TH64005B - A series of machines and processes for patterning and forming of ceramic plates and products obtained from this process. - Google Patents

Abstract

DC60 A set of patterned ceramic patterning and sheeting processes are made available. The pattern imitates the pattern of natural stone. By relying on a set of machines containing Soil water preparation methods Soil water container at least One container to hold at least one type of soil, pattern, at least one pattern. At least one way to connect at least one earth water container. Such as with at least one patterned tray And extrusion set Where the set to make soil water distribution pattern in the specified type, quantity, color in the specified order Into the tray to form a pattern to form Desired pattern The desired patterned soil water is extruded by the filter extrusion unit. In order to create tiles or slabs with patterns throughout the thickness of the product A series of machines and processes for patterning and forming of sheet ceramics are made. The pattern imitates the pattern of natural stone. By relying on the device with Soil water preparation methods Soil water container at least One container to hold at least one type of soil, pattern, at least one pattern. At least one way to connect at least one earth water container. Such as with at least one patterned pickup truck And extrusion set Where the set to make soil water distribution pattern in the specified type, quantity, color in the specified order Into the tray to form a pattern to form Desired pattern The desired patterned soil water is extruded by the filter extrusion unit. In order to create tiles or slabs with patterns throughout the thickness of the product

Claims (2)

Disclaimer (all) which will not appear on the advertisement page: Revised July 5, 2017 1. Process for creating patterns in ceramic tiles or stone slabs of the required thickness. Patterns appear all over the thickness. It consists of the following steps: - Preparing soil water of at least two different colors - Hold the resulting soil water in separate containers - Feed at least two of them to the patterning unit - Move the patterning unit To go above the patterned tray to supply soil water to the formation tray Pattern-like pattern - The patterning tray is brought onto the extrusion filter to remove excess water and to It is made of ceramic tiles or raw stone slabs with patterns throughout the thickness - the raw tiles are dried and burned. -------------------------------------------------- ----------------------------- Edit 08/06/2015 1. Process for creating patterns in ceramic tiles or stone slabs. With the required thickness Patterns appear all over the thickness. It consists of the following steps: - Preparing soil water at least two different colors - Hold the soil water in separate containers - Feed at least two such soil water into the patterning unit - Move the patterning unit To go above the patterned tray to supply soil water to the formation tray Pattern-like pattern - The patterning tray is brought onto the extrusion filter to remove excess water and to It is a ceramic tile or raw stone slab that has patterns throughout its thickness. - The raw tiles are dried and burned. 2. The process of claim 1 consists of adding ceramic pigments or flakes to To get the desired color 3. The process as claim 1 consists of the additive in order to reduce the viscosity of the water. Soil or to improve the strength of tiles or slabs 4. Process as claim 1, where each soil water consists of dry material from 30-70 percent by weight 5. Process as claim 3, where additives Customize according to the steps, choose from Deflocculant, Dispersant, Floculant, Defoaming agent, Surfactant 6. The process of claim 3, where the substance Step by step Contains up to 5% of additives or modifiers to properties of tiles or slabs, selectable from Polyvinyl Alcohol (PVA), Polyvinyl Acetate (PVAc), Carboxymethyl Cellulose (CMC), Methylcellulose (Methylcellulose), Ethylene Vinyl Acetate. , (EVA), Starch, Modified Starch, Cellulose fiber, Organic fiber, Inorganic fiber. Being maintained at room temperature And / or heating to 70 degrees Celsius 8. Process as claim 1, where the soil water being supplied to form the desired pattern is supplied to According to the pre-recorded value 9. The process of claim 1 where, during the desired patterning, the patterning unit moves forward, backward, left, right and circular to distribute the soil water according to the recorded value. hold Application advance At a predetermined speed 1 0. The process is described as claim 1, where the soil water is left to mix with some inside the patterning set. Before being dispensed into the patterned tray to form the desired pattern 1 1. The process of claim 10, where the soil water is further mixed by using the actuator at the specified speed before being dispensed into Pattern tray to create the desired pattern 1 2. Process as claim 1, where soil water is first distributed into the pattern support container and then paid Into the pattern tray 1. 3. Process as claim 1. Where the soil water is distributed into the pattern support container is distributed separately. In separate sections of the pattern support vessels according to different types, colors, mixtures and / or substrates, 1 4. The process of claim 1, where, during compression molding, the soil water temperature was maintained at Room and / or heating to 70 degrees Celsius 1 5. Process as claim 1, where during compression molding there is a way to maintain the shape of Tiles or slabs while pressing to preserve the shape and pattern of the tiles and / or raw stone slabs 1 6. Process as Claim 15, where before the distribution of soil water into the tray can form a soft pattern piece. With the desired shape was placed in the desired location within the pattern-making tray In order to produce tiles or raw stone slabs with internal space corresponding to the shape of the pattern pieces in the specified position 1 7. The process is as described in claim 16 where the pattern pieces are selected from the shapes. Square Rectangle, Ellipse, Circle or Free Shape 1 8. Process as claim 1 consists of additional pattern adjustment steps while Patterning And / or after finishing the pattern By using a decorative pattern device that can be dragged, immersed, stirred, mixed and / or swept. 1 9. Process as in any of the previous claims. Where the tile and / or The raw stone slabs with the desired pattern are dried and sintered in accordance with the standard 2 0. Set of patterning machines in ceramic tiles or slabs of thickness at Designated with a pattern across the entire thickness The methods of claim 1 to 19 include: - At least two methods for soil preparation - at least one container for each type of soil water - at least one set of patterning boxes - At least one pickup - At least one method for connecting one or more such containers to With at least one patterning unit and - a filter extrusion set, where each earth water container is connected to the patterning set with an earth pipe. At least one pipe Where at the end of the said earth water pipeline Where the patterned dress was installed with a valve For controlling soil water transport to the pattern making unit The way of moving the patterned dress compared With the patterned tray to transport soil water to the patterned tray 2 1. A set of machines as claim 20, where each container of soil water has a method to control the pressure inside the soil water container 2 2. Clause 21: Each container of soil water has a way to reduce Sedimentation of soil water And promote the flow of soil water Where such a method is at least one agitator. 2. 3. Set of instruments, claim 22, whereby the means of reducing soil sedimentation and promoting Soil water flow It is by placing a container of soil water on a movable base. 2. 4. Set of equipment as claim 20, where at the end of the vascular pipe where the pattern-making set is installed. Replaceable exhaust tip That can supply soil water control to the pattern making set 2. 5. The set of machines as claim 24, where the pattern set is set to be able to accept multiple pipes and pipe end pieces at each end of the conveying pipe at The pattern making set has different shapes and styles. 2 6. A set of machines as claim 20, where the containers are installed to have a heating system and Way to control soil water temperature contained within 2. 7. A set of machines as claim 20, where the pattern set can be rotated around the axes in both the x, y, z axis. Claim 20, with the pattern making kit installed with a control valve. The amount of soil water that will be supplied through a replaceable dispenser. 2. 9. Set of apparatus as claim 20, where the patterning kit is added with a method for mixing. Soil water contained in the pattern-making set 3 0. The pattern-making set includes: - The body for receiving soil water that was supplied from the patterning set - a flap that sits at the bottom of the pattern support container, and - a screw thread placed inside the pattern support container. The screw thread was Set to rotate around the axis itself to feed the soil water to the open-closed plate to distribute the soil water into the pattern tray 3. 2. Set of machines as claim 31 where the body of the container supports The patterns were divided into chapters for containing water, soil of different types, colors, mixed colors of many colors. And / or default pattern Using zone 3 partition wall 3. A set of machines like Claim 32, where the wall is installed together with a removable part. The body of the container supports the pattern. And where the number and size of episodes can be increased or decreased by Increase or decrease the partition wall and / or by increasing the distance between each partition wall zone 3. 4. Set of machines as claim 31, where the pattern support container is equipped with an open-close lid and a pneumatic system. High resolution creates airtight conditions inside the container supports the pattern. And distribute water controlled soil into the pattern tray 3. 5. Set of machines as claim 20, where the patterned tray consists of a border frame that is assembled To the filter Each tray has a shape that corresponds to the shape of a tile or plate. Desired stone And connected to each other in the form of belt loops to support the production environment Automatic or semi-automatic 3 6. Set of machines as claim 17, where each pickup pattern in the belt wheel is Set to contain soil water supplied from the pattern making kit And each tray can be removed Separate from the belt loop for maintenance or replacement when worn. 3 7. A set of machines as claim 35, where the patterned pickup consists of only one outer frame. Additional patterns with a border frame. In the second, at least one inside the said perimeter to fill in the required space. Advance in the pickup The shape of the empty space can be selected from. Square Rectangle, Ellipse, Circle and Free Shape 3 9. A set of instruments as claim 35, where the edge frame is made of perforated material. Convertible Get when there is compression It can be restored to its original shape when the compressive pressure is removed. 4 0. The kit is referred to as claim 39, where at least one rim frame is made from a selectable material from natural rubber, polymers. Natural polymer, syntheric rubber, thermoplastic elastomer (thermoplastic elastomer), silicon rubber, butadiene rubber, ebonite rubber, elevated temperature vulcanized rubber, urethane rubber (Urethane rubber), fluorine rubber, and neoprene rubber, 4 1. Set of equipment, claim 35, where the filter is porous material 4 2. Set Clause 41, where the filter is made of a selectable material of wool, nylon, steel mesh, polypropylene, polyester, polybutylene and polyamide 4 3. . The set of machines as claim 20, where the extrusion filter consists of the upper compression And lower compression Smooth surface of the upper compression type And a porous lower compression 4 4. Set the machine as claim 43, where at least the upper compression And the lower compression model was Provide the drain pipe to collect the water and excess particles from the extrusion. 4. 5. Set of machines as claim 44, where at least the upper compression type. And the lower compression model was Provide a contoured frame around its edge. 4 6. A set of instruments as claim 45, whereby the method for modifying the height of the retaining frame. Shapes are provided 4. 7. A set of machines as claim 45, where the lower compression-shaped frames in the inlet and outlet sides of the patterned pickup can be moved up or down to allow the patterned pickup. 4. 8. The unit of claim 44, where the filter extruder is equipped with a vacuum pump to limit excess water and particles trapped in the extruder drain. Top and bottom extrusion 4 9. A set of machines as claim 44, where the filter extrusion set includes additional. The air source to expel excess water to the drain hose 5 0. Kit as claim 44, where the filter extrusion unit is additionally equipped with a heating unit and a means to regulate the water temperature in the soil. During extrusion to facilitate extraction of excess water. 5. 1. A set of equipment called claim 20, which is additionally equipped with a controlled weight measuring unit with a sensor for controlling the amount of soil water being fed into the patterning tray. Where the work of the sensor As a result, the pattern making set to stop paying. 5. 2. A set of machines as claim 20, which is supplemented by a cleaning station, where after the extrusion has been completed. And the tiles or raw stone slabs have been removed, the pattern-making pans continue to the cleaning station to clean up before looping into the new production system. ----------- ---------------------- 1. A set of tools for patterning ceramic tiles or clay slabs consisting of; Soil water preparation methods At least one container of soil water for holding at least one soil water. At least one of the patterned boxes At least one method for connecting one or more such containers to With at least one patterned dress That is required to transport the said soil water to at least one set of patterns One extrusion set designated that such soil water can be reduced to a solid state, and a patterning unit that separates the earthen container. And the aforementioned pattern-forming tray 2. Set of machines as item 1, where each container of soil water has a way to reduce the sedimentation of such soil. And there is a way to control the pressure inside the soil water container. 3. The set of the instrument, claim 2, where the way to reduce the sedimentation of soil water It consists of at least one agitator. 4. Set of instruments, claim 2, where the method for reducing the sedimentation of the soil is a movable base that is assigned to stir the contents of the container. Contain such soil water 5. A set of machines as claim 1, where the way to connect consists of At least one conveying pipe At least one such pipe has one open end. And the second open end Where one such open end is connected to the container And the second open end is connected to the patterning set 6. The set of machines as claim 1, where the patterning set is set to be able to receive the pipe Can transport multiple pipes The patterning kit is additionally equipped with a replaceable head at the tip. Pipes of each conveying pipe 7. A set of machines as claim 1, where the pattern making set is supplemented by means In mixing the soil contained within the aforementioned pattern set 8. The set of the apparatus as claim 7, where the method of mixing soil water is at least one agitator; 9. Where the containers are installed to have a safety system And the way to control the temperature of the soil water contained within 1 0. The set of machines as claim 1, where the pattern set can be rotated around Both axes in the x, y, z axis 1 1. Set of machines as claim 10, where the pattern set is installed with a valve. Control the amount of soil water that will be supplied through a replaceable dispenser 1 2. Set of machines as claim 1, where the pattern making kit is additional With pattern support container 1 3. set of machines as claim 12 where the pattern support container consists of; As for the body for receiving soil water that was supplied from the opening-cover pattern set resting on the bridge, the bottom of the pattern support container and the screw thread placed inside the pattern support container. The screw thread was It is set to rotate around its axis to feed the soil water to the flap. To grate soil water It is down to a patterned pickup truck 1. 4. Set of machines as claim 13, where the body of the container supports the pattern It is further divided into sections for containing water, soil of different types, colors, cliffs of many colors. And / or sub patterns Using zone 1 partition wall 5. A set of machines as Claim 13, where the partition wall is installed together with removable To the body of the container to support the pattern Pattern support vessels are defined in such a way that they number And the size of the episode can be increased or decreased by setting the partition wall, zone 1. 6. Set of machines as claim 13, where the container supports additional elements. With open-close lid And the pneumatic system is set to modify the pressure inside the support vessel. The pattern in such a way that the soil water contained within the receptacle is supplied by Can be controlled down to a patterned pickup truck 1. 7. A set of machines as claim 1, where the pattern-forming box is attached to the border That is assembled with the filter Each tray has a shape that corresponds to the shape of the tile. Or the desired slab And connected to each other as a belt loop. 1 8. The set of machines as claim 17, where each pickup pattern was formed. Set to contain soil water supplied from the pattern making kit And each pattern-forming tray can be disassembled Out of the belt loop 1. 9. A set of machines as claim 17, where the patterned pickup consists of a frame. The outer edge of at least one frame. 2 0. A set of machines as claim 17, where the pickup has an additional pattern. At least one second inner border within that margin to specify the space where Predetermined in the pickup The shape of the empty space can be selected from. Square Rectangle, Ellipse, Circle and Free Shape 2 1. Set of instruments as claim 17, where at least one edge frame is made of Porous material And / or non-porous materials That can collapse when there is compression. And able to return to its original shape When the compressive pressure is removed, 2. 2. Set of machines as claim 21, where at least one rim frame is made from a selection of materials from natural rubber, natural polymer, synthetic rubber. (systhetic rubber), thermoplastic elastomer (thermoplatic elastomer), silicon rubber, butadiene rubber, ebonite rubber, elevated temperature vulcanized rubber, urethane rubber (Urethane rubber), fluorine rubber (fluorine rubber), and neoprene rubber (neoprene rubber) or metal with a design that can be stretched while under compression. Rights 17 where the aforementioned filter is porous material 2 4. Set as claim 17, where the filter is made of selectable materials from nylon wool, polypropylene steel sieve. Lene, Polyester, Polybutylene and Polyamide 2 5. Set of unit as claim 1, where the extrusion set consists of a top extrusion. And lower compression Smooth surface of the upper compression type And a perforated bottom extrusion. 2 6. Set of machines as claim 25, where the extrusion set consists of additional pipes. Drain for excess water retention And particles passed through soil extrusion. 2. 7. A set of instruments as claim 26, where at least one upper and lower compression models have a shape-retaining frame around their edges. The machine is entitled Clause 27, whereby the way to modify the height of A shape-retaining frame is provided. 2. 9. A set of machines as claim 27, where the lower compression retaining frame in the inlet and outlet of the patterned pickup can be moved up or down to allow Pickup truck The pattern moves in or out. 3 0. Set of the machine as claim 26, where the extruder assembly is additionally equipped with a vacuum pump to remove excess water and particles trapped in the upper extrusion manhole. And the bottom extrusion 3 1. The set of the machine as claim 26, where the extrusion set consists of additional. Air source to blow air to expel excess water to the drain hose 3 2. Set of unit as claim 26, where the extrusion set is additionally assembled. Heating unit And a way to regulate soil water temperature during extrusion to make it easier to Remove excess water. 3. 3. A set of machines as claim 1, which includes additional units of measurement of weight. Sensor controlled For controlling the amount of soil water that is supplied to the pattern-making tray By which the work Of the sensor will be As a result, the pattern making unit stopped paying 3. 4. A set of machines as claim 1, which is supplemented by a cleaning station where after the extrusion is finished And the tiles or raw stone slabs have been moved away, the patterned pickup truck continues to move to the cleaning station for cleaning before turning into the new production system. 3 5. The process of forming patterns in ceramic tiles. Mick or slab, where the pattern Appear evenly throughout the thickness It consists of the following steps At least one soil water preparation Where raw materials for the manufacture of tiles or ceramics or slabs are ground in a wet clay pot to obtain the desired soil water. Add ceramic or colored flakes to get the desired color. Add modifiers to reduce the viscosity of clay water or to increase tile hardness. Or slab as needed Hold the soil water that has separated the container. Feed at least one soil water to the patterning kit. Move the pattern set over the pattern tray to distribute soil water into the masonry tray. 3 6. The process of claim 35 where soil water consists of dry raw material in the range of 30-70% by weight 3. 7. Process as claim 35 where additives can be selected from Deflocculant, Dispersant, Floculant, Defoaming agent, Surfactant 3 8. Process as Claim No. 35 Additive Contains up to 5% of additives or modifiers to properties of tiles or slabs, selectable from Polyvinyl alcohol (PVA), polyvinyl acetate (PVAc), carboxymethyl cellulose (CMC), methyl cellulose. (Methylcellulose), Ethylene Vinyl Acetate (EVA), Starch, Modifie Starch, Cellulose fiber, Organic fiber, Inorganic fiber ) 3 9. Method as claim 35, where soil water is maintained at room temperature and / or heated to 70 ° C 4 0. Process as described in claim 35 where soil water is supplied to form A pattern that Want to be paid for It is based on the values pre-recorded in the application. Together with the transformation The design of the dispenser and / or in conjunction with the change in pressure inside the earthen container and / or in conjunction with the change in the speed of the patterning unit. And / or together all 4 1. The process of claim 35 where, during the process of drawing the desired pattern, the patterned dress moves forward, backward, backward, rightward and in a circle to distribute soil water according to the value specified Pre-recorded in the application At a predetermined speed 4. 2. Method as described in claim 35 where soil water is allowed to mix freely within the patterning set before being dispensed into the pattern tray to form the desired pattern. Clause 36, where soil water is mixed to be added by means of an agitator running at the specified speed before being dispensed into the pattern-forming box 4 4. The process of claim 33 Where the soil water was supplied to the pattern support container First and then pay Into the pattern tray 4. 5. The process of claim 43 where the soil water is supplied to the pattern support container Were paid separately in Separate sections of the container accommodate patterns according to different types, colors, mixes and / or sub-patterns. Where the rotation of the screw, earth water is supplied into the pattern tray through the channel Open-close at the bottom of the container support pattern 4 6. Process as claim 44, where soil water is supplied in a controlled vacuum state. The new system, together with the control of the flap at the bottom of the pattern support container 4 7. The process of claiming 37. During the compression molding, the water temperature of the soil Being maintained at room temperature And / or heating to 70 degrees. Cessias 4 8. Process as claim 36, where during compression there is a way to maintain The shape of tiles or slabs while pressed to maintain the shape and pattern of tiles and / or raw stone slabs obtained from clay water forming. 4. 9. Process as claim 36. To the pattern-making tray, the flat piece with the desired shape is placed in the desired location within the pattern-making tray. To produce Tiles or slabs of raw stone with internal space corresponding to the shape of the pattern in the specified position 5 0. The process is as described in claim 49 where the pattern is selected from square, rectangle, oval, circle or free shape 5 1. The process of claim 36 which is supplemented by the process of decorating or making various patterns while the pattern is being formed. And / or after the pattern has been completed by using a pattern decoration tool that can be dragged, dipped, stirred, mixed and / or swept to create the desired dimension. 2. The process as described in claim 36, whereby the tiles and / or raw stone The desired pattern is then baked and burned according to the standard.