SE547369C2 - Kit of Parts, Vehicles, Manifold, Heat Exchange System, and Method - Google Patents

Kit of Parts, Vehicles, Manifold, Heat Exchange System, and Method

Info

Publication number
SE547369C2
SE547369C2 SE2351339A SE2351339A SE547369C2 SE 547369 C2 SE547369 C2 SE 547369C2 SE 2351339 A SE2351339 A SE 2351339A SE 2351339 A SE2351339 A SE 2351339A SE 547369 C2 SE547369 C2 SE 547369C2
Authority
SE
Sweden
Prior art keywords
manifold
pipe
studs
pipe studs
housing
Prior art date
Application number
SE2351339A
Other languages
Swedish (sv)
Other versions
SE2351339A1 (en
Inventor
Göran Granqvist
Costa Junior Joao Pereira
Martin Mohlin
Niklas Collin
Original Assignee
Scania Cv Ab
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Scania Cv Ab filed Critical Scania Cv Ab
Priority to SE2351339A priority Critical patent/SE547369C2/en
Priority to DE102024131319.6A priority patent/DE102024131319A1/en
Publication of SE2351339A1 publication Critical patent/SE2351339A1/en
Publication of SE547369C2 publication Critical patent/SE547369C2/en

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K11/00—Arrangement in connection with cooling of propulsion units
    • B60K11/02—Arrangement in connection with cooling of propulsion units with liquid cooling
    • B60K11/04—Arrangement or mounting of radiators, radiator shutters, or radiator blinds
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K11/00—Arrangement in connection with cooling of propulsion units
    • B60K11/02—Arrangement in connection with cooling of propulsion units with liquid cooling
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L41/00—Branching pipes; Joining pipes to walls
    • F16L41/02—Branch units, e.g. made in one piece, welded, riveted
    • F16L41/03—Branch units, e.g. made in one piece, welded, riveted comprising junction pieces for four or more pipe members
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES, PROFILES OR LIKE SEMI-MANUFACTURED PRODUCTS OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C37/00—Manufacture of metal sheets, rods, wire, tubes, profiles or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
    • B21C37/06—Manufacture of metal sheets, rods, wire, tubes, profiles or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of tubes or metal hoses; Combined procedures for making tubes, e.g. for making multi-wall tubes
    • B21C37/15—Making tubes of special shape; Making tube fittings
    • B21C37/28—Making tube fittings for connecting pipes, e.g. U-pieces
    • B21C37/29—Making branched pieces, e.g. T-pieces
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K1/00—Arrangement or mounting of electrical propulsion units
    • B60K2001/003—Arrangement or mounting of electrical propulsion units with means for cooling the electrical propulsion units
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K1/00—Arrangement or mounting of electrical propulsion units
    • B60K2001/003—Arrangement or mounting of electrical propulsion units with means for cooling the electrical propulsion units
    • B60K2001/005—Arrangement or mounting of electrical propulsion units with means for cooling the electrical propulsion units the electric storage means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K1/00—Arrangement or mounting of electrical propulsion units
    • B60K2001/003—Arrangement or mounting of electrical propulsion units with means for cooling the electrical propulsion units
    • B60K2001/006—Arrangement or mounting of electrical propulsion units with means for cooling the electrical propulsion units the electric motors
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28—HEAT EXCHANGE IN GENERAL
    • F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/02—Header boxes; End plates
    • F28F9/0246—Arrangements for connecting header boxes with flow lines
    • F28F9/0251—Massive connectors, e.g. blocks; Plate-like connectors
    • F28F9/0253—Massive connectors, e.g. blocks; Plate-like connectors with multiple channels, e.g. with combined inflow and outflow channels
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00—Secondary cells; Manufacture thereof
    • H01M10/60—Heating or cooling; Temperature control
    • H01M10/65—Means for temperature control structurally associated with the cells
    • H01M10/656—Means for temperature control structurally associated with the cells characterised by the type of heat-exchange fluid
    • H01M10/6567—Liquids
    • H01M10/6568—Liquids characterised by flow circuits, e.g. loops, located externally to the cells or cell casings

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Transportation (AREA)
  • General Engineering & Computer Science (AREA)
  • Steam Or Hot-Water Central Heating Systems (AREA)
  • Cooling, Air Intake And Gas Exhaust, And Fuel Tank Arrangements In Propulsion Units (AREA)
  • Air-Conditioning For Vehicles (AREA)

Abstract

The disclosure concerns a kit (52) of parts comprising first and second manifolds (54, 56). A number of pipe studs (38, 40) of the first manifold (54) and their placement on the housing (36) of the first manifold (54) is identical to the number of pipe studs (38, 40) of the second manifold (56) and their placement on the housing (36) of the second manifold (56). A first subset (44) of the pipe studs of the first manifold (54) is provided with openings (48) configured to provide fluid communication therethrough. A first subset (44) of the pipe studs of the second manifold (56) is provided with openings (48) configured to provide fluid communication therethrough. The first subset (44) of the number of pipe studs of the first manifold (54) is smaller than the first subset (44) of the number of pipe studs of the second manifold (56).

Claims (15)

1. A kit (52) of parts comprising a first manifold (54) for a heat exchange fluid circuit (32) of a first vehicle (60) and a second manifold (56) for a heat exchange fluid circuit (32) of a second vehicle (62), wherein each of the first and second manifolds (54, 56) comprises a housing (36) forming an internal space (42) and is provided with a number of pipe studs (38, 40), wherein the number of pipe studs (38, 40) of the first manifold (54) and their placement on the housing (36) of the first manifold (54) is identical to the number of pipe studs (38, 40) of the second manifold (56) and their placement on the housing (36) of the second manifold (56), wherein the housing (36) of the first manifold (54) comprises at least a first housing portion (37), the first housing portion (37) of the first manifold (54) and a first quantity of the number of pipe studs (38, 40) of the first manifold (54) being formed of a first single part (41), wherein the housing (36) of the second manifold (56) comprises at least a first housing portion (37), the first housing portion (37) of the second manifold (56) and a first quantity of the number of pipe studs (38, 40) of the second manifold (56) being formed of a further single part (53), wherein a first subset (44) of the number of pipe studs (38, 40) of the first manifold (54) is provided with openings (48) configured to provide fluid communication between the internal space (42) of the first manifold (54) and one or more volumes separate from the first manifold (54), and a second subset (46) of the number of pipe studs (38, 40) of the first manifold (54) comprises blind studs (40) configured to prevent fluid communication between the internal space (42) of the first manifold (54) and an external space of the first manifold (54), wherein a first subset (44) of the number of pipe studs (38, 40) of the second manifold (56) is provided with openings (48) configured to provide fluid communication between the internal space (42) of the second manifold (56) and one or more volumes separate from the second manifold (56), and a second subset (46) of the number of pipe studs (38, 40) of the second manifold (56) comprises blind studs (40) configured to prevent fluid communication between the internal space (42) of the second manifold (56) and an external space of the second manifold (56), and wherein the first subset (44) of the number of pipe studs (38, 40) of the first manifold (54) is smaller than the first subset (44) of the number of pipe studs (38, 40) of the second manifold (56).
2. The kit (52) of parts according to claim 1, wherein in the first manifold (54), each of the pipe studs (38) of the first subset (44) of the number of pipe studs (38, 40) have machined outer surface portions (49) adjacent to their respective openings (48), and wherein in the second manifold (56), each of the pipe studs (38) of the first subset (44) of the number of pipe studs (38, 40) have machined outer surface portions (49) adjacent to their respective openings (48).
3. The kit (52) of parts according to claim 1 or 2, wherein the housing (36) of the first manifold (54) comprises a second housing portion (39), the second housing portion (39) of the first manifold (54) and a second quantity of the number of pipe studs (38, 40) of the first manifold (54) being formed of a third single part (55), wherein the housing (36) of the second manifold (56) comprises a second hosing portion, the second housing portion (39) of the second manifold (56) and a second quantity of the number of pipe studs (38, 40) of the second manifold (56) being formed of a fourth single part (57), wherein the first and second housing portions (37, 39) of the first manifold (54) are connected to each other and de|imit at least part of the internal space (42) of the first manifold (54), and wherein the first and second housing portions (37, 39) of the second manifold (56) are connected to each other and de|imit at least part of the internal space (42) of the second manifold (56).
4. The kit (52) of parts according to any one of the preceding claims, wherein the first manifold (54) is configured to distribute a heat exchange fluid to and/or from one or more battery packs (8) of the first vehicle (60), and wherein the second manifold (56) is configured to distribute a heat exchange fluid to and/or from one or more battery packs (8) of the second vehicle (62).
5. The kit (52) of parts according to any one of the preceding claims, wherein the number of pipe studs (38, 40) of each of the first and second manifolds (54, 56) is within a range of 6 - 16, wherein the first subset (44) of the number of pipe studs (38, 40) of the first manifold (54) comprises within a range of 2 - 12 pipe studs (38), and wherein the first subset (44) of the number of pipe studs (38, 40) of the second manifold (56) comprises within a range of 4 -pipe studs (38).
6. A set (58) of vehicles comprising at least a first vehicle (60) and a second vehicle (62), wherein the first vehicle (60) comprises a heat exchange fluid circuit (32) including a first manifold (54) according to any one of claims 1 - 5, and wherein the second vehicle (62) comprises a heat exchange fluid circuit (32) including a second manifold (56) according to any one of claims 1 -
7. The set (58) of vehicles according to claim 6, wherein the first and second vehicles (60, 62) are electrical vehicles, and wherein the respective heat exchange fluid circuits (32) are heat exchange fluid circuits (32) of one or more battery packs (8) of the vehicles (60, 62).
8. A manifold (30) for a heat exchange fluid circuit (32) of a vehicle (4), the manifold (30) comprising a housing (36) being provided with a number of pipe studs (38, 40), wherein an internal space (42) is formed by the housing (36) and the internal space (42) is arranged in fluid communication with the number of pipe studs (38, 40), wherein the housing (36) comprises at least a first housing portion (37), the first housing portion (37) and a first quantity of the number of pipe studs (38, 40) being formed of a first single part (41), wherein a first subset (44) of the number of pipe studs (38, 40) is provided with openings (48) configured to provide fluid communication between the internal space (42) and one or more volumes separate from the manifold (30), and wherein a second subset (46) of the number of pipe studs (38, 40) comprises blind studs (40) configured to prevent fluid communication between the internal space (42) and an external space of the manifold (30).
9. The manifold (30) according to claim 8, wherein each of the pipe studs (38) of the first subset (44) of the number of pipe studs (38, 40) have machined outer surface portions (49) adjacent to their respective openings (48).
10. The manifold (30) according to claim 8 or 9, wherein the housing (36) comprises a second housing portion (39), the second housing portion (39) and some of the number of pipe studs (38, 40) being formed of a second single part (43), wherein the first and second housing portions (37, 39) are connected to each other and delimit at least part of the internal space (42).
11. The manifold (30) according to claim 10, wherein the first single part (41) is a cast metal part and the second single part (43) is a cast metal part, or wherein the first single part (41) isa moulded polymeric material part and the second single part (43) is a moulded polymeric material part.
12. The manifold (30) according to any one of claims 8 - 11, being configured to distribute a heat exchange fluid to and/or from one or more battery packs (8) of the vehicle (4).
13. The manifold (30) according to any one of the claims 8 - 12, wherein the number of pipe studs (38, 40) comprises within a range of 6 - 16 pipe studs (38, 40), and wherein the first subset (44) of the number of pipe studs (38, 40) comprises within a range of 2 - 14 pipe studs (38).
14. A heat exchange system (2) of a vehicle (4), the heat exchange system (2) comprising a manifold (30) according to any one of claims 8 - 13, the heat exchange system (2) further comprising conduits (34) connected to the first subset (44) of the number of pipe studs (38, 40), wherein the conduits (34) lead to and/or from one or more of a heat exchange element (28) of a battery pack (8), a pump (12), an expansion device (16), and/or an internal combustion engine (6).
15. A method (100) for producing a manifold (30, 54, 56) for a heat exchange fluid circuit (32) of a vehicle (4, 60, 62), the manifold (30, 54, 56) comprising a housing (36) being provided with a number of pipe studs (38, 40), wherein an internal space (42) is formed by the housing (36) and the internal space (42) is arranged in fluid communication with the pipe studs (38, 40), wherein the method (100) comprises steps of: - casting or injection moulding (102) a first housing portion (37) comprising a first quantity of the number of pipe studs (38, 40), each pipe stud of the first quantity of the number of pipe studs (38, 40) being a blind stud (40), - machining (104) a first pipe stud forming part of the first quantity of the number of pipe studs (38, 40) such that an opening (48) is provided in the first pipe stud (38), - casting or injection moulding (106) a second housing portion (39) comprising a second quantity of the number of pipe studs (38, 40), each pipe stud of the second quantity of the number of pipe studs (38, 40) being a blind stud (40), - machining (108) a second pipe stud forming part of the second quantity of the number of pipe studs (38, 40) such that an opening (48) is provided in the second pipe stud (38), and - connecting (110) the first and second housing portions (37, 39) to delimit at least part of the internal space (42) and such that the first and second pipe studs (38) form part of a first subset (44) of pipe studs (38) of the number of pipe studs (38, 40), the first subset (44) of the number of pipe studs (38, 40) being configured to provide fluid communication between the internal space (42) and one or more volumes separate from the manifold (30, 54, 56).
SE2351339A 2023-11-22 2023-11-22 Kit of Parts, Vehicles, Manifold, Heat Exchange System, and Method SE547369C2 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
SE2351339A SE547369C2 (en) 2023-11-22 2023-11-22 Kit of Parts, Vehicles, Manifold, Heat Exchange System, and Method
DE102024131319.6A DE102024131319A1 (en) 2023-11-22 2024-10-28 Parts kit, vehicles, distributor, heat exchanger system and process

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
SE2351339A SE547369C2 (en) 2023-11-22 2023-11-22 Kit of Parts, Vehicles, Manifold, Heat Exchange System, and Method

Publications (2)

Publication Number Publication Date
SE2351339A1 SE2351339A1 (en) 2025-05-23
SE547369C2 true SE547369C2 (en) 2025-07-15

Family

ID=95654518

Family Applications (1)

Application Number Title Priority Date Filing Date
SE2351339A SE547369C2 (en) 2023-11-22 2023-11-22 Kit of Parts, Vehicles, Manifold, Heat Exchange System, and Method

Country Status (2)

Country Link
DE (1) DE102024131319A1 (en)
SE (1) SE547369C2 (en)

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4663812A (en) * 1986-02-27 1987-05-12 Norsk Hydro A.S. Method of manufacture of manifolds
US4856824A (en) * 1986-02-27 1989-08-15 Norsk Hydro A.S. Method of manufacture of manifolds and manifold provided by such method
DE102018127432A1 (en) * 2017-11-07 2019-05-09 Ford Global Technologies, Llc BATTERY COMPONENT WITH ONE PASS
US20190140228A1 (en) * 2017-11-07 2019-05-09 Ford Global Technologies, Llc Battery enclosure with protective fin
US20230331119A1 (en) * 2020-03-17 2023-10-19 Scania Cv Ab Coolant distribution manifold, propulsion battery cooling system, and vehicle

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4663812A (en) * 1986-02-27 1987-05-12 Norsk Hydro A.S. Method of manufacture of manifolds
US4856824A (en) * 1986-02-27 1989-08-15 Norsk Hydro A.S. Method of manufacture of manifolds and manifold provided by such method
DE102018127432A1 (en) * 2017-11-07 2019-05-09 Ford Global Technologies, Llc BATTERY COMPONENT WITH ONE PASS
US20190140228A1 (en) * 2017-11-07 2019-05-09 Ford Global Technologies, Llc Battery enclosure with protective fin
US20230331119A1 (en) * 2020-03-17 2023-10-19 Scania Cv Ab Coolant distribution manifold, propulsion battery cooling system, and vehicle

Also Published As

Publication number Publication date
DE102024131319A1 (en) 2025-05-22
SE2351339A1 (en) 2025-05-23

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