SK285341B6 - The method for final treatment of precooked leguminous plants and cereals - Google Patents

The method for final treatment of precooked leguminous plants and cereals Download PDF

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Publication number
SK285341B6
SK285341B6 SK303-2002A SK3032002A SK285341B6 SK 285341 B6 SK285341 B6 SK 285341B6 SK 3032002 A SK3032002 A SK 3032002A SK 285341 B6 SK285341 B6 SK 285341B6
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Slovakia
Prior art keywords
fruits
cereals
environment
precooked
chemical
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SK303-2002A
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Slovak (sk)
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SK3032002A3 (en
Inventor
Roman KEPKA
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Roman KEPKA
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Publication of SK3032002A3 publication Critical patent/SK3032002A3/en
Publication of SK285341B6 publication Critical patent/SK285341B6/en

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Classifications

    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23BPRESERVING, e.g. BY CANNING, MEAT, FISH, EGGS, FRUIT, VEGETABLES, EDIBLE SEEDS; CHEMICAL RIPENING OF FRUIT OR VEGETABLES; THE PRESERVED, RIPENED, OR CANNED PRODUCTS
    • A23B7/00Preservation or chemical ripening of fruit or vegetables
    • A23B7/005Preserving by heating
    • A23B7/01Preserving by heating by irradiation or electric treatment
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23BPRESERVING, e.g. BY CANNING, MEAT, FISH, EGGS, FRUIT, VEGETABLES, EDIBLE SEEDS; CHEMICAL RIPENING OF FRUIT OR VEGETABLES; THE PRESERVED, RIPENED, OR CANNED PRODUCTS
    • A23B7/00Preservation or chemical ripening of fruit or vegetables
    • A23B7/04Freezing; Subsequent thawing; Cooling
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23BPRESERVING, e.g. BY CANNING, MEAT, FISH, EGGS, FRUIT, VEGETABLES, EDIBLE SEEDS; CHEMICAL RIPENING OF FRUIT OR VEGETABLES; THE PRESERVED, RIPENED, OR CANNED PRODUCTS
    • A23B9/00Preservation of edible seeds, e.g. cereals
    • A23B9/02Preserving by heating
    • A23B9/04Preserving by heating by irradiation or electric treatment
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23BPRESERVING, e.g. BY CANNING, MEAT, FISH, EGGS, FRUIT, VEGETABLES, EDIBLE SEEDS; CHEMICAL RIPENING OF FRUIT OR VEGETABLES; THE PRESERVED, RIPENED, OR CANNED PRODUCTS
    • A23B9/00Preservation of edible seeds, e.g. cereals
    • A23B9/10Freezing; Subsequent thawing; Cooling
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L11/00Pulses, i.e. fruits of leguminous plants, for production of food; Products from legumes; Preparation or treatment thereof
    • A23L11/10Rapid cooking pulses
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L7/00Cereal-derived products; Malt products; Preparation or treatment thereof
    • A23L7/10Cereal-derived products
    • A23L7/196Products in which the original granular shape is maintained, e.g. parboiled rice

Abstract

The method for final treatment of precooked leguminous plants and cereals, without subsequent drying and without use of chemical and stabilising additives, in which the dry fruits are cleared of surface impurities by rinsing previously. They are soaked in cold water free of chemical additives during the period of 3 to 30 hours. The fruits, treated in such a way, are exposed to the environment of electromagnetic waves at fre-quency of 2 450 MHz, power of 750 W at least and temperature over 100 °C during the time period of 10 to 25 minutes. After removal from the microwave environment and after subsequent dripping of water at tem-perature of +40 °C to +60 °C said fruits are cooled down by shock freezing to temperature below -18 °C and packed afterwards.

Description

Oblasť technikyTechnical field

Vynález sa týka spôsobu výroby predvarených strukovín a obilnín, bez následného sušenia a použitia chemických a stabilizujúcich prísad.The invention relates to a process for the production of pre-cooked legumes and cereals, without subsequent drying and the use of chemical and stabilizing additives.

Doterajší stav technikyBACKGROUND OF THE INVENTION

Doteraz známe postupy na prípravu strukovín a v poslednom čase aj obilnín ako pokrmov obsahujú namáčanie - napučiavanie plodov, ich varenie alebo čiastočné varenie a následne väčšinou nákladné sušenie pred uskladnením a distribúciou k spotrebiteľovi.Previously known processes for the preparation of legumes and, more recently, cereals as foodstuffs include soaking - swelling of fruits, their cooking or partial cooking and, consequently, usually costly drying prior to storage and distribution to the consumer.

Je známy spôsob výroby rýchlo sa rehydratujúcich strukovín podľa európskeho patentu, zverejneného ako česká prihláška vynálezu č. PV 2100-96, v ktorom sa strukoviny varia v pare pod tlakom, ochladia sa umiestnením vo vákuu a následne sa sušia.It is known to produce fast rehydrating legumes according to the European patent published as Czech patent application no. PV 2100-96, in which the legumes are cooked in steam under pressure, cooled by placing in a vacuum and subsequently dried.

Nevýhodou je časovo a energeticky náročné sušenie, varenie v pare a konečne aj nerovnaká tvrdosť plodov.The disadvantage is time-consuming and energy-intensive drying, steam cooking and finally the unequal hardness of the fruit.

Ďalšou nevýhodou tohto postupu je skutočnosť, že časť plodov po vykonaní úpravy popraská, a vzhľad výrobkov je tým narušený.A further disadvantage of this procedure is the fact that some of the fruits will crack after making the treatment and the appearance of the products is thereby impaired.

Je známe obdobné riešenie výroby predvarených strukovín, pri ktorom sa upravené strukoviny balia vákuovaním pri podtlaku - 0,09 MPa do varných vrecúšok, ktorých priepustnosť je najmenej 100 pm. Toto riešenie je predmetom českej prihlášky vynálezu PV 4064-98. Nevýhodou tohto riešenia je krátky záručný čas (15 dní).A similar solution for the production of pre-cooked leguminous plants is known, in which the treated leguminous plants are vacuum-packed at a vacuum of 0.09 MPa into boiling bags having a throughput of at least 100 µm. This solution is the subject of Czech patent application PV 4064-98. The disadvantage of this solution is a short warranty period (15 days).

Podstata vynálezuSUMMARY OF THE INVENTION

Vynález rieši spôsob konečnej úpravy predvarených strukovín a obilnín, bez následného sušenia a bez použitia chemických a stabilizujúcich prísad. Pri tomto spôsobe sa suché plody najprv oplachom zbavia povrchových nečistôt, a potom sa počas 3 až 30 hodín namáčajú v studenej vode bez chemických prísad.The invention provides a process for finishing pre-cooked legumes and cereals, without subsequent drying and without the use of chemical and stabilizing additives. In this method, the dry fruits are first rinsed off the surface impurities and then soaked in cold water without chemical additives for 3 to 30 hours.

Podstata vynálezu spočíva v tom, že takto upravené plody sa počas 10 až 25 minút vystavia prostrediu elektromagnetických vín s frekvenciou 2 450 MHz, s výkonom minimálne 750 W a teplotou vyššou ako +100 °C, a po vybratí z prostredia mikrovĺn a následnom odkvape vody, vykonávanom pri teplote +40 až +60 °C, sa plody zmrazia šokovým mrazením dusíkom na teplotu nižšiu ako -18 °C. Následne sa plody balia.The principle of the invention consists in subjecting the treated fruits to a 2450 MHz electromagnetic wine environment with a power of at least 750 W and a temperature of more than +100 ° C for 10 to 25 minutes, and after removal from the microwave environment and subsequent dripping of water at a temperature of +40 to +60 ° C, the fruits are frozen by shock freezing with nitrogen to a temperature below -18 ° C. The fruit is then packaged.

Výhodou riešenia je rýchly ohrev strukovín v prostredí mikrovĺn, lebo po namáčaní obsahujú viac ako 50 hmotn. % vody, rozloženej v celej hmote plodu. Touto metódou dochádza k úspore energie a času na sušenie, a ďalej k rovnomernému zmäknutiu hmoty každého plodu.The advantage of the solution is the rapid heating of legumes in the microwave environment, since they contain more than 50 wt. % of water distributed throughout the fetus. This method saves energy and drying time and further softens the mass of each fruit.

Inou výhodou je spôsob úpravy plodov bez akýchkoľvek chemikálií, záverečnou úpravou je hlboké zmrazenie plodov, väčšinou dusíkom. Takto upravený potravinový výrobok rozširuje ponuku stravy pre diabetikov.Another advantage is the method of treatment of fruits without any chemicals, the final treatment is deep freezing of fruits, mostly nitrogen. This modified food product extends the diet for diabetics.

Pri tomto spôsobe úpravy si každý druh strukovín zachová farbu a tvar, nedochádza k praskaniu a oddeľovaniu šúp plodov.With this type of preparation, each type of legume retains its color and shape, avoiding cracking and separation of the fruit peel.

Hlboko zmrazené plody je možné pred balením vzájomne miešať a vytvárať zmesi podľa požadovaných chutí. Je možné aj oddeľovať len čiastočné množstvo, bez skrátenia času trvanlivosti.The deep-frozen fruits may be mixed together prior to packaging to form the desired flavors. It is also possible to separate only a partial quantity without reducing the shelf life.

Príklady uskutočnenia vynálezuDETAILED DESCRIPTION OF THE INVENTION

Príklad 1Example 1

Na spôsob konečnej úpravy predvarených strukovín a obilnín podľa vynálezu bola použitá šošovica, ktorá bola najprv oplachom vodou zbavená povrchových nečistôt. Potom bola namáčaná vo vode s teplotou 12 až 15 °C bez chemických prísad počas 3 hodín, Po odstránení zostatku vody po namáčaní boli plody upravované v mikrovlnnej rúre podľa podmienok vynálezu, t. j. v prostredí elektromagnetických vín s frekvenciou 2 450 MHz a výkonom 750 W a teplotou vyššou ako 100 °C. Čas úpravy je 10 minút.For the final treatment of the pre-cooked legumes and cereals according to the invention, a lens was used which was first free of surface impurities by rinsing with water. It was then soaked in water at a temperature of 12-15 ° C without chemical additives for 3 hours. After removing the residual water after soaking, the fruits were treated in the microwave according to the conditions of the invention, i. j. in the environment of electromagnetic wines with a frequency of 2 450 MHz and a power of 750 W and a temperature of more than 100 ° C. Adjustment time is 10 minutes.

Potom bola šošovica, ktorá je umiestnená v potravinových prepravkách s otvormi na dne zbavená voľnej vody a pri teplote +40 až +60 °C, vystavená šokovému mrazeniu prechodom mraziacim tunelom na teplotu -20 °C, v atmosfére dusíka a to pri takej rýchlosti posunu pásu, aby zmrazenie prebehlo v celom objeme plodu. Ďalej bola šošovica balená v požadovanom objeme do vrecúšok z číreho polypropylénu.Thereafter, the lentils, which are placed in food crates with openings on the bottom, are free of water and at a temperature of +40 to +60 ° C, subjected to shock freezing by passing through a freezing tunnel to a temperature of -20 ° C, under a nitrogen atmosphere at such a feed rate. belt to freeze the entire volume of the fetus. Next, the lens was packed in the required volume in clear polypropylene bags.

Príklad 2Example 2

Spôsobom podľa vynálezu bol vyrobený žltý hrach lúpaný. Táto strukovina bola namáčaná 12 hodín. Potom bola vystavená prostrediu elektromagnetických vín s frekvenciou 2450MHz a výkonom 800 W v mikrovlnnej rúre počas 15 minút a pri teplote vyššej ako 100 °C. Následne bol zbavený prebytočnej vody a zmrazený postupom zhodným ako v predchádzajúcom príklade. Bol balený do vrecúšok z číreho polypropylénu.The yellow peas produced by the process of the invention were peeled. This legume was soaked for 12 hours. It was then exposed to a 2450MHz electromagnetic wine environment at 800 W in the microwave for 15 minutes and at a temperature above 100 ° C. Subsequently, it was freed of excess water and frozen by the same procedure as in the previous example. It was packed in clear polypropylene bags.

Príklad 3Example 3

Obdobným spôsobom boli upravené obilniny, presnejšie lúpaný ovos. Čas jeho namáčania bol 24 hodín, v prostredí mikrovĺn bol za podmienok zhodných s predchádzajúcim príkladom ponechaný počas 20 minút. Po vychladení na teplotu 55 °C a odstránení prebytočnej vody bol zmrazený šokovým spôsobom prechodom tunelom v prostredí dusíka na teplotu -21 °C. Potom bol balený do polypropylénových vrecúšok.Similarly, cereals, more precisely shelled oats, were treated. The soaking time was 24 hours and was left in the microwave environment for 20 minutes under conditions identical to the previous example. After cooling to 55 ° C and removal of excess water, it was frozen in a shock way by passing through a tunnel under nitrogen to -21 ° C. It was then packaged in polypropylene bags.

Takto upravené strukoviny a obilniny nestrácajú pôvodný vzhľad a umiestnené v priehľadnom obale tvoria pestrú ponuku potravinových výrobkov.Legumes and cereals thus treated do not lose their original appearance and placed in a transparent package form a varied range of food products.

Priemyselná využiteľnosťIndustrial usability

Navrhované riešenie je využiteľné v potravinárskom priemysle pri spracovaní akýchkoľvek druhov strukovín a obilnín. Výrobky majú mnohopočetnosť vzájomných kombinácií druhov a zaujímavú farebnosť.The proposed solution is useful in the food industry for processing any kind of legumes and cereals. The products have multiple combinations of species and interesting color.

Claims (1)

PATENTOVÉ NÁROKYPATENT CLAIMS 1. Spôsob konečnej úpravy predvarených strukovín a obilnín, bez následného sušenia a bez použitia chemických a stabilizujúcich prísad, pri ktorom sa suché plody najprv oplachom zbavia povrchových nečistôt, a potom sa počas 3 až 30 hodín namáčajú v studenej vode, bez chemických prísad, vyznačujúci sa tým, že takto upravené plody sa počas 10 až 25 minút vystavia prostrediu elektromagnetických vín s frekvenciou 2 450 MHz, výkonom minimálne 750 W a teplotou vyššou ako +100 °C, apo vybratí z prostredia mikrovĺn a následnom odkvape vody pri teplote +40 až +60 °C sa plody zmrazia šokovým mrazením na teplotu nižšiu ako -18 °C a následne sa balia.1. Method of finishing pre-cooked legumes and cereals, without subsequent drying and without the use of chemical and stabilizing ingredients, in which dry fruits are first rinsed off surface impurities and then soaked for 3 to 30 hours in cold water, without chemical additives, by subjecting the treated fruit to a 2450 MHz electromagnetic wine environment with a power output of at least 750 W and a temperature of more than +100 ° C for 10 to 25 minutes, and after removal from the microwave environment and subsequent dripping of water at a temperature of +40 to +60 ° C, the fruits are frozen by shock freezing below -18 ° C and then packaged.
SK303-2002A 1999-09-17 2000-09-11 The method for final treatment of precooked leguminous plants and cereals SK285341B6 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CZ19993323A CZ287860B6 (en) 1999-09-17 1999-09-17 Final treatment process of pre-cooked leguminous grains and cereals
PCT/CZ2000/000065 WO2001021013A1 (en) 1999-09-17 2000-09-11 The method for final treatment of precooked leguminous plants and cereals

Publications (2)

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SK3032002A3 SK3032002A3 (en) 2002-06-04
SK285341B6 true SK285341B6 (en) 2006-11-03

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Country Status (7)

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EP (1) EP1217903A1 (en)
BG (1) BG106514A (en)
CZ (1) CZ287860B6 (en)
HU (1) HUP0202589A3 (en)
PL (1) PL354582A1 (en)
SK (1) SK285341B6 (en)
WO (1) WO2001021013A1 (en)

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2005117609A1 (en) * 2004-06-02 2005-12-15 KEPKA Roman Type of treatment of glumose and naked cereals, special seeds and pulses
CN101873808A (en) * 2007-08-28 2010-10-27 得克萨斯技术大学联合体 Preserve the method and system of food
WO2015121099A1 (en) * 2014-02-11 2015-08-20 Koninklijke Philips N.V. Soybean pretreatment method
CN110200210A (en) * 2019-07-18 2019-09-06 北京古船米业有限公司 A kind of ripe coarse cereals rice and its processing method fastly
CN111543592A (en) * 2020-05-18 2020-08-18 浙江工业大学 Red bean pre-curing treatment method

Family Cites Families (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS60133850A (en) * 1983-12-23 1985-07-17 Yamaki Kk Processed food for boiling beans and its preparation
JPS63269959A (en) * 1987-04-28 1988-11-08 Nippon Suisan Kaisha Ltd Production of frozen food of boiled rice together with red bean and glutinous rice steamed with red beam
JP2545920B2 (en) * 1988-04-05 1996-10-23 味の素株式会社 Frozen cooked rice manufacturing method
JPH02295439A (en) * 1989-05-08 1990-12-06 Ueno Hiroshi Nonglutinous rice for cooking in microwave oven
AU664073B2 (en) * 1992-02-19 1995-11-02 Yukio Ishida Highly water absorbing rice, method of manufacturing same and utilization thereof
JPH05268892A (en) * 1992-03-27 1993-10-19 Toshiba Corp Method for boiling rice
WO1994014340A1 (en) * 1992-12-24 1994-07-07 Jamestown Holdings Pty. Limited Method for producing a precursor to an edible product
JP2747887B2 (en) * 1993-07-28 1998-05-06 石田 幸男 Superabsorbent rice, its production method, superabsorbent rice and various cooked rice products using these
IL111234A (en) * 1994-10-11 1999-06-20 Analyst Ltd Method of preserving fresh fruit and vegetables

Also Published As

Publication number Publication date
WO2001021013A1 (en) 2001-03-29
CZ9903323A3 (en) 2000-12-13
BG106514A (en) 2002-12-29
HUP0202589A2 (en) 2002-11-28
HUP0202589A3 (en) 2003-02-28
CZ287860B6 (en) 2001-02-14
PL354582A1 (en) 2004-01-26
EP1217903A1 (en) 2002-07-03
SK3032002A3 (en) 2002-06-04

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Effective date: 20090911