SI9700226A - Device for high frequency welding of parallel bundles - Google Patents
Device for high frequency welding of parallel bundles Download PDFInfo
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- SI9700226A SI9700226A SI9700226A SI9700226A SI9700226A SI 9700226 A SI9700226 A SI 9700226A SI 9700226 A SI9700226 A SI 9700226A SI 9700226 A SI9700226 A SI 9700226A SI 9700226 A SI9700226 A SI 9700226A
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Abstract
Description
Naprava za visokofrekvenčno varjenje vzporednih snopičevA device for high-frequency welding of parallel bundles
Področje izumaFIELD OF THE INVENTION
Predmet izuma je naprava za visokofrekvenčno varjenje vzporednih snopičev, zlasti za rokovnike, planerje, kataloge, ipd. iz umetnih snovi.The subject of the invention is a device for high-frequency welding of parallel bundles, in particular for diaries, planners, catalogs, etc. of plastics.
Tehnični problemA technical problem
Tehnični problem, ki ga rešuje izum je, kako zasnovati tovrstno napravo, ki bo omogočala varjenje vzporedno ležečih snopičev v zvezek in sicer v enem delovnem postopku.The technical problem solved by the invention is how to design such a device that will allow the welding of parallel bundles in a notebook in one working procedure.
Znano stanje tehnikeThe prior art
Znane so naprave za visokofrekvenčno varjenje folij iz umetne snovi v različnih oblikah. Bistvena značilnost vseh teh naprav je, da omogočajo varjenje več folij, ki so razporejene samo ena nad drugo, tako da poteka var skozi vse plasti, oziroma, da omogočajo izdelave samo enega snopiča.There are known devices for high-frequency welding of plastic films in various forms. The essential feature of all these devices is that they allow the welding of several films arranged just above each other, so that weld is passed through all the layers, or that they allow only one bundle to be made.
Tovrstni varilni stroji so izvedeni tako, da vodila za spodnjo varilno ploščo potekeja prečno z enega stranskega dela stroja preko osrednjega odprtega dela na nasprotni stranski del stroja. Na plošči je izvedena gravura z vzorcem varilnih polj. Zgornja pritisna varilna plošča, ki prav tako vsebuje gravuro varilnih polj, je nameščena na visokofrekvenčni varilni glavi, ki leži nad spodnjo varilno pločo. Taka konstrukcija omogoča istočasno večslojno varjenje. Pomikanje spodnje varilne plošče pod,Such welding machines are designed in such a way that the guides for the lower welding plate extend transversely from one side of the machine through the central open section to the opposite side of the machine. An engraving with a pattern of welding fields is made on the plate. The upper pressure welding plate, which also contains an engraving of the welding fields, is mounted on a high-frequency welding head that lies above the lower welding plate. Such construction allows for multi-layer welding at the same time. Moving the lower welding plate below,
26046/D18-VIII-96.Vr.26046 / D18-VIII-96.
oziroma vstran od zgornje varilne plošče omogoča hitrejše delo. Uporabljamo vsaj dve spodnji varilni plošči. Ko je ena plošča z varjencem v stroju v varilnem postopku, na drugi prosti in na stranskem delu vodil nahajajoči se spodnji varilni plošči pa istočasno postavljamo nov polizdelek za varjenje.that is, away from the top welding plate, allows faster work. At least two of the welding plates below are used. When one plate with the welding machine is in the welding process, and on the other free and lateral part of the leading lower welding plate, a new semi-finished welding product is placed at the same time.
Če v takem smislu izvedeno zvezek iz samo enega snopiča, kakršnega je edino možno zvariti, smo omejeni na sorazmerno majhno debelino, oziroma majhno število listov v snopiču. Pri večjem številu listov oziroma folij ni možno zagotoviti natančnega skladanja na rob vseh listov. Hrbet takega zvezka se vboči, prav tako tvorijo robovi listov nezaželeno izbočeno obliko.If, in this sense, a notebook made of only one bundle is weldable, we are limited to a relatively small thickness or a small number of leaves in the bundle. With a large number of sheets or foils, it is not possible to ensure precise stacking on the edge of all sheets. The back of such a notebook swells, and the edges of the leaves also form an undesirable convex shape.
Pri albumih ali katalogih in podobnem, v katere vstavljamo sorazmerno debele liste, npr. fotografije ali tiskovine na debelejšem papirju, naraste skupna debelina preko razumne mere, da bi zagotovili primeren izgled. Zato so vsi taki galanterijski izdelki izvedeni z zelo majhnim številom listov, ki še dopuščajo povečanje skupne debeline listov in vloženih predmetov brez poslabšanja izgleda. Za albume ali kataloge z večjim številom listov se zato uporabljajo mape z mehanskimi obročastimi spenjalnimi mehanizmi listov.For albums or catalogs and the like, in which relatively thick sheets are inserted, e.g. photographs or printed matter on thicker paper, the overall thickness increases beyond a reasonable extent to ensure a proper appearance. Therefore, all such fancy goods are made with a very small number of sheets, which still allow for an increase in the total thickness of the sheets and the items inserted without deteriorating appearance. For albums or catalogs with a larger number of sheets, folders with mechanical ring stapling mechanisms are therefore used.
Kljub temu pa obstaja potreba tudi po vezanih albumih ali katalogih z večjim številom posameznih listov v obliki knjige z izbočenim hrbtiščem in vbočenim stikom robov listov, zaradi drugačnega izgleda v primerjavi z mapami z vpenjalno mehaniko, seveda pri konkurenčni ceni. Ustrezno ceno pa lahko dosežemo samo pri pocenitvi postopa izdelave, t.j. pri enostavnem orodju in zlasti pri čim krajšem delovnem postopku.However, there is also a need for bound albums or catalogs with a larger number of single sheets in the form of a book with a protruding back and concave contact with the edges of the sheets, due to the different appearance compared to folders with clamping mechanics, of course at a competitive price. However, a reasonable price can only be achieved by reducing the cost of the manufacturing process, i.e. with a simple tool and especially with as little work as possible.
rr
Rešitev tehničnega problemaThe solution to a technical problem
Opisani tehnični problem je rešen z izumom s tem, da je na standardnem visokofrekvenčnem varilnem stroju izvedena nova osnovna varilna plošča z vzporedno potekajočimi zarezami, katerih dolžina je enaka dolžini hrbta oziroma prepogiba posamezne folije. Medsebojni razmik med zarezami oziroma širine mostičev med njimi so enake širini predvidenih varov. Število mostičev določa največje število snopičev, ki jih predvidevamo zvariti v zvezek. Zgornja pritisna varilna plošča, ki je nameščena pod varilno glavo, vsebuje ustrezen vzorec varov. Osnovna varilna plošča je pomično nameščena na dveh vzporedno potekajočih vodilih,The described technical problem is solved by the invention by the fact that on the standard high-frequency welding machine, a new basic welding plate with parallel grooves is made, the length of which is equal to the length of the back or the fold of the individual foil. The distance between the notches and the widths of the bridges between them are equal to the width of the intended guards. The number of bridges determines the maximum number of bundles that we plan to weld into the notebook. The upper pressure welding plate, which is located under the welding head, contains a suitable pattern of welds. The base welding plate is movably mounted on two parallel runners,
26046/D18-VIII-96.Vr.26046 / D18-VIII-96.
ki prosto molita iz stroja in pod katerima je predviden odprt prostor.who pray freely from the machine and under which open space is provided.
Mostiči so predvideni za obešanje posameznih snopičev folij, tako da pregib na mostiču določa varilni rob posameznega snopiča. Preko tako nameščenih snopičev je nameščena eno ali večslojna platnica, ki leži razprta na spodnji varilni plošči. Zgornja varilna plošča vsebuje tak vzorec varov, ki zagotavlja kakovostne vare vseh vzporedno potekajočih snopičev na hrbtišče in tudi estetski izgled zunanje ploskve hrbtišča, da se zakrijejo nezanimivi vzdolžno potekajoči vari snopičev.The bridges are designed to hang individual bundles of foils so that the bend on the bridle determines the welding edge of each bundle. A single or multi-layer cover lying on the lower welding plate is mounted over the bundles thus mounted. The upper welding plate contains such a weld pattern that provides quality welds of all parallel bundles on the back and also the aesthetic appearance of the outer surface of the back to cover uninteresting longitudinal bundles.
Naprej prosto moleči vodili spodnje varilne plošče omogočata prosto pomikanje vsakokratne spodnje varilne plošče na varilno mesto, medtem ko se istočasno na drugi spodnji varilni plošči ročno nameščajo snopiči in hrbtišče za varilni postopek. Menjava spodnje varilne plošče, ki ima že zvarjen izdelek, z drugo ploščo, na kateri je pripravljen polizdelek za varjenje, zaradi novih vodil ne povzroča težav, ker je pod vso dolžino vodil prazen prostor, ki ne ovira pomika plošče zaradi pod njo visečih snopičev.The freewheel guides of the lower welding plate allow the lower welding plate to be moved freely to the welding position, while the bundles and the back of the welding process are manually mounted on the second lower welding plate. Replacing the bottom weld plate with an already welded product with another plate on which the welding semi-finished product is prepared does not cause problems because of the new guides, since it has led a full space below its length, which does not interfere with the movement of the plate due to the bundles below.
Podrobneje bo bistvo izuma pojasnjeno v nadaljevanju z opisom prednostnega izvedbenega primera, ki je prikazan na priloženih risbah, na katerih kaže sl. 1 shematski prikaz naprave po izumu v perspektivnem pogledu; in sl. 2 preči presek varilnih plošč naprave z vstavljenim varjencem.The essence of the invention will be explained in more detail below with the description of a preferred embodiment shown in the accompanying drawings, in which FIG. 1 is a perspective view of a device according to the invention; and FIG. 2 crosses the cross-section of the welding plates of the device with the weld inserted.
Naprava za visokofrekvenčno varjenje je v osnovi izvedena iz delovne mize 1, varilne glave 2, vodil 3 s spodnjo pomično varilno ploščo 4, pod varilno glavo 2 izvedeno proti varilni plošči 4 pritisno zgornjo varilno ploščo 5 in visokofregvenčnega varilnega agregata, kije nameščepv mizi 1 in glavi 2, ter ni posebej prikazan na risbah.The high-frequency welding device is essentially derived from a workbench 1, a welding head 2, a guide 3 with a lower movable welding plate 4, a pressure upper welding plate 5 against a welding head 4 and a high-frequency welding unit which is installed in the table 1 and Chapter 2, and is not shown separately in the drawings.
Bistvena značilnost in novost izuma je v tem, da sta vodili 3 za pomično varilno ploščo 4 izvedeni kot vzporedno potekajoči in prosto iz mize moleči konzoli 6, ki sta izvedeni na znan način z vodilnima letvama 7 in na slikah neprikazanim znanim dvižnim sklopom, ki na osnovi ročnega krmiljenja z dvigom vodilnih letev 7 sprosti naleg spodnje varilne plošče 4 na vodilih 3 v trenutku pritiska zgornje varilne plošče 5 med valjenjem in omogoča ročni odmik spodnje varilne plošče 4 z mesta varjenja in zamenjavo ene spodnje varilne plošče 4 z zvarjenim izdelkom z drugo spodnjo varilno ploščo 4 s pripravljenim polizdelkom za varjenje.An essential feature of the invention is that the guides 3 for the movable welding plate 4 are made in parallel and free from the table of the praying console 6, which are constructed in a known manner with the guide strips 7 and in the drawings which are not shown to the known lifting assembly. manual control by lifting guide rails 7 releases the lower welding plate 4 on the guides 3 at the moment of pressure of the upper welding plate 5 during hatching and allows the lower welding plate 4 to be manually moved away from the welding site and to replace one lower welding plate 4 with a welded product with another lower welding plate 4 with a semi-finished product for welding.
26046/D18-VIH-96.Vr.26046 / D18-VIH-96.
V spodnji varilni plošči 4 so izvedeni podolgovati izseki 8 in med njimi mostiči 9. Izseki 8 potekajo med seboj vzporedno in v razmiku, ki določa razmik snopičev A na hrbtu B oziroma med platnicama C, ki tvorijo zvezek. Mostiči 9 določajo varilna polja, t.j. dolžino in širino, posameznih snopičev A na njihovem pregibu. Število mostičev 9 opredeljuje največje možno število snopičev A, ki so predvideni za posamezen zvezek.In the lower welding plate 4, elongate sections 8 and bridges 9 are made between them. The sections 8 run parallel to each other and at a distance that determines the spacing of the bundles A on the back B or between the covers forming the notebook. The bridges 9 define the welding fields, i.e. length and width, of individual bundles A at their bend. The number of bridges 9 defines the maximum number of bundles A provided for each volume.
Zgornja pritisna varilna plošča 5 vsebuje vzorec varilnega polja, ki ni prikazan na risbi. Ta vzrec mora biti v osnovi tak, da prilega vzorcu mostičev 9 za dosego zvarov na pregibu posamičinh snopičev A, razen tega pa ima lahko še dodatno vzorčenje za dosego pestrejšega izgleda hrbtišča. Izvedba vzorca je znana.The upper pressure welding plate 5 contains a pattern of a welding box not shown in the drawing. This sample must be substantially such that it fits with the pattern of the bridges 9 to achieve welds at the bend of the individual bundles A, and may additionally have additional sampling to achieve a more varied appearance of the back. The execution of the pattern is known.
Za vsako izvedbo zvezka je potrebno izdelati dimenzijsko ustrezno spodnjo varilno ploščo 4 in zgornjo varilno ploščo 5 v skladu s tehnologijo visokofrekvečnega varjenja.For each version of the notebook, a dimension-appropriate lower welding plate 4 and an upper welding plate 5 must be made in accordance with high-frequency welding technology.
Razume se, da strokovnjak s tega področja lahko na osnovi poznavanja tega izuma izvede tudi druge izvedbene primere, ne da bi se oddaljil od bistva izuma, ki je opredeljeno v priloženih patentnih zahtevkih.It is understood that one of skill in the art may, on the basis of knowledge of the present invention, carry out other embodiments without departing from the spirit of the invention as defined in the appended claims.
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SI9700226A SI9700226A (en) | 1997-08-29 | 1997-08-29 | Device for high frequency welding of parallel bundles |
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SI9700226A SI9700226A (en) | 1997-08-29 | 1997-08-29 | Device for high frequency welding of parallel bundles |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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WO2018197933A1 (en) | 2017-04-26 | 2018-11-01 | BP BLISTER PACK d.o.o. | Wear-resistant welding plate |
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1997
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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WO2018197933A1 (en) | 2017-04-26 | 2018-11-01 | BP BLISTER PACK d.o.o. | Wear-resistant welding plate |
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