SU847901A3 - Method of cold pressure treatment - Google Patents

Method of cold pressure treatment Download PDF

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Publication number
SU847901A3
SU847901A3 SU762432952A SU2432952A SU847901A3 SU 847901 A3 SU847901 A3 SU 847901A3 SU 762432952 A SU762432952 A SU 762432952A SU 2432952 A SU2432952 A SU 2432952A SU 847901 A3 SU847901 A3 SU 847901A3
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USSR - Soviet Union
Prior art keywords
manganese
solution
coating
heating
sulphate
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SU762432952A
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Russian (ru)
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Макким Хадсон Роберт
Джон Ворнинг Клэир
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Юсс Инджинирз Энд Консалтантс (Фирма)
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D22/00Shaping without cutting, by stamping, spinning, or deep-drawing
    • B21D22/20Deep-drawing
    • B21D22/201Work-pieces; preparation of the work-pieces, e.g. lubricating, coating
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M7/00Solid or semi-solid compositions essentially based on lubricating components other than mineral lubricating oils or fatty oils and their use as lubricants; Use as lubricants of single solid or semi-solid substances
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C22/00Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
    • C23C22/73Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals characterised by the process
    • C23C22/74Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals characterised by the process for obtaining burned-in conversion coatings
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2201/00Inorganic compounds or elements as ingredients in lubricant compositions
    • C10M2201/06Metal compounds
    • C10M2201/065Sulfides; Selenides; Tellurides
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/20Metal working
    • C10N2040/24Metal working without essential removal of material, e.g. forming, gorging, drawing, pressing, stamping, rolling or extruding; Punching metal
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/20Metal working
    • C10N2040/241Manufacturing joint-less pipes
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/20Metal working
    • C10N2040/242Hot working
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/20Metal working
    • C10N2040/243Cold working
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/20Metal working
    • C10N2040/244Metal working of specific metals
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/20Metal working
    • C10N2040/244Metal working of specific metals
    • C10N2040/245Soft metals, e.g. aluminum
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/20Metal working
    • C10N2040/244Metal working of specific metals
    • C10N2040/246Iron or steel
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/20Metal working
    • C10N2040/244Metal working of specific metals
    • C10N2040/247Stainless steel
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2050/00Form in which the lubricant is applied to the material being lubricated
    • C10N2050/08Solids
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2050/00Form in which the lubricant is applied to the material being lubricated
    • C10N2050/10Semi-solids; greasy

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  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Chemical Treatment Of Metals (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
  • Lubricants (AREA)
  • Shaping Metal By Deep-Drawing, Or The Like (AREA)

Abstract

To prevent galling during the drawing and ironing process, black plate is provided with an economical coating for improving surface lubricity. Cold-reduced strip is rinsed with a solution containing soluble salts of manganese and sulfur, e.g. MnSO4; the strip is dried and then heated to above 800 DEG F in a reducing atmosphere, such as HNX. Heating is conducted at a temperature sufficient to reduce the sulfates and provide a surface coating of MnS in which the surface sulfur concentration is in excess of 0.5%.

Description

оказываетс  менее зР1ачительной, чем в ходе проведени  операции воло чени ,.turns out to be less costly than in the course of a dragging operation,.

Таким образом, люба  система, при которой по вл етс  тенденци  к заеданию в ходе проведени  испытаВид обработки -раствором, МThus, any system in which there is a tendency to jam during the course of the test. Type of treatment with solution, M

Без обработки ОбработкаWithout processing Processing

сульфат марганца О,1 сульфат марганца О,2 cyльфaт алюмини  0,1 сульфат алюмини  О,2 сульфат цинка 0,2 сульфат меди О,2 формиат лити  О,1 формиат магни  0,1 сульфат олова 0,1 сульфат олова 0,2 сульфат железа ОД сульфат никел  ОД сульфат кобальта О,1 молибдат алюмини  0,2 сульфат магни  О,1 формиат алюмини  0,1 ацетат свинца О,2manganese sulphate O, 1 manganese sulphate O, 2 aluminum sulphate 0.1 aluminum sulphate O, 2 zinc sulphate 0.2 copper sulphate O, 2 lithium formate O, 1 magnesium formate 0.1 sulphate 0.1 tin sulphate 0.2 iron sulfate OD nickel sulfate OD sulfate cobalt O, 1 aluminum molybdate 0.2 sulfate O, 1 aluminum formate 0.1 lead acetate O, 2

ний трением, может быть во всех случа х оценена как неудовлетворительна  дл  практического проведени  операций раст жением и волочени . Результаты испытаний трением представлены в табл. 1.friction may in all cases be rated as unsatisfactory for practical stretching and dragging operations. The test results of friction are presented in table. one.

Таблица 1Table 1

Заедание (задирание ) инструментаJamming (tearing) tool

ывyv

СильноеStrong

Следы Отсутствие Легкое Отсутствие То жеTraces Absence Easy Absence Same

Среднее То жеMedium Same

Слаб:.,г. Weak:., G.

ывyv

е Сил ое 1.. .дмее Легкое Сильное То жеe Force 1 .. dmee Light Strong Same

Все растворы сульфата металла и молибдатаалюмини , которые перечислены в этой таблице, содержат также 67i М раствор I серной кислоты. Снижающее усилие во всех испытани х равно 2668 кг/м.All solutions of metal sulfate and molybdate aluminium, which are listed in this table, also contain a 67i M solution of sulfuric acid I. The reducing force in all trials is 2668 kg / m.

Из оценки приведенных данных можно сделать вывод о том, что необработанные образцы при обработке сильно заедают и разрушаютс  в ходе проведени  испытаний , Однако обработка некоторыми растворами позвол ет сущее гвейьс, ,;;.и:-..нть трение и предотвратить заедание.From the evaluation of the data we can conclude that the untreated samples during processing are strongly stuck and destroyed during the test. However, the treatment with some solutions allows existing things,, ;;. And: - .. friction and prevent sticking.

Те p,.;:;ГБGpы дл  промывки, которые позвол ют снизить усилие волочени  .до уровни нкйсй 240 кг, направд ют ва ёО дальнейшие кспьзтани  на лабораторный Te p,.;:; GBGpy for flushing, which reduces the drag force up to levels of 240 kg, direct further laboratories to laboratory tests.

пресс, не котором шроставлены из .поступиБших заготовок консервные банки,a press, of which some cans are made from

Оценка з&сдани  при обработке Нс лабораториом nt;ecc;e .цана-в табл. 2Estimation of h & d when processing Hc laboratory nt; ecc; e. Tsana-in table. 2

Вид обработкиProcessing type

0,2 М раствор сульфата цинка 0,1 М раствор серной кислоты0.2 M solution of zinc sulfate 0.1 M solution of sulfuric acid

0,2 М раствор сульфата меди 0 ,1 М раствор серной кислоты0.2 M copper sulphate solution, 0.1 M sulfuric acid solution

Раствор магни , концентрацией 3 г/лMagnesium solution, concentration 3 g / l

0,2М раствор сульфата аммони  0 ,1М раствор серной кислоты0.2 M ammonium sulfate solution; 1 M sulfuric acid solution

0/2М раствор сульфата марганца0 / 2M solution of manganese sulfate

0,1М раствор серной кислоты0.1 M solution of sulfuric acid

Помимо существенного ослаблени  тенденции к заеданию обработка сульфатом марганца позвол ет снизить усили , примен емые при обработке.In addition to significantly reducing the tendency to bind, manganese sulphate treatment reduces the forces applied during processing.

При сравнении образцов, обработанных раствором сульфата марганца установлено , что образцы с более высокими характеристиками содержат более поверхностную концентрацию серы.Кроме того, различие в концентраци х серы.прежде всего обусловлено природой атмосферы, в которой производитс  отжиг (табл.3), В данном случаеWhen comparing samples treated with a solution of manganese sulphate, it was found that samples with higher characteristics contain a more superficial concentration of sulfur. In addition, the difference in sulfur concentrations is primarily due to the nature of the atmosphere in which the annealing is performed (Table 3), In this case

Как видно из результатов табл.3, атмосфера, точка росы которой существенно превышает -32С, позвол ет обеспечить лишь незначительное поверхностное обогащение серой. Атмосфера с точкой росы не менее -32С позвол Таблица 2 ЗаеданиеAs can be seen from the results of Table 3, an atmosphere whose dew point significantly exceeds -32 ° C makes it possible to provide only a slight surface enrichment with sulfur. Atmosphere with a dew point of at least -32C allowed Table 2 Jamming

Заедание на 4-ом изделии Jamming on the 4th product

Царапины на 6-ом изделииScratches on the 6th item

Заедание на 2-ом изделииJamming on the 2nd item

Разрушение 1-го издели Destruction of the 1st product

Испытание завершили после изготовлени  24 образцовThe test was completed after making 24 samples.

требовани ми  вл ютс : атмосфера, в которой происходит отжиг, должнаThe requirements are: the atmosphere in which the annealing takes place must

быть неокислительной в отношении же-; йеза, поскольку образование поверхностных окислов оказывает вли ние на, восстановление сульфата марганца до :ульфида марганца;точка росы этойbe non-oxidative in regards to ga-; Because the formation of surface oxides affects the reduction of manganese sulphate to: manganese sulphate; the dew point of this

атмосферы должна обладать способностью существенно снижать степень поверхностного обогащени  серой.atmosphere should be able to significantly reduce the degree of surface enrichment of sulfur.

Вли ние точки росы атмосферы, в которой происходит отжиг (95% азотаThe effect of the dew point of the atmosphere in which the annealing occurs (95% nitrogen

и 5% водорода) на поверхностный состав представлено в табл.3.and 5% of hydrogen) on the surface composition are presented in table 3.

Таблица 3Table 3

ет получать относительно высокие концентрации серы в поверхностном слое.It does not produce relatively high sulfur concentrations in the surface layer.

Таким образом, любой черновой проках йэ низкоуглеродистых сталей можно обрабатывать нанесением покрыти  в соответствии с даннБм способом дл  обеспечени  эффективности смазки перед проведением самых различных операций формовани ,Thus, any roughing of low carbon steels can be treated by coating in accordance with the method given in order to ensure the effectiveness of the lubricant before carrying out the most varied molding operations,

Claims (3)

1. Способ холодной обработки давлением заготовки из низкоуглеродисто стали, включающий нанесение смазки перед холодной обработкой, гго меньшей мере один из компонентов которой нанос т в втаде покрыти , дл  чего на очищенную поверхность напыл ют вод-ный раствор сульфата марганца с образованием водной пленки и последующим нагревом заготовки в восстановительной атмосфере с сушкой покрыти , отличающийс  тем, что, с целью повышени  эффективности действи  смазки, используют 0,05-2,0 М раствор сульфата марганца, прекраща  образование водной пленки при содержании марганца 104-520 мг/м, а нагрев осуществл ют до температуры от 427 до , совмеща  его с отжигом заготовки.1. A method of cold working by pressing a low-carbon steel billet by applying a lubricant before cold working, at least one of which components is applied in the back of the coating, for which a water solution of manganese sulfate is sprayed onto the cleaned surface to form a water film and then heating the workpiece in a reducing atmosphere with drying the coating, characterized in that, in order to increase the effectiveness of the lubricant, a 0.05-2.0 M solution of manganese sulphate is used, stopping the formation of water lenoks with manganese content 104-520 mg / m, and the heating is carried out to a temperature of 427 before combining it with the annealing of the preform. 2.Способ ПОП.1, отличающий с   Тем, что, с целью дальнейшего повышени  эффективности процесса , используют 0,1-0,5 М раствор сульфата марганца, напыл   водную пленку до достижени  в покрытии со держани  марганца 161-377 мг/м, причем нагрев провод т до температуры от 538 до 816°С.2. Method POP1, characterized in that, in order to further increase the efficiency of the process, a 0.1-0.5 M solution of manganese sulphate is used, spraying a water film until the content of manganese in the coating reaches 161-377 mg / m, wherein the heating is conducted to a temperature of from 538 to 816 ° C. 3.Способ по пп. 1 и 2, отличающийс  тем, что точка росы восстановительной атмосферы составл ет3. Method according to paragraphs. 1 and 2, characterized in that the dew point of the reducing atmosphere is 5 менее - 320°С при поверхностной концентрации серы 1-2%.5 less - 320 ° С with a surface sulfur concentration of 1-2%. Источники информации, прин тые во внимание при экспертизе 0 1- Патент США № З 07408, кл. 148-12.1, 1972.Sources of information taken into account in the examination 0 1- US Patent No. З 07408, cl. 148-12.1, 1972.
SU762432952A 1975-12-22 1976-12-21 Method of cold pressure treatment SU847901A3 (en)

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US05/643,461 US3994252A (en) 1975-12-22 1975-12-22 Method for the production of black plate with improved surface lubricity

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US (1) US3994252A (en)
JP (1) JPS5280269A (en)
AR (1) AR211038A1 (en)
AU (1) AU1998376A (en)
BE (1) BE849360A (en)
BR (1) BR7608434A (en)
CA (1) CA1051290A (en)
DE (1) DE2641756A1 (en)
ES (1) ES454253A1 (en)
FR (1) FR2351724A1 (en)
GB (1) GB1569571A (en)
HU (1) HU175552B (en)
IT (1) IT1072217B (en)
NL (1) NL7614277A (en)
PH (1) PH12779A (en)
PT (1) PT65930B (en)
RO (1) RO73602A (en)
SU (1) SU847901A3 (en)
TR (1) TR19560A (en)
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CN111434402A (en) * 2019-07-30 2020-07-21 苏州普热斯勒先进成型技术有限公司 Method for producing hot stamped parts with a manganese-containing coating on the surface

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AR211038A1 (en) 1977-10-14
NL7614277A (en) 1977-06-24
US3994252A (en) 1976-11-30
BR7608434A (en) 1977-12-06
PT65930B (en) 1978-06-13
IT1072217B (en) 1985-04-10
ZA766955B (en) 1977-11-30
HU175552B (en) 1980-08-28
JPS5280269A (en) 1977-07-05
ES454253A1 (en) 1977-12-01
GB1569571A (en) 1980-06-18
TR19560A (en) 1979-07-01
PT65930A (en) 1977-01-01
FR2351724A1 (en) 1977-12-16
CA1051290A (en) 1979-03-27
DE2641756A1 (en) 1977-07-07
BE849360A (en) 1977-06-13
PH12779A (en) 1979-08-17
AU1998376A (en) 1978-06-01
RO73602A (en) 1980-09-30

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