TH71715A - Methods and manufacturing systems for custom wire harnesses and cable harnesses and cross-linking devices - Google Patents

Abstract

The DC60 (22/06/55) provided is a custom built-to-order system and the like of cables and A bundle of wires which can Prevent the cost of wires and wiring products from increasing and can save resources. The cable harness manufacturing system to order 1 will include wire harness section 14, cable harness assembly section 15 and production control section 16, production control section 16 will transmit the received quantity data. Order Part One D1, Part II Order Received quantity data, D2 Part III Order Received quantity data, where data but Each part will follow The ordered data D is further received to resin 44, core wire 45 and additive 46 respectively. Segments 44, 45 and 46 will produce pellets, cores and additives. With Required amount Corresponding order And send it to the wire production section 14 The wire production section 14 will extrude the mixture from the pellets. And additives onto the circumference of the core wire while mixing the granules and additives so that the core wire is coated with a mixture simultaneously and the wires at Produced to cable harness assembly section 15 for cable harness assembly. Provides an order-to-order system and the like of cables and Saddle for wiring, which can Prevent the cost of wires and wiring products from increasing and can save resources. Saddle manufacturing system for Wiring according to Order 1 will include cable manufacturing section 14, wiring saddle assembly section 15 and production control section 16 production control section 16 will send the ordered quantity information. Buy Part One D1, Part Two Order Received Quantity Data D2 and Part Third Order Received Data D3, where data but Each segment will be based on the ordered information D received next to Resin 44, Core Wire 45 and Additive 46, respectively. 44, 45 and 46 will produce pellets, Core wire and additives, with the required amount. Correspondingly, and sent it to the Wire Fabrication 14 Wiring Section 14 will extrude the pellets, materials and additives onto the perimeter of the core wire while mixing the pellets. And additives so that the core wire is It is coated with a mixture and transmits the wires manufactured to the wiring saddle assembly 15 for the wiring saddle assembly.

Claims (9)

1. A method of manufacturing a cable to order that consists of the following steps. To collect the required amount of synthetic resin pellets. For the assembly of wire coatings, cores and additives that Add to synthetic resin after receiving orders for wires and extruding, granularity, material and additive onto Core wire circumference, while Mixing granules, materials and additives So that the core wire is coated with a mixture upwards at the same time. To produce wires The length required. 2. How to manufacture the cord to order. According to claim 1, provided that the outer surface of the wires at It is produced in one color. 3. How to manufacture the cable according to the order of claim 2, with the outer surface of the cable at 4. How to manufacture the wires according to the orders 1,2 or 3, while the wires being manufactured are still being manufactured. Cross-linked 5. How to manufacture a saddle for wiring as per assembled order. With the following steps To collect the required amount of synthetic resin pellets. For assembling the glaze Saddle wires, core wire and additives added to the synthetic resin after Get an order for a saddle for wiring. The extrusion of the material granules and additives onto the Core wire circumference while mixing granule, material and additive So that the core wire is coated with a mixture together to produce wires of the required length and to attach specific components to the wires that are manufactured for the wiring saddle. Wiring to order in accordance with claim 5, with the outer surface Of the wires produced in one color. 7. How to manufacture the saddle for the wiring according to the order of claim 6, with the outer surface Of the wires that are manufactured are colored 8. How to manufacture the saddle for the wiring according to the order of claim 5, 6 or 7, where the wires at Production is also cross-linked. 9. A to-to-order wiring production system, which includes the following components: Wire production division for producing wires. Production control division for controlling the cable production and receiving Power cord order Production segment, one for pellets The second part is for core wire production and the third part is for additive production. Ordered quantity information The first part indicates the amount of granular material of the resin. Synthetic for Assembled as a wire coating part that corresponds to The quantity of received orders that are forwarded from the order assignment section and submitted the ordered quantity information. One next to the production segment part one, calculate the quantity data. Order Received The second part indicates the quantity of core wire corresponding to the received order quantity passed on from. Order Schedule And forward the second ordered quantity data to the second production segment. And calculate the quantity that has been ordered The third part Indicates the amount of additive added to the synthetic resin that Corresponding to the quantity Received orders passed from the section Order scheduling And forwarding the quantity of ordered part three to the third part of production. The first, second and third production segments produce pellets, cores and additives according to Quantity corresponding to the data Ordered quantities first, second and third respectively, and delivered pellets, manufactured materials, cores and additives. It is composed to the cable production section, respectively, and the cord production section extracts the compound from the granular material. Sent from the production division part one And additives sent From the third part on the circumference of the core wire sent from the second part of the production section While mixing pellets, materials and additives Decorated so that the core wire is coated with What is mixed together To produce wires of the required length 1 0. The system produces cables according to the order of claim 9, with the outer surface of the wires at Manufactured in one color 1 1. The cable production system to order according to claim 10, which also consists of a paint device. For coloring the outer surface of the wires. Produced in the desired color 1 2. The system to produce wires according to the purchase order according to the claim 9,10 or 11, which also consists of equipment Cross-linked wires for Link the wires produced in the cross 1. 3.Order-to-order wiring system According to claim 12, where the power cord linkage device Cross contains Box with an all-around closure, including a pair of wire pilot sections. Through which the wires go through A radiation unit for beaming an electron beam onto a wire that passes Through a box and a pair of rollers arranged, spaced out During that time, placed in a swivel in a box, where the wires are directed into the box through the pilot section, one of the wires in the wiring box comes into contact with the internal circumference surface. The outside of one of the rollers is positioned close to part of the cable guide and comes into contact with the inner circumferential surface. Outside of the rollers on the opposite side And the wires will come into contact with the skin Again, the outer circumference of one roller, where the wires are tied to a pair of rollers, with the cable sheath folded up, and the cord is piloted away from the Box through the lead section The opposing cable groove and the radiation unit beam an electron beam onto the positioned wires. Located at the center between a pair of rollers 1 4. Made to order wiring saddle production system, comprising of cable production division for cable production. Saddle assembly section for wiring saddle assembly for Wiring using The wires produced By the cable production division Production control segment for control of cable production and assembly segment Saddle for wiring And take saddle orders For wiring Production segment, one for pellets The second part is for core wire production and the third part is for additive production. Ordered quantity information The first part indicates the amount of synthetic resin granules for the assembly of the wire coating corresponding to the The quantity of orders received forwarded from The segment determines the order and sends the received quantity of the order. One next to the production segment Part one, calculate the quantity data Order Received The second part, indicating the quantity of the core wire corresponding to the received order quantity that was sent later. From the order schedule section And send the second part of the ordered quantity information to the second part of production. And calculate the received quantity data Order the third part, indicating the amount of additive added to the synthetic resin in accordance with the received order quantity passed from the section. Order scheduling And forwarding the quantity received from the third part of the order to the third part of the production. The first, second and third production segments produce pellets, cores and additives accordingly. Quantity corresponding to the data Order quantities first, second and third respectively, and deliver the manufactured pellets, core wire and additives. It is then tailored to the wire production section and the wire production section extruded the compound from the granular material. Sent from the first part of the production segment and the additives sent From the third part on the circumference of the core wire sent from the second part of the production section While mixing pellets, materials and additives So that the core wire is coated with a mixture together to produce the required length wires And send the wires that are produced Up to the assembly work The wiring saddle and the wiring saddle assembly will be equipped with the required components. Attaching the wires produced by the wire manufacturing division to assemble the wiring saddle 1 5. The system for producing the wiring saddle according to the order according to claim 14, with the outer surface Of the wires that are manufactured in one color 1 6. The system produces a saddle for wiring in accordance with the purchase order according to claim 15, where the production segment Power cable and saddle assembly for Wiring at least one part will consist of a paint device. For giving the outer face color of the wires produced in the desired color 1 7. The system for producing the wiring saddle according to the order according to the claim 14,15 or 16, where the cable production division and the Assemble the saddle for wiring, at least one part will consist of A cross-linking device for cross-linking manufactured wires 1 8. The system for producing the wiring saddle according to the order of claim 17, where the device is linked A crossover cable will consist of Box with an all-around closure, including a pair of wire pilot sections. Through which the wires go through A radiation unit for beaming an electron beam onto a wire that passes Through a box and a pair of rollers arranged, spaced out During that time, placed in a swivel in a box, where the wires are directed into the box through the pilot section, one of the wires in the wiring box comes into contact with the internal circumference surface. The outside of one of the rollers is positioned close to part of the cable guide and comes into contact with the inner circumferential surface. Outside of the rollers on the opposite side And the wires will come into contact with the skin Again, the outer circumference of one roller, where the wires are tied to a pair of rollers, with the cable sheath folded up, and the cord is piloted away from the Box through the lead section The opposing cable groove and the radiation unit beam an electron beam onto the positioned wires. Located at the center between a pair of rollers 1 9. A crossover linkage device, which contains the following components, a enclosed box surrounding it, including a pair of wire pilot sections. Through which the wires go through A radiation unit for beaming an electron beam onto a wire that passes Through a box and a pair of rollers arranged, spaced out During that time, placed in a swivel in a box, where the wires are directed into the box through the pilot section, one of the wires in the wiring box comes into contact with the internal circumference surface. The outside of one of the rollers is positioned close to part of the cable guide and comes into contact with the inner circumferential surface. Outside of the rollers on the opposite side And the wires will come into contact with the skin Again, the outer circumference of one roller, where the wires are tied to a pair of rollers, with the cable sheath folded up and the wires piloted out of the box. Through the introduction The opposing cable groove and the radiation unit beam an electron beam onto the positioned wires. Located at the center between the roller pairs