TR201608697A3 - Sound - Heat Insulation Lightweight Construction Material - Google Patents

Sound - Heat Insulation Lightweight Construction Material Download PDF

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Publication number
TR201608697A3
TR201608697A3 TR2016/08697A TR201608697A TR201608697A3 TR 201608697 A3 TR201608697 A3 TR 201608697A3 TR 2016/08697 A TR2016/08697 A TR 2016/08697A TR 201608697 A TR201608697 A TR 201608697A TR 201608697 A3 TR201608697 A3 TR 201608697A3
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concrete
plasters
sound
heat insulation
lightweight construction
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TR2016/08697A
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Turkish (tr)
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Sucu Hüseyi̇n
Parlak Yusuf
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Riyam Group Yapi Sanayi Ve Ticaret Ltd Sirketi
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Priority to TR2016/08697A priority Critical patent/TR201608697A3/en
Publication of TR201608697A3 publication Critical patent/TR201608697A3/en

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Abstract

Buluş, yapı sektöründe taşıyıcı aksam dışındaki beton üstü hafif şaplar, sıvalar, yalıtım sıvaları, çimento bazlı sıvalar, alçı bazlı sıvalar, dış cephe sıvasında ve her türlü beton ve alçı dolgu işlemlerinde kullanılan ses- ısı yalıtımı sağlayan, taşıyıcı aksam ve zemin üzerindeki ağırlığı azaltan hafif yapı malzemesi ile ilgilidir.The invention provides lightweight screeds, plasters, insulation plasters, cement-based plasters, gypsum-based plasters other than structural components in the construction sector, providing sound-heat insulation used in exterior plaster and all kinds of concrete and plaster filling processes, lightweight construction material.

Description

TARIFNAME Ses - Isi Yalitim Özelligine Sahip Hafif Yapi Malzemesi Teknik Alan Bulus, yapi sektöründe tasiyici aksam disindaki beton üstü hafif saplar, sivalar, yalitim sivalari, çimento bazli sivalar, alçi bazli sivalar, dis cephe sivasinda ve her türlü beton ve alçi dolgu islemlerinde kullanilan ses- isi yalitimi saglayan, tasiyici aksam ve zemin üzerindeki agirligi azaltan hafif yapi malzemesi ile ilgilidir. DESCRIPTION Lightweight Construction Material with Sound - Heat Insulation Technical Area The invention is used in the construction industry for light handles on concrete, plasters, insulation, excluding bearing parts. plasters, cement-based plasters, gypsum-based plasters, exterior plaster and all kinds of concrete and Carrier parts and floors that provide sound-heat insulation used in plaster filling processes It is about lightweight construction material that reduces the weight on it.

Teknigin Bilinen Durumu Günümüzde yapi sektöründeki insaat faaliyetlerinde birçok beton türü kullanilmaktadir. State of the Art Today, many types of concrete are used in construction activities in the building sector.

Kullanilan beton tipi, yapi içerisinde konumlara(tasiyici aksam, duvar, dis cephe vb.) göre degiskenlik göstermektedir. Tasiyici aksam disinda kullanilan beton türleri hafif beton veya hafif yapi elemanlari olarak geçmektedir. Hafif yapi elemanlarinda çimento ve alçi, hidrolik baglayici olarak kullanilmaktadir. Kullanildiklari malzemeleri bir arada tutarak istenilen Özelliklerin ortaya çikarilmasini saglamaktadir. The type of concrete used, according to the locations in the building (carrier parts, wall, exterior, etc.) shows variability. Types of concrete used outside of the bearing parts lightweight concrete or as lightweight construction elements. Cement and plaster in lightweight construction elements, It is used as a hydraulic binder. By keeping the materials used together It provides the desired features to be revealed.

Bilindigi üzere genel olarak beton, çimento, agrega(kum, çakil, kirma tas vb.), ve suyun, kimyasal ve mineral katki da ilave ederek veya edilmeden karistirilmasiyla olusan ve çimentonun hidratasyonu ile gerekli özellikleri kazanan, heterojen bir yapi malzemesidir. As it is known, in general, concrete, cement, aggregate (sand, gravel, crushed stone, etc.), and water, formed by mixing with or without the addition of chemical and mineral additives and It is a heterogeneous building material that gains the necessary properties with the hydration of cement.

Taze veya sertlesmis betonun bazi özelliklerini degistirmek üzere, karistirma esnasinda betona, çimento kütlesine oranla az miktarlarda ilave edilen malzemelere kimyasal katkilar denir. Betonun bazi özelliklerini iyilestirmek veya betona özel nitelikler kazandirmak amaciyla kullanilan ince ögütülmüs malzemelere de mineral katkilar denir. During mixing, to change some properties of fresh or hardened concrete. Chemicals are added to the materials added to the concrete in small amounts relative to the cement mass. called additives. To improve some properties of concrete or to improve concrete specific properties. Finely ground materials used for the purpose of adding mineral additives are also called mineral additives.

Geleneksel beton, darbe, yorulma, asinma ve çatlak sonrasi yük tasima kapasitesi(süneklik) açisindan zayif bir malzemedir. Çimento hamuru, ve agrega taneleri arasindaki temas yüzeyi beton içerisindeki en zayif noktadir. Bu ara yüzey gerilme altindaki betonda hasar mekanizmasi bakimindan zayif halkayi olusturmaktadir. Gerilme altindaki betonda iç yapida bu bölgelerde olusan kismi mikro çatlaklar betonun göçmesine sebep olacak potansiyel çatlak uçlari belirler. Load bearing after conventional concrete, impact, fatigue, wear and crack It is a weak material in terms of capacity (ductility). Cement paste, and aggregate grains The contact surface between them is the weakest point in the concrete. This interfacial stress It forms the weak link in terms of damage mechanism in the concrete underneath. Stress Partial micro cracks formed in these areas in the internal structure of the concrete below Identifies potential crack tips that will cause it to collapse.

Bulustan önce hafif yapi elemanlarinin yapiminda malzemenin hacminin arttirilmasi ve uygulama kolayligi saglamak amaciyla köpürtücü ajan olarak bilinen kimyasal ürünler kullanilmaktadir. Bu ürünler tamamiyla kimyasal olup deterjan ve sampuan üretiminde de kullanilmaktadir. Köpürtücü ajan tek basina kullanilmamaktadir. Köpürtücü ajan ile birlikte selüloz eter, nisasta eteri, polimerler gibi ilave ürün kullanimi gerektirmektedir. Before the invention, increasing the volume of the material in the construction of lightweight construction elements and Chemical products known as foaming agents for ease of application is used. These products are completely chemical and are used in detergent and shampoo production. is also used. Foaming agent is not used alone. with foaming agent However, it requires the use of additional products such as cellulose ether, starch ether, polymers.

Bu ürünler karisimin kolay bir sekilde uygulanmasini saglamaktadir. Köpürtücü ajanlar bu hali ile maksimum %10 hacim artisi saglamaktadir. Bunun yaninda kullanilan ilave maddeler ve köpürtücü ajanlar kullanildiklari çimento ve alçi malzemelerinin özellik ve güç kaybetmesine yol açmaktadir. These products allow easy application of the mixture. foaming agents in this state, it provides a maximum 10% increase in volume. In addition to this, the additional materials and foaming agents, the properties and properties of the cement and gypsum materials in which they are used. causes a loss of power.

Günümüzde kullanilan katki maddelerinin ortaya çikardiklari baslica problemler; Bloklar içerisinde çökmeler meydana gelmesi, Tasiyici yüzey üzerinde metrekare basina asiri yük bindirmeleri, Uygulama esnasinda isçilik uygulamasinin zor olmasi, Tamamen ithal olmasi, Içerisinde onlarca kimyasal madde içermeleri, Agir ve kötü bir kokuya sahip olmalari, Içerisinde kullanildiklari malzemelerin özelliklerini kaybetmelerine sebep olurlar, Ülkemizin sahip oldugu yer üstü madenlerinin(tas, kum, agrega, çakil vb.) asiri kullanimi, Buhar geçirgenlik katsayilarinin yüksek olmasindan dolayi uygulanan yüzeylerde buhar, nem, küf olusumu, lsi ve ses yalitimi için ilave izolasyon uygulamasi gerektirmeleri olarak siralanabilir. The main problems caused by the additives used today are; Collapses in blocks, Excessive loads per square meter on the bearing surface, It is difficult to apply the workmanship during the application, Being completely imported, It contains dozens of chemicals, Having a heavy and bad odor, They cause the materials in which they are used to lose their properties, The excess of above-ground mines (stone, sand, aggregate, gravel, etc.) owned by our country use of, Due to the high vapor permeability coefficients, it is used on the applied surfaces. steam, moisture, mold growth, As they require additional insulation application for heat and sound insulation can be ordered.

Gerekli olan izolasyon uygulamasinda kullanilan çogunlukla petrol kökenli strafor kaplama ve diger yapi elemanlari maliyetli ve çevre kirliligi olusturmaktadirlar. Mostly petroleum-based styrofoam used in the required insulation application. coating and other construction elements are costly and cause environmental pollution.

Tugla, gaz beton, briket gibi duvar elemanlarinin üretimi için yatirim maliyetlerinin yüksek olmasi nedeniyle belli nokta ve bölgelerde kurulmasi nakliye maliyetlerinin artmasina neden olmaktadir. Investment for the production of wall elements such as brick, gas concrete, briquette Establishment in certain points and regions due to its high costs causes increased shipping costs.

BULUSUN ÇÖZÜMÜNÜ AMAÇLADIGI PROBLEMLER VE ANALIZLERI Bulus konusu ürünün kullanimi ile beton kullaniminda saglanan avantajlarin yaninda, hafif beton ve yapi kimyasali kullanimindan kaynaklanmakta olan sorunlari büyük ölçüde çözmektedir. THE PROBLEMS THAT THE INVENTION IS INTENDED TO SOLVE AND ITS ANALYSIS In addition to the advantages provided in the use of concrete with the use of the inventive product, problems arising from the use of lightweight concrete and construction chemicals. is solving.

Bulusun sahip oldugu özellik ile normal karisima göre %60- 70 oraninda hacim artisi saglamaktadir. Bu hacim artisi sirasinda karisim içerisindeki maddelerin özellikleri korunarak herhangi bir güç kaybi yasanmamaktadir. Bunun yaninda yerüstü kaynaklari olan agregalar(pelit, vermikolit, ponza, volkanik cüruf vb.) kullanimi oldukça azaltmaktadir. With the feature of the invention, 60-70% increase in volume compared to the normal mixture it provides. The properties of the substances in the mixture during this volume increase without any power loss. Besides, aboveground resources Aggregates (pelite, vermicolite, pumice, volcanic slag, etc.) decreases.

Izoder yalitim malzemeleri yönetmeligine göre yalitim için kullanilacak olan malzemeler 0,060 Wm/K degerinin altinda bulunmalidir. Piyasada bulunan ürünler yaklasik olarak 0,065 Wm/K degerinde iken bulusumuz ile bu deger 0,042 Wm/K degerine düsmektedir. Materials to be used for insulation according to Izoder insulation materials regulation It should be below 0.060 Wm/K. The products available on the market are approx. While it is at a value of 0.065 Wm/K, this value decreases to 0.042 Wm/K with our invention.

Bulus özelligi sayesinde ses ve isi yalitimi saglamasinin yaninda buhar geçirgenlik katsayisinin düsük olmasindan dolayi hava gerçigenligi saglamaktadir. Hava geçirgenligi sayesinde duvarin ayirmis oldugu bölgeler arasindaki sicaklik farkinin bulunmamasindan dolayi nem ve küf gibi olusumlar %90 oraninda ortadan kaldirilmaktadir. Günümüzde ses ve isi yalitimi izolasyon islemi ile ek maliyet ayirilarak saglanmaktadir. Izolasyon isleminde petrol kökenli strafor ve diger kimyasal yapi malzemeleri kullanilmaktadir. Bu islem çevreyi son derece kirletmektedir. Bulus çevre dostu bir ürün olup insan sagligi üzerinde herhangi bir zarari bulunmamaktadir. Thanks to its invention feature, it provides sound and heat insulation as well as vapor permeability. It provides air permeability due to its low coefficient. air permeability thanks to the absence of temperature difference between the zones separated by the wall. Therefore, formations such as moisture and mold are eliminated by 90%. sound today and thermal insulation is provided by separating the additional cost with the isolation process. Insulation In the process, petroleum-based styrofoam and other chemical construction materials are used. This is extremely polluting the environment. The invention is an environmentally friendly product, and it is safe for human health. There is no damage on it.

Piyasada kullanilan köpürtücü ajanlar ile birlikte kullanilmasi gereken eter, nisasta eteri gibi kimyasal maddeler bulusumuz içerisinde kullanilmamaktadir. Bulusumuz hacim artisinin yaninda uygulama kolayligi saglamaktadir. Örnegin; bir isçinin piyasada kullanilan ürünler ile günlük çalisma kapasitesi 30 m2 iken bulusumuz ile kullanilan efor sabit tutulmak kaydiyla ortalama 50 m2 ye yükselmektedir. Bu artis ile maliyetler düsmekte, personelin çalisma kosullari rahatlatilmaktadir. Ayrica kimyasala maddelerin tamaminin yurtdisindan ithal edildigi göz önünde bulunduruldugunda bulusumuz içerisinde ithal kimyasal bir madde bulunmamakta tamamen yurdumuzda yer alan yer üstü kaynaklarin ekonomik kullanilmasi ile üretilebilmektedir. Yer üstü kaynaklarinin ekonomik kullanilmasinin yaninda yurtdisina döviz çikamayacak olmasi ve üretim/uygulama maliyetlerinin düsmesi ile ülke ekonomisine olumlu yönde katki saglama ktadir. Ether, starch ether, which should be used together with the foaming agents used in the market Chemicals such as these are not used in our invention. Our invention is volume In addition to its plus, it provides ease of application. For example; a worker in the market While the daily working capacity with the products used is 30 m2, the effort used with our invention It increases to an average of 50 m2 provided that it is kept constant. Costs with this increase decreases, the working conditions of the personnel are relieved. Also, chemical substances Considering that all of them are imported from abroad, our invention There is no imported chemical substance in it, it is completely located in our country. It can be produced by the economical use of over-the-counter resources. above ground resources In addition to being used economically, the inability to issue foreign currency abroad and A positive contribution to the country's economy with the reduction of production/application costs. is able to provide.

Kullanildigi karisimin hacimce boyutunu %70 oraninda arttirir. Bu artis agrega(kum, çakil, kirilmis tas vb.) kullanimini %50-70 oraninda azalmakta ve çimento kullanimini %40-50 oraninda azaltmaktadir. Saglamis oldugu bu avantaj, yapilarin uygulandiklari yüzeye olusturduklari kuvveti m2 basina %80 oraninda azaltmaktadir. Bu sayede yapilarin mukavemeti artmakta ve deprem yönetmeliginde geçen standartlarin çok üstüne çikarak dayanikli yapilar olusturmayi mümkün kilmaktadir. TSE tarafindan belirlenen standarta göre 2300 kg sap içerisinde m3 basina minimum 5 Newton'luk direnç istenmektedir. Bulusumuz ile 5 Newton'luk direnç 450 kg sap içerisinde saglanabilmektedir. It increases the volume of the mixture it is used in by 70%. This artis aggregate (sand, gravel, crushed stone etc.) decreases by 50-70% and reduces cement use by 40-50%. rate decreases. This advantage that it provides is an advantage to the surface on which the structures are applied. They reduce the force they create by 80% per m2. In this way, you can Its strength is increasing and it is far above the standards in the earthquake regulation. It makes it possible to create durable structures by removing them. determined by TSE According to the standard, a minimum resistance of 5 Newtons per m3 in 2300 kg of shank is requested. With our invention, a resistance of 5 Newtons is in a 450 kg handle. can be provided.

Tasiyici zemin üzerinde olusan agirligin bulusumuz ile azaltilmasi ile deprem dayanakliligi arttirilmis olup bina ömrünü oldukça uzatmaktadir. Earthquake resistance by reducing the weight on the bearing floor with our invention increased and extends the life of the building considerably.

Bulusumuz içerisinde yer alan çöven otu(Gypsophi'/a), karanfilgiIler(Cary0phyIlaceae) ailesi içerisinde yer almaktadir. Çöven otu ülkemizin degisik birçok bölgesinde yetismektedir. Gypsophi'/a, cloves (Cary0phyIlaceae) family, included in our invention is located in. Fenugreek grows in many different regions of our country.

Bitkinin kullanilan bölümü odunsu kökleridir. Çöven otunun etken maddesi saponin olup bitkide %15-20 araliginda bulunmaktadir. Gida sektöründe, sabun ve deterjan sektörlerinde özelliklerinden dolayi çöven otu kullanilmaktadir. Saponinler, çesitli bitki türlerinde bulunan bir kimyasal bilesik sinifidir. Fenomenolojik olarak sulu çözeltilerle karistirildiginda sabun benzeri kalici köpük birakan amfifil glikozitler olarak gruplandirilirken yapisal olarak da lipofil triterpen türevleri birlesik bir ya da daha fazla hidrofil çekirdek glikozitler olarak siniflandirilir. The used part of the plant is the woody roots. The active ingredient of celandine is saponin. It is found in the 15-20% range in the plant. In the food industry, soap and detergent Due to its properties, gypsum is used in the sectors. Saponins, various plant It is a class of chemical compounds found in species. Phenomenologically with aqueous solutions as amphiphilic glycosides, which when mixed leave a permanent soap-like foam Structurally, lipophilic triterpene derivatives are combined with one or more classified as hydrophilic core glycosides.

BULUSUN TEKNIK ÖZELLIKLERI VE AÇIKLAMASI Bulus, yapi sektöründe tasiyici aksam disindaki beton üstü hafif saplar, sivalar, yalitim sivalari, çimento bazli sivalar, alçi bazli sivalar, dis cephe sivasinda ve her türlü beton ve alçi dolgu islemlerinde kullanilan ses- isi yalitimi saglayan, tasiyici aksam ve zemin üzerindeki agirligi azaltan hafif yapi malzemesi ile ilgilidir. TECHNICAL CHARACTERISTICS AND DESCRIPTION OF THE INVENTION The invention is used in the construction industry for light handles on concrete, plasters, insulation, excluding bearing parts. plasters, cement-based plasters, gypsum-based plasters, exterior plaster and all kinds of concrete and Carrier parts and floors that provide sound-heat insulation used in plaster filling processes It is about lightweight construction material that reduces the weight on it.

Hafif yapi elemanlari çimento ve alçi bazli olarak iki farkli sekilde bulunmaktadir. Çimento bazli ürünler için mm2 basina minumum 0,40 N/mm2 ve en fazla 8 N/mm2 direnç özelligi aranmaktadir. Alçi bazli ürünler de ise direnç özelligine bakilmamaktadir. Çimento bazli ürünler kullanilirken istenilen direnç kuvvetinin saglanabilmesi için karisim içerisindeki maddeler farkli oranlar ile bir araya getirilmektedir. Çimento bazli ürünler olusturulurken agrega olarak perlit, vermikolit, ponza, volkanik cüruf ve genlestirilmis cam parçaciklari kullanilmaktadir. 0,40 N/mmzdirenç degerinin saglanmasi için; arasi kireç, hacimce %0,4- %3 arasi çöven otu(0-1000 mikron) içermektedir veya arasi kireç, hacimce %0,3- %1 arasi çöven otu(0-1000 mikron) içermektedir veya Hacimce %78- %83 arasi genlestirilmis cam parçaciklari, hacimce %14- %20 arasi içermektedir. 8 N/mm2 direnç degerinin saglanmasi için; mikron) içermektedir. Lightweight construction elements exist in two different forms as cement and gypsum-based. For cement-based products a minimum of 0.40 N/mm2 and a maximum of 8 N/mm2 per mm2 resistance property is sought. In gypsum-based products, resistance is not taken into account. In order to provide the desired resistance force when using cement-based products, the mixture The substances in it are brought together in different proportions. Cement-based products perlite, vermicolite, pumice, volcanic slag and expanded glass particles are used. To provide a resistance value of 0,40 N/mmz; lime, 0.4% to 3% by volume gypsum (0-1000 microns) or lime, 0.3% to 1% by volume gypsum (0-1000 microns) or Expanded glass particles between 78% and 83% by volume, 14%-20% by volume contains. To provide a resistance value of 8 N/mm2; micron).

Alçi bazli ürünlerde direnç dikkate alinmamaktadir fakat agrega olarak perlit, vermikolit, ponza, volkanik cüruf ve genlestirilmis cam parçaciklari kullanilabilmektedir. Resistance is not taken into account in gypsum-based products, but as aggregates, perlite, vermicolite, pumice, volcanic slag and expanded glass particles can be used.

Alçi bazli ürünlerde; asit içermektedir veya asit- tartarik asit içermektedir veya tartarik asit içermektedir veya arasi sitrik asit- tartarik asit içermektedir veya Hacimce %78- %83 arasi genlestirilmis cam parçaciklari, hacimce %15- %21 arasi alçi, hacimce %0,13- %0,18 arasi sitrik asit- tartarik asit içermektedir. In gypsum-based products; contains acid or acid – contains tartaric acid or contains tartaric acid or Contains between citric acid-tartaric acid or Expanded glass particles between 78% and 83% by volume, plaster between 15% and 21% by volume, It contains citric acid-tartaric acid between 0.13% and 0.18% by volume.

Claims (1)

ISTEMLERREQUESTS 1- Bulus hafif yapi elemanlari ile ilgili olup özelligi; karisim mukavemetinin düsmeden karisimin hacim artisinin saglanmasi için hacimce %0,08 ile %3 arasinda 0-1000 mikron büyüklügünde çöven otu(Gypsophila) içermesidir.1- The invention is related to lightweight construction elements and its feature is; It contains gypsophila (Gypsophila) in the size of 0-1000 microns between 0.08% and 3% by volume in order to increase the volume of the mixture without decreasing the mixture strength.
TR2016/08697A 2016-06-23 2016-06-23 Sound - Heat Insulation Lightweight Construction Material TR201608697A3 (en)

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