SE2430125A1 - A method, uses of the same, a pulp composition and a system - Google Patents
A method, uses of the same, a pulp composition and a systemInfo
- Publication number
- SE2430125A1 SE2430125A1 SE2430125A SE2430125A SE2430125A1 SE 2430125 A1 SE2430125 A1 SE 2430125A1 SE 2430125 A SE2430125 A SE 2430125A SE 2430125 A SE2430125 A SE 2430125A SE 2430125 A1 SE2430125 A1 SE 2430125A1
- Authority
- SE
- Sweden
- Prior art keywords
- screening
- pulp
- fraction
- reject
- consistency
- Prior art date
Links
- 239000000203 mixture Substances 0.000 title claims abstract description 82
- 238000000034 method Methods 0.000 title claims abstract description 78
- 238000012216 screening Methods 0.000 claims abstract description 104
- 239000002023 wood Substances 0.000 claims description 32
- 238000004519 manufacturing process Methods 0.000 claims description 15
- 238000004061 bleaching Methods 0.000 claims description 13
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 12
- 230000003247 decreasing effect Effects 0.000 claims description 11
- 238000007670 refining Methods 0.000 description 17
- PDBXHPORMXSXKO-UHFFFAOYSA-N 8-benzyl-7-[2-[ethyl(2-hydroxyethyl)amino]ethyl]-1,3-dimethylpurine-2,6-dione;hydron;chloride Chemical compound Cl.N=1C=2N(C)C(=O)N(C)C(=O)C=2N(CCN(CCO)CC)C=1CC1=CC=CC=C1 PDBXHPORMXSXKO-UHFFFAOYSA-N 0.000 description 8
- 239000000463 material Substances 0.000 description 8
- 239000000123 paper Substances 0.000 description 8
- 239000011087 paperboard Substances 0.000 description 6
- 238000004537 pulping Methods 0.000 description 6
- 238000012360 testing method Methods 0.000 description 6
- 229920001131 Pulp (paper) Polymers 0.000 description 5
- 238000005406 washing Methods 0.000 description 5
- 210000003918 fraction a Anatomy 0.000 description 3
- 239000011121 hardwood Substances 0.000 description 3
- 239000004575 stone Substances 0.000 description 3
- 238000005265 energy consumption Methods 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 239000011122 softwood Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 241000208140 Acer Species 0.000 description 1
- 235000018185 Betula X alpestris Nutrition 0.000 description 1
- 235000018212 Betula X uliginosa Nutrition 0.000 description 1
- 241000219495 Betulaceae Species 0.000 description 1
- 201000011180 Dental Pulp Calcification Diseases 0.000 description 1
- 241000218657 Picea Species 0.000 description 1
- 235000008331 Pinus X rigitaeda Nutrition 0.000 description 1
- 241000018646 Pinus brutia Species 0.000 description 1
- 235000011613 Pinus brutia Nutrition 0.000 description 1
- 241000219000 Populus Species 0.000 description 1
- 241000183024 Populus tremula Species 0.000 description 1
- 229920002522 Wood fibre Polymers 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000005470 impregnation Methods 0.000 description 1
- 210000001724 microfibril Anatomy 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004076 pulp bleaching Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 210000001519 tissue Anatomy 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21D—TREATMENT OF THE MATERIALS BEFORE PASSING TO THE PAPER-MAKING MACHINE
- D21D5/00—Purification of the pulp suspension by mechanical means; Apparatus therefor
- D21D5/02—Straining or screening the pulp
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H11/00—Pulp or paper, comprising cellulose or lignocellulose fibres of natural origin only
- D21H11/08—Mechanical or thermomechanical pulp
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21B—FIBROUS RAW MATERIALS OR THEIR MECHANICAL TREATMENT
- D21B1/00—Fibrous raw materials or their mechanical treatment
- D21B1/02—Pretreatment of the raw materials by chemical or physical means
- D21B1/021—Pretreatment of the raw materials by chemical or physical means by chemical means
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21B—FIBROUS RAW MATERIALS OR THEIR MECHANICAL TREATMENT
- D21B1/00—Fibrous raw materials or their mechanical treatment
- D21B1/04—Fibrous raw materials or their mechanical treatment by dividing raw materials into small particles, e.g. fibres
- D21B1/12—Fibrous raw materials or their mechanical treatment by dividing raw materials into small particles, e.g. fibres by wet methods, by the use of steam
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21B—FIBROUS RAW MATERIALS OR THEIR MECHANICAL TREATMENT
- D21B1/00—Fibrous raw materials or their mechanical treatment
- D21B1/04—Fibrous raw materials or their mechanical treatment by dividing raw materials into small particles, e.g. fibres
- D21B1/12—Fibrous raw materials or their mechanical treatment by dividing raw materials into small particles, e.g. fibres by wet methods, by the use of steam
- D21B1/14—Disintegrating in mills
- D21B1/16—Disintegrating in mills in the presence of chemical agents
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21C—PRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
- D21C9/00—After-treatment of cellulose pulp, e.g. of wood pulp, or cotton linters ; Treatment of dilute or dewatered pulp or process improvement taking place after obtaining the raw cellulosic material and not provided for elsewhere
- D21C9/10—Bleaching ; Apparatus therefor
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21C—PRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
- D21C9/00—After-treatment of cellulose pulp, e.g. of wood pulp, or cotton linters ; Treatment of dilute or dewatered pulp or process improvement taking place after obtaining the raw cellulosic material and not provided for elsewhere
- D21C9/18—De-watering; Elimination of cooking or pulp-treating liquors from the pulp
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21D—TREATMENT OF THE MATERIALS BEFORE PASSING TO THE PAPER-MAKING MACHINE
- D21D1/00—Methods of beating or refining; Beaters of the Hollander type
- D21D1/20—Methods of refining
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H11/00—Pulp or paper, comprising cellulose or lignocellulose fibres of natural origin only
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Paper (AREA)
Abstract
According to an example aspect of the present invention, there is provided a method comprising: providing a pulp composition; screening the pulp composition to obtain an accept fraction and a reject fraction; and dewatering the accept fraction output from the screening by a screw press.
Description
A method, uses of the same, a pulp composition, and a system
FIELD [0001] The present invention relates to processes used in manufacturing of pulp. BACKGROUND [0002] In the known pulping methods, chipped Wood may first be impregnated With
Chemicals. The impregnated chips are then directed to primary refining, Which may consist of several consecutive primary refiners. After the refining, the consistency of the pulp is typically decreased and latency removed. After the latency removal, the pulp is screened to an accept and a reject fraction. The accept fraction may be directed to a disc filter, Wherein the consistency of the pulp is increased, and then further to bleaching and Washing steps. The reject fraction is typically stored in reject storage silos and treated in a separate reject
treatment line involving one or more reject refiners.
[0003] The present invention is aimed at improving the known pulping methods. SUMMARY OF THE INVENTION [0004] The invention is defined by the features of the independent claims. Some
specific embodiments are defined in the dependent claims.
[0005] According to a first aspect of the present invention, there is provided a method comprising: providing Wood chips; impregnating the Wood chips With an impregnating composition to obtain impregnated Wood chips; refining the impregnated Wood chips in at least one refiner to obtain a refined pulp composition; screening the refined pulp composition to obtain an accept fraction and a reject fraction; and directing at least part of the reject fraction from the screening step back to said impregnating step or to
a step preceding said impregnating step.
[0006] from the following bulleted list:
Various embodiments of the first aspect may comprise one or more features
The impregnating composition is an aqueous composition comprising one or more of the following: NaOH, NagSOg, White liquor, such as oxidised white liquor, green
liquor, such as oxidised green liquor, and HgOg. In said refining, the refining energy consumption is in the range 0.2 to 1.5 MWh/t.
After the ref1ning step, the pulp composition has a Pulmac shiVe content of less
than 10%, such as less than 5%.
After the ref1ning step, the pulp composition has Canadian Standard Freeness
(CSF) in the range 285 to 750, for example 285 to 470, or 350 to 750.
In the screening step at least 80 wt-%, such as at least 95 wt-% of the refined pulp
composition becomes directed to the accept fraction.
The Pulmac shiVe content of the accept fraction is not more than 10 percentage points lower, such as not more than 5 percentage points lower than the Pulmac
shiVe content of the incoming ref1ned pulp composition fed to the screening.
The CSF of the accept fraction differs from the CSF of the incoming ref1ned pulp
composition fed to the screening by not more than 120%.
The method further comprises dewatering the accept fraction output from the
screening. Said dewatering is carried out by a screw press and/or by a disc filter. The dewatering comprises dewatering carried out by a screw press.
The pulp composition, such as the accept fraction, that is fed to the screw press has a consistency of at least 2%, such as at least 3%, for example 2 to 5%, preferably 3
to 4%. The dewatering comprises dewatering carried out by a disc filter.
The pulp composition, such as the accept fraction, that is fed to the disc filter has a
consistency of at least 0.5%, such as 1.0 to l.5%.
In the dewatering, the pulp composition is dewatered to a consistency of at least
%, such as at least 30%.
0 The dewatered pulp composition is fed to a bleaching step, optionally after decreasing the consistency of the pulp composition to less than 15%, such as to less
than 10%.
0 The consistency of the accept fraction is first increased to above 20% and then
decreased to about 8 to 12%, preferably to about 10%, for example to clean the pulp.
0 The reject fraction is fed to the impregnating step at a consistency in the range 4 to
%, such as 4 to 10%.
[0007]
of the method according to the first aspect in the manufacturing of bleached or unbleached
According to a second aspect of the present invention, there is provided use
therrnomechanical pulp.
[0008] composition, obtained by the method according to the first aspect. Preferably, the pulp
According to a third aspect of the present invention, there is provided a pulp
composition comprises BCTMP.
[0009]
system configured to execute the method according to the first aspect.
According to a fourth aspect of the present invention, there is provided a
[0010]
method comprising: providing a pulp composition; screening the pulp composition to
According to a f1fth aspect of the present invention, there is provided a
obtain an accept fraction and a reject fraction; and deWatering the accept fraction output
from the screening by a screw press.
[001 1] from the following bulleted list:
Various embodiments of the fifth aspect may comprise one or more features
0 The method comprises before the screening step: providing Wood chips; refining the Wood chips in at least one ref1ner to obtain a ref1ned pulp composition; directing
the ref1ned pulp composition to said screening.
0 The method comprises before the screening step: providing a pulp composition comprising mechanical pulp, such as groundWood pulp; directing the pulp
composition comprising mechanical pulp to said screening.
The pulp composition, such as the accept fraction, that is fed to the screw press has a consistency of at least 2%, such as at least 3%, for example 2 to 5%, preferably 3
to 4%.
The dewatering is carried out both during the screening and in the subsequent
SCTCW pfCSS.
In the dewatering, the pulp composition is deWatered to a consistency of at least
%, such as at least 30%.
The deWatered pulp composition is fed to a bleaching step, optionally after decreasing the consistency of the pulp composition to less than 15%, such as to less
than 10%.
The consistency of the accept fraction is first increased to above 20% and then decreased to about 8 to 12%, preferably to about 10%, for example to clean the
pulp composition.
The screening comprises screening carried out by a first screening device and
screening carried out by a subsequent second screening device.
The consistency of the pulp composition in the output of the first screening device is lower than the consistency of the pulp composition in the output of the second
screening device.
In the screening step at least 50 Wt-%, such as at least 80 Wt-% of the refined pulp
composition becomes directed to the accept fraction.
The method comprises directing the reject fraction from the screening step to a
reject treatment line.
The rej ect treatment line comprises at least a step of refining the reject fraction by a
reject refiner.
The method comprises directing an output of the reject treatment line to said screw press, and preferably said output has a consistency of at least 2%, such as at least
3%, for example 2 to 5%, preferably 3 to 4%.
0 The method further comprises, before the screening step, impregnating the Wood chips With an impregnating composition to obtain impregnated Wood chips, and
ref1ning the impregnated Wood chips in at least one refiner.
0 The impregnating composition is an aqueous composition comprising one or more of the following: NaOH, NagSOg, White liquor, such as oxidised White liquor, green
liquor, such as oxidised green liquor, and HgOg.
0 The method comprises directing at least part of the reject fraction from the screening step back to said impregnating step or to a step preceding said
impregnating step.
[0012] According to a sixth aspect of the present invention, there is provided use of the method according to the f1fth aspect in the manufacturing of chemitherrnomechanical
pulp or bleached chemitherrnomechanical pulp.
[0013] According to a seventh aspect of the present invention, there is provided use of the method according to the f1fth aspect in the manufacturing of mechanical pulp, such as groundWood pulp,
pressure groundWood pulp, stone groundWood pulp, or
therrnomechanical pulp.
[0014] According to an eighth aspect of the present invention, there is provided a pulp composition, obtained by the method according to the f1fth aspect. Preferably, the
pulp composition comprises BCTMP.
[0015] According to a ninth aspect of the present invention, there is provided a
system configured to execute the method according to the fifth aspect.
[0016] Advantages of the invention
[0017] An advantage of the present invention is that the amount of reject generated
in the screening step may be decreased.
[0018] A further advantage of the present invention is that relatively high CSF levels
may be used throughout the process.
[0019] dispensed With.
A further advantage of the present invention is that a disc filter may be
[0020] A further advantage of the present inVention is that tailoring of the pulping
process for the purpose of preparing Various pulp end compositions may be facilitated.
[0021] An advantage of the present inVention is that energy saVings may be attained
as the process involves less equipment.
BRIEF DESCRIPTION OF THE DRAWINGS
[0022] FIGURES l and 2 illustrate the method in accordance With at least some
embodiments of the present inVention; and
[0023]
least some embodiments of the present invention.
FIGURE 3 illustrates the screening step in the method in accordance With at
EMBODIMENTS [0024] As used herein, the terrn “pulp” typically refers to Wood pulp. [0025] As used herein, the terrn “accept” refers to the fraction that has been accepted
to be fed to the succeeding step in the process, such as to the succeeding step in the main
line process.
[0026]
accepted to be fed to the succeeding step in the process, such as to the fraction that has
As used herein, the terrn “reject” refers to the fraction that has not been
been rejected from continuing in the main line process.
[0027] In the present context, the terrn “reject fraction” typically refers to the reject
fraction from the screening step.
[0028] according to ISO 5267-2.
In the present context, Canadian Standard Freeness (CSF) is measured
[0029] In the present context, brightness is measured according to brightness 457 nm, ISO 2470. [0030] In the present context, shive content refers to shive content “Pulmac (0.l
mm)”.
[0031] In some embodiments of the present inVention it has been surprisingly observed that in a pulping process it may be possible to entirely dispense with a separate
reject treatment line.
[0032]
observed that a disc filter may be replaced by a screw press in a dewatering step of a
In some embodiments of the present inVention it has been surprisingly
pulping process.
[0033] Typically, the present method may be incorporated in a pulp manufacturing process. [0034] In one embodiment, the present method comprises: providing wood chips;
impregnating the wood chips with an impregnating composition to obtain impregnated wood chips; ref1ning the impregnated wood chips in at least one ref1ner to obtain a ref1ned pulp composition; screening the refined pulp composition to obtain an accept fraction and a reject fraction; and directing at least part of the reject fraction from the screening step
back to said impregnating step or to a step preceding said impregnating step.
[0035] In another embodiment, the present method comprises: providing wood chips; ref1ning the wood chips in at least one ref1ner to obtain a ref1ned pulp composition; screening the ref1ned pulp composition to obtain an accept fraction and a reject fraction;
and dewatering the accept fraction by a screw press.
[0036]
mixtures thereof, or hardwood, such as birch, poplar, aspen, alder, maple, eucalypt tropical
The wood to be chipped may comprise softwood, such as spruce or pine or
hardwood, or mixtures thereof, or it may comprise a mixture of softwood and hardwood.
[0037] The impregnating composition may be an aqueous composition comprising one or more of the following: NaOH, NagSOg, white liquor, such as oxidised white liquor,
green liquor, such as oxidised green liquor, and HgOg.
[0038]
that has been softened in the impregnating step. As a result of the mechanical forces in
During the refining, the wood fibres become released from the wood material
refining, the fibres are shortened, the fibre diameter is decreased, and the fibres become f1brillated. The f1brillating (extemal fibrillating) involves breaking of the smooth f1bre surface to make it hairy by introduction of microfibrils on the f1bre surface. Also intemal
fibrillating typically occurs, which increases flexibility of the fibres. As to the quality of
the obtained ref1ned mass, a low shive content, high strength, and a sufficient f1bre length
may be aimed at.
[0039] The ref1ner that is used for ref1ning the Wood chips may be a high- consistency ref1ner or a low-consistency ref1ner. In the case of a high-consistency ref1ner, the consistency of the pulp to be ref1ned is typically 20 to 60%. In the case of a low-
consistency refiner, the consistency of the pulp to be ref1ned is typically 3 to 5%.
[0040] The ref1ner may be a flat disc ref1ner or a conical disc ref1ner.
[0041] The ref1ner may be a one-disc or a tWo-disc ref1ner. Preferably the ref1ner is a
one-disc ref1ner comprising a stator and a rotor.
[0042] The distance between the blades of the ref1ner may be in the range 0.1 to 1.0 mm.
[0043] In said ref1ning, the refining energy consumption may be in the range 0.2 to 1.5 MWh/t.
[0044] After the ref1ning step, the pulp may have a Pulmac shive content of less than
%, such as less than 10%, for example less than 5%.
[0045] may have Canadian Standard Freeness (CSF) of at least 285, such as at least 350, for
After the ref1ning step, i.e. in the output of the last refiner, the ref1ned pulp
example at least 400. In some embodiments, the ref1ned pulp may have Canadian Standard
Freeness of less than 750, such as less than 470.
[0046] (CSF) in the range 285 to 470. Such pulp may be suitable for the manufacturing of CTMP
In one embodiment, the refined pulp may have Canadian Standard Freeness
that is usable as a material of lightWeight coated printing paper.
[0047] In one embodiment, the refined pulp may have Canadian Standard Freeness (CSF) in the range 350 to 750. Such pulp may be suitable for the manufacturing of
BCTMP that is usable as a material of folding boxboard.
[0048] Before directing the ref1ned pulp to the screening, a latency removal step is typically present. During the latency removal, curling of the fibres is reduced and the f1bres
become straightened.
[0049] In one embodiment, the ref1ned pulp composition that is fed to the screening step may have a consistency of at least 2%, such as at least 3%, for example 2 to 5%,
preferably 3 to 4%.
[0050]
the pulp has a consistency of at least 2%, such as at least 3%, for example 2 to 5%,
During the screening step or at least in the accept output of the screening step
preferably 3 to 4%. An advantage of having such a high consistency at least in the accept output of the screening is that the accept fraction may be directly feedable to a screw press after the screening. In lower consistencies, the mass flow rate might be too high to be
handled by a screw press.
[0051] at least 90 wt-%, preferably at least 95 wt-% of the refined pulp composition becomes
In the screening step, at least 50 wt-%, for example at least 80 wt-%, such as
directed to the accept fraction.
[0052] Preferably, the composition and properties of the refined pulp are not substantially altered as a result of the screening. In other words, the amount of reject
separated from the pulp in the screening step is preferably minimised.
[0053]
50 percentage points lower, such as not more than 10 percentage points lower, for example
The Pulmac shive content of the accept fraction is preferably not more than
not more than 5 percentage points lower than the Pulmac shive content of the incoming
refined pulp fed to the screening.
[0054] 10%, such as less than 5%, preferably less than 1%.
For example, the Pulmac shive content of the accept fraction may be less than
[0055] The CSF of the accept fraction may differ from the CSF of the incoming
refined pulp fed to the screening by not more than 120%,
[0056]
pulp feeds are combined to the accept fraction that is output from the screening step. Thus,
In some embodiments, in steps succeeding the screening step, no incoming
the steps downstream of the screening step, typically dewatering and bleaching, receive as an input only the accept fraction from the screening. Therefore, preferably the properties and composition of only this sole accept fraction need to be adjusted if the input of post-
screening steps needs adjustment.
[0057] In one embodiment, the dewatering may be carried out in a screw press. In this embodiment, the fraction that is fed from the screening to the dewatering step preferably has a consistency of at least 2%, such as at least 3%, for example 2 to 5%, preferably 3 to 4%. Preferably said fraction consists of the accept fraction from the
screening.
[0058]
embodiment, the fraction that is fed from the screening to the dewatering step preferably
In one embodiment, the dewatering may be carried out by a disc filter. In this
has a consistency of 0.5 to 2%, such as 1.0 to 1.5%. Preferably said fraction consists of the
accept fraction from the screening.
[0059]
screening and in a subsequent screw press or disc filter. Thus, part of water removal may
In one embodiment, the dewatering may be carried out both during the
take place already in the screening step, for example by using at least two screening devices arranged in series and by configuring the latter screening device to partly dewater
the pulp composition.
[0060]
fraction in steps succeeding the screening step. An advantage of not using a disc filter is
In a preferred embodiment, a disc filter is not used for dewatering the accept
that CSF of the pulp may be adjusted to higher levels throughout the process, as cake- forming problems may be avoided. Such cake-forming problems might be encountered in
methods that use a disc filter.
[0061]
consistency may be increased to high levels, such as to 15 to 40%, for example to at least
An advantage of using a screw press for the dewatering is that the
%, preferably to at least 30%. The ability to effectively remove water from the screened
pulp, if needed, may be advantageous.
[0062] at least 20%, such as at least 30%.
The accept fraction from the screening may be dewatered to a consistency of
[0063] The method may comprise: providing wood chips; impregnating the wood chips with an impregnating composition to obtain impregnated wood chips; refining the impregnated wood chips in at least one refiner to obtain a refined pulp composition; screening the refined pulp composition to obtain an accept fraction and a reject fraction; and dewatering the accept fraction output from the screening by a screw press, wherein the
accept fraction that is fed to the screw press has a consistency of at least 3%, and wherein
11
in the deWatering, the pulp composition is typically dewatered to a consistency of at least
%.
[0064] decreasing the consistency of the accept fraction to less than 15%, such as to less than
%.
The dewatered accept fraction may be fed to a bleaching step, optionally after
[0065] to above 20% and then decreased to about 8 to 12%, preferably to about 10%, for example
In some embodiments, the consistency of the accept fraction is first increased
to clean the pulp.
[0066] The reject fraction from the screening may be fed back to the impregnating step or to a step preceding the impregnating step. Preferably the reject fraction is fed to the impregnating step or to a step preceding the impregnating step at a consistency in the range 2 to 45%. In one example, the pulp composition, such as the reject fraction, fed to the
impregnating step has a consistency in the range 4 to 10%.
[0067]
to a step preceding the refining step. In that Way problems related to maintaining an
Advantageously, the reject is not fed directly to the refining step but instead
appropriate consistency in the ref1ner may be avoided. In this embodiment, the consistency
of the reject may be allowed to vary in a broader range.
[0068]
step preceding the impregnating step is that the reject fraction may receive a further
An advantage related to feeding the reject to the impregnating step or to a
impregnation before continuing to the refining.
[0069]
or to a step preceding the impregnating step Without separate deWatering of the reject
In preferred embodiments, the reject fraction is fed to the impregnating step
fraction and/or Without separate ref1ning of the reject fraction. For example, the reject fraction may be fed directly from the screening reject output to the impregnating step or to
a step preceding the impregnating step.
[0070] a step immediately preceding the impregnating step, typically Without any refining of the
In some embodiments, the reject fraction is fed to the impregnating step or to
reject fraction.
[0071] chips.
The step preceding the impregnating step may be a step of Washing the Wood
12
[0072] preferably substantially all of it, directly back to the impregnating step or to a step
The method may comprise leading at least a part of the reject fraction,
immediately preceding the impregnating step.
[0073] The method may comprise leading substantially all of the reject fraction directly back to the impregnating step, preferably without any ref1ning of said reject fraction.
[0074] In some embodiments, at least part of the reject fraction, such as substantially
all of the reject fraction, may be directed from the screening to a reject treatment line that
is separate from the main line, i.e. does not form part of the main line.
[0075] The reject treatment line may include a reject ref1ner.
[0076]
dewatering the reject, ref1ning the reject by the rej ect ref1ner, and screening the rej ect to an
The reject treatment may comprise one or more of the following steps:
accept and a rej ect of the rej ect treatment line.
[0077]
as at least two screening devices.
The reject treatment line may comprise one or more screening devices, such
[0078] may have a consistency of at least 2%, such as at least 3%, for example 2 to 5%, preferably
3 to 4%.
The pulp composition input to the screening step of the reject treatment line
[0079]
the main line, for example to the main line dewatering step, thus to become combined with
An output, such as an accept of the reject treatment line may be fed back to
the accept output from the main line screening.
[0080]
may have a consistency of at least 2%, such as at least 3%, for example 2 to 5%, preferably
In one embodiment, the accept that is output from the reject treatment line
3 to 4%. An advantage is that the accept of the reject treatment line can then be fed directly
to a screw press in the mainline.
[0081] In one embodiment, an accept from a reject treatment line is directed to the
main line dewatering step, such as to the screw press for example at a consistency of at
least 2%.
13
[0082] It is preferred to adjust the consistency of the accept that is output from the
reject treatment line to the range 2 to 5%.
[0083]
back to the impregnating step and another part of the reject from the screening step is
In one embodiment, a part of the reject from the screening step is directed
directed to the rej ect treatment line.
[0084]
selected from the following group: mechanical pulp, therrnomechanical pulp (TMP)
The present inVention may be applicable for the manufacturing of pulp
chemitherrnomechanical pulp (CTMP), bleached chemitherrnomechanical pulp (BCTMP), semichemical pulp, groundWood pulp (GW), pressure groundWood pulp (PGW), stone groundWood pulp (SGW), and combinations thereof
[0085] The pulp may be bleached or unbleached.
[0086]
pulp or bleached chemitherrnomechanical pulp.
Preferably, the method is for the manufacturing of chemitherrnomechanical
[0087] pulp, groundWood pulp (GW), pressure groundWood pulp (PGW), stone groundWood pulp (SGW) or therrnomechanical pulp (TMP).
In some embodiments, the method is for the manufacturing of mechanical
[0088] BCTMP obtained by some embodiments of the present method may be applicable as a material of one or more layers of paperboard, such as folding boxboard, or
of paper, such as printing paper or Writing paper or tissue paper.
[0089]
for the manufacturing of paperboard With the fo lloWing characteristics:
In one embodiment, the method is for preparation of such pulp that is adapted
[0090] Preferably the brightness of the paperboard is larger than 84%.
Preferably the density of the paperboard is in the range 0.5 - 1.3 g/cm3.
[0091]
adapted for the manufacturing of paper With the following characteristics:
In another embodiment, the method is for preparation of such pulp that is
[0092] the brightness of the paper is larger than 77%.
Preferably the density of the paper is in the range 0.7 - l.4 g/cm3. Preferably
14
[0093]
method according to any of the embodiments described above or their any combinations.
The present invention also concerns a system conf1gured to execute the
The system may form part of a pulp mill. The system may comprise one or more of the following devices: a wood chipping device, a wood chip impregnating system, one or more primary ref1ners, one or more pulp screening devices, one or more reject ref1ners, a reject screening device, a pulp dewatering device, such as a disc filter or a screw press, a pulp
bleaching system.
[0094] Tuming now to the drawings:
[0095]
some embodiments of the present invention. The process comprises the following steps:
FIGURE 1 illustrates process steps in a method in accordance with at least
chipping 10, impregnating 11, ref1ning 12, screening 13, dewatering 14, optional bleaching 15, and optional washing 16. The screening produces as outputs an accept fraction and a reject fraction. The accept fraction continues in the main line and is directed from the screening 13 to the dewatering 14. The reject fraction, if existing, or at least a part of the reject fraction, is fed from the screening 13 back to a step preceding the ref1ning step, for example to the impregnating step 11, as shown by an arrow in FIG. 1. Here, the dewatering
14 may comprise a screw press or a disc filter.
[0096]
some embodiments of the present invention. Here, the main line comprises the steps of
FIGURE 2 illustrates process steps in a method in accordance with at least
chipping 20, optional impregnating 21, ref1ning 22, screening 23, dewatering 24, optional bleaching 25, and optional washing 26. The method further includes a reject treatment line 27 which is separate from the main line. The reject fraction obtained in the screening 23 is directed to the reject treatment line 27. The reject treatment line may comprise a reject refining step and/or a reject screening step. An output, such as an accept fraction from the reject treatment line 27 may be directed back to the main line, such as to the dewatering
24. Here, the dewatering 24 preferably comprises a screw press.
[0097]
least some embodiments of the present invention. The incoming pulp composition P is fed
FIGURE 3 illustrates the screening step in the method in accordance with at
to the screening step 33. The screening produces as outputs an accept fraction A and a reject fraction R. The accept fraction A is accepted to continue in the mainline process to
the next step, the dewatering by a screw press 34. The reject fraction R is rejected from
continuing in the mainline process and instead directed either to a reject treatment line or
backWards in the mainline, for example to an impregnating step (not shown here).
[0098] preferably at least 3.5%, for example 3.5 to 4.5%.
The consistency of the incoming pulp P, Which may be ref1ned pulp, is
[0099] The consistency of the accept fraction A is preferably at least 3%, such as 3.5 to 4%.
[00100] The consistency of the reject fraction is preferably at least 4%, such as at least 4.5%.
[00101] EXAMPLE
[00102] A pulping process comprising direct feeding of the reject from the screening
to the impregnating Was tested. The process main line included chipping, impregnating, ref1ning, screening, dewatering by a disc filter, and bleaching. The consistency of the pulp composition input to the bleaching Was about 10%. The accept from the screening Was directed to the disc filter. The reject from the screening Was directed either to a
conventional rej ect treatment line or altematively back to the impregnating step.
[00103] bypassed and the reject from the screening Was fed back to the impregnating step. Tests 1
In Test 1 and Test 2 processes, the conventional reject treatment line Was
and 2 Were conducted on different days.
[00104] The Reference process did not include any back-feeding of the reject but instead the reject from the screening Was directed to the conventional reject treatment line
comprising a reject ref1ner.
16
[00105]
that Was output from the disc filter (i.e. at a point between the disc filter and the bleaching).
We measured the Canadian Standard Freeness (CSF) of the pulp composition
The results are presented in Table l. The results show that the CSF of the pulp composition in Test 1 and 2 processes Were successfully maintained at the same level as the CSF of the
pulp composition in the Reference process.
CSF measurement l measurement 2 Reference 529 534 Test 1 526 521 Test 2 539 540 [00106] It is to be understood that the embodiments of the invention disclo sed are not
limited to the particular structures, process steps, or materials disclosed herein, but are extended to equivalents thereof as Would be recognized by those ordinarily skilled in the relevant arts. It should also be understood that terrninology employed herein is used for
the purpose of describing particular embodiments only and is not intended to be limiting.
C
[00107] Reference throughout this specification to “one embodiment” or “an embodiment” means that a particular feature, structure, or characteristic described in connection With the embodiment is included in at least one embodiment of the present invention. Thus, appearances of the phrases “in one embodiment” or “in an embodiment” in various places throughout this specification are not necessarily all referring to the same
embodiment.
[00108]
elements, and/or materials may be presented in a common list for convenience. However,
As used herein, a plurality of items, structural elements, compositional
these lists should be construed as though each member of the list is individually identified as a separate and unique member. Thus, no individual member of such list should be construed as a de facto equivalent of any other member of the same list solely based on their presentation in a common group Without indications to the contrary. In addition, various embodiments and example of the present invention may be referred to herein along
With altematives for the various components thereof. It is understood that such
17
embodiments, examples, and altematives are not to be construed as de facto equivalents of one another, but are to be considered as separate and autonomous representations of the
present invention.
[00109]
combined in any suitable manner in one or more embodiments.
Furtherrnore, the described features, structures, or characteristics may be In the following description, numerous specific details are provided, such as examples of lengths, widths, shapes, etc., to provide a thorough understanding of embodiments of the invention. One skilled in the relevant art will recognize, however, that the invention can be practiced without one or more of the specific details, or with other methods, components, materials, etc. In other instances, well-known structures, materials, or operations are not shown or
described in detail to avoid obscuring aspects of the invention.
[00110] While the forgoing examples are illustrative of the principles of the present invention in one or more particular applications, it will be apparent to those of ordinary skill in the art that numerous modifications in form, usage and details of implementation can be made without the exercise of inventive faculty, and without departing from the principles and concepts of the invention. Accordingly, it is not intended that the invention
be limited, except as by the claims set forth below.
[00111] The verbs “to comprise” and “to include” are used in this document as open limitations that neither exclude nor require the existence of also un-recited features. The features recited in depending claims are mutually freely combinable unless otherwise
CL 77
explicitly stated. Furthermore, it is to be understood that the use of a or “an”, i.e. a
singular form, throughout this document does not exclude a plurality.
INDUSTRIAL APPLICABILITY
[00112] of pulp, such as CTMP or BCTMP.
The present invention is industrially applicable at least in the manufacturing
ACRONYMS LIST
TMP therrnomechanical pulp
CTMP
BCTMP
GW
PGW
SGW
CSE
, 20
11,21
12, 22
13, 23, 33
14, 24, 34
, 25
16, 26
27
18
chemitherrnomechanical pulp bleached chemitherrnomechanical pulp groundwood pulp
pressure groundwood pulp
stone groundwood pulp
Canadian Standard Freeness
REFERENCE SIGNS LIST
chipping
impregnating
refining
screening
deWatering
bleaching
Washing
reject treatment
Claims (14)
1. A method comprising: providing wood chips; impregnating the wood chips with an impregnating composition to obtain impregnated wood chips; ref1ning the impregnated wood chips in at least one ref1ner to obtain a ref1ned pulp composition, wherein the refined pulp composition has Canadian Standard Freeness (CSF) ofat least 350; screening the ref1ned pulp composition to obtain an accept fraction and a reject fraction; feeding the accept fraction output from the screening to a screw press at a consistency of 3 to 4%; and dewatering the accept fraction output from the screening by the screw press to a consistency of at least 20%, wherein the dewatering step provides as an output a pulp composition.
2. The method according to any of the preceding claims, wherein the dewatering is carried out both during the screening and in the subsequent screw press.
3. The method according to any of the preceding claims, wherein in the dewatering, the pulp composition is dewatered to a consistency of at least 30%.
4. The method according to any of the preceding claims, wherein the dewatered pulp composition is fed to a bleaching step, optionally afier decreasing the consistency of the pulp composition to less than 15%, such as to less than 10%.
5. The method according to any of the preceding claims, wherein the consistency of the accept fraction is first increased to above 20% and then decreased to about 8 to 12%, preferably to about 10%, for example to clean the pulp composition.
6. The method according to any of the preceding claims, wherein the screening comprises screening carried out by a first screening device and screening carried out by a subsequent second screening device, and preferably the consistency of the pulp composition in the output of the first screening device is lower than the consistency of the pulp composition in the output of the second screening device.
7. The method according to any of the preceding claims, wherein in the screening step at least 50 wt-%, such as at least 80 wt-% of the refined pulp composition becomes directed to the accept fraction.
8. The method according to any of the preceding claims, comprising directing the reject fraction from the screening step to a reject treatment line comprising at least a step of ref1ning the reject fraction by a rej ect ref1ner.
9. The method according to claim 9, comprising directing an output of the rej ect treatment line to said screw press, and preferably said output has a consistency of at least 2%, such as at least 3%, for exampleto 5%, preferably 3 to 4%.
l0. The method according to any of the preceding claims, wherein the impregnating composition is an aqueous composition comprising one or more of the following: NaOH, NagSOg, white liquor, such as oxidised white liquor, green liquor, such as oxidised green liquor, and H2O
ll. The method according to any of the preceding claims, comprising directing at least part of the reject fraction from the screening step back to said impregnating step or to a step preceding said impregnating step.
l2. Use of the method according to claim l in the manufacturing of chemitherrnomechanical pulp or bleached chemitherrnomechanical pulp.
l3. A pulp composition, obtained by a pulp manufacturing process incorporating the method according to any of claims l to ll.
14. A system configured to execute the method according to any of c1ain1s 1 to 11, the system forniing part of a pu1p n1i11 and coniprising: a Wood chipping device, a Wood chip inipregnating system, one or more primary refiners, one or more pu1p screening devices, a pu1p dewatering device Which is a screw press, and optiona11y a pu1p bleaching system.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FI20215862A FI20215862A1 (en) | 2021-08-17 | 2021-08-17 | A method, uses of the same, a pulp composition, and a system |
PCT/FI2022/050536 WO2023021244A1 (en) | 2021-08-17 | 2022-08-17 | A method, uses of the same, a pulp composition, and a system |
Publications (1)
Publication Number | Publication Date |
---|---|
SE2430125A1 true SE2430125A1 (en) | 2024-03-13 |
Family
ID=83149323
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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SE2430125A SE2430125A1 (en) | 2021-08-17 | 2022-08-17 | A method, uses of the same, a pulp composition and a system |
Country Status (5)
Country | Link |
---|---|
CN (1) | CN117881845A (en) |
CA (1) | CA3228125A1 (en) |
FI (1) | FI20215862A1 (en) |
SE (1) | SE2430125A1 (en) |
WO (1) | WO2023021244A1 (en) |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3073737A (en) * | 1958-10-08 | 1963-01-15 | Dorr Oliver Inc | Wood pulp and process for producing same |
SE420329C (en) * | 1978-02-16 | 1984-07-10 | Mo Och Domsjoe Ab | PROCEDURE FOR THE PREPARATION OF GRINDING PAPER |
SE8405128L (en) * | 1984-10-15 | 1986-04-16 | Kamyr Ab | TREATMENT OF HOG EXCHANGE MASS |
CA2093728A1 (en) * | 1993-04-08 | 1994-10-09 | Stephen K. Hawkes | Method and apparatus for simutaneously removing oversized particles from a fiber suspension and dewatering the fiber suspension |
SE517297C2 (en) * | 1999-09-10 | 2002-05-21 | Stora Kopparbergs Bergslags Ab | Method for producing mechanical pulp from a cellulose-containing material, pulp made according to the method and carton produced from the pulp |
-
2021
- 2021-08-17 FI FI20215862A patent/FI20215862A1/en unknown
-
2022
- 2022-08-17 SE SE2430125A patent/SE2430125A1/en unknown
- 2022-08-17 WO PCT/FI2022/050536 patent/WO2023021244A1/en active Application Filing
- 2022-08-17 CA CA3228125A patent/CA3228125A1/en active Pending
- 2022-08-17 CN CN202280055394.3A patent/CN117881845A/en active Pending
Also Published As
Publication number | Publication date |
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CN117881845A (en) | 2024-04-12 |
CA3228125A1 (en) | 2023-02-23 |
WO2023021244A1 (en) | 2023-02-23 |
FI20215862A1 (en) | 2023-02-18 |
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