the bag (90) body, the folding actuating elements (33) into the mold. (40) presses on the base piece with the correct drive. Subsequently, the upper drive elements (21), The seam formed on the workstation (20) and the folding wings (32) of the sewing horns (23) presses the folded body edges and base part of the bag (90) over the slots (36).
Burada tek seferde kaynak islemi gerçeklestirilir. Daha sonra öncelikle is istasyonu (20) ile dikis hornlari (23) yukari kaldirilir ve ardindan katlama kanatlari (32) ilk pozisyonlarina çekilir.Here, the welding process is performed in one go. Then, first of all, sewing with the workstation (20) horns (23) are lifted up and then the folding wings (32) are pulled back to their original position.
Katlama mekanizmasi (30) ile taban sabitleme plakasi (34) da yukari kaldirildiktan sonra dikimi tamamlanan torbanin (90) bulundugu kalip (40) hareketli tabla (50) üzerinde tabla tahrik elemani (51) araciligi ile kontrol paneline (70) bagli bulunan robotik mekanizmanin (60) bulundugu bosaltma istasyonuna (IV) yönlendirilir. Burada kaldirma pistonu (53) ile yukari itilen kaldirma çubugu (45) kaldirma yuvasindan (47) geçerek torbayi (90) tabaninda(91) yukari dogru kaldirir. Kaldirma çubugu (45) üzerinde olusturulan tutma yuvasi (46), kaldirma çubuguna (45) baski yapmadan torbayi (90) rahat kavramasini saglamaktadir. Bu döngü bu sekilde devam eder ve robotik mekanizma (60) tarafindan bosaltilan kaliplar (40) tekrar yüklenmek üzere gövde giydirme istasyonunda (I) bulunan operatöre dogru ilerletilir. After lifting the folding mechanism (30) and the base fixing plate (34) up, it can be sewn. the mold (40) with the completed bag (90) on the movable table (50) table drive of the robotic mechanism (60) connected to the control panel (70) via the element (51) It is directed to the discharge station (IV) where it is located. Here, the lift piston (53) is pushed up. the lift bar (45) passes through the lift slot (47) and lifts the bag (90) up on its base (91). lifts right. The retaining slot (46) formed on the lift rod (45) is attached to the lift rod. (45) provides a comfortable grip on the bag (90) without pressure. This cycle continues like this and the dies (40) emptied by the robotic mechanism (60) are about to be loaded again. The body is advanced towards the operator in the dressing station (I).
Sekil- @da ise, bulusa konu olan ultrasonik kaynak makinesinde (10) çift is istasyonlu (20) alternatif yapinin perspektif görünümü resimlendirilmis durumdadir. Hizli ve seri islemin yapilmasi için tercihen tek is istasyonlu (20) yerine çift is istasyonlu (20) yapinin ortaya konulmasi da imkan dahilindedir. In the figure, the ultrasonic welding machine (10) which is the subject of the invention, has a double work station (20) perspective view of the alternative structure is illustrated. Fast and serial processing Preferably, instead of a single work station (20), a double work station (20) structure is revealed. is also possible.
Sekil-1.1'de Ultrasonik kaynak makinesi (10) ile elde edilen torbalarin(90) temsili görünümü resimlendirilmis durumdadir. Söz konusu torbalar (90); polipropilen (PP), polietilen (PE), nonwoven kumaslardan elde edilen, satis sonrasi ürünlerin muhafazasi ve tasinmasinda kullanilan geri dönüsümü mümkün olan çantalardir. Ultrasonik kaynak makinesi (10) ile torbanin (90) taban (91) kismi kaynaklanmaktadir. ll 900 40"“`\~5°: 51\ O' Sekil - Sa Sekil - 5b Sekil - ?a Sekil- ?b In Figure-1.1, the representative view of the bags (90) obtained with the Ultrasonic welding machine (10) is illustrated. Said bags (90); polypropylene (PP), polyethylene (PE), in the storage and transportation of after-sales products obtained from nonwoven fabrics These are the bags that can be recycled used. With ultrasonic welding machine (10) the bottom (91) portion of the bag (90) is welded. l 900 40"“`\~5°: 51\ O' Figure - Sa Figure - 5b Figure - ?a Figure- ?b
Claims (1)
Priority Applications (2)
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TR2016/12701A TR201612701A3 (en) | 2016-09-07 | 2016-09-07 | BAG BOTTOM JOINING MACHINE WITH ULTRASONIC WELDING SYSTEM |
PCT/TR2017/050364 WO2018070955A2 (en) | 2016-09-07 | 2017-08-02 | Bag base joining machine with ultrasonic welding system |
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TR2016/12701A TR201612701A3 (en) | 2016-09-07 | 2016-09-07 | BAG BOTTOM JOINING MACHINE WITH ULTRASONIC WELDING SYSTEM |
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WO2021137774A1 (en) * | 2019-12-31 | 2021-07-08 | Ultrapak Makina San. Tic. A.S. | Integrated station system forming a 3d bag |
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JPS56123838A (en) * | 1980-03-06 | 1981-09-29 | Sumitomo Bakelite Co Ltd | Method and apparatus for bottom mounting for cylindrical container |
EP0167645A1 (en) * | 1984-07-10 | 1986-01-15 | Rudolf Görig | Method and device for making sealed containers shaped as a drum or box, in particular of cardboard material coated on at least one side with thermoplastic material |
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