SI8611694A8 - Method for simultaneous extract of dry substance from calf's blood extract acqueous solution devoited of proteins. - Google Patents

Method for simultaneous extract of dry substance from calf's blood extract acqueous solution devoited of proteins. Download PDF

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SI8611694A8
SI8611694A8 SI8611694A SI8611694A SI8611694A8 SI 8611694 A8 SI8611694 A8 SI 8611694A8 SI 8611694 A SI8611694 A SI 8611694A SI 8611694 A SI8611694 A SI 8611694A SI 8611694 A8 SI8611694 A8 SI 8611694A8
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granulate
extracts
temperature
extract
water content
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SI8611694A
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Otto Klug
Heinrich Schluenken
Dietmar Siegel
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Nycomed Arzneimittel Gmbh
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HORMON-CHEMIE MUNCHEN GMBHHORMON-CHEMIE MUNCHEN GMBH

Postopek za istočasno pridobivanje suhe snovi iz vodnih raztopin ekstraktnih snovi iz telečje krvi, iz katere smo odstranili beljakovineProcess for simultaneous extraction of dry matter from aqueous solutions of calf extracts from which protein has been removed

Področje tehnike, v katero spada izumFIELD OF THE INVENTION

MKP: A 61 K 35/14.IPC: A 61 K 35/14.

Izum je s področja priprave zdravil, ki vsebujejo sestavine krvi, nanaša pa se na postopek v zvrtinčenem sloju za istočasno pridobivanje suhe snovi iz vodnih raztopin ekstraktnih snovi iz telečje krvi, iz katere smo odstranili beljakovine, in pripravo granulata, ki se da stisniti v trdne oblike zdravil in vsebuje vsaj 50 mas.% ekstraktnih snovi glede na celotno suho maso granulata. Po tem postopku dobljeni granulat lahko uporabimo za pripravo farmacevtskih preparatov, ki vsebujejo kot učinkovito snov ekstraktne snovi izThe invention relates to the preparation of medicaments containing blood constituents and relates to a process in a fluidized bed for simultaneous extraction of dry matter from aqueous solutions of extracts of calf blood from which proteins have been removed and preparation of a granulate which can be compressed into solids formulations and contains at least 50% by weight of extracts based on the total dry weight of the granulate. According to this process, the obtained granulate can be used to prepare pharmaceutical preparations containing as an effective substance an extract substance from

1a telečje krvi, iz katere smo odstranili beljakovine.1a veal blood from which protein was removed.

Tehnični problemA technical problem

Osnova izuma je zato tehnična naloga, da izboljšamo tako postopek za pridobivanje suhe snovi iz vodnih raztopin, dobljenih pri izoliranju ekstraktnih snovi, kot tudi pripravo granulata, ki se da stisniti v trdne oblike zdravil, pri čemer se izognemo hibam stanja tehnike v nadaljevanju in pri čemer je poleg gospodarskih prednosti odločilna zahteva enakomerna izboljšana kvaliteta proizvoda. Zlasti naj bi dobili suho snov med celotnim postopkom priprave ob prizanesljivih pogojih in pripravili za stiskanje pripravljen granulat z visokim masnim deležem ekstraktnih snovi, ki se da predelati v trdne oblike zdravil z visoko stabilnostjo, ki tudi pri daljšem skladiščenju pri sobnih temperaturah ne kažejo obarvanja in imajo izboljšano stalnost parametrov kvalitete.It is therefore a technical object of the invention to improve both the process for the extraction of dry matter from aqueous solutions obtained from the isolation of extracts, as well as the preparation of granules which can be compressed into solid drug forms, avoiding the defects of the prior art and in addition to the economic benefits, a decisive requirement is the consistent improved product quality. In particular, dry matter should be obtained during the entire preparation process under conditions of leniency, and a high-content extract granulate can be prepared for compression, which can be converted into solid formulations of high stability, which do not show staining even at prolonged storage at room temperature and have improved consistency of quality parameters.

Stanje tehnikeThe state of the art

Znano je, da ekstraktne snovi iz krvi mladih telet, iz katerih so odstranili beljakovine in ki vsebujejo nižje molekulske sestavine telečje krvi, povzročijo pri zdravljenju ran, ki se slabo celijo, izboljšanje prekrvavitve tkiva in s tem pospešijo zdravljenje ran. Nadalje se uporabljajo ekstraktne snovi tudi pri motnjah cerebralne prekrvavitve in metabolizma, prim. Schnellen, Med. Welt, zv. 19, str. 198 (1968). Farmacevtski preparati, ki vsebujejo take ekstraktne snovi, so na tržišču pod imenom Actovegin” firme Hormonchemie, MUnchen, ali z oznako Actihaemyl firme Solko, Basel.Extracts from the blood of young calves from which proteins have been removed and containing lower molecular constituents of calf blood are known to cause poor healing in the healing of poorly healing wounds, thereby accelerating wound healing. Furthermore, extracts are also used in disorders of cerebral blood flow and metabolism, cf. Schnellen, Med. Welt, aka 19, p. 198 (1968). Pharmaceutical preparations containing such extracts are marketed under the name Actovegin 'of Hormonchemie, Munich, or under the Actihaemyl mark of Solko, Basel.

Ekstraktne snovi iz telečje krvi, iz katere so odstranili beljakovine, so kot suha snov izredno toplotno občutljive. Pri daljši termični obremenitvi nad 30°C nastane rjavo obarvanje ki ga verjetno povzroči reakcija glukoze z amino kislinami in peptidi (Maillardova reakcija), pri čemer je zlasti neugodna vsebnost preostale vode v suhi snovi nad 4 mas. % in vodi do tvorbe rjave goste mase.The calf extracts from which the proteins have been removed are extremely heat sensitive as a dry matter. A longer thermal load above 30 ° C results in a brown discoloration which is probably caused by the reaction of glucose with amino acids and peptides (Maillard reaction), with a particularly unfavorable content of residual water in the dry matter above 4 wt. % and leads to the formation of brown dense mass.

Pri izoliranju iz telečje krvi dobijo ekstraktne snovi v vodnih raztopinah z različno koncentracijo. V DE-PS 1,076.888 je opisana le priprava injekcijskih preparatov s koncentracijo 30 do 60 mg suhe snovi/ml raztopine z uparjenjem raztopin ekstraktnih snovi. Za pridobivanje same suhe snovi za pripravo trdnih oblik zdravil pridejo v poštev zaradi velike termolabilnosti ekstraktnih snovi le prizanesljive metode sušenja.When isolated from calf blood, extracts are obtained in aqueous solutions of varying concentrations. DE-PS 1,076,888 describes only the preparation of injection preparations with a concentration of 30 to 60 mg of dry matter / ml of solution by evaporation of solutions of extracts. Due to the high thermolability of the extracts, only a desiccant drying method is used to obtain solids for the preparation of solid drug forms.

Iz AT-PS 330.953 je znan postopek za pripravo suhih preparatov ekstraktov iz telečje krvi, pri katerem ekstraktne snovi pomešajo z adsorbensom, npr. visoko-disperznim silicijevim dioksidomAT-PS 330.953 discloses a process for the preparation of dry preparations of calf extracts in which the extracts are mixed with an adsorbent, e.g. high-dispersed silica

- 3 nakar nastali tiksotropni gel posušijo v vakuumu. Ta postopek ima hibo, da je treba vodni raztopini ekstraktnih snovi pred sušenjem dodati ekstraktu tuje spremljevalne snovi, ker je brez takih dodatkov priprava neoporečne suhe snovi na ta način neizvedljiva.- 3 the resulting thixotropic gel is dried under vacuum. This procedure has the disadvantage that the aqueous solution of the extracts must be added to the extract of the foreign accompanying substance before drying, since without such additives the preparation of the undisturbed dry matter is thus impossible.

Izboljšana alternativa za adsorpcijo učinkovitih snovi iz ekstrakta krvi na trdne snovi obstoji po AT-PS 330.953 v tem, da dobijo,suho snov s sušenjem z zamrzovanjem (liofilizacijo) okoli 5 do 10 %-nih vodnih raztopin ekstraktnih snovi. Poleg okoliščine, da je liofilizacija večjih količin vodnih raztopin zelo dolgotrajna in zahteva veliko energije, ima liofilizacija to hibo, da dobljeni liofilizati predstavljajo zelo fin in močno higroskopičen prašek, ki za pripravo trdnih oblik zdravil z direktnim tabletiranjem ali s suho granulacijo in sledečim stiskanjem ni primeren.An improved alternative for the adsorption of active substances from blood extracts on solids exists according to AT-PS 330.953 in that they obtain freeze-dried (freeze-drying) dry matter of about 5 to 10% aqueous solutions of extracts. In addition to the fact that the lyophilization of large quantities of aqueous solutions is very time consuming and requires a lot of energy, lyophilization has the disadvantage that the lyophilisates obtained are a very fine and highly hygroscopic powder, which is not suitable for the preparation of solid forms of drugs by direct tableting or by dry granulation and subsequent pressing. appropriate.

Iz liofilizata sedaj pripravijo za tabletiranje primeren granulat z naknadnim vlažnim granuliranjem s polivinilpirolidonom kot vezivom in karboksimetilškrobom kot polnilom, pri čemer pa kot granulirne tekočine ne morejo uporabiti vode, ampak morajo seči po organskih topilih, npr. izopropanolu. Organska topila pa zaradi njihove toksičnosti le nerad.i uporabljajo za pripravo oblik zdravil za oralno dajanje. Poleg tega se higroskopičen liofilizat med postopkom granuliranja navzame vlage iz okolišnega zraka, tako da je treba bodisi delati ob klimatiziranih pogojih pri nizki relativni zračni vlagi ali gotovi granulat podvreči večurnemu postopku sušenja pri okoli 40°C, pri čemer so eketraktne snovi izpostavljene nadaljnji temperaturni obremenitvi, ki zmanjšuje kvaliteto in povzroča obarvanje gotovih preparatov med skladiščenjem.The lyophilisate is now prepared for tabletting by suitable wet granulation with subsequent wet granulation with polyvinylpyrrolidone as a binder and carboxymethyl starch as a filler, whereby they cannot use water as granulating liquids but have to cut through organic solvents, e.g. isopropanol. Due to their toxicity, organic solvents are only reluctant to be used in the preparation of oral medications. In addition, the hygroscopic lyophilisate extracts moisture from the ambient air during the granulation process, so that either working under air-conditioned conditions at low relative humidity or the finished granulate undergoes a multi-drying process at about 40 ° C, with the extracts exposed to further temperature stress , which decreases the quality and causes the coloring of the finished preparations during storage.

Opis rešitve tehničnega problema z izvedbenimi primeriDescription of solution to a technical problem with implementation examples

Nalogo rešimo v smislu izuma s postopkom za istočasno pridobivanje suhe snovi iz vodnih raztopin ekstraktnih snovi iz telečje krvi, iz katere smo odstranili beljakovine, in s pri pravo granulata, ki se da stisniti v trdne oblike zdravil in ki vsebuje vsaj 50 mas. % ekstraktnih snovi glede na celotno suho maso granulata, vezivo in farmacevtsko prenesljiva polnila in nosilce, pri čemer je postopek označen s tem, da v kontinuirnem postopku v granulatorju z zvrtinčenim slojem na predhodno podano količino polnil in nosilcev v fluičiziranera stanju napršimo količino koncentrirane vodne raztopine, ki vsebuje želeno količino ekstraktnih snovi in ki na 10 mas. delov ekstraktnih snovi dodatno vsebuje 0,2 do 2 mas. dela veziva v raztopljenem stanju, pri čemer med naprševanjem celotne količine raztopine ali vsaj njenega večjega dela naravnamo temperaturo vstopajočega fluidizirnega plina in hitrost naprševanja tako, da pri tempraturi zvrtinčenega sloja 25 do 30°C in vsebnosti vode materiala v zvrtinčenem sloju 15 do 20 mas. % napršena količina vode in količina vode, ki se uparja, približno ustrezata druga drugi, ne pride do oblikovanja in ostane material v zvrtinčenem sloju v praškasti obliki, za aglomeriranje in granuliranje tako dobljenega pomlevka še med ali po koncu naprševanja ekstraktnih snovi vsebnost vode v zvrtinčenem sloju zvišamo na 35 do 45 mas. % in nato nastali granulat po tem, ko dosežemo želeno velikost granulata, z zvišanjem temperature vstopajočega fluidizirnega plina podvržemo kratkotrajnemu sušenju pri temperaturi zvrtinčenega sloja 30 do največ 45°C.The object of the invention is solved by a process for simultaneously extracting solids from aqueous solutions of extracts of calf blood from which proteins have been removed, and with the right granules which can be compressed into solid drug forms and containing at least 50 wt. % of the extracts based on the total dry weight of the granulate, binder and pharmaceutically acceptable fillers and carriers, the process being characterized by spraying a quantity of concentrated aqueous solution in a fluidized bed granulator on a previously given amount of fillers and carriers in a fluidized state containing the desired amount of extracts and which at 10 wt. parts of the extracts additionally contains 0.2 to 2 wt. of the binder in a dissolved state, adjusting the temperature of the inlet fluidizing gas and the rate of spray during the spraying of the entire amount of the solution, or at least a large portion thereof, such that at a temperature of the fluidized bed of 25 to 30 ° C and a water content of the material in the fluidized bed of 15 to 20 wt. % sprayed water and the amount of evaporated water roughly correspond to each other, does not form and remains material in the vortex powder form, to agglomerate and granulate the resulting milling even during or after the end of the spraying of the extracts the water content in the vortex increase the layer to 35 to 45 wt. %, and then the granulate formed, after reaching the desired granulate size, is subjected to short-term drying at a temperature of 30 to maximum 45 ° C by swirling the inlet fluidizing gas.

Prednosti postopka v smislu izuma so po eni strani v povečanju kvalitete proizvoda, t.j. dobljenega granulata, ki se da po izstopu iz granulatorja z zvrtinčenim slojem bodisi direktno ali po dodatku nadaljnjih farmacevtsko prenesljivih pomožnih snovi stisniti v trdne oblike zdravil, ki se dajo dobro skladiščiti, z visoko stabilnostjo, veliko masno stalnostjo in odličnimi galenskimi lastnostmi. Po drugi strani omogoča postopek v smislu izuma tako prizanesljivo pridobivanje suhe snovi iz velikih količin vodnih raztopin ekstraktnih snovi iz telečje krvi, iz katere smo odstranili beljakovine, kot tudi pripravo za stiskanje pripravljenega granulata v enem samem kontinuirnem postopku na bistveno enostavnejši in gospodarnejši način, kot je bilo to doslej pri znanem postopku.The advantages of the process of the invention, on the one hand, are to increase the quality of the product, i.e. the resulting granulate, which can be compressed into solid, well-stored, solid formulations with high stability, high mass stability and excellent galenic properties upon exit from the fluidized bed granulator, either directly or after the addition of further pharmaceutically acceptable auxiliaries. On the other hand, the process of the invention provides both the gentle extraction of dry matter from large quantities of aqueous solutions of calf extracts from which proteins have been removed, as well as the preparation for compressing the prepared granulate in a single continuous process in a substantially simpler and more economical way than so far this has been the case with the known process.

Za izvedbo postopka v smislu izuma so primerni tržni granulator ji z zvrtinčenim slojem. Taki granulator ji z zvrtinčenim slojem obstoje v bistvu iz posode za material, v katero s strani ali od spodaj struja fluidizirni plin, pri čemer se da regulirati tako hitrost strujanja kot tudi temperatura vstopajočega fluidizirnega plina. Nadalje imajo ti aparati ene ali več napršilnih glav v obliki enosnovnih ali dvosnovnih doz, preko katerih lahko napršimo čiste tekočine in raztopine s pomočjo črpalke z nastavljivo napršilno hitrostjo v posodo za material in ki so tako nameščene, da razpršena tekočina ali raztopina direktno struja v zvrtinčeni sloj. Mehansko mešalo ali razsekovalnik na dnu posode ali tresilnik skrbi po potrebi za dodaten mešalni učinek.For the purpose of carrying out the process according to the invention, a whirling layer commercial granulator is suitable. Such a fluidized bed granulator is essentially made of a material container into which fluidizing gas flows from the bottom or bottom, regulating both the flow velocity and the temperature of the incoming fluidizing gas. Further, these apparatus have one or more spray heads in the form of single or double-base doses through which pure liquids and solutions can be sprayed by means of a pump with adjustable spray rate into a material container and arranged so that the sprayed liquid or solution flows directly into the well. layer. A mechanical mixer or chopper at the bottom of the pan or shaker ensures additional mixing effect as needed.

Za praktično izvedbo postopka predložimo v posodo za material predhodno podano količino polnil in nosilcev, ki se ravna po želenem masnem deležu teh dodatkov v gotovem granulatu in pri postopku v smislu izuma v vsakem primeru znaša manj kot 50 mas. %, prednostno 25 do 45 mas. %, glede na celotno suho maso gotovega granulata, in s strujanjem fluidizirnega plina nastane enakomeren zvrtinčen sloj. Za pripravo granulata v smislu izuma so primerna predvsem v galeniki običajna polnila in nosilci z majhno velikostjo delcev, ki imajo istočasno veliko površino ter so v vodi netopni ali le težko topni. KotFor the practical implementation of the process, a pre-specified amount of fillers and carriers is provided in the material container, which is based on the desired weight fraction of these additives in the finished granulate and in each case is less than 50 wt. %, preferably 25 to 45 wt. %, based on the total dry weight of the finished granulate, and a fluidized gas stream produces a uniform vortex layer. For the preparation of the granulate according to the invention, conventional fillers and carriers with small particle size, which have at the same time a large surface area and are insoluble or hardly soluble in water, are particularly suitable in galenics. As

- 7 primerna polnila in nosilce z zgoraj opisanimi lastnostmi naj omenimo npr. mikrokristalno celulozo (na tržišču se dobi npr. pod imenom Avicel PH 101), prečno premreženo natrijevo karboksimetilcelulozo (ki se dobi na tržišču npr. pod imenom Ac-DI-Sol), prečno premrežen polivinilpirolidon (ki se dobi na tržišču npr. pod imenom Polyplasdone) ali zmesi teh snovi, pri čemer lahko mešalna razmerja poljubno izberemo v širokem območju in so tukaj spet prednostne zmesi iz enakih masnih delov teh snovi. Za ta namen sta se prav posebno obnesli raikrokristalna celuloza ali prečno premrežena natrijeva karboksimetilceluloza.- 7 suitable fillers and carriers with the above described characteristics, e.g. microcrystalline cellulose (commercially available, eg under the name Avicel PH 101), cross-linked sodium carboxymethylcellulose (commercially available, eg under the name Ac-DI-Sol), cross-linked polyvinylpyrrolidone (commercially available, e.g., under the name Polyplasdone) or mixtures of these substances, the mixing ratios being arbitrarily chosen over a wide range, and again mixtures of equal weight parts of these substances are again preferred here. For this purpose, particularly the use of ricrocrystalline cellulose or cross-linked sodium carboxymethylcellulose.

Kot fluidizirni plin lahko najenostavneje brez bojazni za kvaliteto ih obstojnost ekstraktnih snovi uporabimo suh zrak. Za tvorbo zvrtinčenega sloja pa so seveda primerni tudi drugi plini, ki so proti ekstraktnim snovem inertni, kot npr. dušik. Celotna količina fluidizirnega plina na uro je odvisna od velikosti granulatorja z zvrtinčenim slojem in znaša pri nazivnem volumnu posode za material 60 1 npr. 500 do 3000 m3/h. Čim se zaradi tlaka strujanja stvori enakomeren zvrtinčeni sloj, lahko začnemo z naprševanjem vodne raztopine ekstraktnih snovi. Za to uporabimo ugodno koncentrirane vodne raztopine, ki vsebujejo do 50 mas. %, prednostno 15 do 25 mas. %, ekstraktnih snovi, in katerih volumen je tako preračunan, da znaša celotna količina napršenih ekstraktnih snovi vsaj 50 mas. %, prednostno 55 do 70 mas. %, glede na celotno suho maso gotovega granulata.Dry air can be used as a fluidizing gas in the simplest possible way without fear of quality, persistence of extracts. Of course, other gases which are inert to the extracts, such as e.g. nitrogen. The total amount of fluidizing gas per hour depends on the size of the fluidized bed granulator and, at a nominal volume of the material container 60 1, e.g. 500 to 3000 m 3 / h. As soon as a uniform vortex layer is formed due to the flow pressure, the aqueous solution of the extracts can be sprayed. Concentrated aqueous solutions containing up to 50% by weight are used for this purpose. %, preferably 15 to 25 wt. % of the extracts and whose volume is so calculated that the total quantity of the sprayed substances is at least 50% by weight. %, preferably 55 to 70 wt. %, based on the total dry weight of the finished granulate.

Te raztopine vsebujejo na 10 mas. delov ekstraktnih snovi dodatno 0,2 do 2 mas. dela vodotopnega veziva, prednostno 0,5 do 1 mas. del. Masni delež veziva v gotovem granulatu znaša potem npr. 1 do 10 mas. %, prednostno 2 do 6 mas. % glede na celotno suho maso granulata.These solutions contain 10 wt. parts of extracts additional 0.2 to 2 wt. parts of a water-soluble binder, preferably 0.5 to 1 wt. del. The weight of the binder in the finished granulate is then e.g. 1 to 10 wt. %, preferably 2 to 6 wt. % based on the total dry weight of the granulate.

Kot veziva so za pripravo granulata v smislu izuma primerna v galeniki običajna vodotopna veziva, npr. predhodno želatiniran škrob, vodotopna celuloza, kot metilceluloza, hidroksipropilceluloza, hidroksipropilmetilceluloza, ali druge vodotopne visokomolekulske spojine, kot polivinilalkohol, polivinilpirolidon ipd. Zlasti prednostno uporabimo kot veziva polimere 1-vinil-2-pirolidona, ki so na tržišču npr. pod imenom Kollidon K 25 ali Kollidon 90.As water binders, conventional water-soluble binders are suitable for the preparation of the granulate of the invention, e.g. pregelatinised starch, water-soluble cellulose, such as methylcellulose, hydroxypropylcellulose, hydroxypropylmethylcellulose, or other water-soluble high molecular weight compounds such as polyvinyl alcohol, polyvinylpyrrolidone and the like. Particularly preferably, binders of 1-vinyl-2-pyrrolidone commercially available e.g. under the name Kollidon K 25 or Kollidon 90.

Temperatura vstopajočega fluidizirnega plina med naprševanjem in naprševalna hitrost, s katero napršujemo vodno raztopino ekstraktnih snovi skupaj z vezivom na fluidizirana polnila in nosilce, sta odvisni od predložene količine pomožnih snovi in nazivnega volumna posode za material granulatorja z zvrtinčenim slojem. Temperaturo in naprševalno hitrost v tej fazi postopka tako uskladimo drugo z drugo, da se pri temperatudi zvrtinčenega sloja od 25 do 30°C v materialu v zvrtinčenem sloju vzpostavi stacionarna vsebnost vode od 15 do 20 mas. % glede na celotno maso ter napršena količina vode in količina vode, ki se uparja, približno ustrezata druga drugi.The temperature of the inlet fluidizing gas during the spraying process and the spray rate at which the aqueous solution of the extractants is sprayed together with the binder on the fluidized fillers and supports depend on the amount of auxiliaries provided and the nominal volume of the fluid bed granulator container. In this phase of the process, the temperature and the spray rate are thus aligned with one another in order to achieve a stationary water content of 15 to 20 wt.% In the material in the swirling layer at a fluidized bed temperature of 25 to 30 ° C. % by weight, and the amount of water sprayed and the amount of water vaporized correspond approximately to each other.

Za to so glede na količino predloženih polnil in nosilcev ter velikost posode za material potrebne temperature fluidi- 9 zirnega plina od okoli 30 do 80°C.For this purpose, depending on the amount of fillers and carriers provided, and the size of the material container, the temperatures of the fluidizing gas from about 30 to 80 ° C are required.

Ob navedenih pogojih še ne pride do oblikovanja. Polnila in nosilci ostanejo sposobni za absorbiranje ekstraktnih snovi, ki v zvrtinčenem sloju ugodno niso izpostavljene nobeni bistveni temperaturni obremenitvi, medtem ko večji del vode odstranimo, in dobimo fin sipek pomlevek, ki ostane v tej prvi fazi postopka praškast in komaj da teži k aglomeriranju.Under these conditions no design is yet to be done. Fillers and carriers remain capable of absorbing extracts which are advantageously exposed to no significant temperature load in the vortex layer while removing most of the water, yielding a fine granular powder which remains powdery during this first stage of the process and hardly tends to agglomerate.

Aglomeriranje praškastega materiala za nastanek granulata želene velikosti dosežemo pri postopku v smislu izuma s povečanjem vsebnosti vode v zvrtinčenem sloju na 35 do 45 mas. %, prednostno na 33 do 40 mas. %. Za to lahko vsebnost vode zvišamo bodisi še med postopkom naprševanja, ko je večji del želene količine ekstraktnih snovi že naprsen, ali po koncu naprševanja ekstraktnih snovi. V zlasti ugodni izvedbeni obliki postopka napršimo večji del raztopine, ki vsebuje ekstraktne snovi in vezivo, npr. glede na koncentracijo ekstraktnih snovi 75 do 85 vol. % celotnega volumna raztopine, ki jo je treba napršiti, ob zgoraj navedenih pogojih, ki ne vodijo do aglomeriranja pomlevka, medtem ko pri naprševanju preostalega dela volumna raztopine znižamo temperaturo vstopajočega fluidizirnega plina in/ali povečamo naprševalno hitrost, tako da napršimo večjo količino vode, kot se lahko istočasno upari, posledica pa je, da vsebnost vode v zvrtinčenem sloju naraste na vrednost, potrebno za aglomeriranje in granuliranje.Agglomeration of the powder material to produce a granulate of the desired size is achieved by the process of the invention by increasing the water content of the vortex to 35 to 45 wt. %, preferably at 33 to 40 wt. %. To this end, the water content can be increased either during the spraying process, when a large part of the desired amount of extracted substances is already sprayed, or after the spraying of the extracted substances. In a particularly advantageous embodiment of the process, spray a large portion of the solution containing the extracts and a binder, e.g. depending on the concentration of extracts 75 to 85 vol. % of the total volume of the solution to be sprayed under the above conditions, which do not lead to agglomeration of the mill, while spraying the remainder of the volume of the solution, lower the temperature of the inlet fluidizing gas and / or increase the spray rate by spraying more water, as it may evaporate at the same time, the consequence is that the water content of the vortex layer increases to the value required for agglomeration and granulation.

Mogoče pa je tudi, da napršimo celoten volumen raztopine ob pogojih, ki ne vodijo do aglomeriranja, in natoHowever, it is also possible to spray the whole volume of the solution under conditions that do not lead to agglomeration and then

- 10 vsebnost vode v zvrtinčenem sloju zvišamo z naprševanjem čiste vode na vrednost, potrebno za granuliranje.- 10 The water content of the fluidized bed is increased by spraying clean water to the value required for granulation.

Čim vsebnost vode v zvrtinčenem sloju prekorači vrednost okoli 35 mas. %, se začne aglomeriranje in nastane enakomeren enoten granulat.As soon as the water content of the fluidized bed exceeds the value of about 35 wt. %, agglomeration begins and a uniform uniform granulate is formed.

Med celotnim postopkom granuliranja vzdržujemo v materialu zvrtinčenega sloja vsebnost vode v zgoraj navedenih mejah. Glede na naravnavo vsebnosti vode lahko po postopku v smislu izuma dobimo na reproducibilni način granulate, ki imajo premer v območju od 0,03 do 2 mm, prednostno 0,05 do 1 mm.Throughout the granulation process, the water content of the above mentioned boundaries is maintained in the material of the fluidized bed. Depending on the adjustment of the water content, granules having a diameter in the range of 0.03 to 2 mm, preferably 0.05 to 1 mm, can be obtained in a reproducible manner according to the process of the invention.

Ko je nastal granulat želene velikosti, uvedemo z zvi šanjem temperature fluidizirnega plina sušilno fazo. Temperaturo fluidizirnega plina pri tem smotrno izberemo tako, da za prizanesljivo obdelavo ekstraktnih snovi temperatura· granulata v zvrtinčenem sloju ne prekorači 30 do 32°C. Sušenje je končano čim temperatura granulata naraste. Za odstranitev preostale vode lahko temperaturo granulata pustimo za kratek čas narasti, npr. 5 do 15 minut, brez poslabšanja stabilnosti ekstraktnih snovi in kvalitete granulata na 40 do 45°C, ugodno 40 do 43°C. Na ta način dobimo granulate z najvišjo vsebnostjo vode okoli 1,5 do 3 mas. % glede na celotno maso.When a granulate of the desired size is formed, a drying phase is introduced by increasing the temperature of the fluidizing gas. The temperature of the fluidizing gas is appropriately selected so that, for the gentle treatment of the extracts, the temperature of the granulate in the vortex layer does not exceed 30 to 32 ° C. Drying is complete as soon as the granulate temperature rises. To remove residual water, the temperature of the granulate may be allowed to rise for a short time, e.g. 5 to 15 minutes, without compromising the stability of the extracts and the quality of the granulate at 40 to 45 ° C, preferably 40 to 43 ° C. This gives granules with a maximum water content of about 1.5 to 3 wt. % by weight.

Postopek v smislu izuma je racionalno, enostavno in dobro reproducibilen. Za pripravo 58 kg suhega, za stiskanje pripravljenega granulata iz vodnega koncentrata ekstraktnih snovi iz telečje krvi, ki smo ji odstranili beljakovine, potrebujemo pri kontinuirnem načinu dela npr. le okoli 7 ur, medtem ko samo po stanju tehnike izvedeno liofiliziranje enake količine zahteva okoli 7 do 9 dni.The process of the invention is rational, simple and well reproducible. For the preparation of 58 kg of dry, pressed granulate from aqueous concentrate of calf extracts, which have been removed, protein is required in a continuous mode of operation, e.g. only about 7 hours, whereas only the prior art lyophilization of the same amount requires about 7 to 9 days.

V smislu izuma pripravljeni granulat ima visok masni delež ekstraktnih snovi in ima pri enakomerni velikosti zrn odlično sipkost, kar omogoča njegovo predelavo v trdne oblike zdravil z veliko masno konstantnostjo in visoko stabilnostjo. Koristen namen uporabe je uporaba granulata v smislu izuma za pripravo trdnih oblik zdravil, ki vsebujejo kot učinkovito snov ekstraktne snovi iz telečje krvi, iz katere smo odstranili beljakovine. Prednostno pripravimo stiskance, kot tablete, dražeje, dražejska jedra ali druge komprimate poljubne oblike in velikosti. V smislu izuma pripravljen granulat lahko stisnemo pri tem direktno ali po domešanju nadaljnjih, v galeniki znanih pomožnih snovi, kot veziv za tablete, polnil, konzervirnih sred štev, razpadnih sredstev za tablete ipd. Vrsta in količina teh pomožnih snovi se ravna po želeni mehanski trdnosti in hitrosti raztapljanja stiskancev.According to the invention, the prepared granulate has a high content by weight of extracts and has an excellent flowability at a uniform grain size, which enables its processing into solid drug forms with high mass constancy and high stability. A useful use is to use a granulate of the invention for the preparation of solid forms of medicaments containing as an effective substance an extract of calf blood from which proteins have been removed. Preferably, we prepare compresses, such as tablets, dragees, cores or other compresses of any shape and size. According to the invention, the prepared granulate can be compressed directly or after mixing further auxiliary substances known in the art, such as tablet binders, fillers, preservatives, tablet disintegrators and the like. The nature and quantity of these excipients is governed by the desired mechanical strength and dissolution rate of the presses.

Kot taka pomožna sredstva za primešanje pred stiskanjem so primerni npr. stearati, kot magnezijev stearat, kalcijev stearat itd. ali druga pri tabletiranju običajno uporabljena drsna sredstva, npr. smukec ali glicerinestri nasičenih naravnih maščobnih kislin, kot so te na tržišču npr. pod imenom Precirol, v količini od 1 do 10 mas. % glede na celotno maso gotovega preparata.As such, pre-compression adjuvants are suitable e.g. stearates such as magnesium stearate, calcium stearate, etc. or other commonly used sliding means for tableting, e.g. talc or glycerin esters of saturated natural fatty acids such as those on the market e.g. under the name Precirol, in an amount of from 1 to 10 wt. % based on the total weight of the finished preparation.

Gotovi preparati vsebujejo na dozirno enoto npr. 150 do 250 mg ekstraktnih snovi pri celotni masi tablete ali dražej12 skega jedra od 300 do 500 mg.The finished preparations contain per dosage unit e.g. 150 to 250 mg of extracts over the total weight of the tablet or core 12 to 300 mg.

Trdne oblike zdravil, ki jih pripravimo ob uporabi granulatov v smislu izuma, tudi pri daljšem skladiščenju pri sobni temperaturi ne kažejo nobenega obarvanja in imajo izboljšano stalnost parametrov kvalitete.Solid drug formulations prepared using the granules of the invention do not show any coloration even at prolonged storage at room temperature and have an improved consistency in quality parameters.

Naslednji primeri podrobneje pojasnjujejo izum.The following examples further illustrate the invention.

a) Priprava granulataa) Granulate preparation

PRIMER 1EXAMPLE 1

3000 g zmesi iz enakih masnih delov Avicela PH 101 (mikrokristalna celuloza) in Polyplasdona (prečno premrežen polivinilpirolidon) predložimo v posodo za material granulatorja z zvrtinčenim slojem z nazivnim volumnom 7 1 ter s strujanjem suhega zraka s hitrostjo strujanja 500 m3 na uro in temperaturo 80°C ustvarimo enakomeren zvrtinčen sloj.3000 g of a mixture of equal weight parts of Avicel PH 101 (microcrystalline cellulose) and Polyplasdon (cross-linked polyvinylpyrrolidone) are submitted to a vortex material container with a nominal volume of 7 1 and a dry air stream with a flow rate of 500 m 3 per hour and temperature. 80 ° C to create a uniform vortex layer.

1 20 %-ne vodne raztopine ekstraktnih snovi pomešamo z 1 1 20 %-ne vodne raztopine Kollidona K 25 (polimer 1-vinil1 20% aqueous solution of extracts is mixed with 1 1 20% aqueous solution of Collidon K 25 (polymer 1-vinyl

2-pirolidona), s pomočjo cevne črpalke dovedemo v dvosnovno šobo in napršujemo v zvrtinčeni sloj. Naprševalno hitrost uravnavamo tako, da se v granulatorju z zvrtinčenim slojem vzpostavi temperatura zvrtinčenega sloja 28 do 30°C in stacionarna vsebnost vode materiala v zvrtinčenem sloju okoli 15 mas. %, pri čemer sta napršena količina vode in količina vode, ki se uparja, uravnoteženi in ne opazimo aglomeriranja.2-pyrrolidone) is fed into a double-base nozzle by means of a tubular pump and sprayed into a fluidized bed. The spray velocity is controlled by setting the temperature of the fluidized bed 28 to 30 ° C and the stationary water content of the material in the fluidized bed at about 15 wt. %, where the spray water volume and the evaporating water volume are balanced and no agglomeration is observed.

Za vzdrževanje teh pogojev znaša povprečna naprševalna hitrost 70 g raztopine na minuto. Po tem, ko smo napršili okoli 3/4 celotnega volumna raztopine, znižamo temperaturo dovajanega zraka na 30°C in napršujemo ostanek volumna raztopine pri enaki napršilni hitrosti. Stacionarna vsebnost vode v zvrtinčenem sloju sedaj naraste in pri vsebnosti vode 38 do 40 mas. % se začne aglomeriranje prahu. Pri tej vsebnosti vode toliko časa granuliramo, dokler se iz celotne količine prahu ne stvori granulat s premerom 0,06 mm do 0,8 mm. Po koncu naprševanja temperaturo dovajanega zraka spet zvišamo na 60 do 80°C in s tem uvedemo sušilno fazo. Temperatura granulata znaša med sušenjem 30 do 32°C. Sušenje je končano, ko temperatura granulata naraste Za odstranitev preostale vode držimo temperaturo granulata 15 minut na 43°C. Tako dobimo 7350 g granulata z naslednjimi lastnostmi :To maintain these conditions, the average spray rate is 70 g of solution per minute. After spraying about 3/4 of the total volume of the solution, the supply air temperature is reduced to 30 ° C and the remaining volume of the solution is sprayed at the same spray rate. The stationary water content of the vortex layer is now increasing and at a water content of 38 to 40 wt. % agglomeration of dust begins. At this water content, granulate until a granulate of 0.06 mm to 0.8 mm in diameter is formed from the total amount of dust. After spraying is completed, the temperature of the supply air is again raised to 60 to 80 ° C, thereby introducing a drying phase. The temperature of the granules ranges from 30 to 32 ° C during drying. Drying is complete when the granulate temperature rises. To remove the remaining water, the granulate temperature is kept at 43 ° C for 15 minutes. This gives 7350 g of granulate with the following properties:

vsebnost ekstraktnih snovi content of extracts 544,2 rag/g granulata 544.2 rag / g granulate Kollidon K 25 Collidon K 25 27,3 mg/g granulata 27.3 mg / g granulate Avicel PH 101 Avicel PH 101 204,0 mg/g granulata 204.0 mg / g granulate Polyplasdone Polyplasdone 204,0 mg/g granulata 204.0 mg / g granulate vsebnost preostale vode the residual water content okoli 20 mg/g granulata , kar ustreza okoli 2 % about 20 mg / g of granulate, equivalent to about 2% premer diameter od 0,08 do 0,8 mm from 0.08 to 0.8 mm

PRIMER 2 EXAMPLE 2 Poskus 1 ponovimo, Experiment 1 is repeated, pri čemer kot polnilo in nosilec taking as filler and carrier

uporabimo 3000 g mikrokristalne celuloze (Avicel PH 101) ter kot vezivo dodamo raztopini ekstraktnih snovi 1 1 20 %-ne vodne raztopine 1-vinil-2-pirolidonskega polimera Kollidona 90.Use 3000 g of microcrystalline cellulose (Avicel PH 101) and add 1 to 20% aqueous solution of 1-vinyl-2-pyrrolidone polymer Collidone 90 as a binder.

Tako dobimo granulat z naslednjimi lastnostmi:This gives a granulate with the following properties:

vsebnost ekstraktnih snovi content of extracts 544,2 mg/g granulata 544.2 mg / g granulate Kollidon 90 Collidon 90 21,3 mg/g granulata 21.3 mg / g granulate Avicel PH 101 Avicel PH 101 408 mg/g granulata 408 mg / g granulate vsebnost preostale vode the residual water content okoli 20 mg/g granulata, kar ustreza okoli 2 % about 20 mg / g of granulate, equivalent to about 2%

premer od 0,08 do 0,8 mmdiameters from 0.08 to 0.8 mm

- 15 PRIMER 3- 15 EXAMPLE 3

15.000 g Avicela PH 101 (mikrokristalna celuloza) in 10.000 g Ac-Di-Sola (prečno premrežena natrijeva karboksimetilceluloza) predložimo v posodo za material granulatorja z zvrtinčenim slojem z nazivnim volumnom 60 1. Z dovajanjem zraka s hitrostjo strujanja 800 m3/h in temperaturo 80°C vzdržujemo enakomeren zvrtinčeni sloj. 166,6 1 20 %-ne vodne raztopine ekstrakt nih snovi pomešamo z raztopino 1660 g Kollidona K 25 in 16,6 1 vode, dovedemo s cevno črpalko (3 šobe z odprtino šob 1,2 mm) in napršimo v zvrtinčeni sloj. Pri naprševalni hitrosti okoli 600 g raztopine Actovegina-Kollidona/min se naravna v zvrtinčenem sloju stacionarna vsebnost vode okoli 15 % in temperatura 30 do 32°C.15,000 g of Avicel PH 101 (microcrystalline cellulose) and 10,000 g of Ac-Di-Sol (cross-linked sodium carboxymethylcellulose) are placed in a fluid bed granulator container with a nominal volume of 60 1. With an airflow of 800 m 3 / h and a temperature of 80 ° C is maintained by a uniform swirling layer. 166.6 1 20% aqueous solutions of the extracts are mixed with a solution of 1660 g of Kollidon K 25 and 16.6 1 water, piped (3 nozzles with a nozzle opening of 1.2 mm) and sprayed into a swirling layer. At a spray rate of about 600 g of Actovegin-Collidon / min solution, a steady water content of about 15% and a temperature of 30 to 32 ° C is adjusted in the vortex layer.

Po tem, ko smo napršili ob teh pogojih 140 1, temperaturo dovajanega zraka znižamo na sobno temperaturo, vsebnost vode tako zvišamo in uvedemo fazo aglomeriranja. Po koncu naprševanja nastali granulat sušimo v granulatorju z zvrtinčenim slojem pri temperaturi dovajanega zraka 80°C.After spraying under these conditions of 140 l, the supply air temperature is lowered to room temperature, the water content is thus increased and the agglomeration phase introduced. After spraying is complete, the resulting granulate is dried in a fluidized bed granulator at an inlet air temperature of 80 ° C.

Posušeni granulat ima naslednje lastnosti:The dried granulate has the following characteristics:

nasipna gostota gostota zbite mase sipkost vsebnost vode velikost zrnbulk density bulk density bulk density water content grain size

0,53 g/cm3 0,63 g/cm3 12,30 g/cm2 sek 1,6 %0.53 g / cm 3 0.63 g / cm 3 12.30 g / cm 2 sec 1.6%

- 500/Um- 500 / Um

- 16 PRIMER 4- 16 EXAMPLE 4

22.000 g mikrokristalne celuloze (Avicel PH 101) predložimo v posodi za material granulatorja z zvrtinčenim slojem z nazivnim volumnom 60 1. Z dovajanjem zraka s hitrostjo strujanja 800 m3/h in temperaturo 70°C vzdržujemo enakomeren zvrtin ceni sloj. 166,6 1 20 %-ne vodne raztopine Actovegina (ekstrakt ne snovi iz telečje krvi, iz katere smo odstranili beljakovine) pomešamo z raztopino 1660 g Kollidona 90 (polimer 1-vinil-2pirolidona) v 16,6 1 vode, dovedemo s cevno črpalko (3 šobe z odprtino šob 1,2 mm) in napršimo v zvrtinčeni sloj. Pri začetni naprševalni hitrosti okoli 600 g raztopine Actovegina-Kollidona 90/min. se vzpostavi v zvrtinčenem sloju stacionarna vsebnost vode okoli 15 % in temperatura od 30 do 32°C.22,000 g of microcrystalline cellulose (Avicel PH 101) is presented in a fluid bed granulator container with a nominal volume of 60 1. By maintaining air at a flow rate of 800 m 3 / h and a temperature of 70 ° C, a uniform borehole is maintained throughout the layer. 166.6 1 20% aqueous solution of Actovegin (a protein extract of calf blood from which proteins have been removed) is mixed with a solution of 1660 g of Collidone 90 (polymer of 1-vinyl-2-pyrrolidone) in 16.6 1 of water. pump (3 nozzles with a nozzle opening of 1.2 mm) and spray into a swirling layer. At an initial spray rate of about 600 g of the Actovegin-Collidone 90 / min solution. a stationary water content of about 15% and a temperature of 30 to 32 ° C is established in the vortex layer.

Po 2,5 urah se pri enaki temperaturi dovajanega zraka poveča naprševalna hitrost na 900 g/min. in ojači aglomerirna faza. Po koncu naprševanja sušimo dobljeni granulat v granulatorju z zvrtinčenim slojem pri temperaturi dovajanega zraka 70°C.After 2.5 hours, the spray rate increases to 900 g / min at the same supply air temperature. and agglomeration phase is strengthened. After spraying, the resulting granulate is dried in a fluidized bed granulator at a supply air temperature of 70 ° C.

Posušeni granulat ima naslednje lastnosti:The dried granulate has the following characteristics:

nasipna gostota gostota zbite mase sipkost vsebnost vode velikost zrnbulk density bulk density bulk density water content grain size

0,53 g/cm3 0,63 g/cm3 12,30 g/cm3 sek 1,6 %0.53 g / cm 3 0.63 g / cm 3 12.30 g / cm 3 sec 1.6%

- 500 ^um- 500 ^ um

b) Uporaba granulata za pripravo trdnih oblik zdravilb) Use of granulate for the preparation of solid drug forms

PRIMER 5EXAMPLE 5

Dražejska jedraDragee sails

7200 g po primeru 1 dobljenega granulata pomešamo s 60 g magnezijevega stearata in 40 g smukca ter v rotacijskem peletirnem stroju pri tlaku stiskanja od 78,5 do 150 N/mm2 stisnemo v dražejska jedra z maso 365 mg. Tako dobimo dražejska jedra, ki imajo naslednje lastnosti:7200 g of Example 1 of the obtained granulate is mixed with 60 g of magnesium stearate and 40 g of talc, and in a rotary pelletizing machine at a compression pressure of 78.5 to 150 N / mm 2, pressed into a dragee core with a mass of 365 mg. Thus, we obtain dragee kernels that have the following properties:

Lastnosti zrn: Sestava:Grain properties: Composition:

premer diameter 10,0 mm 10,0 mm ekstraktne snovi extract substances 200 mg 200 mg debelina thickness 5,5 mm 5.5 mm Poljrplasdone Poljrplasdone 75 75 mg mg porušitvena trdnost tensile strength 115 N 115 N Avicel PH 101 Avicel PH 101 75 75 mg mg obraba (4 min.) wear (4 min.) 20,1 % 20,1% Kollidon K 25 Collidon K 25 10 10 mg mg razpad breakup 8 - 10 min. 8 - 10 min. smukec talc 2 2 mg mg Mg stearat Mg stearate 3 3 mg mg

Ta dražejska jedra imajo konstantno vsebnost ekstraktnih snovi in pri skladiščenju pri sobni temperaturi 24 mesecev ne kažejo nobenega poslabšanja v kvaliteti ali obarvanja.These dragee cores have a constant content of extracts and do not show any deterioration in quality or staining when stored at room temperature for 24 months.

PRIMER 6EXAMPLE 6

TabletePills

7200 g po primeru 1 dobljenega granulata pomešamo s 60 g magnezijevega stearata in 40 g smukca ter v rotacijskem peletirnem stroju pri tlaku stiskanja 98»1 do 196,2 N/mm2 stisnemo v tablete z maso 730 mg. Tako dobimo tablete, ki imajo naslednje lastnosti:7200 g of Example 1 of the obtained granulate is mixed with 60 g of magnesium stearate and 40 g of talc and in a rotary pelletizing machine at a compression pressure of 98 "1 to 196.2 N / mm 2, compressed into 730 mg tablets. This gives tablets that have the following properties:

Lastnosti tablet:Tablet features:

Pravokotna tableta dolžina 18 mm širina 7 mm debelina 6,7 mm porušitvena trdnost 180 N obraba (4 min.) 0,1 % razpad 10 min.Rectangular tablet 18 mm long 7 mm thick 6.7 mm tensile strength 180 N wear (4 min.) 0.1% decay 10 min.

Sestava:Composition:

ekstraktne snovi extract substances 400 mg 400 mg Polyplasdone Polyplasdone 150 mg 150 mg Avicel PH 101 Avicel PH 101 150 mg 150 mg Kollidon K 25 Collidon K 25 20 mg 20 mg smukec talc 4 mg 4 mg Mg stearat Mg stearate 6 mg 6 mg

Najboljši način za gospodarsko izkoriščanje izumaThe best way to make economic use of the invention

3000 g zmesi iz enakih masnih delov Avicela PH 101 (mikrokristalna celuloza) in Polyplasdona (prečno premrežen polivinilpirolidon) predložimo v posodo za material granulatorja z zvrtinčenim slojem z nazivnim volumnom 7 1 ter s strujanjem suhega zraka s hitrostjo strujanja 500 m3 na uro in temperaturo 80°C ustvarimo enakomeren zvrtinčen sloj.3000 g of a mixture of equal weight parts of Avicel PH 101 (microcrystalline cellulose) and Polyplasdon (cross-linked polyvinylpyrrolidone) are submitted to a vortex material container with a nominal volume of 7 1 and a dry air stream with a flow rate of 500 m 3 per hour and temperature. 80 ° C to create a uniform vortex layer.

1 20 %-ne vodne raztopine ekstraktnih snovi pomešamo z 1 1 20 %-ne vodne raztopine Kollidona K 25 (polimer 1-vinil1 20% aqueous solution of extracts is mixed with 1 1 20% aqueous solution of Collidon K 25 (polymer 1-vinyl

2-pirolidona), s pomočjo cevne črpalke dovedemo v dvosnovno šobo in napršujemo v zvrtinčeni sloj. Naprševalno hitrost uravnavamo tako, da se v granulatorju z zvrtinčenim slojem vzpostavi temperatura zvrtinčenega sloja 28 do 30°C in stacionarna vsebnost vode materiala v zvrtinčenem sloju okoli 15 mas. %, pri čemer sta napršena količina vode in količina vode, ki se uparja, uravnoteženi in ne opazimo aglomeriranja.2-pyrrolidone) is fed into a double-base nozzle by means of a tubular pump and sprayed into a fluidized bed. The spray velocity is controlled by setting the temperature of the fluidized bed 28 to 30 ° C and the stationary water content of the material in the fluidized bed at about 15 wt. %, where the spray water volume and the evaporating water volume are balanced and no agglomeration is observed.

Za vzdrževanje teh pogojev znaša povprečna naprševalna hitrost 70 g raztopine na minuto. Po tem, ko smo napršili okoli 3/4 celotnega volumna raztopine, znižamo temperaturo dovajanega zraka na 30°C in napršujemo ostanek volumna raztopine pri enaki napršilni hitrosti. Stacionarna vsebnost vode v zvrtinčenem sloju sedaj naraste in pri vsebnosti vode 38 do 40 mas. % se začne aglomeriranje prahu. Pri tej vsebnosti vode toliko časa granuliramo, dokler se iz celotne količine prahu ne stvori granulat s premerom 0,06 mm do 0,8 mm. Po koncu naprševanja temperaturo dovajanega zraka spet zvišamo na 60 do 80°C in s tem uvedemo sušilno fazo. Temperatura granulata znaša med sušenjem 30 do 32°C. Sušenje je končano, ko temperatura granulata naraste Za odstranitev preostale vode držimo temperaturo granulata 15To maintain these conditions, the average spray rate is 70 g of solution per minute. After spraying about 3/4 of the total volume of the solution, the supply air temperature is reduced to 30 ° C and the remaining volume of the solution is sprayed at the same spray rate. The stationary water content of the vortex layer is now increasing and at a water content of 38 to 40 wt. % agglomeration of dust begins. At this water content, granulate until a granulate of 0.06 mm to 0.8 mm in diameter is formed from the total amount of dust. After spraying is completed, the temperature of the supply air is again raised to 60 to 80 ° C, thereby introducing a drying phase. The temperature of the granules ranges from 30 to 32 ° C during drying. Drying is complete as the granulate temperature rises. To remove the remaining water, the granulate temperature is kept at 15

minut na 43°C. Tako dobimo nostmi: minutes at 43 ° C. That's how we get it nostmi: 7350 g granulata z naslednjimi last 7350 g of granulate with the following properties vsebnost ekstraktnih snovi content of extracts 544,2 mg/g granulata 544.2 mg / g granulate Kollidon K 25 Collidon K 25 27,3 mg/g granulata 27.3 mg / g granulate Avicel PH 101 Avicel PH 101 204,0 mg/g granulata 204.0 mg / g granulate Polyplasdone Polyplasdone 204,0 mg/g granulata 204.0 mg / g granulate vsebnost preostale vode the residual water content okoli 20 mg/g granulata , kar ustreza okoli 2 % about 20 mg / g of granulate, equivalent to about 2% premer diameter od 0,08 do 0,8 mra from 0.08 to 0.8 mra

ZaFor

HORMON-CHEMIE MUNCHEN GMBH:HORMON-CHEMIE MUNCHEN GMBH:

PATENTNI ZAHTEVKIPATENT APPLICATIONS

1. Postopek za istočasno pridobivanje suhe snovi iz vodnih raztopin ekstraktnih snovi iz telečje krvi, iz katere smo odstranili beljakovine, in pripravo granulata, ki se da stisniti v trdne oblike zdravil in vsebuje vsaj 50 mas. % ekstraktnih snovi glede na celotno suho maso granulata, vezivo in farmacevtsko prenesljiva polnila in nosilce, označen s tem,da v kontinuirnem postopku v granulatorju z zvrtinčenim slojem na predhodno podano količino polnil in nosilcev v fluidiziranem stanju na pršimo količino koncentrirane vodne raztopine, ki vsebuje želeno količino ekstraktnih snovi in ki na 10 mas. delov ekstraktnih snovi dodatno vsebuje 0,2 do 2 mas. dela veziva v raztopljenem stanju, pri čemer med naprševanjem celotne količine raztopine ali vsaj njenega večjega dela naravnamo temperaturo vstopajočega fluidizirnega plina in hitrost naprševanja tako, da pri tempraturi zvrtinčenega sloja 25 do 30°C in vsebnosti vode materiala v zvrtlnčenem sloju 15 do 20 mas. % napršena količina vode in količina vode, ki se uparja, približno ustrezata druga drugi, ne pride do oblikovanja in ostane material v zvrtinčenem sloju v praškasti obliki, za aglomeriranje in granuliranje tako dobljenega ipomlejtka še med ali po koncu naprševanja ekstraktnih snovi vsebnost vode v zvrtinčenem sloju zvišamo na 35 do 45 mas. % in nato nastali granulat po tem, ko dosežemo želeno velikost granulata, z zvišanjem temperature vstopajočega fluidizirnega plina podvržemo kratkotrajnemu sušenju pri temperaturi zvrtinčenega sloja 30 do največ 45°C.A process for the simultaneous extraction of a dry substance from aqueous solutions of extracts of calf blood from which protein has been removed and the preparation of a granulate which can be compressed into solid drug forms and containing at least 50% by weight. % of extracts based on the total dry weight of the granulate, binder and pharmaceutically acceptable fillers and carriers, characterized in that, in a continuous process in a fluidized bed granulator, the amount of concentrated aqueous solution containing the sprayed liquid is sprayed on to a previously given amount of fillers and carriers the desired amount of extracts and which at 10 wt. parts of the extracts additionally contains 0.2 to 2 wt. of the binder in the dissolved state, adjusting the temperature of the inlet fluidizing gas and the spray rate during the spraying of the entire amount of the solution or at least a large part thereof, such that at the temperature of the swirl layer 25 to 30 ° C and the water content of the material in the swirl layer 15 to 20 wt. % sprayed water and the amount of water that vaporizes roughly correspond to each other, does not form and remains material in the powder form, in order to agglomerate and granulate the resulting milling material even during or after the end of the spraying of the extract substances increase the layer to 35 to 45 wt. % and then the granulate formed, after reaching the desired granulate size, is subjected to short-term drying at a temperature of 30 to maximum 45 ° C by blowing the fluidizing gas inlet.

- 2^2. Postopek po zahtevku 1, označen s tem, da v granula tor z zvrtinčenim slojem predložimo 25 do 45 mas. % polnil in nosilcev glede na celotno suho maso granulata.- 2 ^ 2. Process according to claim 1, characterized in that 25 to 45 wt. % of fillers and carriers by total dry weight of granulate.

3. Postopek po zahtevkih 1 ali 2, označen s tem, da kot polnilo in nosilec uporabimo mikrokristalno celulozo ali prečno premreženo natrijevo karboksimetilcelulozo.Process according to claims 1 or 2, characterized in that microcrystalline cellulose or cross-linked sodium carboxymethylcellulose is used as filler and carrier.

4. Postopek po zahtevkih 1 ali 2, označen s tem, da kot polnila in nosilce uporabimo zmes enakih masnih delov mikro kristalne celuloze in prečno premreženega polivinilpirolidona.Process according to Claims 1 or 2, characterized in that a mixture of equal weight portions of microcrystalline cellulose and cross-linked polyvinylpyrrolidone is used as fillers and carriers.

5. 5. Postopek po Procedure after enem od zahtevkov one of the claims 1 do 4, 1 to 4, označen s marked with tem, da kot that as fluidizirni fluidizing plin uporabimo zrak. we use gas. 6. 6. Postopek po Procedure after enem od zahtevkov one of the claims 1 do 5, 1 to 5, označen s tem marked by this da napršujemo raztopino, to spray the solution, , ki vsebuje 15 do containing 15 to 25 mas. 25 wt. % ekstraktnih % of extracts snovi. substances. 7. 7. Postopek po Procedure after enem od zahtevkov one of the claims 1 do 6, 1 to 6, označen s tem marked by this

da napršimo raztopino, ki vsebuje na 10 mas. delov ekstraktnih snovi 0,5 do 1 mas. del veziva.to spray a solution containing 10 wt. parts of extract substances 0.5 to 1 wt. part of the binder.

8. Postopek po enem od zahtevkov 1 do 7, označen s tem, da kot vezivo uporabimo polimere 1-vinil-2-pirolidona.Process according to any one of claims 1 to 7, characterized in that the polymers of 1-vinyl-2-pyrrolidone are used as the binder.

9. Postopek po enem od zahtevkov 1 do 8, označen s tem da po naprševanju večjega dela volumna raztopine povečamo vsebnost vode v zvrtinčenem sloju za aglomeriranje in granuliranje z znižanjem temperature vstopajočega fluidizirnega plina in/ali povečanjem naprševalne hitrosti.Method according to one of Claims 1 to 8, characterized in that after spraying a large part of the volume of the solution, the water content in the vortex layer for agglomeration and granulation is increased by reducing the temperature of the inlet fluidizing gas and / or increasing the spray rate.

10. Postopek po enem od zahtevkov 1 do 8, označen s tem, da po koncu naprševanja ekstraktnih snovi vsebnost vodeMethod according to one of Claims 1 to 8, characterized in that the water content after the end of the spraying of the extracts

- 22 v zvrtinčenem sloju za aglomeriranje in granuliranje zvišamo z naprševanjem čiste vode.- 2 2 in the vortex layer for agglomeration and granulation is increased by spraying pure water.

11. Postopek po zahtevkih 9 ali 10, označen s tem, da vsebnost vode v zvrtinčenem sloju zvišamo na 38 do 40 mas. %.Process according to claims 9 or 10, characterized in that the water content of the vortex layer is increased to 38 to 40 wt. %.

12. Postopek po enem od zahtevkov 1 do 11, označen s tem, da granulat sušimo pri temperaturi zvrtinčenega sloja 30 do 35°C ter vsebnost preostale vode odstranimo s kratkotrajnim zvišanjem temperature na 40 do 43°C.Process according to one of Claims 1 to 11, characterized in that the granulate is dried at a temperature of 30 to 35 ° C in the whirlpool layer and the residual water content is removed by briefly increasing the temperature to 40 to 43 ° C.

13. Postopek po enem od zahtevkov 1 do 12, označen s tem, da pripravimo granulat z vsebnsotjo ekstraktnih snovi 53 do 70 mas. % glede na celotno suho maso granulata.Process according to one of Claims 1 to 12, characterized in that a granulate with an extract content of 53 to 70% by weight is prepared. % based on the total dry weight of the granulate.

14. Postopek po enem od zahtevkov 1 do 13, označen s tem, da pripravimo granulat s premerom v območju od 0,05 do 1 mm.Process according to one of Claims 1 to 13, characterized in that a granulate having a diameter in the range of 0.05 to 1 mm is prepared.

ZaFor

HORMON-CHEMIE MUNCHEN GMBH:HORMON-CHEMIE MUNCHEN GMBH:

19748-ΙΧ-86/KA19748-ΙΧ-86 / KA

Claims (1)

POVZETEKSUMMARY Izum se nanaša na postopek v zvrtinčenem sloju za isto časno pridobivanje suhe snovi iz vodnih raztopin ekstraktnih snovi iz telečje krvi, iz katere smo odstranili beljakovine, in pripravo granulata, ki se da stisniti v trdne oblike zdravil in vsebuje vsaj 50 mas. % ekstraktnih snovi glede na celotno suho maso granulata, vezivo in farmacevtsko prenesljiva polnila in nosilce, z naprševanjem vodne raztopine ekstraktnih snovi in veziva na polnila in nosilce in granuliranjem pomlevka pri določeni vsebnosti vode v zvrtinčenem sloju. Po sušenju dobimo za stiskanje pripravljen granulat, ki ga uporabimo za pripravo trdnih oblik zdravil z visoko stabilnostjo in konstantno kvaliteto.The invention relates to a fluidized bed process for the simultaneous extraction of dry matter from aqueous solutions of calf extracts from which protein has been removed and the preparation of a granulate which can be compressed into solid drug forms and containing at least 50% by weight. % of the extracts based on the total dry weight of the granulate, the binder and the pharmaceutically acceptable fillers and carriers, by spraying the aqueous solution of the extracts and binders on the fillers and carriers and granulating the milling agent at a certain water content in the fluid bed. After drying, a compressed granulate is obtained for use in the preparation of solid forms of medicaments of high stability and constant quality.
SI8611694A 1985-10-04 1986-10-01 Method for simultaneous extract of dry substance from calf's blood extract acqueous solution devoited of proteins. SI8611694A8 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE19853535536 DE3535536A1 (en) 1985-10-04 1985-10-04 METHOD FOR SIMULTANEOUS DRYING AND GRANULATING EXTRACT MATERIALS FROM DEFROSTED CALF BLOOD
YU1694/86A YU44931B (en) 1985-10-04 1986-10-01 Process for simultaneously drying and granulating of extract material made of calf blood

Publications (1)

Publication Number Publication Date
SI8611694A8 true SI8611694A8 (en) 1996-08-31

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Family Applications (1)

Application Number Title Priority Date Filing Date
SI8611694A SI8611694A8 (en) 1985-10-04 1986-10-01 Method for simultaneous extract of dry substance from calf's blood extract acqueous solution devoited of proteins.

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HR (1) HRP930073B1 (en)
SI (1) SI8611694A8 (en)

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