SI24784A - Method for the preparation of self-cleaning washable persistent cotton textiles - Google Patents

Method for the preparation of self-cleaning washable persistent cotton textiles Download PDF

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SI24784A
SI24784A SI201400289A SI201400289A SI24784A SI 24784 A SI24784 A SI 24784A SI 201400289 A SI201400289 A SI 201400289A SI 201400289 A SI201400289 A SI 201400289A SI 24784 A SI24784 A SI 24784A
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particles
textile
siloxane particles
cotton
process according
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SI201400289A
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Slovenian (sl)
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Milena Zorko
Barbara SIMONČIČ
Jelena VASILJEVIĆ
Brigita Tomšič
Ivan Jerman
Miran Gaberšček
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Kemijski Inĺ Titut
Univerza v Ljubljani, Naravoslovnotehnološka fakulteta Oddelek za tekstilstvo
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Priority to SI201400289A priority Critical patent/SI24784A/en
Priority to EP15468007.8A priority patent/EP2990527B1/en
Publication of SI24784A publication Critical patent/SI24784A/en

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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/77Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with silicon or compounds thereof
    • D06M11/79Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with silicon or compounds thereof with silicon dioxide, silicic acids or their salts
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M23/00Treatment of fibres, threads, yarns, fabrics or fibrous goods made from such materials, characterised by the process
    • D06M23/08Processes in which the treating agent is applied in powder or granular form
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/02Natural fibres, other than mineral fibres
    • D06M2101/04Vegetal fibres
    • D06M2101/06Vegetal fibres cellulosic
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2200/00Functionality of the treatment composition and/or properties imparted to the textile material
    • D06M2200/01Stain or soil resistance
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2200/00Functionality of the treatment composition and/or properties imparted to the textile material
    • D06M2200/05Lotus effect
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2200/00Functionality of the treatment composition and/or properties imparted to the textile material
    • D06M2200/10Repellency against liquids
    • D06M2200/11Oleophobic properties
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2200/00Functionality of the treatment composition and/or properties imparted to the textile material
    • D06M2200/10Repellency against liquids
    • D06M2200/12Hydrophobic properties
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2400/00Specific information on the treatment or the process itself not provided in D06M23/00-D06M23/18
    • D06M2400/01Creating covalent bondings between the treating agent and the fibre
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2400/00Specific information on the treatment or the process itself not provided in D06M23/00-D06M23/18
    • D06M2400/02Treating compositions in the form of solgel or aerogel

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)

Abstract

Predmet izuma je postopek za pripravo samočistilnih pralno obstojnih ter zračno prepustnih superhidrofobnih in oleofobnih bombažnih tekstilij, pri čemer se na površino bombažne tekstilije nanese prevleka, ki ima naklonski kot zdrsa vode manjši od 10 stopinj tudi še po 10 pranjih. Prevleke so pripravljene z različno velikimi siloksanskimi delci, ki so pripravljeni v naprej ali pa rastejo v prisotnosti bombažne tekstilije. Z in-situ pripravo siloksanskih delcev lahko oblikujemo različno hrapavost površine ter dobro povezanost apretiranih siloksanskih delcev s tekstilijo, ki jo še dodatno utrdimo z uporabo fluoriranega alkoksi silana. Kombinacija predlaganih rešitev omogoča izboljšane pralno obstojne lastnosti prevlek.The subject of the invention is a process for the preparation of self-cleaning detergents and air permeable superhydrophobic and oleophobic cotton textiles, with a coating applied to the cotton textile surface having a slope angle of less than 10 degrees and even after 10 washings. The coats are prepared with various siloxane particles that are prepared in advance or grow in the presence of cotton textiles. With in-situ preparation of siloxane particles, different roughness of the surface can be formed and a good connection of the treated siloxane particles with textiles, which is further consolidated using fluorinated alkoxy silane. The combination of the proposed solutions enables improved washing properties of coatings.

Description

POSTOPEK ZA PRIPRAVO SAMOČISTILNIH PRALNO OBSTOJNIH BOMBAŽNIH TEKSTILIJPROCEDURE FOR THE PREPARATION OF SELF-CLEANING WASH-RESISTANT COTTON TEXTILES

Predmet izumaThe subject of the invention

Predmet izuma je postopek za pripravo samočistilnih pralno obstojnih ter zračno prepustnih superhidrofobnih in oleofobnih bombažnih tekstilij, pri čemer se na površino bombažne tekstilije nanese prevleka, ki ima naklonski kot zdrsa vode manjši od 10° tudi še po 10 pranjih.The subject of the invention is a process for the preparation of self-cleaning washable and air-permeable superhydrophobic and oleophobic cotton textiles, whereby a coating having a water slip angle of less than 10 ° is applied to the surface of cotton textiles even after 10 washes.

Tehnični problem in stanje tehnikeTechnical problem and state of the art

Bombažna vlakna so kot naravna celulozna vlakna najširše uporabljena surovina za izdelavo različnih tekstilnih izdelkov. Njihova atraktivnost je neposredno povezana s kemijsko strukturo in morfološkimi lastnostmi celuloznih vlaken, ki zaradi svojega prijetnega otipa in hidrofilnega karakterja zagotavljajo izdelkom udobnost, dihalno aktivnost in estetski videz. Vlakna so biorazgradljiva, kar z vidika ekologije in trajnostnega razvoja predstavlja njihovo veliko prednost pred sintetičnimi vlakni.As natural cellulose fibers, cotton fibers are the most widely used raw material for the production of various textile products. Their attractiveness is directly related to the chemical structure and morphological properties of cellulose fibers, which, due to their pleasant touch and hydrophilic character, provide the products with comfort, respiratory activity and aesthetic appearance. Fibers are biodegradable, which from the point of view of ecology and sustainable development represents their great advantage over synthetic fibers.

Bombažna vlakna se čedalje bolj uveljavljajo tudi pri proizvodnji visokotehnološko razvitih specialnih tekstilnih materialov, kjer zaradi svojih prednosti uspešno izpodrivajo ekološko manj sprejemljiva sintetična vlakna. Med takšne visoko tehnološke materiale uvrščamo tudi biomimetične samočistilne tekstilne materiale, ki morajo hkrati zagotavljati visoko odbojnost za različne polarne in nepolame tekočine, prepustnost za zrak in vodno paro. Te zahteve lahko dosežemo le s skrbno kemijsko modifikacijo celuloznih vlaken.Cotton fibers are also gaining ground in the production of high-tech special textile materials, where, due to their advantages, they successfully displace ecologically less acceptable synthetic fibers. Such high-tech materials also include biomimetic self-cleaning textile materials, which must at the same time provide high reflectivity for various polar and non-polar liquids, air permeability and water vapor. These requirements can only be achieved by careful chemical modification of the cellulose fibers.

Uporaba tekstilij, ki so prijetna za kožo in obenem nudijo uporabniku dobro počutje ter zaščito pred vplivi okolja, je zelo pogosta v vsakdanjem življenju. Na eni strani so to tekstilije za šport in prosti čas (oviratlon, kros, downhill, motokross, mountinbike) in na drugi strani zaščitne tekstilije, ki se uporabljano pri proizvodnih postopkih, kjer je prisotna voda (mesar, vodoinstalater, frizer, zidar, finomehanik). Za vse uporabnike je značilno, da so telesno zelo aktivni, se znojijo in se med uporabo tudi umažejo. Za omenjena oblačila je priporočljivo, da dobro prepuščajo telesne izparine, da niso uporabniki po celodnevni uporabi povsem premočeni od znoja.The use of textiles that are pleasant for the skin and at the same time offer the user well-being and protection from the effects of the environment is very common in everyday life. On the one hand, these are textiles for sports and leisure (obstacle course, cross country, downhill, motocross, mountinbike) and on the other hand, protective textiles used in production processes where water is present, butcher, plumber, hairdresser, bricklayer, precision mechanic ). It is characteristic of all users that they are physically very active, sweat and get dirty during use. For the mentioned clothes, it is recommended that they tolerate body vapors well, so that users are not completely soaked in sweat after a whole day of use.

Superhidrofobnost in oleofobnost je ena izmed osnovnih lastnosti trdnih površin in je odvisna od kemijske sestave in površinske hrapavosti podlage. Kemijska sestava določa prosto površinsko energijo in posledično omočljivost. Primerna mikro- do nanostrukturirana hrapavost površine to omočljivost še zmanjša ali pa celo poveča, če je mikrohrapavost neprimerna.Superhydrophobicity and oleophobicity is one of the basic properties of solid surfaces and depends on the chemical composition and surface roughness of the substrate. The chemical composition determines the free surface energy and consequent wettability. Suitable micro- to nanostructured surface roughness further reduces this wettability or even increases it if micro-roughness is unsuitable.

V EP 2 589 578 Al patentni prijavi je odkrito, da se za znižanje omočljivosti površin lahko uporabljajo derivati kateholov, ki poleg nizke proste površinske energije (fluorirani derivati) v nekaterih primerih oblikujejo v vezikle (70 nm) ali kapsule z votlo sredico velikosti 200-1000 nm, ki povečajo mikrostrukturiranost. Kombinacija lastnosti omogoča pripravo vodoodbojnih lastnosti za površine kot so ogljikove nanocevke, nanodelce železovega oksida ali mezoporozne silike.EP 2 589 578 A1 discloses that catechol derivatives can be used to reduce surface wettability, which in addition to low free surface energy (fluorinated derivatives) in some cases form into vesicles (70 nm) or hollow core capsules of size 200- 1000 nm, which increase microstructuring. The combination of properties allows the preparation of water-repellent properties for surfaces such as carbon nanotubes, iron oxide nanoparticles or mesoporous silica.

V US 20020192385A1 patentni prijavi so Jenkner in ostali sod. opisali metodo za aplikacijo vodo in oljeodbojnih fluoriranih prevlek na polimerne substrate s predhodno obdelavo z eno izmed fizikalnih metod (plazma, koronska razelektritev, elektromagnetno sevanje). Na aktivirano površino se v naslednjem koraku nanese fluorirane silane s souporabo vezavnih promotorjev (kovinskih oksidov).In U.S. Patent Application No. 20020192385A1, Jenkner et al. described a method for applying water and oil-repellent fluorinated coatings to polymer substrates by pre-treatment with one of the physical methods (plasma, corona discharge, electromagnetic radiation). In the next step, fluorinated silanes are applied to the activated surface by sharing binding promoters (metal oxides).

Patent US 7 732 497 B2 razkriva uporabo v naprej pripravljenih površinsko obdelanih delcev za pripravo odbojne plasti za tekočine. Pri pripravi odbojne plasti za tekočine se uporabljata vsaj dve velikosti delcev od katerih so vsaj eni v naprej površinsko funkcionalizirani z alkilnimi verigami.U.S. Pat. No. 7,732,497 B2 discloses the use of prefabricated surface-treated particles for preparing a reflective layer for liquids. At least two particle sizes are used in the preparation of the reflective layer for liquids, at least one of which is surface-functionalized with alkyl chains in advance.

V US 7 985 475 B2 patentu je razkrito, da se lahko s pripravo točno definiranih silicijevih nano vlaken na površini prevlečenih z eksogenimi hidrofobnim, liquidfobnim ali amfifilnim materialom dosežejo superhidrofobne prevleke. Tudi v tem primeru so za dosego omenjenih lastnosti uporabljeni fluorirane molekule.U.S. Pat. No. 7,985,475 B2 discloses that superhydrophobic coatings can be achieved by preparing precisely defined silicon nanofibers on a surface coated with exogenous hydrophobic, liquidphobic or amphiphilic material. Also in this case, fluorinated molecules are used to achieve the mentioned properties.

Patent US 8 541 056 B2 razkriva pripravo vodoodbojnega tekstila z uporabo mehanske abrazije. Na mehansko abradirane podlage se nanesejo koloidne disperzije različnih kovinskih oksidov (komercialnih pripravkov), ki se jih zamreži z uporabo izocianatnih spojin, ki največkrat na koncu tvorijo poliuretanske vezi.U.S. Pat. No. 8,541,056 B2 discloses the preparation of a water-repellent textile using mechanical abrasion. Colloidal dispersions of various metal oxides (commercial preparations) are applied to mechanically abraded substrates, which are crosslinked using isocyanate compounds, which most often end up forming polyurethane bonds.

Pripravo vodoodbojnih tekstilij je mogoča tudi z vključevanjem SiO2 delcev in uporabo veziv brez formaldehidov, kot je navedeno v US 20110287245 patentni prijavi. Kot katalizator za polimerizacijo so uporabljali alkalne kovinske soli s fosforjem, kar je omogočalo kemijsko vez med vezivom in celuloznimi vlakni. Metoda za pripravo vodoodbojnih prevlek vsebuje tudi uporabo SiO2 delcev pripravljenih iz dimetildikloro silanov in oplaščenimi s polikarboksilnimi kislinami.The preparation of water-repellent textiles is also possible by incorporating SiO 2 particles and using formaldehyde-free binders, as disclosed in U.S. Patent Application No. 20110287245. Alkaline metal salts with phosphorus were used as a polymerization catalyst, which enabled a chemical bond between the binder and the cellulose fibers. The method for preparing water-repellent coatings also involves the use of SiO 2 particles prepared from dimethyldichloro silanes and coated with polycarboxylic acids.

US 20110250422A1 patentna prijava razkriva uporabo porozne matrike grajene iz fluorosilanov za pripravo vodo in oljeodbojnih prevlek. Glavni pomen daje velikosti por in porazdelitvi por po volumnu, kar se izraža v primerni površinski hrapavosti v kombinaciji z nizko prosto površinsko energijo, ki jo zagotavljajo gradniki porozne strukture. Prevleke se lahko uporabljajo tudi za zniževanje adhezije, kar daje površinam samočistilni učinek.U.S. 20110250422A1 patent application discloses the use of a porous matrix constructed of fluorosilanes for the preparation of water and oil-repellent coatings. The main importance is given to the size of the pores and the distribution of pores by volume, which is expressed in the appropriate surface roughness in combination with the low free surface energy provided by the building blocks of the porous structure. Coatings can also be used to reduce adhesion, giving surfaces a self-cleaning effect.

Bae s sodelavci (Colloid Interface Sci., 337 (2009) 170-175) je pripravil vodoodbojne plasti na tekstilu, predvsem zaradi dobrih lastnosti kot so: mehkost, konfort, biorazgradljivost, nizka cena in možnost uporabe za športna oblačila. Za pripravo omenjenega tekstila je uporabil kombinacijo oplaščevanja z SiO2 delci in uporabo cenenega vodoodbojnega sredstva. S to metodo je dosegel statične stične kote za vodo nad 140°. Oljeodbojne lastnosti z meijenjem statičnih stičnih kotov za različno dolge alkane niso podali.Bae et al. (Colloid Interface Sci., 337 (2009) 170-175) prepared water-repellent layers on textiles, mainly due to good properties such as: softness, comfort, biodegradability, low cost, and usability for sportswear. He used a combination of SiO 2 particle coating and the use of an inexpensive water repellent to prepare the said textile. With this method he achieved static contact angles for water above 140 °. Oil-repellent properties were not given by measuring static contact angles for alkanes of different lengths.

Priprava bombažnih tekstilij z visokimi statičnimi stičnimi koti za vodo (do 150°) ter visokimi statičnimi stičnimi koti za n-heksadekan (do 120°) je možna z uporabo apreture pripravljene iz alkoksi funkcionaliziranega PDMS v kombinaciji s perfluoriranim alkoksi silanom. Te prevleke zaradi nizkih prostih površin energije preprečujejo adhezijo bakterij na površino kar omogoča pasivne antimikrobne prevleke na bombažnih tekstilijah (A. Vilčnik s sodelavci Langmuir, 25 (2009) 5869-5880).The preparation of cotton textiles with high static contact angles for water (up to 150 °) and high static contact angles for n-hexadecane (up to 120 °) is possible using a finish prepared from alkoxy functionalized PDMS in combination with perfluorinated alkoxy silane. Due to the low free energy surfaces, these coatings prevent the adhesion of bacteria to the surface, which enables passive antimicrobial coatings on cotton textiles (A. Vilčnik et al. Langmuir, 25 (2009) 5869-5880).

Ma s sodelavci (J. Colloid Interface Sci., 392 (2013) 194-200) poroča o enostopenjskem emulzijskem pristopu priprave monodisperznih polisiloksanskih sferičnih delcev z različnimi organskimi skupinami na površini. Poleg vodoodbojnih lastnosti analizira še vpliv organskih skupin na lastnosti prevlek kot je termično obstojnost. Namen priprave delcev na površini bombaža je posnemanje strukture lotosa.Ma et al. (J. Colloid Interface Sci., 392 (2013) 194-200) reports a one-step emulsion approach for the preparation of monodisperse polysiloxane spherical particles with different organic groups on the surface. In addition to water-repellent properties, it also analyzes the influence of organic groups on the properties of coatings such as thermal resistance. The purpose of preparing particles on the surface of cotton is to mimic the structure of a lotus.

O mehanizmu nastanka amorfnih delcev SiO2 so poročali že Stober in sod. (J. Colloid Interface Sci., 26 (1968) 62-69), ki so predlagali vrsto kemijskih reakcij, katerih rezultat je kontrolirana rast okroglih delcev enotne velikosti.The mechanism of formation of amorphous SiO 2 particles has already been reported by Stober et al. (J. Colloid Interface Sci., 26 (1968) 62-69), who proposed a series of chemical reactions that resulted in the controlled growth of round particles of uniform size.

Kljub temu, da na bombažnih tekstilijah zagotovimo visoke stične kote za vodo in olja, je iz higienskih razlogov potrebno bombažne tekstilije prati. Pri tem pa ne želimo izgubiti njenih superhidrofobnih, oleofobnih in samočistilnih lastnosti, ki preprečujejo zadrževanje raznih disperzij na površini bombažne tekstilije. Pralno obstojnih bombažnih tekstilij pripravljenih z uporabo sferičnih delcev ne omenja nobeden izmed nam znanih avtoijev, niti ne uporablja insitu nanosa delcev za pripravo predlaganih tekstilij.Despite the fact that we provide high contact angles for water and oils on cotton textiles, it is necessary to wash cotton textiles for hygienic reasons. However, we do not want to lose its superhydrophobic, oleophobic and self-cleaning properties, which prevent the retention of various dispersions on the surface of cotton textiles. Washing-resistant cotton textiles prepared using spherical particles are not mentioned by any of the cars known to us, nor does it use the particle application institute to prepare the proposed textiles.

Predloženi izum se nanaša na postopek, ki omogoča pripravo pralno obstojnih, zračno prepustnih superhidrofobnih, oleofobnih in samočistilnih prevlek iz različnih organsko modificiranih silanov. Z uporabo silanov se v prvi stopnji pripravi monodisperzne delce SiO2, ki se jih nato v naslednji stopnji kemijsko poveže s površino bombažnih tekstilij ter se jim dodeli še nizko površinsko energijo. Primerna hrapavost se zaradi kemijske vezave med sferičnimi delci SiO2 in površino bombažne tekstilije obdrži na bombažnih tekstilijah tudi po štirikratnem pranju po standardu ISO 105-C06:1994(E), kije ekvivalentno dvajsetim pranjem v gospodinjskem pralnem stroju. To kemijsko povezavo še dodatno utrdi porozna struktura utrjenega perfluoro modificiranega silana. Postopek omogoča pripravo apretur na osnovni bombažni tekstiliji, kot tudi že na izdelkih, ki zahtevajo obstojno superhidrofobnost in oleofobnost v kombinaciji z visoko dihalno aktivnostjo, ki zagotavlja prepustnost za zrak in vodno paro (telesne izparine).The present invention relates to a process for the preparation of washable, air-permeable superhydrophobic, oleophobic and self-cleaning coatings from various organically modified silanes. Using silanes, monodisperse SiO 2 particles are prepared in the first stage, which are then chemically bonded to the surface of cotton textiles in the next stage and given a low surface energy. Due to the chemical bond between the spherical SiO 2 particles and the surface of the cotton textile, the appropriate roughness is maintained on the cotton textiles even after four washes according to ISO 105-C06: 1994 (E), which is equivalent to twenty washes in a household washing machine. This chemical bond is further strengthened by the porous structure of the hardened perfluoro modified silane. The process enables the preparation of finishes on basic cotton textiles, as well as on products that require persistent superhydrophobicity and oleophobicity in combination with high respiratory activity, which provides permeability to air and water vapor (body vapors).

Povzetek izumaSummary of the invention

Po izumu je postopek priprave pralno obstojnih tekstilij izveden z uporabo mokrega postopka brez uporabe formaldehidnih spojin, ki bi pri pripravi sproščale strupen formaldehid. Postopek omogoča kemijsko vezavo sferičnih SiO2 delcev na površino bombažne tekstilije,v nadaljevanju tekstilije, ki zagotavljajo primemo površinsko hrapavost površini tekstilije z naslednjimi lastnostmi:According to the invention, the process for the preparation of washable textiles is carried out using a wet process without the use of formaldehyde compounds, which would release toxic formaldehyde during the preparation. The process enables the chemical bonding of spherical SiO 2 particles to the surface of cotton textiles, hereinafter referred to as textiles, which provide a suitable surface roughness to the surface of the textile with the following properties:

Superhidrofobnost, izmerjena z metodo merjenja statičnih stičnih kotov vode (kapljica vode z volumnom 5 pL) na tekstiliji, ki daje stične kote med 160 in 170° na apretirani površini tekstilije in ostane takšna po večkratnem zaporednem pranju.Superhydrophobicity, measured by the method of measuring static contact angles of water (a drop of water with a volume of 5 pL) on a textile, which gives contact angles between 160 and 170 ° on the finished textile surface and remains so after repeated successive washing.

- Superoleofobnost, izmerjena z metodo merjenja statičnih stičnih kotov n-heksadekana (kapljica n-heksadekana z volumnom 1 pL) na tekstiliji, ki daje stične kote za nheksadekan med 130 in 150°. Ta velikostni razred stičnih kotov se ohrani tudi po večkratnem pranju.- Superoleophobicity, measured by the method of measuring the static contact angles of n-hexadecane (a drop of n-hexadecane with a volume of 1 pL) on textiles, giving contact angles for nhexadecane between 130 and 150 °. This size class of contact angles is maintained even after repeated washing.

- Samočistilnost, naklonski koti zdrsa vode s površine tekstilije, ki kaže na samočistilne lastnosti površine tekstilije, so med 2 in 10° glede na vodoravno površino in se ohranijo pod vrednostmi 10° po desetih gospodinjskih pranjih.- Self-cleaning, the inclination angles of water slip from the textile surface, which indicates the self-cleaning properties of the textile surface, are between 2 and 10 ° with respect to the horizontal surface and are maintained below 10 ° after ten household washes.

- Zračna prepustnost, določena po standardu SIST EN ISO 9237:1999, ki po štirikratnem pranju po standardu ISO 105-C06:1994(E), ki je ekvivalentno dvajsetim pranjem v gospodinjskem pralnem stroju še vedno kaže visoko prepustnost ploskovne tekstilije.- Air permeability determined according to SIST EN ISO 9237: 1999, which after four washes according to ISO 105-C06: 1994 (E), which is equivalent to twenty washes in a household washing machine, still shows high permeability of flat textiles.

- Pralna obstojnost, tekstilija ohranja hrapavo površino tudi po pranju po standardu ISO 105-C06:1994(E).- Washable, the textile retains a rough surface even after washing according to ISO 105-C06: 1994 (E).

- Termična obstojnost, prevleka obstojna tudi po daljši izpostavi temperaturi 120°C.- Thermal durability, the coating is durable even after prolonged exposure to 120 ° C.

Omenjene pralno obstojne lastnosti lahko dosežemo le z uporabo predlaganega postopka, pri katerem v prvem koraku apretiramo tekstilijo z vnaprej pripravljenimi siloksanskimi delci, to so sferični SiO2 delci, v drugem koraku sferični SiO2 delci rastejo na površini tekstilije, se mrežijo in omogočajo tvorbo kemijske vezi med amorfnimi delci SiO2 in bombažnimi vlakni tekstilije. To kemijsko vez se še dodatno utrdi v tertjem koraku, z nanosom vodo- in oljeodbojnih prekurzorjev na vodni osnovi.These washable properties can only be achieved by using the proposed process, in which in the first step the textile is finished with pre-prepared siloxane particles, ie spherical SiO 2 particles, in the second step spherical SiO 2 particles grow on the surface of the textile, crosslink and allow chemical formation. bonds between amorphous SiO 2 particles and cotton textile fibers. This chemical bond is further strengthened in the third step, by applying water- and oil-repellent water-based precursors.

Opis rešitve problemaDescription of the solution to the problem

Po predloženem izumu je možno pripraviti pralno obstojno in dihalno aktivno tekstilijo s superhidrofbbnimi, visoko oleofbbnimi in samočistilnimi lastnosti, ki ima še dodatno pasivno protibakterijsko zaščito in se lahko uporablja za oblačila v zgoraj opisanih primerih. Superhidrofobna in oleofobna površina je pripravljena na podlagi primerne dvojne nano- in mikrostrukturirane hrapavosti tekstilije. Dvojna hrapavost se doseže z nanosom vnaprej izdelanih sferičnih SiO2 delcev na površino tekstilije v prvem koraku in z in-situ tvorbo sferičnih SiO2 delcev na površini tekstilije v drugem koraku. Sferični SiO2 delci po apretiranju skrbijo za povečanje hrapavosti površine bombažnih vlaken, vendar brez uporabe drugega koraka med sferičnimi SiO2 delci in površino tekstilije ni kemijske povezave. Nepovezani sferični SiO2 delci se odstranijo s površine tekstilije že pri prvem pranju. Ta slabost se odpravi v drugem koraku, v katerem se preko celotne površine, to je sferičnih SiO2 delcev in vlaken, v raztopini tetraetoksi ortosilana (TEOS), baze, vode in alkohola omogoči in-situ tvorba sferičnih SiO2 delcev velikosti med 50 in 200 nm in obenem še tvorba tanke porozne prevleke, ki omogoča kemijsko vezavo sferičnih SiO2 delcev, nanesenih v prvem koraku, s površino bombažne tekstilije. Sferične SiO2 delce uporabljene v prvem koraku se apretira direktno iz raztopine, v kateri so bili delci pripravljeni, da se izogne problemu aglomeracije delcev, ki je možna pri uporabi suhih delcev za pripravo disperzij. Za disperzije na bazi vode in alkohola v predlaganem izumu je značilna visoka vsebnost premreženih polisilseskvioksanov, to je siloksanskih delcev, v obliki kroglic iste velikosti, ki tvorijo tanke plasti, nanometerskih velikosti.According to the present invention, it is possible to prepare washable and breathable active textiles with superhydrophobic, highly oleophbic and self-cleaning properties, which have additional passive antibacterial protection and can be used for clothing in the cases described above. The superhydrophobic and oleophobic surface is prepared on the basis of a suitable double nano- and microstructured roughness of the textile. Double roughness is achieved by applying prefabricated spherical SiO 2 particles to the textile surface in the first step and by in-situ formation of spherical SiO 2 particles on the textile surface in the second step. Spherical SiO 2 particles after finishing provide an increase in the surface roughness of cotton fibers, but without the use of the second step there is no chemical bond between the spherical SiO 2 particles and the textile surface. Unbound spherical SiO 2 particles are removed from the textile surface during the first wash. This weakness is reversed in the second step, in which the entire surface, that is, spherical SiO 2 particles and fibers in the solution tetraetoksi ortosilana (TEOS), a base, water and alcohol to allow the in-situ formation of spherical SiO 2 particles with a size between 50 and 200 nm and at the same time the formation of a thin porous coating, which enables the chemical bonding of spherical SiO 2 particles applied in the first step to the surface of cotton textiles. The spherical SiO 2 particles used in the first step are treated directly from the solution in which the particles were prepared to avoid the particle agglomeration problem that is possible when using dry particles to prepare dispersions. The water-alcohol dispersions of the present invention are characterized by a high content of crosslinked polysilsesquioxanes, i.e. siloxane particles, in the form of beads of the same size forming thin layers, nanometer in size.

Izum je podrobno predstavljen v nadaljevanju in na slikah, ki prikazujejo:The invention is presented in detail below and in the figures showing:

Slika 1: SEM posnetek bombažnih vlaken brez apretureFigure 1: SEM image of cotton fibers without finishing

Slika 2: SEM posnetek bombažnih vlaken apretiranih z SiO2 delci velikosti 200 nmFigure 2: SEM image of cotton fibers finished with 200 nm SiO 2 particles

Slika 3: SEM posnetek bombažnih vlaken, apretiranih po izvedbenem postopku CO/AP600+IS150-FAS, po enkratnem pranju po standardu ISO 105-C06:1994(E), ki je ekvivalentno petim pranjem v gospodinjskem pralnem stroju.Figure 3: SEM image of cotton fibers, finished according to the implementation procedure CO / AP600 + IS150-FAS, after a single wash according to the standard ISO 105-C06: 1994 (E), which is equivalent to five washes in a household washing machine.

Slika 4: SEM posnetek bombažnih vlaken, apretiranih po izvedbenem postopku CO/AP60+IS150-FAS, po dvakratnem pranju po standardu ISO 105-C06:1994(E), ki je ekvivalentno desetim pranjem v gospodinjskem pralnem stroju.Figure 4: SEM image of cotton fibers, finished according to the implementation procedure CO / AP60 + IS150-FAS, after two washes according to the standard ISO 105-C06: 1994 (E), which is equivalent to ten washes in a household washing machine.

Slika 5: SEM posnetek bombažnih vlaken, apretiranih po izvedbenem postopku CO/AP60+IS150-FAS, po trikratnem pranju po standardu ISO 105-C06:1994(E), ki je ekvivalentno petnajstim pranjem v gospodinjskem pralnem stroju.Figure 5: SEM image of cotton fibers, finished according to the implementation process CO / AP60 + IS150-FAS, after three washes according to the standard ISO 105-C06: 1994 (E), which is equivalent to fifteen washes in a household washing machine.

Slika 6: SEM posnetek bombažnih vlaken, apretiranih po izvedbenem postopku CO/AP60+IS150-FAS, po štirikratnem pranju po standardu ISO 105-C06:1994(E), ki je ekvivalentno dvajsetim pranjem v gospodinjskem pralnem stroju.Figure 6: SEM image of cotton fibers, finished according to the implementation procedure CO / AP60 + IS150-FAS, after four washes according to the standard ISO 105-C06: 1994 (E), which is equivalent to twenty washes in a household washing machine.

Slika 7: Statični stični koti, Θ, za vodo za bombažne tekstilije, funkcionalizirane po različnih izvedbenih postopkih (sample), glede na število pranj (W) po standardu ISO 105C06:1994(E).Figure 7: Static contact angles, za, for water for cotton textiles, functionalized according to different implementation procedures (sample), according to the number of washes (W) according to the standard ISO 105C06: 1994 (E).

Slika 8: Statični stični koti, Θ, za n-heksadekan za bombažne tekstilije, funkcionalizirane po različnih izvedbenih postopkih (sample), glede na število pranj (W) po standardu ISO 105C06:1994(E).Figure 8: Static contact angles, Θ, for n-hexadecane for cotton textiles, functionalized according to different implementation procedures (sample), according to the number of washes (W) according to the standard ISO 105C06: 1994 (E).

Slika 9: Naklonski koti zdrsa vode, a, za bombažne tekstilije, funkcionalizirane po različnih izvedbenih postopkih (vzorec) in po različnih pranjih.Figure 9: Slopes of water slip, a, for cotton textiles, functionalized according to different implementation procedures (pattern) and after different washes.

Postopek za pripravo pralno obstojnih in dihalno aktivnih samočistilnih, superhidriofobnih in visoko oleofobnih bombažnih tekstilij obsega naslednje korake:The process for the preparation of washable and respiratory-active self-cleaning, superhydriophobic and highly oleophobic cotton textiles comprises the following steps:

apretiranje bombažne ploskovne tekstilije z vnaprej pripravljenimi siloksanskimi delci, nanašanje siloksanskih delcev z in-situ sol-gel postopkom pri čemer se preko celotne površine tekstilije hkrati doseže bihierarhična hrapavost in tvorba tanke porozne prevleke, ki omogoči kemijsko vezavo siloksanskih delcev, nanesenih v prvem koraku, s površino bombažne tekstilije, dodatno utrjevanje hrapave površine tekstilije z nanosom površinske sol-gel prevleke pripravljene iz hidrofobnih in oleofobnih silanov.finishing of cotton flat textiles with pre-prepared siloxane particles, application of siloxane particles by in-situ sol-gel process, achieving bierarchical roughness over the entire surface of the textile and formation of a thin porous coating, which enables chemical bonding of siloxane particles in the first with the surface of cotton textiles, additional hardening of the rough surface of the textile by applying a surface sol-gel coating prepared from hydrophobic and oleophobic silanes.

Apretiranje bombažne tekstilije z v naprej pripravljenimi sferičnimi SiO2 delciFinishing cotton textiles with pre-prepared spherical SiO 2 particles

Vodno alkoholne disperzije SiO2 delcev, oziroma koloidne disperzije, na osnovi tetraetoksi ortosilana za pripravo apreture vsebujejo vnaprej pripravljene sferične SiO2 delce enake velikosti. Zaželeno je, da je vsaj 95% delcev v disperziji enake velikosti, prednostno so siloksanski delci oziroma SiO2 delci velikosti med 200 - 1000 nm. Masno razmerje alkohol:TEOS:NH3:voda je 46:2:1:5. Priprava samih delcev ni predmet patenta. Dispergirani SiO2 delci s koncentracijo 10 utežnih % se uporabijo v prvem koraku postopka po izumu, to je za apreturo, oziroma za nanos prve plasti na bombažno tekstilijo. Razmerje med maso vodne alkoholne disperzije SiO2 delcev in maso tekstilije naj bo 1:15. Po nanosu disperzije SiO2 delcev na fularju, kjer se odvečno topilo iz tekstilije iztisne med valji s tlakom 0.4 bara, se tekstilija suši na zraku pri sobni temperaturi 10 min. Prednost prvega nanosa je, da so tako nanešeni SiO2 delci lepo ločeni med sabo, kar omogoča visoko površinsko hrapavost tekstilije. Točni parametri so zelo pomembni, da se ne izgublja SiO2 delcev s površine. SiO2 delci so prednostno pripravljeni iz tetraetoksi silana, zato so na površini SiO2 delcev proste -OH vezi, ki bodo v naslednji stopnji omogočale kemijsko povezavo med SiO2 delci in bombažnimi vlakni tekstilije.Aqueous-alcoholic dispersions of SiO 2 particles, or colloidal dispersions, based on tetraethoxy orthosilane for the preparation of the finish contain pre-prepared spherical SiO 2 particles of the same size. It is desirable that at least 95% of the particles in the dispersion are of the same size, preferably siloxane particles or SiO 2 particles with a size between 200 - 1000 nm. The weight ratio of alcohol: TEOS: NH3: water is 46: 2: 1: 5. The preparation of the particles themselves is not the subject of a patent. Dispersed SiO 2 particles with a concentration of 10% by weight are used in the first step of the process according to the invention, ie for finishing or for applying the first layer on cotton textiles. The ratio between the weight of the aqueous alcoholic dispersion of SiO 2 particles and the weight of the textile should be 1:15. After applying a dispersion of SiO 2 particles to the fular, where the excess solvent is extruded from the textile between rollers at a pressure of 0.4 bar, the textile is air-dried at room temperature for 10 min. The advantage of the first application is that the SiO 2 particles applied in this way are nicely separated from each other, which enables a high surface roughness of the textile. Accurate parameters are very important so that SiO 2 particles are not lost from the surface. The SiO 2 particles are preferably prepared from tetraethoxy silane, so there are free -OH bonds on the surface of the SiO 2 particles, which will allow a chemical bond between the SiO 2 particles and the cotton fibers of the textile in the next step.

In situ rast sferičnih SiO2 delcev preko apretiranih SiO2 delcev in tkanineIn situ growth of spherical SiO 2 particles via treated SiO 2 particles and fabric

Znano je, da in situ rast delcev po sol-gel metodi omogoča veliko večjo gostoto prevlek po primerni termični obdelavi. V drugem koraku se preko bombažne tekstilije apretirane s sferičnimi SiO2 delci nanese siloksanske delce, to je sferične SiO2 delce, velikosti med 50 200 nm, z in-situ sol-gel postopkom iz kolidne disperzije. Masno razmerje alkohol:TEOS:NH3:voda je v tem primeru 30:5:2:5. Nanese se prevleka s sferičnimi SiO2 delci v strukturi. Ta plast raste in-situ na površini tekstilnih vlaken tekstilije iz koloidne disperzije, ki obkroža tekstilijo. Ta prevleka omogoči vezavo SiO2 delcev, ki so bili naneseni na tekstilijo v prvem koraku, na površino tekstilnih vlaken tekstilije. Zaradi reaktivnosti podlage, to je prostih -OH vezi na površini bombažnih vlaken tekstilije, zaradi reaktivnih sferičnih SiO2 delcev na tekstiliji, to je prostih -OH vezi na površini sferičnih SiO2 delcev iz prvega koraka, je v drugem koraku omogočena povezava med omenjenimi delci, hkrati pa zaradi primerne koncentracije koloidne disperzije med procesom nanašanja v drugem koraku postopka in-situ nastajajo enakomerni sferični SiO2 delci manjše velikosti, to je velikosti od 50 - 200 nm. Tako nanešeni sferični SiO2 delci dajejo površini tekstilije dvojno površinsko hrapavost, to je bihierarhično hrapavost in obenem povezujejo večje S1O2 delce nanešene v prvem koraku s podlago tekstilije. Pri apreturi v drugem koraku je pomembno, da se preko sferičnih S1O2 delcev iz prvega koraka nanese dva do trikrat več sferičnih S1O2 delcev v drugem koraku, da popolnoma prekrijejo površino tekstilije. Masno razmeije med vnaprej pripravljenimi siloksanskimi delci v prvem koraku in in-situ pripravljenimi siloksanskimi delci v drugem koraku je med 1:2 in 1:3.It is known that in situ growth of particles by the sol-gel method allows a much higher density of coatings after appropriate heat treatment. In the second step, siloxane particles, i.e. spherical SiO 2 particles, between 50 200 nm in size, are applied to cotton textiles finished with spherical SiO 2 particles by an in-situ sol-gel process from a colloidal dispersion. The weight ratio of alcohol: TEOS: NH 3 : water in this case is 30: 5: 2: 5. A coating with spherical SiO 2 particles in the structure is applied. This layer grows in-situ on the surface of the textile fibers of the colloidal dispersion textile surrounding the textile. This coating allows the binding of the SiO 2 particles applied to the textile in the first step to the surface of the textile textile fibers. Due to the reactivity of the substrate, i.e. free -OH bonds on the surface of cotton fibers of textiles, due to reactive spherical SiO 2 particles on textiles, i.e. free -OH bonds on the surface of spherical SiO 2 particles from the first step, in the second step a connection between said particles is enabled , at the same time, due to the appropriate concentration of colloidal dispersion during the application process in the second step of the in-situ process, uniform spherical SiO 2 particles of smaller size, ie 50 - 200 nm in size, are formed. The spherical SiO 2 particles thus applied give the surface of the textile a double surface roughness, i.e. bierarchical roughness, and at the same time connect the larger S1O2 particles applied in the first step to the textile base. In the second step finish, it is important to apply two to three times more spherical S1O2 particles in the second step via the spherical S1O2 particles from the first step to completely cover the textile surface. The weight ratio between the pre-prepared siloxane particles in the first step and the in-situ prepared siloxane particles in the second step is between 1: 2 and 1: 3.

Utrjevanje hrapave površine tekstilije s silaniReinforcement of rough textile surface with silane

V tretjem koraku se biomimetična površina tekstilije, ki je že utrjena, prevleče še s tanko plastjo iz hidrofobnih in oleofobnih silanov, prednostno iz hidroliziranega fluorosilana (FAS) ali bis[(ureapropil)trietoksisilan]bis(propil)-terminiran-polidimetilsiloksana (PDMSU) ali mešanico FAS in PDMSU. Za nanos se uporabi 10% vodno/alkoholno raztopino silana. Ta plast omogoča še dodatno utrjevanje biomimetične površine obdelane tekstilije v prvih dveh korakih ter podeli površini superhidrofobnost, visoko oleofobnost in samočistilnost. Debelina tako nanešene tanke plasti ne sme presegati 150 nm. Utrjevanje površine je omogočeno preko prostih -OH vezi na površini porozne prevleke nanesene v drugem koraku in -OH skupin hidroliziranega silana. Termično utrjevanje prevleke se odraža v povečani gostoti in pralni obstojnosti apretur.In the third step, the already hardened biomimetic surface of the textile is coated with a thin layer of hydrophobic and oleophobic silanes, preferably hydrolyzed fluorosilane (FAS) or bis [(ureapropyl) triethoxysilane] bis (propyl) -termined-polydimethylsiloxane. or a mixture of FAS and PDMSU. A 10% aqueous / alcoholic silane solution is used for application. This layer enables additional hardening of the biomimetic surface of the treated textile in the first two steps and gives the surface superhydrophobicity, high oleophobicity and self-cleaning. The thickness of the thin layer thus applied must not exceed 150 nm. Surface hardening is enabled through free -OH bonds on the surface of the porous coating applied in the second step and -OH groups of hydrolyzed silane. Thermal hardening of the coating is reflected in the increased density and washability of the finishes.

Uporabljeni hidrofobni in oleofobni silani za utrjevanje hrapave površine so izbrani izmed perfluoroalkil-trialkoksisilanov, perfluoroalkil-alkyldialkoksisilanov, perfluoroalkildialkylalkoksisilanov, perfluoroalkil-trihalosilanov, perfluoroalkil-alkyldihalosilanov, perfluoroalkil-dialkilhalosisilanov, trialkoksisililalkil terminirani polidimetilsiloxanov.The hydrophobic and oleophobic silanes used to strengthen the rough surface are selected from perfluoroalkyl-trialkoxysilanes, perfluoroalkyl-alkyldialkoxysilanes, perfluoroalkyldialkylalkoxysilanes, perfluoroalkyl-trihalosilanes, perfluoroalkylalkyl-alkyl-alkyl

Nanašanje posameznih plasti z določeno velikostjo delcev je odvisno od priprave koloidnih disperzij, vendar je prednostno v okviru spodaj navedenih pogojev. Pri pripravi koloidnih disperzij se lahko uporabijo različni alkoholi, kot na primer metanol, etanol, izopropanol, butanol. Ti vplivajo na rast in velikost delcev. Za pripravo SiO2 delcev v prvem in drugem koraku postopka po izumu se lahko uporabijo tudi drugi organsko modificirani silani, kot npr. metiltrietoksi silan, viniltrietoksi silan, aminopropiltrietoksi silan. Enakomerna velikost S1O2 delcev omogoča ekvivaleno hrapavost preko celotne površine tekstilije.The application of individual layers with a certain particle size depends on the preparation of colloidal dispersions, but is preferably within the conditions listed below. Various alcohols can be used in the preparation of colloidal dispersions, such as methanol, ethanol, isopropanol, butanol. These affect the growth and size of the particles. Other organically modified silanes can be used for the preparation of SiO 2 particles in the first and second steps of the process according to the invention, such as e.g. methyltriethoxy silane, vinyltriethoxy silane, aminopropyltrietoxy silane. The uniform size of the S1O2 particles allows an equivalent roughness over the entire surface of the textile.

Za nanos posameznih plasti se lahko uporablja izčrpalni postopek, nanašanje s pomakanjem ali nanašanje z brizganjem.The application of individual layers can be done by the exhausting process, by dipping or by spraying.

Bombažna vlakna že imajo svojo lastno hrapavost (Slika 1), vendar so zaradi kemijske sestave (celuloza) izredno hidrofilna. Površinsko hrapavost izboljšamo po predlaganem postopu kot prikazuje Slika 2. Pralno obstojnost tako pripravljene površine obdržimo z in-situ rastjo delcev druge plasti in dodatnim utrjevanjem s fluorosilanom.Tako pripravljena prevleka ohrani lastnosti tudi po prvem pranju po standardu ISO 105-C06:1994(E), kije ekvivalentno petim pranjem v gospodinjskem pralnem stroju (Slika 3), kot tudi po več kot dvajsetih pranjih z gospodinjskimi pralnimi stroji (Slike od 4 do 6).Cotton fibers already have their own roughness (Figure 1), but due to their chemical composition (cellulose) they are extremely hydrophilic. The surface roughness is improved according to the proposed procedure as shown in Figure 2. The washing durability of the surface prepared in this way is maintained by in-situ growth of second layer particles and additional hardening with fluorosilane. ), which is equivalent to five washes in a household washing machine (Figure 3), as well as after more than twenty washes with a household washing machine (Figures 4 to 6).

Tako obdelane tekstilije po dvajsetih pranjih še vedno kažejo hidrofobne in oleofobne lastnosti s statičnim stičnim kotom za n-heksadekan večjim od 130°. Ohranitev superhidrofobnosti in oleofobnosti je razvidna iz Slike 7 in Slike 8, ki prikazujeta statične stične kote za vodo in n-heksadekan v odvisnosti od pranja (1W = 5x pranje v gospodinjskem pralnem stroju) za različne izvedbene primere izuma po standardu ISO 105-C06:1994(E). Samočilstilne lastnosti so prav tako razvidne iz izredno nizkih naklonskih kotov zdrsa vode (Slika 9). Nizki zdrsni koti omogočajo, da se kapljice vode iz površine tekstilije odkotalijo in pri tem odnesejo umazanijo iz površine.Textiles treated in this way still show hydrophobic and oleophobic properties after twenty washes with a static contact angle for n-hexadecane greater than 130 °. The preservation of superhydrophobicity and oleophobicity is shown in Figure 7 and Figure 8, which show the static contact angles for water and n-hexadecane as a function of washing (1W = 5x washing in a household washing machine) for various embodiments of the invention according to ISO 105-C06: 1994 (E). Self-cleaning properties are also evident from the extremely low slope angles of water slip (Figure 9). Low sliding angles allow water droplets to roll off the surface of the textile, removing dirt from the surface.

Izvedbeni primeri:Implementation examples:

Reakcijski pogoji za pripravo SiO2 delcev iz tetraetoksi ortosilana v alkoholu so:The reaction conditions for the preparation of SiO 2 particles from tetraethoxy orthosilane in alcohol are:

- reakcijska temperatura, RT = 60 °C- reaction temperature, RT = 60 ° C

- koncentracija (TEOS-a) = 0,2 - 1,1 mol/L- concentration (TEOS) = 0.2 - 1.1 mol / L

- koncentracija (NH3) = 0,3 - 1,1 mol/L- concentration (NH 3 ) = 0.3 - 1.1 mol / L

- koncentracija (H2O) = 6-10 mol/L- concentration (H 2 O) = 6-10 mol / L

- reakcijski čas t = 1-3 h- reaction time t = 1-3 h

CO/AP200-FASCO / AP200-FAS

V steklenico smo natehtali 130 g etanola in 8 g TEOS-a in raztopini dobro premešali in pustili stati 10 min na sobni temperaturi. Nato smo v raztopino dodali še raztopino amonijaka (4 g) v vodi (20 g), ponovno pomešali in pustili 3 h na RT. S tako pripravljeno raztopino smo apretirali bombažno tkanino. Nato smo tkanino oželi na fularju z ožemalnim učinkom 85 % ter posušili na zraku. Sledil je nanos 10 % raztopine sredstva FAS po impregnimem postopku s polnim omakanjem, ožemanjem s 85 % ožemalnim učinkom, sušenjem pri 100 °C in kondenziraniem 5 min na 150 °C.130 g of ethanol and 8 g of TEOS were weighed into the bottle and the solution was mixed well and allowed to stand for 10 minutes at room temperature. A solution of ammonia (4 g) in water (20 g) was then added to the solution, mixed again and left at RT for 3 h. The cotton cloth was prepared with the solution thus prepared. The fabric was then squeezed on a fular with a squeezing effect of 85% and air-dried. This was followed by the application of a 10% solution of FAS by the impregnation process with full soaking, squeezing with 85% squeezing effect, drying at 100 ° C and condensation for 5 min at 150 ° C.

CO/AP200+IS150-FASCO / AP200 + IS150-FAS

V steklenico smo natehtali 130 g etanola in 8 g TEOS-a in raztopini dobro premešali. Pustili stati 10 min na sobni temperaturi. Nato smo v raztopino dodali še raztopino amonijaka (4 g) v vodi (20 g), ponovno pomešali in pustili 3 h na sobni temperaturi. S tako pripravljeno raztopino smo apretirali bombažno tkanino. Nato smo tkanino oželi na fularju do 85 % ter posušili na zraku. Tako pripravljeno tkanino smo pomočili v raztopino z 120 g propanola in 20 g TEOS-a, dobro premešali. Pustili stati 10 min na temperaturi 50°C nato pa smo v raztopino dodali še raztopino amonijaka (7 g) v vodi (20 g), ponovno pomešali in pustili 1 h na T = 50 °C. Nato smo vzeli tkanino iz raztopine, jo pomočili v čašo s čisto vodo in dobro sprali (3X). Sledilo je sušenje tkanine na sobni temperaturi. Sledil je nanos 10 % raztopine sredstva FAS po impregnimem postopku s polnim omakanjem, ožemanjem s 85 % ožemalnim učinkom, sušenjem pri 100 °C in kondenziranjem 5 min na 150 °C.130 g of ethanol and 8 g of TEOS were weighed into the bottle and the solution was mixed well. Let stand 10 minutes at room temperature. A solution of ammonia (4 g) in water (20 g) was then added to the solution, mixed again and left for 3 h at room temperature. The cotton cloth was prepared with the solution thus prepared. The fabric was then dried on a fular to 85% and air-dried. The fabric thus prepared was dipped in a solution of 120 g of propanol and 20 g of TEOS, mixed well. Allow to stand for 10 min at 50 ° C and then add a solution of ammonia (7 g) in water (20 g) to the solution, mix again and leave for 1 h at T = 50 ° C. We then took the fabric from the solution, dipped it into a beaker of clean water and washed well (3X). This was followed by drying the fabric at room temperature. This was followed by application of a 10% solution of FAS by the impregnation process with full soaking, squeezing with 85% squeezing effect, drying at 100 ° C and condensation for 5 min at 150 ° C.

CO/AP60+IS150-FASCO / AP60 + IS150-FAS

V steklenico smo natehtali 130 g etanola in 15 g TEOS-a, raztopini dobro premešali. Pustili stati 10 min na temperaturi 40 °C nato pa smo v raztopino dodali še raztopino amonijaka (4 g) v vodi (20 g), ponovno pomešali in pustili 1 h na T = 40 °C. S tako pripravljeno raztopino smo apretirali bombažno tkanino. Nato smo tkanino oželi na fularju do 85 % ter posušili na zraku. Tako pripravljeno tkanino smo pomočili v raztopino z 120 g propanola in 20 g TEOS-a, dobro premešali. Pustili stati 10 min na temperaturi 50 °C, nato pa smo v raztopino dodali še raztopino amonijaka (7 g) v vodi (20 g), ponovno pomešali in pustili 1 h na T = 50°C. Nato smo vzeli tkanino iz raztopine, jo pomočili v čašo s čisto vodo in dobro sprali (3X). Sledilo je sušenje tkanine na sobni temperaturi. Sledil je nanos 10 % raztopine sredstva FAS po impregnimem postopku s polnim omakanjem, ožemanjem s 85 % ožemalnim učinkom, sušenjem pri 100 °C in kondenziranjem 5 min na 150 °C.130 g of ethanol and 15 g of TEOS were weighed into the bottle and the solution was mixed well. Allow to stand for 10 min at 40 ° C and then add a solution of ammonia (4 g) in water (20 g) to the solution, mix again and leave for 1 h at T = 40 ° C. The cotton cloth was prepared with the solution thus prepared. The fabric was then dried on a fular to 85% and air-dried. The fabric thus prepared was dipped in a solution of 120 g of propanol and 20 g of TEOS, mixed well. Allow to stand for 10 min at 50 ° C, then add a solution of ammonia (7 g) in water (20 g) to the solution, mix again and leave for 1 h at T = 50 ° C. We then took the fabric from the solution, dipped it into a beaker of clean water and washed well (3X). This was followed by drying the fabric at room temperature. This was followed by application of a 10% solution of FAS by the impregnation process with full soaking, squeezing with 85% squeezing effect, drying at 100 ° C and condensation for 5 min at 150 ° C.

CO/AP600+IS150-FASCO / AP600 + IS150-FAS

V steklenico smo natehtali 120 g propanola in 20 g TEOS-a, raztopini dobro premešali. Pustili stati 10 min na temperaturi 50 °C, nato pa smo v raztopino dodali še raztopino amonijaka (7 g) v vodi (20 g), ponovno pomešali in pustili 1 h na T = 50 °C. S tako pripravljeno raztopino smo apretirali bombažno tkanino. Nato smo tkanino oželi na fulaiju do 85 % ter posušili na zraku. Tako pripravljeno tkanino smo pomočili v raztopino z 120 g propanola in 20 g TEOS-a, dobro premešali. Pustili stati 10 min na temperaturi 50 °C nato pa smo v raztopino dodali še raztopino amonijaka (7 g) v vodi (20 g), ponovno pomešali in pustili 1 h na T = 50°C. Nato smo vzeli tkanino iz raztopine, jo pomočili v čašo s čisto vodo in dobro sprali (3X). Sledilo je sušenje tkanine na sobni temperaturi. Sledil je nanos 10 % raztopine sredstva FAS po impregnimem postopku s polnim omakanjem, ožemanjem s 85 % ožemalnim učinkom, sušenjem pri 100 °C in kondenziranjem 5 min na 150 °C.120 g of propanol and 20 g of TEOS were weighed into the bottle and the solution was mixed well. Allow to stand for 10 min at 50 ° C, then add a solution of ammonia (7 g) in water (20 g) to the solution, mix again and leave for 1 h at T = 50 ° C. The cotton cloth was prepared with the solution thus prepared. The fabric was then dried on a fulai up to 85% and air-dried. The fabric thus prepared was dipped in a solution of 120 g of propanol and 20 g of TEOS, mixed well. Allow to stand for 10 min at 50 ° C and then add a solution of ammonia (7 g) in water (20 g) to the solution, mix again and leave for 1 h at T = 50 ° C. We then took the fabric from the solution, dipped it into a beaker of clean water and washed well (3X). This was followed by drying the fabric at room temperature. This was followed by application of a 10% solution of FAS by the impregnation process with full soaking, squeezing with 85% squeezing effect, drying at 100 ° C and condensation for 5 min at 150 ° C.

CO/AP600+IS150-PDMSU-FASCO / AP600 + IS150-PDMSU-FAS

V steklenico smo natehtali 120 g propanola in 20 g TEOS-a, raztopini dobro premešali. Pustili stati 10 min na temperaturi 50 °C, nato pa smo v raztopino dodali še raztopino amonijaka (7 g) v vodi (20 g), ponovno pomešali in pustili 1 h na T = 50 °C. S tako pripravljeno raztopino smo apretirali bombažno tkanino. Nato smo tkanino oželi na fularju do 85 % ter posušili na zraku. Tako pripravljeno tkanino smo pomočili v raztopino z 120 g propanola in 20 g TEOS-a, dobro premešali. Pustili stati 10 min na temperaturi 50 °C nato pa smo v raztopino dodali še raztopino amonijaka (7 g) v vodi (20 g), ponovno pomešali in pustili 1 h na T = 50°C. Nato smo vzeli tkanino iz raztopine, jo pomočili v čašo s čisto vodo in dobro sprali (3X). Sledilo je sušenje tkanine na sobni temperaturi. Sledil je nanos 10 % raztopine sredstva PDMSU-FAS po impregnimem postopku s polnim omakanjem, ožemanjem s 85 % ožemalnim učinkom, sušenjem pri 100 °C in kondenziranjem 5 min na 150 °C.120 g of propanol and 20 g of TEOS were weighed into the bottle and the solution was mixed well. Allow to stand for 10 min at 50 ° C, then add a solution of ammonia (7 g) in water (20 g) to the solution, mix again and leave for 1 h at T = 50 ° C. The cotton cloth was prepared with the solution thus prepared. The fabric was then dried on a fular to 85% and air-dried. The fabric thus prepared was dipped in a solution of 120 g of propanol and 20 g of TEOS, mixed well. It was allowed to stand for 10 min at 50 ° C and then a solution of ammonia (7 g) in water (20 g) was added to the solution, mixed again and left for 1 h at T = 50 ° C. We then took the fabric from the solution, dipped it into a beaker of clean water and washed well (3X). This was followed by drying the fabric at room temperature. This was followed by application of a 10% solution of PDMSU-FAS after the impregnation process with full soaking, squeezing with 85% squeezing effect, drying at 100 ° C and condensation for 5 min at 150 ° C.

Claims (10)

Patentni zahtevkiPatent claims 1. Postopek za pripravo samočistilnih pralno obstojnih in dihalno aktivnih samočistilnih, superhidriofobnih in visoko oleofobnih bombažnih tekstilij, ki vključuje:A process for the preparation of self-cleaning washable and respiratory-active self-cleaning, superhydriophobic and highly oleophobic cotton textiles, comprising: apretiranje bombažne ploskovne tekstilije z vnaprej pripravljenimi siloksanskimi delci v prvem korakufinishing cotton fabric with pre-prepared siloxane particles in the first step - nanašanje siloksanskih delcev z in-situ sol-gel postopkom v drugem koraku, pri čemer se preko celotne površine tekstilije hkrati doseže bihierarhična hrapavost in tvorba tanke porozne prevleke, ki omogoči kemijsko vezavo siloksanskih delcev, nanesenih v prvem koraku, s površino bombažne tekstilije, dodatno utrjevanje hrapave površine z nanosom tanke površinske sol-gel prevleke pripravljene iz hidrofobnih in oleofobnih silanov v tretjem koraku- application of siloxane particles by in-situ sol-gel process in the second step, achieving bierarchical roughness and the formation of a thin porous coating over the entire surface of the textile, which enables chemical bonding of the siloxane particles applied in the first step to the cotton textile surface, additional hardening of the rough surface by applying a thin surface sol-gel coating prepared from hydrophobic and oleophobic silanes in the third step 2. Postopek po zahtevku 1, značilen po tem, da se apretiranje bombažne ploskovne tekstilije v prvem koraku izvede z uporabo vodnih alkoholnih disperzij siloksanskih delcev velikosti med 200 - 1000 nm, pri čemer je vsaj 95% siloksanskih delcev v disperziji enake velikosti in je koncentracija dispergiranih siloksanskih delcev 10 utežnih % in je razmerje med maso disperzije siloksanskih delcev in maso tekstilije 1:15.Process according to Claim 1, characterized in that the finishing of the cotton fabric is carried out in a first step using aqueous alcoholic dispersions of siloxane particles with a size between 200-1000 nm, at least 95% of the siloxane particles in the dispersion being the same size and concentration dispersed siloxane particles 10% by weight and the ratio of siloxane particle dispersion mass to textile mass is 1:15. 3. Postopek po zahtevku 1, značilen po tem, da se nanašanje siloksanskih delcev z in-situ sol-gel postopkom v drugem koraku izvede z uporabo disperzij siloksanskih delcev velikosti 50 - 200 nm, pri čemer plast siloksanskih delcev raste in-situ na površini tekstilnih vlaken tekstilije iz koloidne disperzije, ki obkroža tekstilij o in se tvori prevleka s siloksanskimi delci v strukturi.Process according to Claim 1, characterized in that the application of the siloxane particles by the in-situ sol-gel process in the second step is carried out using dispersions of siloxane particles of 50-200 nm, the layer of siloxane particles growing in-situ on the surface. of textile fibers textiles from a colloidal dispersion that surrounds the textile o and forms a coating with siloxane particles in the structure. 4. Postopek po zahtevku 1 in 3, značilen po tem, da je kemijska vezava siloksanskih delcev nanesenih v prvem koraku s površino bombažne tekstilije omogočena zaradi reaktivnosti prostih -OH vezi siloksanskih delcev in tekstilije.Process according to Claims 1 and 3, characterized in that the chemical bonding of the siloxane particles applied in the first step to the surface of the cotton textile is enabled due to the reactivity of the free -OH bonds of the siloxane particles and the textile. 5. Postopek po zahtevkih od 1 do 4, značilen po tem, da se za pripravo siloksanskih delcev v prvem in drugem koraku postopka uporabijo organsko modificirani silani, kot npr. tetraetoksi ortosilan, metiltrietoksi silan, viniltrietoksi silan, aminopropiltrietoksi silan, prednostno tetraetoksi ortosilan.Process according to Claims 1 to 4, characterized in that organically modified silanes, such as, for example, are used for the preparation of siloxane particles in the first and second steps of the process. tetraethoxy orthosilane, methyltriethoxy silane, vinyltriethoxy silane, aminopropyltrietoxy silane, preferably tetraethoxy orthosilane. 6. Postopek po zahtevkih od 1-5, značilen po tem, daje masno razmerje med vnaprej pripravljenimi siloksanskimi delci v prvem koraku in in-situ pripravljenimi siloksanskimi delci v drugem koraku, med 1:2 in 1:3.Process according to Claims 1 to 5, characterized in that the weight ratio between the pre-prepared siloxane particles in the first step and the in-situ prepared siloxane particles in the second step is between 1: 2 and 1: 3. 7. Postopek po zahtevkih od 1-6, značilen po tem, da so za utrjevanje hrapave površine uporabljeni hidrofobni in oleofobni silani izbrani izmed perfluoroalkiltrialkoksisilanov, perfluoroalkil-alkyldialkoksisilanov, perfluoroalkildialkylalkoksisilanov, perfluoroalkil-trihalosilanov, perfluoroalkil-alkyldihalosilanov, perfluoroalkil-dialkilhalosisilanov, trialkoksisililalkil terminirani polidimetilsiloxanov.7. A process according to claims 1-6, characterized in that for the hardening of a roughened surface of the used hydrophobic and oleophobic silanes selected from perfluoroalkiltrialkoksisilanov, perfluoroalkyl-alkyldialkoksisilanov, perfluoroalkildialkylalkoksisilanov, perfluoroalkyl-trihalosilanov, perfluoroalkyl-alkyldihalosilanov, perfluoroalkyl-dialkilhalosisilanov, trialkoksisililalkil terminated polidimetilsiloxanov . 8. Postopek po zahtevkih od 1-7, značilen po tem, da debelina nanešene tanke plasti iz hidrofobnih in oleofobnih silanov ne sme presegati 150 nm.Process according to Claims 1 to 7, characterized in that the thickness of the applied thin layer of hydrophobic and oleophobic silanes must not exceed 150 nm. 9. Postopek po zahtevkih od 1-8, značilen po tem, da se za nanos posameznih plasti na površino bombažne tekstilije lahko uporablja izčrpalni postopek, nanašanje s pomakanjem ali nanašanje z brizganjem.Process according to Claims 1 to 8, characterized in that an exhausting, dipping or spraying process can be used to apply the individual layers to the surface of the cotton textile. 10. Bombažne tekstilije pridobljene po postopku po zahtevkih od 1-9, značilne po tem, da po dvajsetih pranjih kažejo hidrofobne in oleofobne lastnosti s statičnim stičnim kotom za n-heksadekan večjim od 130°.Cotton textiles obtained by the process according to Claims 1 to 9, characterized in that after twenty washes they show hydrophobic and oleophobic properties with a static contact angle for n-hexadecane of more than 130 °.
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