EP3969271A1 - Production machine and method of ultrasonic welded 3-d carrying bag with self-bellow and lower base - Google Patents
Production machine and method of ultrasonic welded 3-d carrying bag with self-bellow and lower baseInfo
- Publication number
- EP3969271A1 EP3969271A1 EP19906596.2A EP19906596A EP3969271A1 EP 3969271 A1 EP3969271 A1 EP 3969271A1 EP 19906596 A EP19906596 A EP 19906596A EP 3969271 A1 EP3969271 A1 EP 3969271A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- bag
- station
- bellows
- bellowing
- bellow
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B70/00—Making flexible containers, e.g. envelopes or bags
- B31B70/26—Folding sheets, blanks or webs
- B31B70/262—Folding sheets, blanks or webs involving longitudinally folding, i.e. along a line parallel to the direction of movement
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B70/00—Making flexible containers, e.g. envelopes or bags
- B31B70/003—Opening or distending bags
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B70/00—Making flexible containers, e.g. envelopes or bags
- B31B70/26—Folding sheets, blanks or webs
- B31B70/36—Folding sheets, blanks or webs by continuously feeding them to stationary members, e.g. plates, ploughs or cores
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B70/00—Making flexible containers, e.g. envelopes or bags
- B31B70/60—Uniting opposed surfaces or edges; Taping
- B31B70/64—Uniting opposed surfaces or edges; Taping by applying heat or pressure
- B31B70/645—Making seals transversally to the direction of movement
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B70/00—Making flexible containers, e.g. envelopes or bags
- B31B70/74—Auxiliary operations
- B31B70/86—Forming integral handles or mounting separate handles
- B31B70/864—Mounting separate handles on bags, sheets or webs
- B31B70/866—Applying handles on a moving web followed by longitudinal folding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B70/00—Making flexible containers, e.g. envelopes or bags
- B31B70/74—Auxiliary operations
- B31B70/92—Delivering
- B31B70/98—Delivering in stacks or bundles
- B31B70/982—Delivering in stacks or bundles involving folding of the bags
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B2155/00—Flexible containers made from webs
- B31B2155/001—Flexible containers made from webs by folding webs longitudinally
- B31B2155/0014—Flexible containers made from webs by folding webs longitudinally having their openings facing transversally to the direction of movement
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B2160/00—Shape of flexible containers
- B31B2160/20—Shape of flexible containers with structural provision for thickness of contents
Definitions
- the invention relates to the production of bellow bags made of polypropylene (PP) or woven or nonwoven technical fabrics suitable for ultrasonic welding (combining) and other different fabrics.
- PP polypropylene
- woven or nonwoven technical fabrics suitable for ultrasonic welding (combining) and other different fabrics.
- the invention relates to an automated production machine and method for producing 3-dimensional bags as self-bellows by means of ultrasonic welded combining, which enables a high reduction of wastes in sacks or bags.
- Plastic carrying bags and sacks, nylon bags in other words, have been used in many different sectors for many years and are consumed in very high quantities.
- plastic bags with a life time of 12-15 minutes per day, petroleum-derived polyethylene material is used and this material is a major threat to the environment and human health.
- the time required for degradation of them in nature is 400 to 1000 years at sea, 800 to 1000 years on land.
- all the harmful materials contained in it pass into the soil and water.
- plastic bags many harmful gases are released and this situation causes harm to the environment as well as the use of bags.
- transparent ones of these bags absorb the heat by causing greenhouse effect and cause forest fires. Under the influence of light, plastic bags turn into more toxic small petro-polymers. This causes many generations to be negatively affected.
- the automated manufacturing system mentioned in the application No 2016/14354 can be mentioned.
- This manufacturing system basically refers to a manufacturing system in which fabrics are combined by ultrasonic welding technique.
- an application No 2016/12701 is present in the current technique.
- the present application relates to a bag- bottom combining machine with ultrasonic welding system, which is basically aimed at combining the base of the bags with separate base and enables a faster production process and a reduction in waste compared to the garment process.
- These present applications are mainly used for the manufacture of bags using 2 or more processes, but do not include embodiments suitable for the manufacture of bags in a single process.
- the present invention relates to an ultrasonic welded manufacturing machine and method for obtaining a bellows form carrying bag of polypropylene (PP) or of woven or nonwoven technical fabrics suitable for ultrasonic welding (combining), meeting the above-mentioned requirements, eliminating all disadvantages and introducing some additional advantages.
- PP polypropylene
- combining woven or nonwoven technical fabrics suitable for ultrasonic welding
- the primary object of the invention is to provide an automation-dependent bellows bag manufacturing machine and method, which provides a high reduction of wastes in the manufacture of bags or sacks of woven or nonwoven technical or non-technical fabrics suitable for polypropylene (PP) or ultrasonic welding (combining).
- PP polypropylene
- combining ultrasonic welding
- Another object of the invention is to provide a production machine and method which enables non-standard production to be prevented to produce standard quality products.
- the present invention comprises of steps wherein an input unit in which a roll of fabric for the production of a bellow bag or sack of woven or nonwoven technical fabrics suitable for ultrasonic welding (combining) or polypropylene (PP), edge folding unit which allows the two sides of the fabric to be folded and ultrasonic welded in the continuation of the input unit, the handle folding station in which the carrying handles adjusted to the desired size in the bag following the edge folding unit are ultrasonic welded, the first sensing photocell and the first puller driver mechanism determining the place where the handle is to be attached, a pleating unit which enables the folding points to become apparent, the folding station for the overlapping of the two sides of the fabric, the height adjustment station where the length ultrasonic welding point of the bag is adjusted, length welding station which provides ultrasonic welding of one side of the two bags, respectively, the second puller drive mechanism which drives the ultrasonic welded bags to the cutting unit, the cutting station, the transfer conveyor, the shaped bag coming out of the cutting unit and the
- Figure 1 is a general schematic view of the production system according to the invention.
- FIG. 2 is a detailed view of the production system according to the invention.
- Figure 3 is another detailed view of the production system according to the invention.
- the automation production system (10) which is schematically illustrated comprises of basically an input unit (1 1 ), an edge folding station (12) provided down of said input unit (1 1 ), a handle preparation and fitting station (13) provided behind said edge folding station (12) and the first puller driving mechanism (14) located in the continuation of said handle preparation and fitting station (13) provided with a forming unit (15) and a continuation of said shaping unit (15) after the first puller driving mechanism
- Input unit (1 1 ) comprises a roll loading station (1 1 ) and a brake mechanism (1 12) provided in the continuation of said roll loading station (1 1 ).
- the First Puller Drive Mechanism (14) comprises a first carrier photocell (141 ) and a first carrier mechanism (142) provided in the continuation of said first sensor photocell (141 ).
- the forming unit comprises a pleating unit (151 ), a folding station (152), a second sensing photocell (153) and a second carrier mechanism (154).
- a length adjuster unit (161 ) is also provided within said length combining station (16).
- the production of the bag or sack is initiated by placing the fabric forming the bag in roll in the loading unit (1 1 1 ) in the input unit (1 1 ).
- the fabric contained in the fabric roll may preferably be a woven or non-woven technical fabric suitable for polypropylene (PP) or ultrasonic welding (combining), or preferably any fabric suitable for ultrasonic welding.
- the fabric loaded in the roll loading station (1 1 1 ) is then directed to the edge folding station (12) by means of the brake mechanisms (1 12).
- the brake mechanisms (1 12) adjust the tension of the fabric to ensure that it is always fed at the same tension before entering the ultrasonic welding combining process.
- the edges of the fabric to be fitted with handles are folded and joined by ultrasonic welding.
- the purpose of this is to ensure that the edges to be handled are secured. After the edge folding operation, it is provided to attach a handle on the folded edge. Handle fitting is performed by ultrasonic welding at the handle fitting station (13). Handles can be fitted in desired lengths. Attachment of the handles is carried out when the fabric forming the bag is in the open state.
- the fabric comes to the first puller drive mechanism (14).
- the first sensor (141 ) is provided to position the place where the handles desired to be obtained are to be fitted.
- a photocell is preferably used as the first sensor (141 ).
- the fabric which comes to the forming unit (15) is folded and the handles of which are fitted to the folded edges are first taken to the pleating unit (151 ) and folding traces are provided from the bag in accordance with the desired model (bellows etc.). Then, at the folding station (152), the two sides of the bag forming the mouth part are folded so as to overlap or to the brim.
- the second sensor (153) is utilized to bring the fabrics to the brim.
- a photocell is preferably used as the second sensor (153).
- the bag is guided to the length combining station (16) by the rollers in the second carrier mechanism (154).
- the position of the side ultrasonic welding of the bag is set in the length adjuster unit (161 ). Then, ultrasonic welding is performed.
- the bag whose side combining is also completed, proceeds to the length cutting unit (18) by means of the rollers in the second puller drive mechanism (17), where the cutting process of the bag is performed.
- Acquired bag is transferred to the transfer conveyor (19).
- the transfer conveyor (19) ensures that the bag exiting the second puller drive mechanism (17) is centered on said bellowing station (20).
- the transfer conveyor (19) is preferably servo-motor controlled.
- holder tips and opener sleeves at bellowing station (20).
- the holder tips allow the bag to be opened from the mouth and hold the bag from the combining the bag in order to maintain the position of the bag during the bellowing process.
- Opener sleeves enter into the bag from the mouth of the bag. Opener sleeves are preferably positioned automatically with servo motor drive according to the size of the bag to be made.
- the opener arms in the closed position are opened with a scissor angle at the width of the bellows desired to be formed at the bottom of the bag. In this way, the bag comes into the shape of a box and the triangular paddles form on the base.
- the paddles formed at the bottom of the bag are brought to the position of the moving ultrasonic welding unit in the cutting and sticking station (21 ) while the opener sleeves are still in the open position, they are welded by ultrasonic method, ultrasonic or mechanically cut.
- the bag of which the paddles are cut comes to the bellow folding station (22).
- the bag with the bellows formed is folded into the interior of the bag by guides moving inwardly from the side and bottom bellow surfaces.
- the bags are directed to the ironing and stacking station (23) to maintain the form of the bag and to reduce its volume during the stacking step.
- the bags are preferably passed between the printing and heat applying rollers.
- the production system (10) used in the production of bellow bags or sacks with ultrasonic welding combining is operated and controlled by an automation system.
- the bag within the compass of the production system (10) can be obtained without leaving the production line (10) and as a result of mass production.
- wastes occur duringcut of sack or bag material or handle installation with manual garment processes are prevented.
- all of the processes are provided within the automation system, so that possible time losses can be avoided, production costs are reduced and standardization of all products is provided.
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TR2019/07182A TR201907182A2 (en) | 2019-05-13 | 2019-05-13 | MANUFACTURING MACHINE AND METHOD OF ULTRASONIC WELDED, SELF-SIDED BELLOW AND BOTTOM BASED 3D TRANSPORT BAG |
PCT/TR2019/050542 WO2020231357A1 (en) | 2019-05-13 | 2019-07-08 | Production machine and method of ultrasonic welded 3-d carrying bag with self-bellow and lower base |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3969271A1 true EP3969271A1 (en) | 2022-03-23 |
EP3969271A4 EP3969271A4 (en) | 2022-07-13 |
Family
ID=67952138
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP19906596.2A Withdrawn EP3969271A4 (en) | 2019-05-13 | 2019-07-08 | Production machine and method of ultrasonic welded 3-d carrying bag with self-bellow and lower base |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP3969271A4 (en) |
TR (1) | TR201907182A2 (en) |
WO (1) | WO2020231357A1 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113106733B (en) * | 2021-04-13 | 2022-01-04 | 宇宙家纺有限公司 | Non-woven fabric processing equipment |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB785822A (en) * | 1952-05-12 | 1957-11-06 | Marius Berghgracht | Improvements in paper and like bags and machines for producing them |
CH348863A (en) * | 1956-01-25 | 1960-09-15 | Habra Werk Ott Kg | Method and device for the production of block bottom bags |
US5279095A (en) * | 1990-08-22 | 1994-01-18 | Sig Schweizerische Industrie-Gesellschaft | Apparatus for spreading open flat bags |
WO2018070970A2 (en) * | 2016-10-12 | 2018-04-19 | Netpak Ambalaj Sanayi̇ Ti̇caret Anoni̇m Şi̇rketi̇ | Automated manufacture system for production of three-dimensional bags |
CN207241005U (en) * | 2017-09-25 | 2018-04-17 | 湖北铭科达自动化设备有限公司 | Nonwoven fabrics package bag automatic knotting device for pilling |
-
2019
- 2019-05-13 TR TR2019/07182A patent/TR201907182A2/en unknown
- 2019-07-08 EP EP19906596.2A patent/EP3969271A4/en not_active Withdrawn
- 2019-07-08 WO PCT/TR2019/050542 patent/WO2020231357A1/en unknown
Also Published As
Publication number | Publication date |
---|---|
EP3969271A4 (en) | 2022-07-13 |
WO2020231357A1 (en) | 2020-11-19 |
TR201907182A2 (en) | 2019-06-21 |
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Legal Events
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A4 | Supplementary search report drawn up and despatched |
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RIC1 | Information provided on ipc code assigned before grant |
Ipc: B31B 160/20 20170101ALI20220608BHEP Ipc: B31B 155/00 20170101ALI20220608BHEP Ipc: B31B 70/86 20170101ALI20220608BHEP Ipc: B31B 70/36 20170101ALI20220608BHEP Ipc: B31B 70/98 20170101ALI20220608BHEP Ipc: B31B 70/64 20170101ALI20220608BHEP Ipc: B31B 70/26 20170101ALI20220608BHEP Ipc: B31B 70/18 20170101ALI20220608BHEP Ipc: B31B 70/00 20170101AFI20220608BHEP |
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DAV | Request for validation of the european patent (deleted) | ||
DAX | Request for extension of the european patent (deleted) | ||
STAA | Information on the status of an ep patent application or granted ep patent |
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18D | Application deemed to be withdrawn |
Effective date: 20230111 |