RU64481U1 - HOSE AND HANDICRAFTS WITH ANTI-MICROBIAL PROPERTIES - Google Patents

Abstract

The utility model relates to light industry, in particular to hosiery and knitwear, such as, for example, socks made on machinery. The product is made by plated weaving mainly on the basis of the smooth surface. The soil thread of the product is made mainly of textured synthetic fiber, such as, for example: polypropylene, modified with an additive containing silver ions. The cover thread of the product is made of natural, artificial or a mixture of these fibers. The technical result of the utility model is to increase the operational characteristics of the products.

Description

The utility model relates to light industry, in particular to hosiery, such as: socks, stockings (socks), leggings, stockings, tights, leggings, gaiters, etc., made on automatic knitting equipment.

From the point of view of design, an analogue of a product can be a knitted hosiery product, including a tubular knitted part, looped rows of which are made of threads containing a mixture of natural and chemical fibers or only natural fibers, for which, for example, a mixture of wool camel from a family of camels was used, such, for example, alpaca with sheep's wool (RU 59945, class A41 B 11/00, published January 10, 2007).

A known product is characterized by a decrease in self-sustainability, shrinkage and the ability to contaminate while creating a massage effect.

As you know, products made from natural fibers (cotton, linen, wool) have several, including hygienic, advantages over products made from artificial or synthetic fibers, but in some cases they are subject to the destructive effects of various bacteria and pathogens. Stains and smell on such products are only external manifestations of the presence of these microorganisms.

A method has been developed for modifying a polymer thread with an antimicrobial additive based on biogenic silver ions that inhibit the growth and prevent the growth of fungi of gram-positive and gram-negative bacteria and mold, and, as a result, the formation of an unpleasant odor and the destruction of the product itself. Additive resistant to bacteria is added to the mass of threads, and

not on their surface, therefore, it retains its effect even after repeated washing, and also eliminates the possibility of the additive migrating from threads to the human skin, which is essential to exclude allergic reactions.

The yarn obtained as a result of such processing has the following trade names: Prolen Siltex and Prolen Bodyfresh. The last of these threads is a special thread modified with an antimicrobial additive, consisting of tested combinations of aromatic compounds that are resistant to bacteria and fungi.

These threads were developed with the aim of making them underwear and bedding, as well as clothing for active sports.

The technical task of this utility model was to develop the design of hosiery assortment products, which, along with the use of the known positive properties of the above-mentioned yarns, would improve the operational characteristics of these products. This is especially true for such a representative of hosiery and knitwear as socks, which a person wears, as a rule, together with shoes.

The specified technical problem is solved in a utility model due to the following set of features.

A knitted hosiery product includes a tubular part formed from machine equipment from looped rows and posts made of plated mainly smooth weave, made mainly on the basis of the smooth surface. Soil thread, placed on the wrong side of the product, is made mainly of textured synthetic fiber, modified with an additive with antimicrobial action, containing biogenic silver ions, and a cover thread placed on the front side of the product,

made of natural or artificial fiber or a mixture of these fibers.

Synthetic fiber can be made of polypropylene, or polyester, or polyester, or polyamide.

Natural fiber may be made of cotton and / or kapok, and / or linen, and / or wool.

Artificial fiber is made from viscose, mainly made from bamboo or soya raw materials, but other types of raw materials can be used.

The linear density (number) of the yarn of the integumentary thread is in the range of 250 Tex × 1 ÷ 8.3 Tex × 1 (4/1 ÷ 120/1) or 125 Tex × 2 ÷ 8.3 Tex × 2 (8/2 ÷ 120 / 2).

Comfort in the sock of the proposed hosiery assortment products is achieved due to the fact that the hydrophobic soil, for example, polypropylene, facing the body, letting moisture pass through, takes it to the upper layer, consisting of a cover thread made of hydrophilic, for example, cotton or viscose yarn, which absorbs moisture and displays it outside, providing dry legs during the period of wear of the product.

In addition, double knitwear improves the strength and wear-resistant properties of the product.

The thread proposed for the manufacture of the claimed product, made of synthetic fiber, based on polypropylene, polyester, polyester or polyamide, modified with an additive with silver ions (analogue - Prolen thread) is characterized by a number of positive properties. These include: high elasticity and abrasion and tear strength. So the abrasion resistance of a polypropylene yarn is at least 2.5 times higher than that of cotton or wool.

Compared with other types of fibers, this fiber has a higher modulus of elasticity, due to which products made from it

perfectly retain their shape and restore it even after prolonged exposure to an external force, therefore they do not crease and are distinguished by their shape stability. Comparative indicators of the elastic moduli of different threads are presented on the graph (figure 1).

The specified thread is characterized by a low specific gravity, for example, a polypropylene thread is about 2 times lighter than a cotton or viscose thread (figure 2).

As can be seen from the graph (figure 3), the moisture absorption index of the polypropylene filament is almost zero (0.01% at a relative humidity of 65% and a temperature of 20 ° C).

Comparative indicators of moisture removal for threads from different materials are presented in the graph (figure 4). As can be seen from the drawing, this indicator for polypropylene yarn is the highest and is about 4 mm / s, which is almost 3 times higher than the same indicator for woolen or cotton yarn.

The threads of the proposed synthetic fibers are resistant to acids and alkalis, as well as oxidizing agents and reducing agents.

And, finally, the most sensitive (allergen-dependent) people can wear knitwear made of these chemically inert fibers, since these fibers do not react to chemicals that arise as a result of perspiration. They prevent the growth of bacteria, mold and pathogens. So in the graph (figure 5), the curve "x" shows an increasing increase in the number of bacteria over time for the product made from traditional threads, and the curve "y" shows the stabilization after 1.5 hours of using the product from synthetic threads the number of bacteria, the level of which 2 times lower than the first product.

A chemical fiber product retains a small electric charge, which has a positive effect on the human body and

able to maintain the desired temperature in contact with the skin, as has a low thermal conductivity (see Fig.6).

Polyamide fibers include a whole group of synthetic fibers, including kapron, nylon, silon, etc. Modern polyamide microfibers provide, for example, better air exchange even compared to cotton.

Polyamide fiber, in comparison with, for example, polyester, is more form-resistant and wear-resistant, however, the latter, as well as polypropylene fiber, is well resistant to microbial damage and also has the function of removing moisture (see figure 3).

The outer layer of the proposed product, as already noted, can be made of threads based on natural, artificial or mixed fibers.

Natural fiber yarns have the following advantages. Cotton fibers are characterized by: high hygiene due to moisture-absorbing and breathable properties, as well as hypoallergenicity. Wool fibers are characterized by: low thermal conductivity, hygroscopicity and moisture absorption, as well as maintaining the climatic conditions necessary for the body.

Kapok is a fiber of white or yellowish-white color, extracted from the fruits of the so-called. cotton tree. It is characterized by high elasticity and low specific gravity. Kapok is 6 times lighter than cotton. Due to its natural density (0.35 g / cm ³ ), kapok is one of the lightest fibers in the world. Kapok is highly resistant to bacteria and mold. This fiber contains natural bitterness, which naturally repels moths and ticks. Fiber consists of about 80% of the air, which gives natural thermoregulation. In view of the great lightness and short fiber length (2-4 cm), the kapok is considered non-spinning fiber and is used, as a rule, in combination

with cotton. Kapok is anti-allergenic and since it is a naturally growing raw material, it decomposes completely upon disposal.

The outer layer of the proposed product can also be made of artificial fiber obtained from natural macromolecular compounds, such as, for example, regenerated cellulose produced from tree wood (pine) or the stems of some plants, such as bamboo or soy. Viscose obtained from the processing of bamboo or soybean raw materials is characterized by high moisture and air permeability, elasticity, antimicrobial effect, as well as strength and durability. In addition, this material does not harm the environment, being a biodegradable material.

The experiments confirmed the prolonged manifestation of the antibacterial properties of the above fibers. So after fifty washes, the product, which included bamboo fiber, did not lose its antibacterial properties.

In the production of the proposed hosiery assortment products for forming the outer layer of the product, the integumentary thread can be produced from yarn containing a mixture of the above-mentioned natural and artificial fibers. It largely depends on the purpose and season of use of the products.

So in the autumn-winter period, yarn from a mixture of wool with chemical fibers can be used, and in the summer period, cotton and / or viscose mixed with synthetic fibers that increase the strength and wear resistance of the product.

Also within the framework of the proposed solution, it is proposed to use yarn from a mixture of cotton fiber with kapok in the outer layer of the product in a combination of 85% to 15% (No. 4/1 ÷ 120/1 or 4/2 ÷ 120/2).

Said blended yarn consists, for example, of high-quality, hand-picked cotton in combination with wild-growing kapok.

The combination of ultralight kapok fiber with high-quality cotton gives products from this blended yarn extraordinary lightness and silkiness, as well as high moisture capacity.

The tubular part of the sock, in addition to the smooth surface, can have a two-face, two-part, jacquard or press weave.

For the production of the tubular part of the proposed socks, a single-cylinder round-hobbing machine (model OZDSR 14-6) is used, and for forming a seam and processing the edge of the product, a one-needle three-needle overlock is used (Overlock, 208, 208 D).

Below is an example of the manufacture of men's socks, the cover thread of which is made of yarn containing natural fibers, such as cotton and kapok, and the ground yarn is made of polypropylene with silver ions (percentage of raw materials in the product: cotton - 42%; kapok - 10%; NPPT - 48%).

The characteristics of the raw materials used are shown in table 1.

Table 1 Type of raw material Linear density of threads, yarn, tex Color Standard moisture percentage Yarn containing cotton and 20 × 1 Severe 1,07 kapok (cotton) 29.4 × 1 Polypropylene (NPPT) with 9.1 × 1 Also 1.05 silver ions textured thread 1.05 Polyamide (PCB) Textured Thread 10 × 2, 11.1 × 2 Color 1.05 Twisted Polyurethane Thread (PUN) 13.1 Severe

The polyamide textured yarn mentioned in Table 1 is used to form the closed edge of the toe, and the twisted polyurethane yarn to form its open edge (gum of the sock).

Filling data for knitting men's socks of size 27 are shown in table 2.

table 2 Product areas, weaving Type and linear density of yarn, threads in a dressing, tex The number of rows of knitting The number of needles in work Number of systems Earning x / b 20 × 1, twisted PU thread 13.1 four 84/168 1-2 Board, press with laying also 56 168 2 twisted PU thread through a number of knitting 168 168 one Pagolenok, smooth base plating cooking surface: cotton 20 × 1 cover thread NPPT 9.1 × 1 in 2 ends soil thread 84 10 one including drawing embroidered cotton 29.4 × 1 cover thread NPPT 9.1 × 1 in 2 ends ground thread 80 84 one Heel, smooth plating based on the smooth surface: cotton 29.4 × 1 cover thread NPPT 9.1 × 1 in 2 ends ground thread 160 168 one The trace, smooth plating based on the smooth surface: 168 cover thread one ground thread 8 84 one Pre-exploratory site, smooth plating based on the smooth surface: cover thread ground thread 80 168 one Toe, smooth plating based on the smooth surface: cotton 29.4 × 1 cover thread NPPT 9.1 × 1 in 2 ends ground thread Workout: cotton 20 × 1 6 168 one thinned area x / f 20 × 1 and x / 29.4 eighteen 168 one thickened area

The consumption of raw materials for 10 pairs of socks of size 27 upon removal from the machine is shown in table 3.

Table 3 Product sections The mass of yarn, threads by type and linear density, g Total cotton 20 tex × 1 cotton 29.4 tex × 1 NPPT 9.1 tex × 1 in 2 ends NPAT 10 tex × 1 PU wound thread 13.1 tex Board 18.80 21.52 40.32 Pagolenok 63.16 70.98 1,62 135.76 Heel 10.56 11.5 22.06 Track 64.24 69.16 133.4 fifteen 8.4 23,4 Premisc 10.56 11.5 22.06 plot Toe 7.0 7.0 Workout: - thinned area 4.23 6.35 10.58 - thickened area Total 157.43 42.47 171.54 1,62 21.52 394.58

The mass of 10 pairs of socks to be removed from the machine, g - 394.58

The mass of technological waste per 10 pairs of socks, size 27 are shown in table 4.

Table 4 Product area The mass of yarn and thread by type and linear density, g Total cotton 20 tex × 1 cotton 29.4 tex × 1 Workout: thinned area 3,5 3,5 thickened area 4.23 6.35 10.58 Total 7.73 6.35 14.08

Consumption of sewing thread NPAT 10 tex × 2 per 10 pairs, g - 2

The number of stitches when sewing the toe is at least 50.

The mass of technical waste per 10 pairs of size 27 socks is shown in table 5.

Table 5 Raw material consumption The mass of yarn, threads by type and linear density, g Total cotton 20 tex × 1 cotton 29.4 tex × 1 NSPT 9.1 tex × 1 NPAT 10 tex × 2 PU wound thread 13.1 tex Weight 10 pairs of socks when removed from the machine, g 157.43 42.47 171.54 1,62 21.52 394.58 The mass of technical waste, g (8%) 13.69 3.69 14.91 0.15 1.87 34.31 Total 171.12 46.16 186.45 1.77 23.39 428.89

The total consumption of raw materials for 10 pairs of size 27 socks is shown in table 6.

Table 6 Raw material consumption The mass of yarn, threads by type and linear density, g Total cotton 20 tex × 1 cotton 29.4 tex × 1 NSPT 9.1 tex × 1 NPAT10 tex × 2 PU wound thread 13.1 tex Weight 10 pairs of socks, g 149.7 36.12 171.54 1,62 21.52 380.5 Sewing thread 2 2 Weight 7.73 6.35 14.08 technological waste, g The mass of technical waste, g 13.69 3.69 14.91 0.15 1.87 34.31

Total 171.12 46.16 186.45 3.77 23.39 430.89 Total s taking into account the coefficient of condition 183.1 49.39 195.77 3.96 24.56 456.78

Coefficient of condition:

- cotton yarn - 1.07

- NPAT, NPPT, PUN-1.05

Type of finishing equipment - a machine for drying and forming socks on molds or electroforms.

The surface temperature of the form ° C - 95-100

It is allowed to form products in a moistened form, as well as on finishing forms of an adjacent larger size.

Technical requirements

Men's socks are available in the following sizes - 23, 25, 27, 29, 31, 33.

The linear dimensions of the products when removed from the machine (in cm) are shown in table 7.

Table 7 Name Dimensions Allowed measuring 23 25 27 29th 31 33 deviations Total length 22 24 24 24 24 24 +2.0 Track length 23 25 27 29th 31 33 ± 1.0 Board height not less than 4,5 Bead width not less than 7.0 Heel height not less than 4,5 Density of knitting (Rv) on 5 cm not less than 50 Half-perimeter of hand-drawn side 23-24

The linear dimensions of the formed products in the finished form (in cm) are shown in table 8.

Table 8 Name of measurement Dimensions Tolerances 23 25 27 29th 31 33 Total length twenty 22 22 22 22 22 ± 2.0 Track length 22 24 26 28 thirty 32 ± 1.0 Board height not less than 4.0 Heel height not less than 3,5 Bead width not less than 7.0 Density of knitting (Rv) on 5 cm not less than 50

The norm of the elongation of the side of the socks (in cm) are given in table 9.

Table Name of indicator Dimensions 23 25 27 29th 31 33 Board extensibility, cm 22 23 25 26 27 28

Technical grading - according to GOST 16825

The seam thickness of the toes, not more than, mm - 1.5

Abrasion resistance in accordance with the requirements of GOST 11595

Abrasion resistance group - first / strong /

Abrasion Resistance, RPM

trace, not less than 80,

heel, toe, not less than 200.

Test Methods:

Sampling - according to GOST 9173 “Knitted products. Acceptance Rules. "

Determination of linear dimensions - in accordance with GOST 8846 "Cloths and knitwear. "Methods for determining linear dimensions, skew, the number of stitch rows and stitch columns and the length of the thread in the loop."

Determination of board elongation - according to GOST 19712 “Knitted products. "Methods for determining the tensile characteristics and tensile strength at loads less than tensile".

Determination of resistance to abrasion - according to GOST 11595 "Hosiery. Abrasion Resistance Standards.

Claims (7)

1. A hosiery product made by plated weaving, the ground thread of which is made of synthetic fiber modified with an antimicrobial additive containing biogenic silver ions, and the cover thread is made of natural or artificial fiber, or a mixture of these fibers. 2. The product according to claim 1, characterized in that the synthetic fiber is made predominantly textured from polypropylene, or polyester, or polyester, or polyamide. 3. The product according to claim 1, characterized in that the natural fiber is made of cotton, and / or kapok, and / or linen, and / or wool. 4. The product according to claim 1, characterized in that the artificial fiber is made from viscose, mainly made from bamboo or soy raw materials. 5. The product according to claim 1, characterized in that the plated weave is made smooth. 6. The product according to claim 1, characterized in that the weaving is made on the basis of the smooth surface. 7. The product according to claim 1, characterized in that the linear density (number) of the yarn of the integumentary thread is in the range of 250 Tex × 1 ÷ 8.3 Tex × 1 (4/1 ÷ 120/1) or 125 Tex × 2 ÷ 8.3 Tex × 2 (8/2 ÷ 120/2).