TH8542B - Equipment and methods for the manufacture of slabs / reinforced concrete panels with precast clay / ceramic tile finishes. Using a formwork with a scalable tile regulator - Google Patents

Abstract

Production of construction-prefabricated parts Slab/Concrete type Reinforcing steel with burnt/ceramic tile surface by manufacturing method using TEMPLATE, which consists of a backing plate and level guide and plane of the tile throughout the workpiece.

Claims (1)

1. Manufacturing method of precast concrete or reinforced concrete panels With one side surface is clay tiles or ceramic tiles Attached Since the process of pouring concrete, casting sheets, work pieces by pouring concrete for casting sheets over the tiles. Which was placed face down and arranged in a panel on the formwork By spacing the joints of the tiles evenly as required by the design These tiles are laid out with a restraint that does not move while pouring concrete. The mandatory part consists of a shaped material. "Tee" and tile support, these mandatory parts can be adjusted to suit the width X length X thickness of the tile to be used. The form for casting the work piece has a width X length according to the design, divided into 2 important parts: - The formwork consists of a molded belly plate (width X length equal to the desired workpiece), the formwork side cover (all 4 Side) and support plate (Along the edge of all 4 sides) to adjust the distance and joint size of the workpiece. - The force of the tile consists of a guide plate to the joint of the tile (width X length equal to the tile). (Used to adjust to suit the thickness - thin of the tiles) and the control of the joints of the tiles. (A "T"-shaped material arranged as a table forcing tiles). Starting from the preparation of the formwork, the width X length X thickness according to the design, including the arrangement of the tiles in accordance with the size of width X length X thickness and the gap between the tiles required. After that, the tiles are laid face down in all tile packing slots, and then cover all joints between the tiles with a tape type joint covering material (e.g. TRANSPARENT TAPE) to prevent the seepage of cement into the joints. After that, the ready-mixed concrete can be poured over all the tiles and formwork to the desired level and then finished the top of the concrete surface. (Just to get the level) according to the most commonly used methods counted towards the completion of the production method. In case of wanting better bonding performance between concrete and tile before pouring concrete. May use water, cement that has a thick Or other bonding enhancement materials are poured over the tiles thoroughly before pouring concrete onto the formwork. In case of increasing strength of the finished piece, rebar and / or wire mesh are placed over the tile at the required distance and level. According to the design and then pour concrete into the formwork In case of wanting to increase the strength of the prefabricated sheet by increasing the tightness and eliminating air bubbles in the poured concrete, this can be done by using a vibrator (VIBRATOR) according to the commonly used method.