SE529641C2 - Ways to make a floor panel - Google Patents

Ways to make a floor panel

Info

Publication number
SE529641C2
SE529641C2 SE0500280A SE0500280A SE529641C2 SE 529641 C2 SE529641 C2 SE 529641C2 SE 0500280 A SE0500280 A SE 0500280A SE 0500280 A SE0500280 A SE 0500280A SE 529641 C2 SE529641 C2 SE 529641C2
Authority
SE
Sweden
Prior art keywords
floor panel
wooden
rods
filler material
base plate
Prior art date
Application number
SE0500280A
Other languages
Swedish (sv)
Other versions
SE0500280L (en
Inventor
Goeran Wijkmark
Original Assignee
Kasthall Mattor Och Golv Ab
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kasthall Mattor Och Golv Ab filed Critical Kasthall Mattor Och Golv Ab
Priority to SE0500280A priority Critical patent/SE529641C2/en
Priority to US11/342,813 priority patent/US20060185304A1/en
Priority to EP06002215A priority patent/EP1688560A3/en
Publication of SE0500280L publication Critical patent/SE0500280L/en
Publication of SE529641C2 publication Critical patent/SE529641C2/en

Links

Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00Flooring
    • E04F15/02Flooring or floor layers composed of a number of similar elements
    • E04F15/04Flooring or floor layers composed of a number of similar elements only of wood or with a top layer of wood, e.g. with wooden or metal connecting members
    • E04F15/048Flooring or floor layers composed of a number of similar elements only of wood or with a top layer of wood, e.g. with wooden or metal connecting members with a top surface of assembled elongated wooden strip type
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27MWORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
    • B27M3/00Manufacture or reconditioning of specific semi-finished or finished articles
    • B27M3/04Manufacture or reconditioning of specific semi-finished or finished articles of flooring elements, e.g. parqueting blocks
    • B27M3/06Manufacture or reconditioning of specific semi-finished or finished articles of flooring elements, e.g. parqueting blocks of composite floor plates per se by assembling or jointing the parqueting blocks
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00Flooring
    • E04F15/02Flooring or floor layers composed of a number of similar elements
    • E04F15/022Flooring consisting of parquetry tiles on a non-rollable sub-layer of other material, e.g. board, concrete, cork
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00Flooring
    • E04F15/02Flooring or floor layers composed of a number of similar elements
    • E04F15/04Flooring or floor layers composed of a number of similar elements only of wood or with a top layer of wood, e.g. with wooden or metal connecting members
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00Flooring
    • E04F15/02Flooring or floor layers composed of a number of similar elements
    • E04F15/04Flooring or floor layers composed of a number of similar elements only of wood or with a top layer of wood, e.g. with wooden or metal connecting members
    • E04F15/041Flooring or floor layers composed of a number of similar elements only of wood or with a top layer of wood, e.g. with wooden or metal connecting members with a top layer of wood in combination with a lower layer of other material
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00Flooring
    • E04F15/02Flooring or floor layers composed of a number of similar elements
    • E04F15/04Flooring or floor layers composed of a number of similar elements only of wood or with a top layer of wood, e.g. with wooden or metal connecting members
    • E04F15/045Layered panels only of wood
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00Flooring
    • E04F15/02Flooring or floor layers composed of a number of similar elements
    • E04F15/04Flooring or floor layers composed of a number of similar elements only of wood or with a top layer of wood, e.g. with wooden or metal connecting members
    • E04F15/045Layered panels only of wood
    • E04F15/046Plywood panels

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Forests & Forestry (AREA)
  • Floor Finish (AREA)
  • Laminated Bodies (AREA)

Abstract

A method of manufacturing a flooring panel (1) comprises the steps of: a) gluing wooden slats (2) in a covering fashion on a backing board (3), b) applying a filler material over the wooden slats (2) in such a manner that cracks or slots in or between the slats are filled, c) forming the backing board (3) with its wooden slats (2) into a flooring panel (1) with desired dimensions, and d) grinding the upper surface of the flooring panel (1) down to a clean wood surface.

Description

20 25 30 2 529 641 utseende men utan de nackdelar som finns med det beskrivna golvet. 20 25 30 2 529 641 appearance but without the disadvantages of the described floor.

Uppfinningen Såsom anges i det bifogade kravet 1, uppnàs detta enligt uppfinningen genom en framställningsprocess för en golvpanel, innefattande stegen att a) limma trästavar pà ett täckande sätt pä en underlagsskiva, b) pàföra ett fillermaterial över trästavarna pà ett sådant sätt att sprickor eller springor i eller mellan stavarna fylls, c) forma underlagsskivan med dess trästavar till en golvpanel med önskade dimensioner och d) slipa golvpanelens övre yta, nämligen den fria stavytan, ned till en ren träyta.The invention As stated in the appended claim 1, this is achieved according to the invention by a manufacturing process for a floor panel, comprising the steps of a) gluing wooden rods in a covering manner on a base board, b) applying a filler material over the wooden rods in such a way that cracks or crevices in or between the rods are filled, c) shape the base plate with its wooden rods into a floor panel with desired dimensions and d) sand the upper surface of the floor panel, namely the free rod surface, down to a clean wooden surface.

Ytterligare särdrag hos uppfinningen anges i underkraven.Additional features of the invention are set out in the subclaims.

Kort beskrivning av ritningarna Uppfinningen skall beskrivas närmare nedan under hänvisning till den bifogade ritningen, pà vilken fig 1 är en perspektivvy av en golvpanel framställd pà sättet enligt uppfinningen och fig 2 är en vy från höger i fig 1 (och i större skala) av ett parti av golvpanelen.Brief Description of the Drawings The invention will be described in more detail below with reference to the accompanying drawing, in which Fig. 1 is a perspective view of a floor panel manufactured in the method according to the invention and Fig. 2 is a view from the right in Fig. 1 (and on a larger scale) of a part of the floor panel.

Detaljerad beskrivning av en föredragen utföringsform En rektangulär golvpanel 1 består av ett stort antal trästavar 2 med en huvudsakligen kvadratisk tvärsektion, limmade vid en underlagsskiva 3 tvärs mot panelens 1 längdriktning. Underlagsskivan 3 består företrädesvis av en plywoodskiva. Vid en föredragen och visad utföringsform är panelen 1 på sina sido~ eller kantytor försedda med notar och tungor för att möjliggöra förbindning med andra liknande paneler pà ett undergolv eller golvunderlag för att bilda ett trägolv.Detailed description of a preferred embodiment A rectangular floor panel 1 consists of a large number of wooden rods 2 with a substantially square cross section, glued to a base plate 3 transversely to the longitudinal direction of the panel 1. The backing board 3 preferably consists of a plywood board. In a preferred and shown embodiment, the panel 1 is provided on its side or edge surfaces with grooves and tongues to enable connection with other similar panels on a subfloor or floor base to form a wooden floor.

Varje sådan golvpanel 1 framställs pà följande sätt: 10 15 20 25 30 35 §29 641 Trästavarna 2 (av ett för golvändamàl lämpligt träslag) framställs i en dimension av exempelvis 190 mm x 10 mm x 10 mm. Dessa stavar blandas, så att den slutliga golvpanelen 1 ger ett heterogent och livligt uttryck, och limmas pà en underlagsskiva 3. Denna underlagsskiva kan ha en tjocklek av 10 mm eller mera, en längd av 1200 mm och en bredd av 190 mm och är företrädesvis en plywoodskiva. Sàsom angivits, limmas stavarna 2 tvärs mot plywoodskivans 1 längdriktning.Each such floor panel 1 is manufactured as follows: 10 15 20 25 30 35 §29 641 The wooden rods 2 (of a type of wood suitable for flooring purposes) are manufactured in a dimension of, for example, 190 mm x 10 mm x 10 mm. These rods are mixed so that the final floor panel 1 gives a heterogeneous and lively expression, and are glued to a base plate 3. This base plate can have a thickness of 10 mm or more, a length of 1200 mm and a width of 190 mm and is preferably a plywood board. As indicated, the rods 2 are glued across the longitudinal direction of the plywood board 1.

Ett transparent fillermaterial, som företrädesvis är snabbhärdande och kan utgöra 1,1-1,4-butandioldiakrylat, anbringas över trästavarna 2, så att det täcker stavarna och fyller alla möjliga sprickor eller springor i eller mellan trästavarna och effektivt làser stavarna 2 tillsammans. En viktig effekt är att det senare kommer att bli möjligt att utföra en sägnings- eller fräsningsoperation utan någon risk för att stavarna 2 spricker upp eller bryts bort.A transparent filler material, which is preferably fast-curing and can form 1,1-1,4-butanediol diacrylate, is applied over the wooden rods 2, so that it covers the rods and fills all possible cracks or crevices in or between the wooden rods and effectively locks the rods 2 together. An important effect is that it will later be possible to perform a sawing or milling operation without any risk of the rods 2 cracking or breaking away.

Nästa operation är att säga och/eller fräsa golvpanelen 1 till den slutliga rektangulära formen med en bredd av 160 m eller 170 mm. I ett föredraget fall förses golvpanelen samtidigt härmed med notar och tungor vid alla sidoytor. Såsom angivits, kommer fillermaterialet på och mellan stavarna 2 att hindra stavarna fràn att splittras under denna operation.The next operation is to cut and / or mill the floor panel 1 to the final rectangular shape with a width of 160 m or 170 mm. In a preferred case, the floor panel is simultaneously provided with grooves and tongues at all side surfaces. As stated, the filler material on and between the rods 2 will prevent the rods from splitting during this operation.

Ett ytterligare steg är att slipa bort det fillermaterial som täcker stavarna 2 ner till en ren träyta, vilket betyder att fillermaterialet blir kvar mellan stavarna och fortsätter att ge de ovan angivna fördelarna.A further step is to grind away the filler material covering the rods 2 down to a clean wooden surface, which means that the filler material remains between the rods and continues to give the above stated advantages.

Ett slutligt steg i framställningsprocessen kan nu vara att anbringa ett lämpligt lack i en industriell process, men det är alternativt möjligt att leverera golvpanelen utan någon ytbehandling. I det senare fallet kan ytbehandling, exempelvis páföring av en lämplig olja, 10 l5 20 4 529 641 ske efter läggning av golvpanelerna till ett golv, såsom är väl känt i facket.A final step in the manufacturing process may now be to apply a suitable varnish in an industrial process, but it is alternatively possible to deliver the floor panel without any surface treatment. In the latter case, surface treatment, for example application of a suitable oil, can take place after laying the floor panels to a floor, as is well known in the art.

De erhållna golvpanelerna är jämförelsevis tunga, vilket betyder att lim kan pàföras enbart i punktform och inte nödvändigtvis behöver pàföras över hela underlaget.The resulting floor panels are comparatively heavy, which means that glue can only be applied in point form and does not necessarily need to be applied over the entire substrate.

Det kan t o m vara möjligt att lägga golvpanelerna utan lim och att lita pà den läsning som erhálles av notarna och tungorna hos golvpanelerna, möjligtvis förstärkt av lim däri.It may even be possible to lay the floor panels without glue and to rely on the reading obtained by the grooves and tongues of the floor panels, possibly reinforced by glue therein.

Som ett alternativ till sammanlàsning av olika golvpaneler med hjälp av notar och tungor, kan andra kända förbindningstekniker användas, såsom med hjälp av clips.As an alternative to joining different floor panels using grooves and tongues, other known connection techniques can be used, such as using clips.

Det är t o m möjligt att lägga golvpanelerna utan att de förbinds. Genom sin konstruktion är golvpanelen mycket stabil mot effekter av fukt.It is even possible to lay the floor panels without connecting them. Due to its construction, the floor panel is very stable against the effects of moisture.

Om vissa golvpaneler behöver skäras vid läggningen för att uppnà anpassning till den yta Som Skall täCkaS, kommer det pàförda fillermaterialet ändå att ge fördelen att hälla stavarna 2 samman och stabilisera strukturen.If certain floor panels need to be cut during installation to achieve adaptation to the surface to be covered, the applied filler material will still provide the advantage of pouring the rods 2 together and stabilizing the structure.

Claims (8)

l0 15 20 25 30 5 529 641 PATENTKRAVl0 15 20 25 30 5 529 641 PATENT REQUIREMENTS 1. Sätt att framställa en golvpanel (1), innefattande stegen att: a) limma trästavar (2) pà ett täckande sätt pà en (3), b) pàföra ett fillermaterial över trästavarna (2) på underlagsskiva ett sådant sätt att sprickor eller springor i eller mellan stavarna fylls, c) forma underlagsskivan (3) med dess trästavar till en golvpanel (1) med önskade dimensioner och d) slipa golvpanelens (1) övre yta, nämligen den fria stavytan, ned till en ren träyta.A method of making a floor panel (1), comprising the steps of: a) gluing wooden rods (2) in a covering manner on one (3), b) applying a filler material over the wooden rods (2) on a backing sheet such as to crack or gaps in or between the bars are filled, c) shape the base plate (3) with its wooden bars into a floor panel (1) with desired dimensions and d) sand the upper surface of the floor panel (1), namely the free bar surface, down to a clean wooden surface. 2. Sätt enligt krav 1, varvid underlagsskivan (3) förses med notar och tungor vid sina sidokanter i steg C).A method according to claim 1, wherein the washer (3) is provided with grooves and tongues at its side edges in step C). 3. Sätt enligt krav 1, varvid underlagsskivan (3) är en plywoodskiva.A method according to claim 1, wherein the backing board (3) is a plywood board. 4. Sätt enligt krav 1, varvid fillermaterialet är ett transparent, snabbhärdande material.The method of claim 1, wherein the filler material is a transparent, fast curing material. 5. Sätt enligt krav 4, varvid fillermaterialet består av 1,1~1,4-butandioldiakrylat.The method of claim 4, wherein the filler material consists of 1,1 ~ 1,4-butanediol diacrylate. 6. Sätt enligt krav 1, varvid varje trästav (2) har en tvärsnittsdimension av 10x10 mm.A method according to claim 1, wherein each wooden rod (2) has a cross-sectional dimension of 10x10 mm. 7. Sätt enligt krav 3, varvid plywoodskivan har en tjocklek av 10 mm eller mer.A method according to claim 3, wherein the plywood board has a thickness of 10 mm or more. 8. Sätt enligt krav 1, varvid golvpanelen (1) har en längd av ungefär 1200 mm och en bredd av 160-170 mm och varvid trästavarna (2) limmas vid underlagsskivan (3) i en riktning tvärs mot golvpanelens långdriktning.A method according to claim 1, wherein the floor panel (1) has a length of approximately 1200 mm and a width of 160-170 mm and wherein the wooden rods (2) are glued to the base plate (3) in a direction transverse to the longitudinal direction of the floor panel.
SE0500280A 2005-02-07 2005-02-07 Ways to make a floor panel SE529641C2 (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
SE0500280A SE529641C2 (en) 2005-02-07 2005-02-07 Ways to make a floor panel
US11/342,813 US20060185304A1 (en) 2005-02-07 2006-01-31 Method of manufacturing a flooring panel
EP06002215A EP1688560A3 (en) 2005-02-07 2006-02-03 A method of manufacturing a flooring panel

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
SE0500280A SE529641C2 (en) 2005-02-07 2005-02-07 Ways to make a floor panel

Publications (2)

Publication Number Publication Date
SE0500280L SE0500280L (en) 2006-08-08
SE529641C2 true SE529641C2 (en) 2007-10-09

Family

ID=36293712

Family Applications (1)

Application Number Title Priority Date Filing Date
SE0500280A SE529641C2 (en) 2005-02-07 2005-02-07 Ways to make a floor panel

Country Status (3)

Country Link
US (1) US20060185304A1 (en)
EP (1) EP1688560A3 (en)
SE (1) SE529641C2 (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP5097604B2 (en) * 2008-04-16 2012-12-12 オリンパス株式会社 Wood molding method
CN106013717B (en) * 2016-07-18 2018-04-06 嘉兴隆宜家具有限公司 A kind of three-layer wood composite flooring and its processing method

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US1925070A (en) * 1930-10-04 1933-08-29 Bruce E L Co Laying wood block flooring
US2252430A (en) * 1938-07-23 1941-08-12 W M Ritter Lumber Company Composite flooring product
CH255650A (en) * 1947-04-05 1948-07-15 Eggstein Julius End-grain parquet floor.
FR1117506A (en) * 1954-12-10 1956-05-23 Floor consisting of the assembly of wooden blocks cut perpendicular to the grain direction
US3365850A (en) * 1965-03-03 1968-01-30 Mari & Sons Flooring Co Inc Dimensionally stable wood flooring
FR2039506A5 (en) * 1969-04-01 1971-01-15 Michalopoulos Spiridion Mosaic floors with joints of thermoplastic - material
US4233793A (en) * 1975-07-07 1980-11-18 Omholt Ray Resiliently cushioned adhesive-applied wood flooring system and method of making the same
JPS5923324B2 (en) * 1976-11-29 1984-06-01 三菱油化株式会社 Oil-modified alkyd resin composition
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DE29803708U1 (en) * 1997-10-04 1998-05-28 Shen Technical Company Ltd., Nikosia Panel, in particular for floor coverings
FR2811355B1 (en) * 2000-07-05 2003-06-20 Geroclair Sa PARQUET ELEMENT WITH COMPENSATING JOINTS
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US8850769B2 (en) * 2002-04-15 2014-10-07 Valinge Innovation Ab Floorboards for floating floors

Also Published As

Publication number Publication date
EP1688560A3 (en) 2008-04-30
SE0500280L (en) 2006-08-08
EP1688560A2 (en) 2006-08-09
US20060185304A1 (en) 2006-08-24

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