SI23417A - Improved process of manufacturing and chemical composition of silver-palladium dental alloy with 64 weight percent of silver - Google Patents

Improved process of manufacturing and chemical composition of silver-palladium dental alloy with 64 weight percent of silver Download PDF

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SI23417A
SI23417A SI201000198A SI201000198A SI23417A SI 23417 A SI23417 A SI 23417A SI 201000198 A SI201000198 A SI 201000198A SI 201000198 A SI201000198 A SI 201000198A SI 23417 A SI23417 A SI 23417A
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dental alloy
alloy
rolling
dental
strip
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SI201000198A
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Slovenian (sl)
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Albreht Bojan
Rudolf Rebeka
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Zlatarna Celje D.D.
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Abstract

The invention refers to improved process for manufacturing of Ag-Pd dental alloy and to a new chemical composition of it with 64 w% of Ag. The technical problem solved with this invention is manufacturing of dental alloy with chemical composition of 2.0 w% Au, 25.0 w% Pd, 64.0 w% Ag, 8.0 w% Cu and less than 0.7 w% Zn. In the presented example the exact sequence of technological processes is defined which enables the making of Ag-Pd dental alloy plates with required chemical composition, dimensions and properties. The process of manufacturing is composed of melting and casting in iron mould, cold reforming of casted performs: profiled rolling, intermediate re crystallization glowing, flat rolling, final polish rolling and cutting of strips into defined plate size.

Description

Izboljšava postopka izdelave in kemijske sestave srebro-paladijeve dentalne zlitine z 64 masnimi procenti srebraImprovement of the process of manufacturing and chemical composition of silver-palladium dental alloy with 64 weight percent silver

Predmet izuma je izboljšava postopka izdelave in kemijske sestave srebropaladijeve (Ag-Pd) dentalne zlitine z visoko vsebnostjo srebra (Ag). Masni delež Ag v zlitini je nad 64 m. % vsled česar ima le-ta odlične mehanske lastnosti. Ta zlitina ima naslednjo zahtevano izboljšano kemijsko sestavo: 2.0 m.% Au, 25 m.% Pd, 64 m.% Ag, 8 m.% Cu, Zn< 0.7 m.%, ki lahko niha +/- 2% v posamezni komponenti. Tehnični problem, ki ga rešuje postopek izdelave dentalne zlitine, je izdelovanje teh zlitin z zahtevano kemijsko sestavo in posledično doseganje zahtevanih lastnosti. Ag-Pd dentalna zlitina mora imeti poleg zahtevane kemijske sestave še ustrezen talilni interval (med 960°C-1060°C) in temperaturo litja (1150°C- 1200°C), trdoto okoli 215 HV (za poboljšano stanje -p) in 130 HV (za mehko stanje -m), raztezek okoli 20 % (p) in 22 % (m), natezno trdnost Rm 825 N/mm2 (p) in 685 N/mm2 (m), ter mejo plastičnosti okoli 660 N/mm2 (p) in 490 N/mm (m). Ostale zahteve so vezane na naslednja odstopanja: talilni interval +/10°C, temperatura litja +/- 30°C, trdota +/- 10 HV, raztezek +/- 2%, medtem, ko lahko natezna trdnost in meja plastičnosti padeta le za 10 N/mm2 glede na potrebne vrednosti. Ag-Pd dentalna zlitina mora zadoščati vsem zahtevam v dentalni tehniki, kjer gre za uporabo materiala za fiksne krone (prevleke) in za daljše več-členkovne mostičke (standard EN ISO 9693:2000). Sicer pa se lahko uporablja še za frezanje/teleskope, nadzidke - ulivne nadgradnje, idr..It is an object of the invention to improve the process for the manufacture and chemical composition of high-content silver (Ag) silver-palladium (Ag-Pd) dental alloy. The mass fraction of Ag in the alloy is above 64 m. % which has excellent mechanical properties. This alloy has the following required improved chemical composition: 2.0 wt% Au, 25 wt% Pd, 64 wt% Ag, 8 wt% Cu, Zn <0.7 wt%, which can fluctuate +/- 2% in an individual components. A technical problem solved by the dental alloy fabrication process is the manufacture of these alloys with the required chemical composition and the consequent achievement of the required properties. The Ag-Pd dental alloy must have, in addition to the required chemical composition, an adequate melting interval (between 960 ° C-1060 ° C) and a casting temperature (1150 ° C-1200 ° C), a hardness of about 215 HV (for improved -p) and 130 HV (for soft state -m), elongation of about 20% (p) and 22% (m), tensile strength R m 825 N / mm 2 (p) and 685 N / mm 2 (m), and plasticity limit around 660 N / mm 2 (p) and 490 N / mm (m). Other requirements are related to the following tolerances: melting interval + / 10 ° C, casting temperature +/- 30 ° C, hardness +/- 10 HV, elongation +/- 2%, while tensile strength and plasticity limit can only drop by 10 N / mm 2 according to the required values. The Ag-Pd dental alloy must meet all the requirements in dental technology, where material is used for fixed crowns and longer multi-link bridges (standard EN ISO 9693: 2000). Otherwise it can also be used for milling / telescopes, overhead - castings, etc.

Vse navedene zahteve lahko dosežemo z opisanimi izboljšanimi tehnološkimi postopki izmed katerih je najpomembnejša termo-mehanska obdelava Ag-Pd dentalne zlitine, kjer s pravilno kombinacijo mehanske in toplotne obdelave pri zahtevanih dimenzijah zagotovimo želene potrebne lastnosti.All of the above requirements can be achieved by the described improved technological procedures, the most important of which is the thermo-mechanical treatment of Ag-Pd dental alloy, where the desired required properties are achieved with the right combination of mechanical and thermal treatment at the required dimensions.

Danes je poznanih veliko raznovrstnih tehnoloških postopkov, ki so temelj obdelovalne tehnike in ki se po svoji funkciji delno ali bistveno razlikujejo ter omogočajo izdelavo raznovrstnih oblik predmetov, med katere spadajo tudi srebro-paladijeve dentalne zlitine. Na splošno jih lahko razdelimo v štiri glavne skupine:Today, many technological processes are known, which are the basis of the processing technique, which differ in their function partially or substantially, and enable the production of various forms of objects, including silver-palladium dental alloys. They can generally be divided into four main groups:

- primarno oblikovanje, ki obsega pretaljevanje in litje, itd.;- primary design comprising refinement and casting, etc .;

- hladno preoblikovanje, ki obsega valjanje, profilno valjanje, ploščato valjanje itd.;- cold forming comprising rolling, profile rolling, flat rolling, etc .;

- oplemenitenje oziroma t.i. toplotna obdelava, ki obsega poboljšanje: zunanje s površinsko obdelavo ali notranje s termično obdelavo;- refinement, or so. heat treatment comprising the improvement of: exterior by surface treatment or internal by thermal treatment;

- deljenje, ki obsega striženje, rezanje, odrezovanje, itd.- splitting comprising shearing, cutting, trimming, etc.

Značilnosti posameznih tehnoloških postopkov so naslednje:The characteristics of individual technological processes are as follows:

Pri litju ulijemo raztaljeno kovino v livno votlino forme, v kateri se strdi in obdrži njeno obliko. Ulitek dobi na ta način končno obliko, ki jo bo obdržal v nadaljnji obdelavi in uporabi. Pri ulivanju z enostavnim in ekonomičnim postopkom izdelamo obliko, ki bi je ne mogli na drug način, ali pa bi jo izdelali le s težavo. Ulitki nadomeščajo kovane izdelke, čeprav imajo ti zaradi drobno zrnate strukture boljše mehanske lastnosti. Po drugi strani pa imajo ulitki enako trdnost v vseh smereh, kar ugodno vpliva na naknadno mehansko obdelavo.When casting, pour molten metal into a mold cavity in which it solidifies and retains its shape. In this way, the mold gets the final shape that will be retained for further processing and use. In a simple and economical casting process, we make a shape that we couldn't otherwise have, or we could make it with difficulty. Castings replace forged products, although they have better mechanical properties due to their fine-grained structure. Castings, on the other hand, have the same strength in all directions, which has a beneficial effect on subsequent mechanical treatment.

Osnova hladnega preoblikovanja je omejena na metode preoblikovanja s plastično deformacijo, pri katerih se spremeni mikrostruktura materiala, ki ga preoblikujemo, ne glede na to, ali je to lita ali že preoblikovana mikrostruktura. Med navedene metode spada valjanje, ki predstavlja postopek kontinuiranega preoblikovanja kovine med dvema valjastima tlačnima ploskvama (valjema), ki se vrtita v nasprotnih smereh, pri čemer je njuna medsebojna razdalja manjša od debeline valjanega predmeta. Material se pomika skozi delovni prostor zaradi trenja med valji in valjancem; pri tem se valjanec v smeri glavne obremenitve stiska, hkrati pa se pravokotno na to širi in daljša. Deformacija valjanca je naj večja v smeri najmanjšega odpora (v smeri valjanja). Ker vstopa v časovni enoti med valje ista količina materiala, kakor izstopa, prerez odprtine med valji pa se v smeri valjanja zmanjšuje, narašča hitrost valjanca približno v enakem razmerju, kakor se zmanjšuje njegova debelina. Na kratko lahko povzamemo naslednje splošne značilnosti valjanja:The basis of cold forming is limited to plastic deformation transformation methods, in which the microstructure of the material being transformed is changed, whether it is a cast or already transformed microstructure. These methods include rolling, which is a process of continuous transformation of a metal between two cylindrical pressure surfaces (cylinders) rotating in opposite directions, with a distance less than the thickness of the rolled object. The material moves through the workspace due to friction between the cylinders and the roller; in doing so, the roller extends in the direction of the main load of the compression, but at the same time it extends perpendicularly and longer. The rolling deformation should be greater in the direction of minimum resistance (in the direction of rolling). As the time unit enters between the cylinders the same amount of material as it exits, and the cross-section of the opening between the cylinders decreases in the direction of rolling, the speed of the cylinder increases in approximately the same proportion as its thickness decreases. We can briefly summarize the following general characteristics of rolling:

- izstopna hitrost valjanca je večja od konstantne obodne hitrosti valjev,- the exit velocity of the cylinder is greater than the constant circumferential velocity of the cylinders,

- proces plastične deformacije poteka med valjema, ki imata enak premer in enako vrtilno hitrost,- the plastic deformation process takes place between cylinders having the same diameter and the same rotational speed,

- osi valjev, ki pripadata enemu ogrodju, sta vzporedni in ležita v valjalni ravnini,- the axes of the cylinders belonging to one frame are parallel and lie in the rolling plane,

- odprtino med valji reguliramo z nastavljanjem valjev (s posebnimi vijačnimi vreteni ročno, mehanično ali hidravlično),- Adjust the opening between the cylinders by adjusting the cylinders (with special screw spindles manually, mechanically or hydraulically).

- smer valjanja je pravokotna na valjalno ravnino,- the rolling direction is perpendicular to the rolling plane,

- ploskve kontaktnih lokov po širini valjanca, odprtina valjev in skok omejujejo preoblikovalno območje, v katerem se material plastično deformira.- the contact arc surfaces across the width of the roller, the roller opening and the jump limit the forming area in which the material is plastically deformed.

Profilno valjanje se uporablja pri izdelavi raznih profilov, kjer ima sprememba celotnega prereza valjanca pomembno vlogo. Pri tem so spremembe debeline in širine valjanca določene z obliko in velikostjo profila, ki ga oklepajo valji. Izdelava profilov je tem hitrejša in gospodarnejša, čim večje je razmerje med prečnim prerezom dveh zaporednih vtikov. Zaradi tega je pri izdelavi določenega profila zelo važno, da se praviloma določijo velikosti in število posameznih vtikov, ki so potrebni za izvajanje končnega profila. Z majhnim številom vtikov lahko skrajšamo čas valjanja, vendar je to število vtikov oziroma prehodov valjanca skozi valjalno odprtino omejeno z naj večjim dopustnim razmemikom deformacije prereza med posameznimi vtiki.Profile rolling is used in the production of various profiles, where the change of the entire cross section of the roll has an important role. The changes in the thickness and width of the roller are determined by the shape and size of the profile enclosed by the rollers. The production of profiles is faster and more economical, the greater the ratio of the cross-section of two successive plugs. For this reason, it is very important to determine, as a rule, the sizes and number of individual plugs required to complete the final profile. With a small number of plugs, the rolling time can be shortened, but this number of plugs or passes of the roller through the rolling hole is limited by the maximum allowable deflection deflection interval between the individual plugs.

Toplotna obdelava je postopek ogrevanja, žaljenja, ohlajanja in naknadnega žarjenja, s katerim dosegamo načrtovane lastnosti oziroma mikrostruktumo stanje zlitine. Sestavljajo ga: segrevanje na določeno temperaturo, izotermno zadržanje za določen čas ter različno hitro ohlajanje. Na ta način nadzorovano spremenimo • · neravnotežno stanje mikrostrukture, nastale pri ohlajanju. S toplotno obdelavo kovinskih gradiv lahko močno izboljšamo posamezno lastnost ali več lastnosti hkrati ter dosežemo uporabno kombinacijo lastnosti. Toplotna obdelava je ciljana na zmanjšanje notranjih napetosti kovine, sproščanje utrditve zaradi hladne deformacije in povečanje duktilnosti s popravo in z rekristalizacijo, spremembo mikrostrukture oziroma izboljšanje mikrostruktume homogenosti. Možne toplotne obdelave so odvisne od značilnosti zgradbe gradiva (konstitucije), ki je razvidna iz njihovega faznega diagrama. Cilji homogenizacijskega ali difuzijskega žaljenja so doseganje homogene ali enakomerne kemijske sestave v mikrostruktumih sestavinah. Cilji napetostnega žaljenja zmanjšanje notranjih napetosti v gradivu. Ta žaljenja izvajamo pri temperaturah, pri katerih se mikrostruktura gradiva ter s tem druge njegove lastnosti čim manj spremenijo. Rekristalizacijsko žaljenje je toplotna obdelava, s katero mehčamo materiale, ki smo jih utrdili s hladno plastično deformacijo. Pri topilnem žaljenju raztopimo izločke in dosežemo homogeno trdno raztopino.Heat treatment is a process of heating, milling, cooling and subsequent annealing, which achieves the intended properties or microstructural state of the alloy. It consists of: heating to a certain temperature, isothermal holding for a fixed time, and various rapid cooling. In this way, the unbalanced state of the microstructure resulting from cooling is changed in a controlled manner. Heat treatment of metallic materials can greatly improve an individual property or several properties at once and achieve a useful combination of properties. The heat treatment is aimed at reducing the internal stresses of the metal, releasing the hardening due to cold deformation and increasing the ductility by repairing and recrystallization, changing the microstructure or improving the microstructure of homogeneity. The possible heat treatments depend on the characteristics of the structure of the material (constitution) as can be seen in their phase diagram. The goals of homogenization or diffusion mourning are to achieve a homogeneous or uniform chemical composition in the microstructural components. The goals of voltage insult are to reduce internal stresses in the material. These insults are carried out at temperatures at which the microstructure of the material and thus its other properties change as little as possible. Recrystallization mourning is a heat treatment that softens materials that have been hardened by cold plastic deformation. Solvent insults dissolve the secretions and obtain a homogeneous solid solution.

Namen tehnološkega postopka deljenja med katere spada striženje je, da se en del materiala (pločevine) loči (odstriže) od drugega dela oziroma da se material pripravi za nadaljnje preoblikovanje ali da dobimo določeno končno obliko. Poznana sta dva načina striženja: striženje na škaijah in striženje s posebnimi rezilnimi orodji. V prvem primeru striženja govorimo o odprtem rezu med rezilnimi robovi dveh nožev, ki sta lahko ravna ali krožna. Znani postopki odprtega reza so odrezovanje in obrezovanje. V drugem primeru striženja imamo zaprti rez, ki ga tvorijo posamezni deli orodja. Med te načine rezanja spadajo izrezovanje, luknjanje, obrezovanje in porezovanje.The purpose of the technological separation process, which includes shearing, is to separate one part of the material (sheet) from the other part, or to prepare the material for further transformation or to obtain a definite final shape. There are two methods of shearing: shearing on scissors and shearing with special cutting tools. In the first case of shearing, we are talking about an open cut between the cutting edges of two knives, which can be straight or circular. Known open cut procedures are trimming and trimming. In the second case of shearing, we have a closed cut formed by individual parts of the tool. These cutting methods include cutting, punching, trimming and cutting.

Navedeni opisani postopki opisujejo metode in vplivne procesne parametre, ki omogočajo izdelavo določenih dimenzij in lastnosti različnih vrst polizdelkov medtem, ko rešitev pravilnega zaporedja tehnoloških postopkov za izdelavo srebro-paladijevih dentalnih zlitin ni podana. Za posamezne postopke tudi ni navedene rešitve kontrolirane termo-mehanske obdelave Ag-Pd dentalne zlitine, s • · katero lahko dosežemo pri izbrani kemijski sestavi želene lastnosti teh dentalnih zlitin.The above described methods describe methods and influential process parameters that allow the production of certain dimensions and properties of different types of semi-finished products, while the solution of the correct sequence of technological procedures for the production of silver-palladium dental alloys is not given. There is also no specific solution for the control of thermo-mechanical treatment of Ag-Pd dental alloy, which can be achieved with the desired chemical properties of the desired properties of these dental alloys.

Tehnični problem, ki ga rešuje izum je izboljšana kemijska sestava in postopek izdelave Ag-Pd dentalne zlitine. V postopku izdelave je z izvedenimi primeri navedeno natančno zaporedje tehnoloških postopkov, s katerimi je mogoče izdelati Ag-Pd dentalno zlitino z zahtevanimi lastnostmi. Rešitev tehničnega problema omogoča zanesljivo doseganje kvalitete Ag-Pd dentalne zlitine.A technical problem solved by the invention is the improved chemical composition and manufacturing process of Ag-Pd dental alloy. In the manufacturing process, the examples provided show the exact sequence of technological processes by which the Ag-Pd dental alloy can be manufactured with the required properties. The solution to the technical problem enables the reliable achievement of the quality of Ag-Pd dental alloy.

V nadaljevanju je predstavljen postopek izdelave Ag-Pd dentalne zlitine po izumu z natančnim tehnološkim opisom za vsako posamezno fazo izdelave posebej:The following is a process for manufacturing an Ag-Pd dental alloy according to the invention with a detailed technological description for each individual manufacturing step separately:

(i) taljenje izhodnih surovin - predzlitin (Ag/Pd, Cu/Zn) in ostalih komponent: Au, Ag, Cu in Pd;(i) melting of feedstocks - pre-alloys (Ag / Pd, Cu / Zn) and other components: Au, Ag, Cu and Pd;

(ii) litje raztaljenih predzlitin (Ag/Pd, Cu/Zn) v kovinsko kokilo in Ag/Pd dentalne zlitine v kovinsko kokilo;(ii) casting molten pre-alloys (Ag / Pd, Cu / Zn) into the metal mold and Ag / Pd dental alloys into the metal mold;

(iii) postopki hladnega preoblikovanja ulitih predoblik predzlitin (Ag/Pd, Cu/Zn) in Ag/Pd dentalne zlitine: profilno valjanje ter valjanje;(iii) cold forming processes of cast preforms of pre-alloys (Ag / Pd, Cu / Zn) and Ag / Pd dental alloys: profile rolling and rolling;

(iv) toplotna obdelava vmesnih polizdelkov iz Ag/Pd dentalne zlitine: rekristalizacijsko žarjenje z ustreznimi režimi v izbrani atmosferi;(iv) thermal treatment of intermediate Ag / Pd dental alloy semi-finished products: recrystallization annealing with appropriate regimes in the selected atmosphere;

(v) obrezovanje ploščic Ag-Pd dentalne zlitine na obojestranskih Škarjah in ožigosanje.(v) trimming of Ag-Pd dental alloy tiles on both sides of the Scissors and stamping.

Na koncu opisov je naveden izveden primer postopka izdelave za Ag-Pd dentalno zlitino.An exemplary manufacturing process for an Ag-Pd dental alloy is provided at the end of the descriptions.

(i) Ag/Pd predzlitina(i) Ag / Pd pre-alloy

Taljenje predzlitine Ag/Pd (50:50 v m.%) poteka v indukcijski peči pri T = 1473 K v zaščitni atmosferi Ar (s pretokom 31/min in tlakom 1.03 bar) in predstavlja spremembo trdnega agregatnega stanja srebra in paladija v tekoče z dovajanjem toplotne energije preko visokofrekvenčne indukcije. Osnova temu je elektronski generator, ki proizvaja visokofrekvenčni tok (~ 170 kHz). Ta teče po površini votlega bakrenega tokovodnika, ki kot tuljava obkroža z nekaj navoji vertikalno stoječi talilni lonec. Tok ustvarja izmenično elektromagnetno polje z največjo koncentracijo magnetnih silnic v centru grafitne retorte, kamor vložimo Ag in Pd. Elektromagnetno polje inducira visokofrekvenčni tok v kovinah - Ag in Pd, ki ju močno segreva in končno tudi razmeroma hitro stali.The melting of the Ag / Pd pre-alloy (50:50 wt.%) Takes place in an induction furnace at T = 1473 K in a protective atmosphere Ar (with a flow rate of 31 / min and a pressure of 1.03 bar) and represents a change in the solid aggregate state of silver and palladium into liquid z by supplying thermal energy via high frequency induction. This is based on an electronic generator that produces high frequency current (~ 170 kHz). It runs over the surface of a hollow copper conductor, which, like a coil, surrounds a vertically standing melting pot with some windings. The current generates an alternating electromagnetic field with the highest concentration of magnetic forces in the center of the graphite retort, where Ag and Pd are deposited. The electromagnetic field induces high-frequency current in metals - Ag and Pd, which heats them strongly and finally also relatively quickly.

(ϋ)(ϋ)

Raztaljeno predzlitino Ag/Pd ulijemo v ploščato kovinsko kokilo dimenzij: 120 mm χ 100 mm * 15 mm. Temu sledi ohlajanje v kovinski kokili in takoj zatem gašenje v vodi do izenačitve temperature s TV0de. Pred nadaljnjo termo-mehansko obdelavo je potrebno ulito predobliko predzlitine Ag/Pd še očistiti, kar predstavlja izpiranje in krtačenje odlitkov z mešanico vode in detergenta ter končno sušenje s komprimiranim zrakom.The molten Ag / Pd pre-alloy is poured into a flat metal mold of dimensions: 120 mm χ 100 mm * 15 mm. This is followed by cooling in a metal mold and then quenching immediately in water to equalize the temperature with T V0 d e . Prior to further thermo-mechanical treatment, the cast preform of the Ag / Pd pre-alloy needs to be further cleaned, which means flushing and brushing the casts with a mixture of water and detergent and finally drying with compressed air.

(iii)(iii)

Pri ploščatih Ag/Pd ulitih predoblikah z dimenzijami 120 mm χ 100 mm χ 15 mm je potrebno v prvi stopnji izvajati valjanje, ki naj poteka na valjalnem stroju z gladkimi valji iz jeklene litine s trdo površino (priporočena debelina cementirane plasti je najmanj 6 mm), s premerom okoli 250 mm. To valjanje se izvaja s koraki 0.5 mm do končnega □ = 0.6 mm. Po končanem valjanju sledi razrez Ag/Pd predoblike na 15 mm χ 15 mm.In the case of flat Ag / Pd molded preforms with dimensions 120 mm χ 100 mm χ 15 mm, rolling in the first stage should be carried out on a rolling machine with smooth cylinders with hard surface (recommended thickness of cemented layer is at least 6 mm) , about 250 mm in diameter. This rolling is performed in 0.5 mm increments to a final □ = 0.6 mm. After rolling, the Ag / Pd preform is cut to 15 mm χ 15 mm.

(i) Cu/Zn predzlitina(i) Cu / Zn pre-alloy

Taljenje predzlitine Cu/Zn (66:34 v m.%) poteka v indukcijski peči pri T = 1273 K v zaščitni atmosferi Ar (s pretokom 31/min in tlakom 1.03 bar) in predstavlja spremembo trdnega agregatnega stanja bakra in cinka v tekoče z dovajanjem toplotne energije preko visokofrekvenčne indukcije. Osnova temu je elektronski generator, ki proizvaja visokofrekvenčni tok (~ 170 kHz). Ta teče po površini votlega bakrenega toko vodnika, ki kot tuljava obkroža z nekaj navoji vertikalno • · stoječi talilni lonec. Tok ustvaija izmenično elektromagnetno polje z naj večjo koncentracijo magnetnih silnic v centru grafitne retorte, kamor vložimo Cu in Zn. Elektromagnetno polje inducira visokofrekvenčni tok v kovinah - Cu in Zn, ki ju močno segreva in končno tudi razmeroma hitro stali.The melting of Cu / Zn pre-alloy (66:34 wt.%) Takes place in an induction furnace at T = 1273 K in a protective atmosphere Ar (with a flow rate of 31 / min and a pressure of 1.03 bar) and represents a change in the solid aggregate state of copper and zinc in liquid with by supplying thermal energy via high frequency induction. This is based on an electronic generator that produces high frequency current (~ 170 kHz). It flows over the surface of a hollow copper flow conductor, which, like a coil, surrounds a vertically • standing melting pot with a few threads. The current produces an alternating electromagnetic field with the highest concentration of magnetic forces in the center of the graphite retort, where Cu and Zn are deposited. The electromagnetic field induces high-frequency current in metals - Cu and Zn, which heats them strongly and finally also relatively quickly.

(H)(H)

Raztaljeno predzlitino Cu/Zn ulijemo v ploščato kovinsko kokilo dimenzij 120 mm χ 100 mm x 15 mm. Temu sledi ohlajanje v kovinski kokili in takoj zatem gašenje v vodi do izenačitve temperature s TVOde- Pred nadaljnjo termo-mehansko obdelavo je potrebno ulito predobliko predzlitine Cu/Zn še očistiti, kar predstavlja izpiranje in krtačenje odlitkov z mešanico vode in detergenta ter končno sušenje s komprimiranim zrakom.The molten Cu / Zn pre-alloy is poured into a flat metal mold 120 mm x 100 mm x 15 mm. This is followed by cooling in a metal mold and then quenching immediately in water until equilibration with T VO de- Before further thermo-mechanical treatment, the pre-formed Cu / Zn preform has to be further cleaned, which means washing and brushing the casts with a mixture of water and detergent, and finally drying with compressed air.

(iii)(iii)

Pri ploščatih Cu/Zn ulitih predoblikah z dimenzijami 120 mm χ 100 mm x 15 mm je potrebno v prvi stopnji izvajati profilno valjanje, ki naj poteka na ploščatem valju s koraki 0.6 mm - 0.5 mm do končnega □ = 0.6 mm. Po končanem valjanju sledi razrez Ag/Pd predoblike na 15 mm x 15 mm.For flat Cu / Zn molded preforms with dimensions 120 mm χ 100 mm x 15 mm, profile rolling must be carried out in the first stage, which should take place on a flat cylinder with steps of 0.6 mm - 0.5 mm to the final □ = 0.6 mm. After rolling, the Ag / Pd preform is cut to 15 mm x 15 mm.

(i) Ag-Pd dentalna zlitina(i) Ag-Pd dental alloy

Taljenje Ag-Pd dentalne zlitine (Ag/Pd, Cu/Zn, Au, Ag, Cu, mala žlica oglja) poteka v indukcijski peči med T - 1523 K - 1573 K v zaščitni atmosferi Ar (s pretokom 31/min in tlakom 1.03 bar) in predstavlja spremembo trdnega agregatnega stanja predzlitin v obliki ploščic 15 mm * 15 mm ter ostalih komponent dentalne zlitine v tekoče z dovajanjem toplotne energije preko visokofrekvenčne indukcije. Osnova temu je elektronski generator, ki proizvaja visokofrekvenčni tok (~ 170 kHz). Ta teče po površini votlega bakrenega tokovodnika, ki kot tuljava obkroža z nekaj navoji vertikalno stoječi talilni lonec.The melting of the Ag-Pd dental alloy (Ag / Pd, Cu / Zn, Au, Ag, Cu, a small tablespoon of charcoal) takes place in an induction furnace between T - 1523 K - 1573 K in a protective atmosphere of Ar (with a flow rate of 31 / min and a pressure of 1.03 bar) and represents the change in the solid aggregate state of the pre-alloys in the form of 15 mm * 15 mm tiles and other components of the dental alloy into liquid by supplying thermal energy through high frequency induction. This is based on an electronic generator that produces high frequency current (~ 170 kHz). It runs over the surface of a hollow copper conductor, which, like a coil, surrounds a vertically standing melting pot with some windings.

• · • ·• · · ·

Tok ustvarja izmenično elektromagnetno polje z največjo koncentracijo magnetnih silnic v centru grafitne retorte, kamor vložimo potrebne komponente Ag-Pd dentalne zlitine. Elektromagnetno polje inducira visokofrekvenčni tok v kovini, ki jo močno segreva in končno tudi razmeroma hitro stali.The current generates an alternating electromagnetic field with the highest concentration of magnetic forces in the center of the graphite retort, into which the necessary components of the Ag-Pd dental alloy are deposited. The electromagnetic field induces a high-frequency current in the metal, which it strongly heats and finally also relatively quickly melts.

(ϋ)(ϋ)

Raztaljeno Ag-Pd dentalno zlitino ulijemo v jekleno kokilo s priporočenim premerom Φ = 55 mm (t.i. stožec). Temu sledi 1-1.5 min ohlajanje -držanje dentalne zlitine v jekleni kokili in takoj zatem gašenje v vodi do izenačitve temperature s TVOde· Po gašenju je potrebno na zgornji površini odlitka izvesti obrez v dolžini 0.3 -0.5 cm in sicer na mestu, kjer je prišlo do skrčka materiala. Pred nadaljnjo termo-mehansko obdelavo je potrebno ulito predobliko še očistiti, kar predstavlja izpiranje in krtačenje odlitkov z mešanico vode in detergenta ter končno sušenje s komprimiranim zrakom.The molten Ag-Pd dental alloy is poured into a steel mold with a recommended diameter of Φ = 55 mm (so-called cone). This is followed by 1-1.5 min cooling - keeping the dental alloy in the steel mold and immediately after quenching in water until the temperature equals T VO de · After quenching, a trim of 0.3-0.5 cm should be made on the top surface of the cast, at the point where there was a shrinkage of material. Before further thermo-mechanical treatment, the cast preform must be further cleaned, which means flushing and brushing the casts with a mixture of water and detergent and finally drying with compressed air.

(iii)(iii)

V nadaljevanju je potrebno izvesti homogeno ulivanje odlitkov Ag-Pd dentalne zlitine na napravi za konti liv (odlitki Φ = 55 mm do zapolnitve lonca, mala žlica oglja). Taljenje te dentalne zlitine na tej napravi poteka med T = 1523 K - 1573 K v zaščitni atmosferi Ar (s pretokom 31/min in tlakom 1.03 bar). Za start vleka se uporablja izvlečni trn iz inox-a, ki mora biti namočen v ogljikovo pasto. Med litjem je potrebno zagotoviti zračnost med palico in kokilo v dimenziji 0.5 mm. Izvlek Ag-Pd dentalne zlitine iz konti liva se izvaja s korakom 2-4 mm v palico s premerom 2r = 9.5 mm, medtem ko poteka hlajenje z vodo takoj pri izstopu palice iz kokile. Za kontroliranje procesa kontinuiranega litja je potrebno namestiti merilec temperature na kokili v temperaturnem območju med 1123 K-1153 K. Na palici je potrebno na zgornjem in spodnjem koncu izvesti obrez v dolžini 2 cm in sicer na mestu, kjer je prišlo do skrčka materiala. Pred nadaljnjo termo-mehansko obdelavo je potrebno ulito palico še očistiti, kar predstavlja izpiranje in krtačenje odlitkov z mešanico vode in detergenta ter končno sušenje s komprimiranim zrakom.The homogeneous casting of Ag-Pd dental alloy castings on the counter casting device (castings Φ = 55 mm until the pot is filled, a small tablespoon of charcoal) must be carried out below. The melting of this dental alloy on this device takes place between T = 1523 K - 1573 K in a protective atmosphere Ar (with a flow rate of 31 / min and a pressure of 1.03 bar). Stainless steel pull-out spikes must be used to start the draw, which must be soaked in carbon paste. During casting, a clearance of 0.5 mm is required between the rod and the mold. The extraction of Ag-Pd dental alloy from the contour is performed in steps of 2-4 mm into a rod with a diameter of 2r = 9.5 mm, while cooling with water takes place immediately at the exit of the rod from the mold. To control the continuous casting process, it is necessary to install a temperature gauge on the mold in the temperature range between 1123 K-1153 K. A 2 cm long trim is to be made at the upper and lower ends at the point where the material has shrunk. Before further thermo-mechanical treatment, the cast rod has to be cleaned, which is to rinse and brush the castings with a mixture of water and detergent, and finally to dry with compressed air.

• ·• ·

in (iv)and (iv)

Kontinuirano odlito palico s 2r = 9.5 mm je potrebno v prvi stopnji razrezati na kose z dolžino 0.8 m. Od te dimenzije kvadratnega profila naprej je potrebno na palicah izvajati ploščato valjanje na valjalni napravi, ki naj ima ploščate delovne valje iz jekla za poboljšanje (v našem primeru smo uporabili valje iz materiala z oznako OHV4 oz. oznaka po DIN 86CRMOV7 proizvajalca Metal Ravne) s premerom okoli 120 mm. To ploščato valjanje naj se izvaja do premera □ = 5.3 mm (± 0.2 mm) s koraki 0.25 - 0.3 mm. Temu sledi razrez palic na dolžino 500 mm in čiščenje površine palic z mehko kodrasto MS žično krtačo. Zaradi nastanka visokih notranjih napetosti in previsoke utrditve palic Ag-Pd dentalne zlitine je potrebno izvesti rekristalizacijsko izotermno žaljenje palic in sicer 5 kosov skupaj v pretočni-tračni peči pri temperaturi 1143 K s hitrostjo pretoka 200 mm/min v zaščitni atmosferi (H2:N2=80:20). Po končanem žaljenju pustimo palice ohlajati počasi na zraku do sobne temperature. Pred nadaljnjo termo-mehansko obdelavo je potrebno palice še enkrat očistiti, kar predstavlja izpiranje in krtačenje odlitkov z mešanico vode in detergenta ter končno sušenje s komprimiranim zrakom. Temu sledi ploščato valjanje palic s premerom □ = 5.3 mm v trak z debelino d = 2.8 mm (± 0.2 mm) s koraki 0.25 - 0.3 mm. Zaradi ponovnega nastanka notranjih napetosti je potrebno še enkrat izvesti rekristalizacijsko izotermno žaljenje trakov in sicer 5 kosov skupaj v pretočni-tračni peči pri temperaturi 1173 K s hitrostjo pretoka 200 mm/min v zaščitni atmosferi (H2:N2=80:20). Po končanem žaljenju pustimo trakove spet počasi ohlajati na zraku do sobne temperature. Pred nadaljnjo termo-mehansko obdelavo je potrebno trakove še enkrat očistiti, kar predstavlja izpiranje in krtačenje odlitkov z mešanico vode in detergenta ter končno sušenje s komprimiranim zrakom. V nadaljnji stopnji izvajamo ploščato valjanje trakov z debelino d= 2.8 mm v trak z d = 1.7 mm (+0.05/-0) s koraki 0.25 - 0.3 mm. Zaključni postopek preoblikovanja predstavlja polimo valjanje. Valjamo na valjalni napravi, ki ima polima delovna valja s premerom okoli 120 mm in katerih trdota mora primeijalno ustrezati trdoti karbidne trdnine (1000 HV). To zahtevo je v tej stopnji preoblikovanja potrebno upoštevati zato, da ne bi med postopkom valjanja zaradi nezadostno trdih valjev prišlo do nastanka velike • * • · hrapavosti valjanca iz Ag-Pd dentalne zlitine. Postopek valjanja poteka z dvema korakoma d= 0.2 mm v trak z debelino 1.40 mm (+0,05/-0) in širino 7 mm. Po končanem valjanju trakove iz Ag-Pd dentalne zlitine razrežemo s pomočjo obojestranskih Škarij na ploščice: 7 mm (±0,3) x 7 mm (±0,3) χ 1.4 mm (±0,3).A continuous casting rod of 2r = 9.5 mm must be cut into pieces of 0.8 m length in the first stage. From this dimension of the square profile onwards, it is necessary to carry out a flat rolling on the bars on a rolling device, which should have flat working cylinders made of steel for improvement (in our case, we used cylinders made of material with OHV4 or DIN 86CRMOV7 mark from Metal Straight) with about 120 mm in diameter. This flat rolling should be performed up to a diameter of □ = 5.3 mm (± 0.2 mm) in 0.25 - 0.3 mm increments. This is followed by cutting the bars to 500 mm length and cleaning the surface of the bars with a soft curly MS wire brush. Due to the high internal stresses and over-hardening of the Ag-Pd dental alloy bars, recrystallization isothermal insulting of the bars is required, together with 5 pieces in a flux furnace at 1143 K at a flow rate of 200 mm / min in a protective atmosphere (H2: N2 = 80:20). After mourning is complete, allow the rods to cool slowly in air to room temperature. Before further thermo-mechanical treatment, the rods need to be cleaned again, which is to rinse and brush the casts with a mixture of water and detergent, and finally to dry with compressed air. This is followed by the flat rolling of bars with a diameter of 5.3 = 5.3 mm into a strip of thickness d = 2.8 mm (± 0.2 mm) in steps of 0.25 - 0.3 mm. Due to the re-emergence of internal stresses, the recrystallization isothermal insulting of the strips should be carried out again, 5 pieces together in a flow-strip furnace at a temperature of 1173 K at a flow rate of 200 mm / min in a protective atmosphere (H2: N2 = 80: 20). After mourning is complete, allow the strips to cool slowly again in air to room temperature. Before further thermo-mechanical treatment, the tapes need to be cleaned again, which is to rinse and brush the casts with a mixture of water and detergent, and finally to dry with compressed air. In the next step, we perform flat rolling of strips with thickness d = 2.8 mm into strips with d = 1.7 mm (+ 0.05 / -0) in steps of 0.25 - 0.3 mm. The final transformation process is poly rolling. It is rolled on a rolling device having a pole working cylinders with a diameter of about 120 mm and whose hardness must correspond to the hardness of the carbide solid (1000 HV). This requirement must be respected at this stage of transformation in order not to cause a large • * • · roughness of the Ag-Pd dental alloy roll during the rolling process due to insufficiently rigid cylinders. The rolling process is performed in two steps d = 0.2 mm into a strip of 1.40 mm (+ 0.05 / -0) thickness and 7 mm width. After rolling, the Ag-Pd dental alloy strips are cut using double-sided Scissors into tiles: 7 mm (± 0.3) x 7 mm (± 0.3) χ 1.4 mm (± 0.3).

Izveden primer:Example completed:

Ag-Pd DENTALNA ZLITINA Z 64 MASNIMI PROCENTI SREBRA (2.0 m.% Au, 25.0 m.% Pd, 64.0 m.% Ag, 8.0 m.% Cu, 0.7 m.% > Zn)Ag-Pd DENTAL ALLOY WITH 64 WEIGHT PERCENTAGE OF SILVER (2.0 m.% Au, 25.0 m.% Pd, 64.0 m.% Ag, 8.0 m.% Cu, 0.7 m.%> Zn)

Opis tehnološkega postopka izdelave:Description of the manufacturing process:

1. Kabinet:1. Cabinet:

a) predhodne zatehte in priprava predzlitin (najmanj v količini skupne zatehte brez kala):a) preliminary requirements and preparation of pre-alloys (at least in the amount of the total requirement without feces):

- zatehte predzlitin Ag/Pd, Cu/Zn- Require pre-alloys Ag / Pd, Cu / Zn

- kontrola zateht predzlitin- control of weathered pre-alloys

b) zatehta po recepturi:b) weigh according to the recipe:

- kontrola skupne zatehte komponent Ag-Pd zlitine: Au, Ag, Pd- Aggregate joint control of Ag-Pd alloy components: Au, Ag, Pd

2. Topilnica: uporaba namenskih grafitnih loncev za dentalne zlitine2. Smelter: use of dedicated graphite pots for dental alloys

a) predhodna izdelava predzlitine Ag/Pd:a) Pre-fabrication of Ag / Pd pre-alloy:

- stiskanje posameznih komponent predzlitine: Pd in Ag- compression of the individual pre-alloy components: Pd and Ag

- litje v indukcijski peči pri T = 1473 K (v atmosferi Ar 5.0, pretok Ar = 31/min)- casting in an induction furnace at T = 1473 K (in atmosphere Ar 5.0, flow Ar = 31 / min)

- ulivanje staljene predzlitine Ag/Pd v Fe kokilo 120 mm x 100 mm x 15 mm, gašenje v H2O- pouring molten Ag / Pd pre-alloy into Fe mold 120 mm x 100 mm x 15 mm, quenching in H2O

- čiščenje odlitkov (obrez, voda, detergent, krtača, sušenje - komprimiran zrak)- casting cleaning (trimming, water, detergent, brush, drying - compressed air)

- tehtanje- weighing

b) predhodna izdelava predzlitine Cu/Zn:b) pre-fabrication of Cu / Zn pre-alloy:

• ·• ·

- legiranje in litje v indukcijski peči pri T = 1273 K (v atmosferi Ar 5.0, pretok Ar = 31/min)- Alloying and casting in an induction furnace at T = 1273 K (in atmosphere Ar 5.0, flow Ar = 31 / min)

- ulivanje staljene predzlitine Ms v Fe kokilo 120 mm x 100 mm x 15 mm, gašenje v H2O- casting of molten Ms pre-alloy in Fe mold 120 mm x 100 mm x 15 mm, quenching in H2O

- čiščenje odlitkov (obrez, voda, detergent, krtača, sušenje - komprimiran zrak)- casting cleaning (trimming, water, detergent, brush, drying - compressed air)

- tehtanje- weighing

c) ulivanje Ag-Pd dentalne zlitine v odlitke t.i. konige:c) casting an Ag-Pd dental alloy into casts i.e. konige:

- legiranje (zalaganje komponent v peč: Cu/Zn, Cu, Au, Ag/Pd, Ag, mala žlica oglja) in litje v indukcijski peči z ročnim mešanjem z ogljikovo palico pri T= 1523-1573 K (v atmosferi Ar 5.0, pretok Ar = 31/min)- alloying (loading of components into the furnace: Cu / Zn, Cu, Au, Ag / Pd, Ag, small spoon of charcoal) and casting in an induction furnace by manual mixing with a carbon rod at T = 1523-1573 K (in an atmosphere of Ar 5.0, flow Ar = 31 / min)

- ulivanje staljene zlitine v jekleno kokilo (Φ = 55 mm)- casting of molten alloy into a steel mold (Φ = 55 mm)

- ohlajanje (držanje) zlitine v jekleni kokili 1-1.5 min na zraku, nato gašenje v vodi- cooling (holding) the alloy in the steel mold 1-1.5 min in air, then quenching in water

- čiščenje odlitkov (obrez, voda, detergent, krtača, sušenje - komprimiran zrak)- casting cleaning (trimming, water, detergent, brush, drying - compressed air)

- tehtanje- weighing

d) homogeno ulivanje odlitkov zlitine t.i. konigov v konti livni peči:d) homogeneous casting of alloy casts, i.e. conig in the furnace:

- litje v konti livni peči s končnim ročnim mešanjem pri T= 1523-1573 K (konigi, mala žlica oglja) v atmosferi Ar 5.0, pretok Ar = 31/min- casting in a continuous casting furnace with final manual mixing at T = 1523-1573 K (conigs, small spoon of charcoal) in an atmosphere of Ar 5.0, flow Ar = 31 / min

- izvlek zlitine v Φ= 9.5 mm (korak izvleka 2-4 mm; hlajenje z H2O takoj pri izstopu iz kokile; izvlečni trn iz inox-a namočen v C pasto; 0.5 mm zračnosti med palico in kokilo, indikator temperature ulivanja na kokili 1123-1153 K)- alloy extraction in Φ = 9.5 mm (extraction step 2-4 mm; cooling with H2O immediately upon leaving the mold; stainless steel pull-out soaked in C paste; 0.5 mm clearance between the rod and mold, pouring temperature indicator on the mold 1123 -1153 K)

- odrez ~ 20 mm začetek in konec odlitka- cut ~ 20mm beginning and end of casting

- razrez palice na dolžino 0.8 m- cutting the bar to a length of 0.8 m

- čiščenje odlitkov (obrez, voda, detergent, krtača, sušenje - komprimiran zrak)- casting cleaning (trimming, water, detergent, brush, drying - compressed air)

- tehtanje- weighing

3. Kabinet:3. Cabinet:

- tehtanje odlitkov, sortiranje- casting weighing, sorting

- kontrola ulivanja- casting control

4. Priprava proizvodnje: plastično preoblikovanje predzlitin in Ag-Pd dentalne zlitine na očiščenih in suhih valjih4. Production preparation: plastic transformation of pre-alloys and Ag-Pd dental alloys on clean and dry cylinders

a) predhodno preoblikovanje in razrez predzlitine Ag/Pd:a) preliminary transformation and cutting of Ag / Pd pre-alloy:

- profilno valjanje na ploščatem valju s koraki 0.5-0.6 mm do končnega □ = 0.6 mm (stroj AURO 0315)- profile rolling on a flat cylinder with steps 0.5-0.6 mm to a final □ = 0.6 mm (machine AURO 0315)

- razrez na cca 15mm x 15mm- cut to approx 15mm x 15mm

- tehtanje- weighing

b) predhodno preoblikovanje in razrez predzlitine Cu/Zn:b) Pre-conversion and cutting of Cu / Zn pre-alloy:

- profilno valjanje na ploščatem valju s koraki 0.5-0.6 mm do končnega □ = 0.6 mm (stroj AURO 0315)- profile rolling on a flat cylinder with steps 0.5-0.6 mm to a final □ = 0.6 mm (machine AURO 0315)

- razrez na cca 15mm χ 15mm- cut to approx 15mm χ 15mm

- tehtanje- weighing

c) plastično preoblikovanje in razrez Ag-Pd dentalne zlitine:c) Plastic transformation and cutting of Ag-Pd dental alloy:

- ploščato valjanje palic iz Φ = 9.5 mm v □ = 5.3 (+/-0.2) mm s koraki 0.25-0.3 mm (stroj ZC 0439)- Flat rolling of bars from Φ = 9.5 mm to □ = 5.3 (+/- 0.2) mm with steps 0.25-0.3 mm (ZC 0439 machine)

- razrez palic na dolžino 500 mm- cutting of bars to 500 mm length

- čiščenje palic z mehko kodrasto medeninasto žično krtačo, vodo in detergentom- cleaning of bars with soft curly brass wire brush, water and detergent

- žarjenje po 5 palic skupaj v pretočni-tračni peči pri 1143 K s hitrostjo 200 mm/min v zaščitni atmosferi N2/H2- annealing of 5 bars together in a stream-type furnace at 1143 K at 200 mm / min in a N2 / H2 protective atmosphere

- ohlajanje palic na zraku do Tsobne- cooling the rods in air to T are bne

- ploščato valjanje palic □ = 5.3 mm v trak z debelino 2.8 mm (± 0.2 mm) s koraki 0.25-0.3 mm (stroj AURO 0315) • ·- Flat rolling of bars □ = 5.3 mm into a strip of 2.8 mm thickness (± 0.2 mm) with steps 0.25-0.3 mm (AURO 0315 machine) • ·

- žaljenje po 5 trakov skupaj v pretočni peči pri 1143 K s hitrostjo 200 mm/min v zaščitni atmosferi N2/H2- insulting 5 strips together in a flow furnace at 1143 K at 200 mm / min in a N2 / H2 protective atmosphere

- ohlajanje trakov na zraku do TS0bne - cooling the straps in air to T S0 b no

- čiščenje trakov z mehko kodrasto medeninasto žično krtačo, vodo in detergentom- Cleaning strips with soft curly brass wire brush, water and detergent

- ploščato valjanje traku z d = 2.8 mm v trak z d = 1.7 (+0.05/-0) mm s koraki 0.25-0.3 mm (stroj AURO 0315)- Flat rolling of tape with d = 2.8 mm into tape with d = 1.7 (+ 0.05 / -0) mm with steps 0.25-0.3 mm (machine AURO 0315)

- polimo valjanje traku v debelino 1.40 mm (+0.05/-0) in širino 7 mm (stroj AURO 0319)- pouring tape rolling to a thickness of 1.40 mm (+ 0.05 / -0) and a width of 7 mm (machine AURO 0319)

- razrez na ploščice 7 mm (±0.3) x 7 mm (±0.3) x 1.4 mm (+0.05/-0) z ožigosanjem ZC (stroj AURO 0429)- Tile cut 7 mm (± 0.3) x 7 mm (± 0.3) x 1.4 mm (+ 0.05 / -0) with ZC stamping (AURO 0429 machine)

- kontrola plastične predelave.- control of plastic processing.

Claims (20)

PATENTNI ZAHTEVKIPATENT APPLICATIONS 1. Postopek izdelave Ag-Pd dentalne zlitine z 64 m.% Ag je značilen po tem, daje sestavljen iz taljenja in litja, iz hladnega preoblikovanja ulitih predoblik, iz toplotne obdelave in razreza traku na dimenzijsko ustrezne ploščice.1. A process for manufacturing an Ag-Pd dental alloy with 64 wt.% Ag is characterized by the fact that it consists of melting and casting, cold forming of cast preforms, heat treatment and cutting of the strip into dimension-appropriate plates. 2. Postopek po predhodnem zahtevku je značilen po tem, da se taljenje Ag-Pd dentalne zlitine izvaja z induktivno metodo med T = 1523 in 1573 K v zaščitni atmosferi Ar (s pretokom 3 1/min in tlakom 1.03 bar).2. The method according to the preceding claim, characterized in that the melting of the Ag-Pd dental alloy is carried out by an inductive method between T = 1523 and 1573 K in a protective atmosphere Ar (at a flow of 3 l / min and a pressure of 1.03 bar). 3. Postopek po predhodnih zahtevkih je značilen po tem, da poteka litje raztaljene Ag-Pd dentalne zlitine v kovinsko stožčasto kokilo s 0 = 55 mm.3. The method according to the preceding claims, characterized in that the molten Ag-Pd dental alloy is cast into a metal conical mold with 0 = 55 mm. 4. Postopek po predhodnih zahtevkih je značilen po tem, da je potrebno ulite predoblike iz Ag-Pd dentalne zlitine v kovinskih kokilah ohlajati 1-1.5 min na sobni temperaturi in jih zatem gasiti v vodi.Method according to the preceding claims, characterized in that the cast molds of Ag-Pd dental alloy in the metal molds are cooled for 1-1.5 min at room temperature and then extinguished in water. 5. Postopek po predhodnih zahtevkih je značilen po tem, daje potrebno pri ulitih predoblikah iz Ag-Pd dentalne zlitine s 0 = 55 mm na zgornji površini izvesti obrez v dolžini 0.5 cm.5. The method according to the preceding claims, characterized in that a 0.5 cm cut is required on the upper surface for cast molds of Ag-Pd dental alloy with 0 = 55 mm. 6. Postopek po predhodnih zahtevkih je značilen po tem, da je potrebno izvesti kontinuimo litje stožčasto ulitih predoblik Ag-Pd dentalne zlitine med T = 1523-1573 K v palico s premerom 2r = 9.5 mm.6. The method according to the preceding claims, characterized in that the continuous casting of conical cast preforms of Ag-Pd dental alloy between T = 1523-1573 K into a rod of diameter 2r = 9.5 mm is required. Ί. Postopek po predhodnih zahtevkih je značilen po tem, da se izvaja kontinuimo litje s korakom izvleka 2-4 mm pri zračnosti med palico in kokilo 0.5 mm.Ί. The method according to the preceding claims, characterized in that continuous casting is carried out with a pull step of 2-4 mm at a clearance between the rod and the mold 0.5 mm. 8. Postopek po predhodnih zahtevkih je značilen po tem, da se izvaja s pomočjo ploščatega valjanja za ulite palice s 0 = 9.5 mm iz AgPd dentalne zlitine.The method according to the preceding claims, characterized in that it is carried out by means of a flat roll for cast bars with 0 = 9.5 mm AgPd dental alloy. 9. Postopek po predhodnih zahtevkih je značilen po tem, da poteka s koraki 0.25-0.3 mm do premera palice □ = 5.3 mm.9. The method according to the preceding claims, characterized in that it proceeds in steps of 0.25-0.3 mm to a rod diameter of 5.3 = 5.3 mm. 10. Postopek po predhodnih zahtevkih je značilen po tem, da je potrebno izvesti vmesno rekristalizacijsko izotermno žarjenje palic iz Ag-Pd dentalne zlitine s □ = 5.3 mm v pretočni-tračni peči s hitrostjo 200 mm/min pri temperaturi 1143 K in v zaščitni atmosferi (H2:N2=80:20).10. The method according to the preceding claims, characterized in that intermediate recrystallization isothermal annealing of rods of Ag-Pd dental alloy with □ = 5.3 mm is required in a flow-band furnace at 200 mm / min at a temperature of 1143 K and in a protective atmosphere. (H2: N2 = 80: 20). 11. Postopek po predhodnih zahtevkih je značilen po tem, da je po končanem žaljenju potrebno palice ohlajati počasi na zraku do sobne temperature in jih očistimo v vodi in detergentom s pomočjo krtače.11. The method according to the preceding claims, characterized in that after the insult is completed, the rods must be cooled slowly in air to room temperature and cleaned in water and detergent with a brush. 12. Postopek po predhodnih zahtevkih je značilen po tem, da se izvaja s pomočjo ploščatega valjanja palice iz Ag-Pd dentalne zlitine s premerom □ = 5.3 mm.12. The method according to the preceding claims, characterized in that it is carried out by means of a flat-rolled rod of an Ag-Pd dental alloy with a diameter of 5.3 = 5.3 mm. 13. Postopek po predhodnih zahtevkih je značilen po tem, da poteka s koraki 0.25 mm - 0.3 mm do debeline traku d = 2.8 mm.13. The method according to the preceding claims, characterized in that it proceeds in steps of 0.25 mm - 0.3 mm to a strip thickness of d = 2.8 mm. 14. Postopek po predhodnih zahtevkih je značilen po tem, da je potrebno izvesti še eno vmesno rekristalizacijsko izotermno žaljenje traku iz Ag-Pd dentalne zlitine d= 2.8 mm v pretočni peči s hitrostjo 200 mm/min pri temperaturi 1143 K in v zaščitni atmosferi (H2:N2=80:20).14. The method according to the preceding claims, characterized in that another intermediate recrystallization isothermal insulting of an Ag-Pd dental alloy strip d = 2.8 mm is required in a flow furnace at a rate of 200 mm / min at a temperature of 1143 K and in a protective atmosphere ( H2: N2 = 80: 20). 15. Postopek po predhodnih zahtevkih je značilen po tem, da je potrebno po končanem žarjenju pustiti trakove ohlajati počasi na zraku do sobne temperature in jih očistimo v vodi in detergentom s pomočjo krtače.15. The method according to the preceding claims, characterized in that after the annealing is completed, the strips should be allowed to cool slowly in air to room temperature and be cleaned in water and detergent with a brush. 16. Postopek po predhodnih zahtevkih je značilen po tem, da se izvaja s pomočjo valjanja traku iz Ag-Pd dentalne zlitine z debelino d = 2.8 mm.16. The method of the preceding claims, characterized in that it is carried out by rolling an Ag-Pd dental alloy strip with a thickness d = 2.8 mm. 17. Postopek po predhodnih zahtevkih je značilen po tem, da se poteka s koraki d= 0.25 mm - 0.3 mm do debeline traku d = 1.7 mm.Process according to the preceding claims, characterized in that it proceeds in steps of d = 0.25 mm - 0.3 mm to a strip thickness of d = 1.7 mm. 18. Postopek po predhodnih zahtevkih je značilen po tem, da se izvaja s pomočjo polimega valjanja traku iz Ag-Pd dentalne zlitine z debelino d = 1.7 mm.18. The method according to the preceding claims, characterized in that it is carried out by means of a polymer rolling of an Ag-Pd dental alloy strip with a thickness d = 1.7 mm. • * ·*• * 19. Postopek po predhodnih zahtevkih je značilen po tem, da poteka s koraki 0.2 mm do debeline traku d= 1.4 mm.19. The method of the preceding claims, characterized in that it proceeds in steps of 0.2 mm to a strip thickness of d = 1.4 mm. 20. Postopek po predhodnih zahtevkih je značilen po tem, da je potrebno trak iz Ag-Pd dentalne zlitine z d= 1.4 mm razrezati na ploščice velikosti 7 mm x 7 mm χ 1.4 mm.20. The method according to the preceding claims, characterized in that the Ag-Pd dental alloy strip of d = 1.4 mm is to be cut into 7 mm x 7 mm χ 1.4 mm tiles. 21. Postopek po predhodnih zahtevkih je značilen po tem, da lahko zahtevana kemijska sestava Ag-Pd dentalne zlitine: 2.0 m.% Au, 25 m.% Pd, 64 m.% Ag, 8 m.% Cu, Zn< 0.7 m.% niha +/- 2% v posamezni komponenti.21. The method according to the preceding claims, characterized in that the required chemical composition of the Ag-Pd dental alloy can be: 2.0 wt% Au, 25 wt% Pd, 64 wt% Ag, 8 wt% Cu, Zn <0.7 m .% fluctuates +/- 2% in each component.
SI201000198A 2010-07-05 2010-07-05 Improved process of manufacturing and chemical composition of silver-palladium dental alloy with 64 weight percent of silver SI23417A (en)

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