SE512559C2 - Mixer for mixing cereal raw material, water and starch hydrolyzing enzymes - Google Patents

Mixer for mixing cereal raw material, water and starch hydrolyzing enzymes

Info

Publication number
SE512559C2
SE512559C2 SE9802865A SE9802865A SE512559C2 SE 512559 C2 SE512559 C2 SE 512559C2 SE 9802865 A SE9802865 A SE 9802865A SE 9802865 A SE9802865 A SE 9802865A SE 512559 C2 SE512559 C2 SE 512559C2
Authority
SE
Sweden
Prior art keywords
reaction vessel
mixer
water
mixing
reaction
Prior art date
Application number
SE9802865A
Other languages
Swedish (sv)
Other versions
SE9802865L (en
SE9802865D0 (en
Inventor
Bengt Hansson
Original Assignee
Biowheat Ab
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Biowheat Ab filed Critical Biowheat Ab
Priority to SE9802865A priority Critical patent/SE512559C2/en
Publication of SE9802865D0 publication Critical patent/SE9802865D0/en
Priority to AU58915/99A priority patent/AU5891599A/en
Priority to PCT/SE1999/001458 priority patent/WO2000011957A1/en
Publication of SE9802865L publication Critical patent/SE9802865L/en
Publication of SE512559C2 publication Critical patent/SE512559C2/en

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08BPOLYSACCHARIDES; DERIVATIVES THEREOF
    • C08B30/00Preparation of starch, degraded or non-chemically modified starch, amylose, or amylopectin
    • C08B30/12Degraded, destructured or non-chemically modified starch, e.g. mechanically, enzymatically or by irradiation; Bleaching of starch
    • C08B30/16Apparatus therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F23/00Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
    • B01F23/50Mixing liquids with solids
    • B01F23/53Mixing liquids with solids using driven stirrers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/80Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
    • B01F27/91Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with propellers

Abstract

The present invention relates to a mixer for mixing and starting a starch hydrolysis reaction starting from cereal raw material, water and starch hydrolysing enzymes, whereby it comprises a) a dosing apparatus (2) comprising a counter pressure fan (3), b) a reaction vessel (7) provided with a tube (9) for feeding water and placed below the product level in the reaction vessel (7), and a tube (10) for feeding enzymes and placed above the product level in the reaction vessel (7), c) a mixing unit comprising mixing propellers (14) having on one hand a down feeding function close to the centre shaft of the mixing unit, on the other hand upwardly feeding function for an intense stirring in said reaction vessel (7), and d) an outlet (11) for taking out reaction mixture obtained in the mixer.

Description

. mi. 10 15 20 25 30 512 559 2 Reaktionsprodukten utgöres oftast av en stärkelsesirap, då man företrädesvis använder sig av stärkelsehydrolys, vilken reaktionsprodukt/slutprodukt användes som ersättnings- och tillsatsmedel inom speciellt bagerinäringen. . mi. The reaction product usually consists of a starch syrup, when starch hydrolysis is preferably used, which reaction product / end product is used as a substitute and additive in the bakery industry in particular.

Beskrivning av föreliggande uppfinning Det har nu visat sig möjligt att kunna eliminera dessa problem genom föreliggande uppfinning som karaktäriseras av, att den omfattar a) en doserare innehållande en mottrycksfläkt, b) ett reaktionskärl med tillförselrör för vatten placerat under produktnivån i reaktionskärlet samt ett tillförselrör för enzymlösning placerat över produktnivån i reaktionskärlet c) en blandarenhet omfattande blandande propellrar med dels nedåtmatande funktion intill blandarenhetens centrumaxel, dels uppåtmatande funktion för intensiv ornröming i nämnda reaktionskärl, och d) ett utlopp för uttag av i blandaren erhållen reaktionsblandning Ytterligare karaktäristika framgår av hithörande krav.Description of the present invention It has now been found possible to eliminate these problems by the present invention which is characterized in that it comprises a) a dispenser containing a back pressure vessel, b) a reaction vessel with water supply pipe placed below the product level in the reaction vessel and a supply pipe for enzyme solution placed above the product level in the reaction vessel.

Genom föreliggande uppfinning åstadkommes en snabb hydrolys under helt driftsäkra betingelser och under iakttagande av arbetsmilj öproblemen.The present invention provides rapid hydrolysis under completely reliable conditions and while observing the working environment problems.

Uppflnningen kommer nedan att närmare beskrivas med hänvisning till ett föredraget utföringsexempel, utan att dock vara begränsad därtill, och med hänvisning till bifogade ritning, vari FIG. l visar en blandningsanordning enligt uppfinning i en schematisk sidovy.The invention will be described in more detail below with reference to a preferred embodiment, without being limited thereto, and with reference to the accompanying drawing, in which FIG. 1 shows a mixing device according to the invention in a schematic side view.

Med l betecknas en matarskruv, som transporterar mjöl av vete, råg, kom, havre, majs, ris, sorghum och/eller annan cerealieråvara från en silo (ej visad) till en doserare 2 omfattande en fläkt 3, en vibrator 4 och en mjuk anslutning 5 till en tillförselstuds 6 i ett reaktionskärl 7.Denoted by 1 is a feed screw which transports flour of wheat, rye, grain, oats, maize, rice, sorghum and / or other cereal raw material from a silo (not shown) to a dispenser 2 comprising a fan 3, a vibrator 4 and a soft connection 5 to a supply spout 6 in a reaction vessel 7.

Reaktionskärlet 7 innehåller en omrörare 8 som styrs av en motor (visad schematiskt) placerad över reaktionskärlet 7. Ett tilltörselrör 9 för vatten är placerat på reaktoms 7 nedre del, medan ett tillförselrör lO för enzymlösning är placerat i reaktoms 7 övre del. I reaktoms §1 f. 10 15 20 25 30 512 559i 3 7 botten föreligger ett utlopp 11 för uttag av i reaktorn 7 framställd reaktionsblandning.The reaction vessel 7 contains a stirrer 8 which is controlled by a motor (shown schematically) placed over the reaction vessel 7. A supply pipe 9 for water is placed on the lower part of the reactor 7, while a supply pipe 10 for enzyme solution is placed on the upper part of the reactor 7. In the bottom of the reactor §1 f. 10 15 20 25 30 512 559i 3 7 there is an outlet 11 for withdrawing the reaction mixture produced in the reactor 7.

Omröraren 8 i reaktionskärlet 7 omfattar ett bladpaket 12 för blandning och en propeller 13 vid utloppet 11, vilken propeller 13 omfattar vingar parallella med axeln, vilka vingar slutar strax innanför en perforerad ring genom vilken reaktionsblandningen är avsett att lämna reaktionskärlet. Ringen medför att inga väsentliga mjölklumpar kan lämna reaktionskärlet 7.The agitator 8 in the reaction vessel 7 comprises a blade package 12 for mixing and a propeller 13 at the outlet 11, which propeller 13 comprises wings parallel to the shaft, which wings end just inside a perforated ring through which the reaction mixture is intended to leave the reaction vessel. The ring means that no significant lumps of milk can leave the reaction vessel 7.

Bladpaketet 12 omfattar tre propellrar 14, av vilka de två översta är större och verkar genom att pumpa produkten nedåt intill axeln och den tredje, som är mindre, har omvänd fiinktion.The blade package 12 comprises three propellers 14, of which the top two are larger and act by pumping the product downwards next to the shaft and the third, which is smaller, has a reverse function.

Därmed åstadkommes en intensiv omrörning i den övre delen av reaktionskärlet 7 innan reaktionsblandningen kommer i närheten av utloppet. Reaktionskärlet 7 innehåller vidare i sin cylindriska del längsgående bafflar för att öka omblandningen.Thereby an intense stirring is effected in the upper part of the reaction vessel 7 before the reaction mixture comes close to the outlet. The reaction vessel 7 further contains in its cylindrical part longitudinal baffles to increase the mixing.

Blandaren är avsedd för en kontinuerlig beredning av reaktionsblandning. Härvid tillföres mjöl från silo (ej visad) genom doseraren , lämpligen med flera parallella matarskruvar 1 som arbetar med volumetrisk dosering. För att säkerställa mjöltillförseln till matarskruven 1 kontrolleras med kännare kontinuerligt att utrymmet i inloppet till doseraren 2 är fyllt. Om så inte är fallet åstadkommes nedskakning av mjöl medelst i silon anordnad vibrator. Från matarskruvens ände faller mjölet medelst kontinuerlig vibration 4 genom schaktet till reaktionskärlet 7. För att förhindra att fuktig luft kommer upp i schaktet och därmed riskera att mjölet hänger sig i schaktet blåses via en fläkt 3 med ett lågt flöde, lufi ned genom schaktet. Denna luft lämnar reaktionskärlet 7 via ett ventilationsrör (ej visat).The mixer is intended for a continuous preparation of reaction mixture. In this case, flour from the silo (not shown) is supplied through the dispenser, suitably with fl your parallel feed screws 1 which work with volumetric dosing. To ensure the flour supply to the feed screw 1, it is continuously checked with sensors that the space in the inlet to the dispenser 2 is filled. If this is not the case, shaking of flour is effected by means of a vibrator arranged in a silo. From the end of the auger, the flour falls by continuous vibration 4 through the shaft to the reaction vessel 7. To prevent moist air from entering the shaft and thereby risk the flour hanging in the shaft, it is blown via a fan 3 with a low fate, lu fi down through the shaft. This air leaves the reaction vessel 7 via a ventilation pipe (not shown).

Vatten med en temperatur av 80-l00°C, lämpligen 90°C, tillíöres med reglerad mängd till reaktionskärlet 7 genom att injiceras under reaktionskärlets 7 produktnívå genom tillförselröret 9. Härigenom minimeras värme och vattenförlust via schaktventilationen, liksom med sådan vattenförlust buret enzymmaterial.Water with a temperature of 80-100 ° C, preferably 90 ° C, is supplied in a controlled amount to the reaction vessel 7 by being injected below the product level of the reaction vessel 7 through the supply pipe 9. This minimizes heat and water loss via the shaft ventilation, as well as with such water loss carried enzyme material.

En med doseringspump (ej visad) tillsats av enzymlösning sker över produktnivån i reaktionskärlet 7 via ett tillförselrör 10.An addition of enzyme solution with dosing pump (not shown) takes place above the product level in the reaction vessel 7 via a supply pipe 10.

I reaktionskärlet 7 åstadkommes därefter en intensiv omblandning som redovisats ovan, varvid gelatinisering initieras liksom stärkelsehydrolysen. Gelatinisering och fullständig hydrolys, eller hydrolys till önskad grad sker därefier i lämpligt slutreaktionskärl. Sådan ' 'lll l ll' l llllllllll ll l“"| .a iii i liíxñh 512 559 4 slutreaktion, före deaktivering av ingående enzymer, tar i föreliggande process normalt c:a 1 timme. Deaktivering sker genom uppvärmning av reaktionsprodukten till 97-98°C under 2 min.In the reaction vessel 7, an intensive mixing as described above is then effected, whereby gelatinization is initiated as well as the starch hydrolysis. Gelatinization and complete hydrolysis, or hydrolysis to the desired degree, take place in a suitable final reaction vessel. Such a '' lll l ll 'l llllllllll ll l "" | .a iii in liíxñh 512 559 4 final reaction, before deactivation of the constituent enzymes, normally takes about 1 hour in the present process. Deactivation takes place by heating the reaction product to 97- 98 ° C for 2 min.

Claims (1)

512 559 PATENTKRAV512 559 CLAIMS 1. Blandare för blandning och uppstart av en stärkelsehydrolysreaktion utgående från cerealieråvara, vatten och stärkelsehydrolyserande enzymer, kännetecknad av, att den omfattar a) en doserare (2) innehållande en mottrycksfläkt (3), b) ett reaktionskärl (7) med tillförselrör (9) för vatten placerat under produktnivån i reaktionskärlet (7) samt ett tillförselrör (10) for enzymlösning placerat över produktnivån i reaktionskärlet (7) c) en blandarenhet omfattande blandande propellrar (14) med dels nedåtmatande funktion intill blandarenhetens centrumaxel, dels uppåtmatande funktion for intensiv omröming i nämnda reaktionskärl (7), och d) ett utlopp (1 I) for uttag av i blandaren erhållen reaktionsblandning.Mixer for mixing and initiating a starch hydrolysis reaction starting from cereal raw material, water and starch hydrolyzing enzymes, characterized in that it comprises a) a dispenser (2) containing a back pressure vessel (3), b) a reaction vessel (7) with supply pipe (9) ) for water placed below the product level in the reaction vessel (7) and a supply pipe (10) for enzyme solution placed above the product level in the reaction vessel (7) c) a mixer unit comprising mixing propellers (14) with partly downward feeding function next to the mixer unit center axis, partly upward feeding function for intensive stirring in said reaction vessel (7), and d) an outlet (1 L) for withdrawing the reaction mixture obtained in the mixer.
SE9802865A 1998-08-27 1998-08-27 Mixer for mixing cereal raw material, water and starch hydrolyzing enzymes SE512559C2 (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
SE9802865A SE512559C2 (en) 1998-08-27 1998-08-27 Mixer for mixing cereal raw material, water and starch hydrolyzing enzymes
AU58915/99A AU5891599A (en) 1998-08-27 1999-08-26 Mixer
PCT/SE1999/001458 WO2000011957A1 (en) 1998-08-27 1999-08-26 Mixer

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
SE9802865A SE512559C2 (en) 1998-08-27 1998-08-27 Mixer for mixing cereal raw material, water and starch hydrolyzing enzymes

Publications (3)

Publication Number Publication Date
SE9802865D0 SE9802865D0 (en) 1998-08-27
SE9802865L SE9802865L (en) 2000-02-28
SE512559C2 true SE512559C2 (en) 2000-04-03

Family

ID=20412371

Family Applications (1)

Application Number Title Priority Date Filing Date
SE9802865A SE512559C2 (en) 1998-08-27 1998-08-27 Mixer for mixing cereal raw material, water and starch hydrolyzing enzymes

Country Status (3)

Country Link
AU (1) AU5891599A (en)
SE (1) SE512559C2 (en)
WO (1) WO2000011957A1 (en)

Families Citing this family (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100431517B1 (en) * 2001-12-22 2004-05-22 강희승 Mixing Device
NO20051216A (en) * 2005-03-08 2006-01-23 Wahl Process Systems As Enzymatic hydrolysis process for collagen and proteinaceous raw materials and a clearance tank for collagen separation, and applications thereof.
DE102007011409B4 (en) * 2007-03-08 2010-02-18 Bvg Bauer Verfahrenstechnik Gmbh Process for the continuous production of degraded starch paste and plant for carrying out such a process
ES2613303B1 (en) * 2015-11-20 2018-03-07 It Food PROCESSING MACHINE OF MIXTURE COMPOSITE PRODUCTS, AND PROCESSING OF SUCH PROCESSED
CN108579557A (en) * 2018-02-01 2018-09-28 北京天仪百康科贸有限公司 A kind of flocculant hydrolysis device for sewage disposal
CN108929845A (en) * 2018-07-18 2018-12-04 南昌大学 A kind of more materials are stirred hydrolysis device

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH05506776A (en) * 1990-02-20 1993-10-07 エー.イー.ステーリー マニュファクチュアリング カンパニー Method for producing low-fat food

Also Published As

Publication number Publication date
SE9802865L (en) 2000-02-28
AU5891599A (en) 2000-03-21
SE9802865D0 (en) 1998-08-27
WO2000011957A1 (en) 2000-03-09

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