RU2813502C1 - Die-cut semi-finished product laying machine - Google Patents

Abstract

FIELD: construction.

SUBSTANCE: invention relates to the field of construction and is used in the manufacture of decorative plates, namely, sheets of a decorative coating element. Carved semi-finished product laying machine contains interacting functional units: loading bins movement and lifting unit, carved semi-finished product laying unit, unit for gripping and moving the tray and net, unit for feeding net, unit for guiding and correcting net, unit for applying adhesive. Besides, the machine comprises a tray lifting and lowering assembly, a tray movement assembly, a finished product removal assembly, a finished product accumulation assembly, a mesh cutting assembly equipped with a knife, a control assembly. At the same time unit for movement and lifting of loading bins is equipped with two cassettes and guides for them. Unit for laying of die-cut semi-finished product is equipped with vacuum manipulator. Assembly of supports for a roll with a net is equipped with a retention sleeve of a net roll fixed on hooks.

EFFECT: higher mechanization and automation.

1 cl, 3 dwg

Description

The machine for laying die-cut semi-finished products belongs to the field of construction and is used in the production of decorative plates, namely sheets of a decorative coating element, using mechanization and automation.

The machine for laying carved semi-finished products has no analogues.

The technical result of the claimed invention is a high level of mechanization and automation of technological operations in the production of decorative plates, namely sheets of a decorative coating element, for which all units are arranged in one technological chain on a single frame.

The principle of operation is to lay the carved semi-finished product on a mesh with an adhesive applied to its surface, followed by drying by blowing hot air from electric heaters. 2 people are required for continuous operation of the equipment. The operator is at the control panel and controls the operation of the machine for laying the die-cut semi-finished product. An assistant places the carved semi-finished product into a replaceable cassette.

The machine for laying die-cut semi-finished products is not used as an independent machine and is part of the production line for the production of decorative coating elements. As raw materials for the die-cut semi-finished product laying machine, different types of die-cut semi-finished products are used, suitable in size and quality.

The machine for laying die-cut semi-finished products consists of the following functional units:

- unit for moving and lifting loading hoppers

- mesh feed unit

- node for directing and adjusting the grid

- support unit for a roll with mesh

- unit for laying carved semi-finished products

- unit for capturing and moving the tray and mesh

- adhesive application unit

- unit for raising and lowering trays

- tray moving unit

- finished product removal unit

- finished product accumulation unit

- mesh cutting unit

- control unit.

The implementation of the invention consists in creating a machine for laying die-cut semi-finished products, which is part of the technological process line for the production of building decorative panels.

The line works as follows:

In fig. 1 shows a machine for laying a die-cut semi-finished product.

In fig. Figure 2 shows the main components of the machine for laying die-cut semi-finished products.

In fig. Figure 3 shows the components of the machine for laying the die-cut semi-finished product.

1) The supply of cut material to the machine for laying cut semi-finished products is carried out in the cut material loading unit 1. The unit consists of two cassettes 2 moving into the loading and working position along guides and a lifting mechanism. Cassettes are loaded alternately. During loading of one, the second is in the working position, where the table on the lifting mechanism moves the VM to the height of the required machine for laying the cut-out semi-finished product for its capture by a vacuum manipulator from the cut-out material laying unit 3.

2) The laying unit captures the elements with a vacuum, aligns them and transfers them to the mesh. Depending on the installed housing of the vacuum manipulator and cassette, elements of different sizes are used.

3) Filling of the mesh in the machine for laying die-cut semi-finished products is carried out in the mesh supply unit 4. The bushings are put on the mesh roll, which is mounted on hooks 5. Using the drive and the load shaft, the mesh is pre-unwinded from the roll and then pulled through the mesh position adjustment unit on tray 6 and adhesive application unit 7.

4) The mesh is drawn by grasping 8 by the edge of the mesh, cut off by the knife of the mesh cutting unit 9, and the tray when the vacuum manipulator of the laying unit is in position above the cassettes. The mesh is pulled to the desired position, after which the mesh is cut. The vacuum manipulator then places the cut material.

5) The trays are installed on hooks 10 and at the time of change they are raised on the tray pulling frame 11 and removed from the hooks when it is lowered, engaging the tray located above the previous one. Then the tray released from the stack is pulled along the guides on frame 12 into the adjacent row, where the next time the frame is raised, it is fixed on hooks, rising one level with each cycle.

6) The gripping unit 13 drives up to the gripping point and hooks the product onto the mesh and pulls it onto the receiving table 14. The receiving table lowers automatically at a certain filling level controlled by sensors and, having reached the lowest position, is unloaded.

7) Debugging, setting and control of the machine for laying die-cut semi-finished products is carried out through the control panel 15.

Claims (1)

A machine for laying a die-cut semi-finished product, characterized by the fact that it contains functional units that interact with each other: a unit for moving and lifting loading hoppers, equipped with two cassettes and guides for them, a unit for laying a die-cut semi-finished product, equipped with a vacuum manipulator, a unit for capturing and moving a tray and mesh, a feeding unit mesh, a unit for directing and adjusting the mesh, a support unit for a roll with mesh, equipped with a mesh roll holding sleeve mounted on hooks, an adhesive application unit, a unit for lifting and lowering trays, a tray moving unit, a finished product removal unit, a finished product accumulation unit , mesh cutting unit equipped with a knife, control unit.