TH40830B - Methods and manufacturing systems for custom wire harnesses and cable harnesses and cross-linking devices - Google Patents

Abstract

The DC60 (22/06/55) provided is a custom built-to-order system and the like of cables and A bundle of wires which can Prevent the cost of wires and wiring products from increasing and can save resources. The cable harness manufacturing system to order 1 will include wire harness section 14, cable harness assembly section 15 and production control section 16, production control section 16 will transmit the received quantity data. Order Part One D1, Part II Order Received quantity data, D2 Part III Order Received quantity data, where data but Each part will follow The ordered data D is further received to resin 44, core wire 45 and additive 46 respectively. Segments 44, 45 and 46 will produce pellets, cores and additives. With Required amount Corresponding order And send it to the wire production section 14 The wire production section 14 will extrude the mixture from the pellets. And additives onto the circumference of the core wire while mixing the granules and additives so that the core wire is coated with a mixture simultaneously and the wires at Produced to cable harness assembly section 15 for cable harness assembly. Provides an order-to-order system and the like of cables and Saddle for wiring, which can Prevent the cost of wires and wiring products from increasing and can save resources. Saddle manufacturing system for Wiring according to Order 1 will include cable manufacturing section 14, wiring saddle assembly section 15 and production control section 16 production control section 16 will send the ordered quantity information. Buy Part One D1, Part Two Order Received Quantity Data D2 and Part Third Order Received Data D3, where data but Each segment will be based on the ordered information D received next to Resin 44, Core Wire 45 and Additive 46, respectively. 44, 45 and 46 will produce pellets, Core wire and additives, with the required amount. Correspondingly, and sent it to the Wire Fabrication 14 Wiring Section 14 will extrude the pellets, materials and additives onto the perimeter of the core wire while mixing the pellets. And additives so that the core wire is It is coated with a mixture and transmits the wires manufactured to the wiring saddle assembly 15 for the wiring saddle assembly.

Claims (19)

1. The custom wire manufacturing process consists of the following steps: Gathering the necessary quantity of synthetic resin granules for the coating, core wire, and additives mixed into the resin after receiving the wire order; and extruding the mixture of granules and additives onto the circumference of the core wire while simultaneously mixing the granules and additives, ensuring the core wire is coated with the mixture to produce wires of the required length. 2. Method of manufacturing custom-made wires as per claim 1, where the outer surface of the manufactured wires has a single color. 3. Method of manufacturing custom-made wires according to claim 2, where the outer surface of the manufactured wires is colored with the required color. 4. Method of manufacturing wires according to the purchase order under claims 1, 2, or 3, where the manufactured wires are still cross-linked. 5. The manufacturing process for custom-made wiring saddles involves the following steps: Gathering the necessary quantity of synthetic resin granules for the coating, core wire, and additives mixed into the resin after receiving the order; extruding the mixture of granules and additives onto the circumference of the core wire while mixing the granules and additives, ensuring the core wire is coated simultaneously; producing wires of the required length; and attaching specific components to the manufactured wires to assemble the wiring saddle. 6. Method of manufacturing cable saddles to order under Patent 5, where the outer surface of the manufactured cables is of a single color. 7. Method of manufacturing cable trays to order under Patent 6, where the outer surface of the manufactured cables is colored with the desired color. 8. Method of manufacturing saddles for wiring according to orders under Rights 5, 6, or 7, where the manufactured wires are also cross-linked. 9. The on-demand wire manufacturing system comprises the following components: a wire production section for manufacturing wires; a production control section for managing wire production and receiving wire orders; a first production section for producing resin pellets; a second production section for producing core wire; and a third production section for producing additives. The production control section calculates the first order quantity, indicating the quantity of synthetic resin pellets for wire coating, corresponding to the order quantity received from the ordering scheduling section, and sends this information to the first production section. It then calculates the second order quantity, indicating the quantity of core wire, corresponding to the order quantity received from the ordering scheduling section, and sends this information to the second production section. Finally, it calculates the third order quantity, indicating the quantity of additives added to the synthetic resin, corresponding to the order quantity received from the ordering scheduling section, and sends this information to the third production section. The first, second, and third production sections then produce the resin pellets, core wire, and additives according to the quantities specified in the order data. The ordered quantities are received in phases one, two, and three, respectively. The manufactured pellets, core wire, and additives are then sent to the wire manufacturing section. The wire manufacturing section extrudes the mixture of pellets sent from phase one and additives sent from phase three onto the circumference of the core wire sent from phase two. While mixing the pellets and additives, the core wire is coated with the mixture simultaneously to produce wires of the required length. 10. A system for manufacturing custom-made cables under claim 9, where the outer surface of the manufactured cables has a single color. 11. The bespoke cable manufacturing system under Right 10, which also includes coloring equipment for coloring the outer surface of the manufactured cables with the desired color. 12. A system for manufacturing custom-made wires under Rights 9, 10, or 11, which also includes crossover connectors for connecting custom-made wires. 13. The custom-made wire-to-order system, as per claim 12, whereby the cross-linking device consists of an enclosed box containing a pair of wire guides through which the wire passes, an irradiation unit for projecting an electron beam onto the wire that has passed into the box, and a pair of spaced-ahead rollers arranged in a rotating manner within the box. The wire is guided into the box through one of the wire guides. Inside the box, the wire makes contact with the outer circumference surface of one roller positioned near one of the wire guides and then with the outer circumference surface of the opposite roller. The wire then makes contact with the outer circumference surface of another roller, where it is tethered to the pair of rollers by a folded wire sheath. The wire is then guided out of the box through the opposite wire guide, and the irradiation unit projects an electron beam onto the wire positioned centered between the pair of rollers. 14. The system for producing cable saddles on a made-to-order basis consists of: a cable production section for manufacturing cables; a cable saddle assembly section for assembling cable saddles using cables produced by the cable production section; a production control section for controlling the cable production section; and a cable saddle assembly section for receiving cable saddle orders. The system is further managed by three production sections: Section 1 for producing resin pellets, Section 2 for producing core wire, and Section 3 for producing additives. The production control section calculates the quantity of the ordered synthetic resin pellets corresponding to the order quantity received from the ordering scheduling section and sends this information to Section 1. It then calculates the quantity of the core wire corresponding to the order quantity received from the ordering scheduling section and sends this information to Section 2. Finally, it calculates the quantity of additives added to the synthetic resin corresponding to the order quantity received from the ordering scheduling section. The quantity information received from the third order is then forwarded to the third production section. The first, second, and third production sections produce the material pellets, core wire, and additives in the quantities corresponding to the quantity information from the first, second, and third production sections, respectively. The produced pellets, core wire, and additives are then sent to the wire production section. The wire production section extrudes the mixture of material pellets sent from the first production section and additives sent from the third production section onto the circumference of the core wire sent from the second production section. While mixing the material pellets and additives, the core wire is coated with the mixture simultaneously to produce wires of the required length. The produced wires are then sent to the saddle assembly section. The saddle assembly section attaches the required components to the wires produced by the wire production section to assemble the saddles. 15. A system for manufacturing custom-made cable trays under Patent 14, where the outer surface of the manufactured cables is of a single color. 16. A system for manufacturing cable saddles to order under Patent 15, whereby at least one section of the cable manufacturing and cable saddle assembly sections shall include coloring equipment for coloring the outer surface of the manufactured cables with the required color. 17. A system for manufacturing cable saddles to order under Rights 14, 15, or 16, whereby the cable manufacturing section and the cable saddle assembly section shall include at least one crossover cable connector for connecting the manufactured cables in a crossover manner. 18. A custom-made cable harness system pursuant to Patent 17, whereby the crossover cable harness device shall consist of an enclosed box containing a pair of cable guides through which the cable passes, an electron beam irradiation unit for projecting an electron beam onto the cable passing through the box, and a pair of spaced-ahead rollers arranged in a rotatable manner within the box. The cable is guided into the box through one of the cable guides. Inside the box, the cable makes contact with the outer circumference surface of one roller positioned near one of the cable guides and then with the outer circumference surface of the opposite roller. The cable then makes contact with the outer circumference surface of another roller, where it is tethered to the pair of rollers by a folded cable sheath. The cable is then guided out of the box through the opposite cable guide, and the irradiation unit projects an electron beam onto the cable positioned centrally between the pair of rollers. 19. A cross-linking wire connection device consisting of the following components: an enclosed box containing a pair of wire guides through which the wire passes; an irradiation unit for projecting an electron beam onto the wire passing through the box; and a pair of spaced-ahead rollers arranged in a rotating manner within the box. The wire is guided into the box through one of the wire guides. Inside the box, the wire makes contact with the outer circumference surface of one roller positioned near one of the wire guides, and then again with the outer circumference surface of the opposite roller. The wire is then connected to the pair of rollers by a folded wire sheath. The wire is then guided out of the box through the opposite wire guide, and the irradiation unit projects an electron beam onto the wire positioned centrally between the pair of rollers.