RU2791495C1 - Method for manufacturing grinding balls from steel (embodiments) - Google Patents

Abstract

FIELD: rolling production.

SUBSTANCE: invention relates to rolling production, in particular to the heat treatment of grinding balls made of steel containing, % by weight: C 0.61-0.66, Mn 0.80-0.90, Si 0.60-0.65, Al less than 0.070, P less than 0.015, S less than 0.020, Cr 0.60-0.70, Ni 0.15-0.30, Cu less than 0.040, V 0.01-0.12, Mo 0.04-0.06, N less than 0.010, H less than 0.0003, Fe – the rest. The method includes rolling at a temperature of 950-1050°C, cooling the balls, quenching and subsequent tempering. After rolling, the balls are cooled to a temperature of 740-830°C, then the balls are hardened in a hardening medium, while the hardening duration is adjusted depending on the diameter of the balls: from 3.0 to 4.5 min for balls with a nominal diameter of 100 mm, from 3.5 min to 6.0 min for balls with a nominal diameter of 110-120 mm, and the subsequent tempering of the balls is carried out with a holding time of 160 to 320 min at a temperature of 140-260°C.

EFFECT: increasing the operational stability of the balls, obtaining grinding balls with a nominal diameter of 100 and 110-120 mm, with a bulk hardness characterized by hardness group 5 according to GOST 7524-2015, with a low gradient in production (a decrease in the hardness value from the surface to the centre of the ball).

3 cl, 3 dwg, 2 tbl

Description

The invention relates to rolling production, in particular to the heat treatment of grinding balls.

Known inventions for obtaining steel for the production of grinding balls: patent RU No. 2415194 C1 "Steel" IPC ⁶ C22C 38/38; C22C 38/34; C22C 38/32, published on 27.03.2011, bull. 9 [1], patent RU No. 2425168 C2 "Steel" IPC ⁶ C22C 38/26, published on 27.07.2011, bull. 21 [2], patent RU No. 2425169 "Steel » IPC ⁶ C22C 38/40, published on 27.07.2011, bull.21 [3], and copyright certificate SU1497262 A1 "Steel" IPC ⁶ C22C 38/14, convention priority 13.01.1988 [4], copyright certificate SU1446189 A1 "Steel » IPC ⁶ C22C 38/16 published on 12/23/1988 [5].

A known method for the production of steel grinding balls patent RU No. 2596737 C1 IPC ⁶ C21D 9/36; B21H 1/14; C21D 1/02; B23P 15/00; C22C 38/40, published on September 10, 2016, bull. 25 [6], including heating of a continuously cast billet, rolling of round billets of the appropriate size on a section hot rolling mill, their subsequent heating in an induction device, rolling of balls from them at a helical rolling mill at a temperature of 950-1050°C, cooling the balls before hardening, hardening and self-tempering of the balls in containers, while a square continuously cast billet is made with a cross section of (100-150) × (100-150) mm. from steel with the following ratio of components, wt %: carbon 0.6-1.05; silicon 0.15-2.0; manganese 0.2-1.2; chromium 0.03-0.5; copper 0.03-0.40; iron and unavoidable impurities remain the rest, and heating of round blanks is carried out in an induction device to a temperature at the outlet of the inductors of 1070-1140°C, cooling of the balls to a hardening temperature of 840-900°C is carried out in a cooling drum with a speed of its rotation in the range of 6.0- 22.0 rpm with equalization of the temperature of the balls over the section due to the rotation of the balls in the drum for less than 2 minutes, and the hardening of the balls is carried out in the hardening drum with a speed of its rotation in the range of 0.4-2.5 rpm with running water at a temperature 25-42°C up to the temperature of the balls after hardening 125-160°C.

The disadvantage of this method is that this method does not allow to obtain the 5 hardness group with continuous hardenability, but only partial hardenability corresponding to the 4th group, and has a lower gradient.

A device and method for heat treatment of balls is known, patent RU 2455369 C1 IPC ⁶ C21D 9/36, published on 10.07.2012, bul.19 [7], including after stamping or rolling heating, cooling the balls from the stamping or rolling temperature to the balls are cooled from the quenching temperature in water and tempered, while before quenching, the temperature of the balls is equalized, and then they are cooled with water at a cooling rate of not more than 12 deg / s 150-200 ° C below the temperature of the end of rolling or stamping.

The disadvantage of this method is that it lacks the technology for obtaining balls of the 5th hardness group. Also, a significant difference in the technology is the temperature of the balls before hardening, which is 830-900°C, which implies the use of target steels below the 5th hardness group.

A known method of heat treatment of grinding balls patent No. 2113513 IPC ⁶ C21D 9/36; B21H 1/14, published on September 10, 2016, bul. 25 [8], including rolling, cooling to the hardening temperature for 2-12 minutes. and hardening.

A known method of heat treatment of grinding balls author's certificate No. 1344793 A1 IPC ⁶ C21D 9/36, published 10/15/1987 [9], including heating to austenitization temperature, holding, cooling, and quenching in water, while cooling is carried out at a speed of 20-50 °С/s until reaching the average temperature of 600-70°С.

The disadvantage of these methods is that the modes of heat treatment do not allow to obtain continuous hardenability of the balls.

A known method and device for heat treatment of balls RU2634541 C1 IPC ⁶ C21D 9/36, published on October 31, 2017, bul. water from the quenching temperature in a rotating quenching drum and tempering, while the temperature of the balls is equalized to the quenching temperature in air for more than 40 s when placed on a conveyor designed to accommodate one ball in each of its structural elements, and the cooling of the balls in water is produced to a temperature below the start point of the martensitic transformation Mn, while the balls are evenly and one by one placed in the cells of the hardening drum, into which water is supplied to wash the balls, then the balls are tempered by heating and temperature control in the furnace and subsequent final cooling.

The disadvantage of this method is that, according to the heat treatment technology, residual stresses remain on the proposed steel grades after continuous hardenability of the balls, which contribute to their further destruction during operation.

The closest (prototype) in technical essence to the claimed device, in terms of the number of similar features, is patent RU2756671 C1 IPC ⁵¹ B21H/14; C21D 9/36; С22С 38/24 published on 04.10.2021, bull. 28 [11], including rolling, hardening, tempering, characterized in that balls with a nominal diameter of 80-100 mm are produced, after rolling the balls are cooled to a temperature of 740-800 ° C, hardening balls are produced in a quenching medium with a holding time of 3.0 to 4.0 minutes, and the subsequent tempering is carried out at a temperature of 180-260 ° C and a holding time of 180 to 320 minutes, while after tempering, self-tempering is carried out with a holding time within 12 to 48 hours.

The disadvantage of this method is that the volume hardenability of the proposed steel grade and heat treatment modes is characterized by the 5th group of ball hardness, however, the hardness gradient decreases from the surface to the center of the ball.

The technical result to which the proposed invention is directed is: increasing the operational stability of the balls, obtaining grinding balls with a bulk hardness characterized by hardness group 5 with diameters of 100-120 mm according to GOST 7524-2015 [12], while with a low gradient (reducing the hardness value from surface to the center of the ball) in the scale of production.

The technical result is achieved by the fact that in the method for producing grinding balls from steel containing wt.% C 0.61-0.66; Mn 0.80-0.90; Si 0.60-0.65; Al less than 0.070; P less than 0.015; S less than 0.020; Cr 0.60-0.70; Ni 0.15-0.30; Cu less than 0.040; V 0.01-0.12; Mo 0.04-0.06; N less than 0.010; H less than 0.0003; Fe - the rest, including rolling at a temperature of 950-1050 ° C, cooling of the balls, quenching and subsequent tempering of the balls, according to the invention, after rolling, the balls are cooled to a temperature of 740-830 ° C, then the balls are quenched in a quenching medium, while the hardening duration is regulated depending on the diameter of the balls: for balls with a nominal diameter of 100 mm from 3.0 to 4.5 min, for balls with a nominal diameter of 110-120 mm from 3.5 min to 6.0 min, and the subsequent tempering of the balls is carried out with a holding time from 160 to 320 min. At a temperature of 140-260°C.

In addition, water at a temperature of 35ºC to 55ºC is used as a quenching medium.

The essence of the invention is as follows.

Using the proposed method provides a martensitic structure throughout the depth of the grinding balls. The martensitic structure in steels is formed at a high cooling rate, at a phase transition below the AC3 point (point of the beginning of austenization) before the end of the transformation, according to the transformation kinetics from the diagrams of supercooled austenite. Obtaining continuous hardenability is possible at a high cooling rate of both the surface and the core (center) of the balls. It is especially difficult to achieve such a transformation with large ball diameters.

The ball is a figure with the maximum mass of the object (the ratio of mass to volume), so the heat transfer mirror in the medium is as small as possible. According to the Fourier law, heat transfer starts from the surface of the ball and ends with the center of the ball, so the maximum effect can be obtained on those materials in which the kinematics of the transformation occurs with maximum thermal conductivity inside the object.

In addition, continuous hardenability creates internal stresses (an intensively cooling surface has a denser structure than the inner part of the material and further cooling creates a layer-by-layer completion of the transformation), which, due to the difference in state, cause the appearance of dislocations and then can lead to the appearance of cracks on the balls, which unacceptable according to GOST 7524-2015[12]. It is also necessary to obtain a minimum change in the hardness gradient (decrease in hardness from the surface to the center of the ball).

The chemical composition of steel for the production of grinding balls, containing wt.% C 0.61-0.66; Mn 0.80-0.90; Si 0.60-0.65; Al less than 0.070; P less than 0.015; S less than 0.020; Cr 0.60-0.70; Ni 0.15-0.30; Cu less than 0.040; V 0.01-0.12; Mo 0.04-0.06; N less than 0.010; H less than 0.0003; Fe - the rest, allows solving this contradiction, providing high hardness of both the surface and the inner zone of finished balls, eliminating the occurrence of internal stresses, and also determining heat treatment modes for balls of large diameters.

Cooling the grinding balls to a temperature of 740-830°C after rolling makes it possible to provide the required temperature for the start of hardening. Deviation from the specified temperature range both above 830°С and below 740°С does not allow starting the hardening of balls from temperatures that ensure complete hardening; with incomplete hardening, a mixed structure of troostite and martensite or bainite and martensite is formed, which reduces the hardness of the balls below the established standard .

The duration of the hardening process is regulated depending on the diameter of the balls, their hardness group and the chemical composition of the steel. For example, when producing grinding balls of the 5th group of hardness, the duration of hardening of balls with a nominal diameter of 100 mm is 3.0–4.5 minutes, for balls with a nominal diameter of 110–120 mm, 3.5–6.0 minutes.

Increasing the residence time of the grinding balls in the quenching medium above the established limits is not advisable, because this time is sufficient for bulk hardenability to pass. Reducing the residence time of the grinding balls in the quenching medium below the established limits will lead to insufficient hardenability of the ball and the lack of bulk hardness.

The subsequent tempering of grinding balls with a nominal diameter of 100 mm and 110-120 mm is carried out at a temperature of 140-260°C, which allows the removal of surface stresses arising during the hardening process.

Deviation from the specified temperature range below the set temperature value will lead to the absence of surface heating and further to the possibility of cracking, and exceeding the set temperature value will lead to the onset of transformations in the grains (characteristic of tempering brittleness of the first kind) and the appearance of surface embrittlement.

The duration of the holding process for grinding balls of nominal diameter 100 mm and 110-120 mm is 160-320 min. In the furnace, which ensures the sufficiency of the tempering process.

The method of obtaining grinding balls with bulk hardness works as follows.

Obtaining grinding balls that meet the requirements of the 5th group of hardness and a low hardness gradient is possible using the material of the balls from the steel grade Sh-10 (64KhGFMNS), containing, wt%: C 0.61-0.66; Mn 0.80-0.90; Si 0.60-0.65; Al less than 0.070; P less than 0.015; S less than 0.020; Cr 0.60-0.70; Ni 0.15-0.30; Cu less than 0.040; V 0.01-0.12; Mo 0.04-0.06; N less than 0.010; H less than 0.0003; Fe - the rest, when carrying out the appropriate heat treatment.

The heat treatment technology consists of the following steps:

1. Rolling grinding balls at a temperature of 950-1050°C.

2. Cooling down grinding balls with a nominal diameter of 100 mm and 110-120 mm to temperatures of 740-830 ° C, after rolling to the specified temperatures,

3. Hardening of grinding balls in a quenching medium at a temperature of 35°-55ºC, while the hardening duration is adjusted depending on the ball diameter: for balls with a nominal diameter of 100 mm from 3.0 to 4.5 minutes, for balls with a nominal diameter of 110- 120 mm from 3.5 min to 6.0 min,

4. Subsequent low-temperature tempering of balls with a nominal diameter of 100 mm and 110-120 mm at a temperature of 140-260°C with a holding time of 160 to 320 minutes.

An example of a specific implementation of the method.

Testing according to the technology of the proposed invention was carried out at the site of the ball-rolling mill of the rail and beam shop of EVRAZ NTMK JSC in the production of balls Ø100-120 mm. steel grades Sh-10 (64HGFMNS).

Grinding balls with a nominal diameter of 120 mm or more were rolled on a helical rolling mill at a temperature of 950–1050°C. Then the grinding balls were cooled to a temperature of 800°C. After that, grinding balls were quenched in water in a revolver-type hardening drum with a holding time of 5.5 minutes.

Next, low-temperature tempering was carried out at a temperature of 140–260°C with a holding time of up to 260 min.

Determination of the hardness of grinding balls on the surface, depth ¼ ½, ¾ radius and in the center of the ball was carried out in accordance with GOST 9013-59 [13].

The chemical composition of steel is given in table 1.

Table 1.

The chemical composition of the steel grade 64HGFMNS

WITH,
wt % Mn,
wt % Si,
wt % Al,
wt % P,
wt % S,
wt % cr,
wt % Ni,
wt % Cu,
wt % V,
wt % Mo,
wt % N,
wt % h,
ppm 0.61-0.66 0.80-
0.90 0.60-
0.65 <0.070 <0.015 <0.020 0.60-
0.70 0.15-
0.30 <0.40 0.01-
0.12 0.04-
0.06 <0.010 <3.0

The test results showed that the proposed method for the production of grinding balls according to the chemical composition from table 1 ensures the production of finished balls with a hardness corresponding to group 5 according to GOST 7524-2015 and are presented in table 2.

table 2

Regulated and actual hardness values of grinding balls of the 5th group

Nominal ball diameter, mm Hardness, HRC according to GOST, not less than Hardness, HRC actual, not less than ball surface Volumetric ball surface Volumetric 100 58 48 58.4-55.2 52.1-53.4 120 56 43 56.1-56.8 49.08-51.51

The bulk hardness indicated in Table 2 was determined by the method of finding the hardness gradient over the depth of calcination in the ball. Figure 1 shows the results of tests for surface and bulk hardness, HRC of balls from an experimental heat, while bulk hardness (OT) is calculated by the formula:

FIG.1. Test results for surface and bulk hardness, HRC of balls from a test melt

OT \u003d 0.289T _sov +0.436T _0.25 +0.203T _0.5 +0.63T _0.75 +0.009T _c ,

where T _sur - the value of the hardness of the surface of the ball,

Tc - the value of the hardness of the center of the ball,

T _0.25 , T _0.5 , T _0.75 - the value of hardness at a distance from the surface of the ball.

In FIG.2. the macrostructure of the ball samples from the pilot melt is shown.

In FIG.3. an assessment of the control of the macrostructure of balls from an experimental melt is shown.

The use of the proposed method for manufacturing grinding balls ensures the production of grinding balls with a bulk hardness characterized by hardness group 5 according to GOST 7524-2015 [11] with a low gradient (decrease in the hardness value from the surface to the center of the ball) in the production scale for balls from 100 to 120 mm. Thus, this technical solution meets the criterion of "novelty".

The analysis of patents and scientific and technical information did not reveal the use of new essential features used in the proposed solution. Therefore, the present invention meets the criterion of "inventive step".

It has been experimentally confirmed that the use of the proposed invention allows:

- to receive grinding balls of the 5th group of hardness with diameters from 100 to 120 mm.

- in 2020-2021, 663.24 tons of balls of the 5th hardness group with a low gradient (a decrease in the hardness value from the surface to the center of the ball) from this steel grade were shipped to the consumer.

The test results of the experimental melting of balls obtained in the proposed stable modes showed a positive result in obtaining the required values of volumetric hardenability:

A. The values of the obtained surface and bulk hardness are presented in FIG. 1 - these values meet the requirements of the 5th hardness group, according to table 2.

b. The macrostructure of the obtained samples showed the presence of central porosity, characteristic of hot-rolled grinding balls, not exceeding 1.5 points FIG2, FIG3.

V. The total energy after testing on a hammer according to MI 102-142-355-2019, when the ball was in operation for 25 minutes, was ∑E = 1187.5 kJ.

Information sources

[1] patent RU No. 2415194 C1 "Steel" IPC ⁶ C22C 38/38; C22C38/34; C22C 38/32, published on 27.03.2011, Bull.9;

[2] patent RU No. 2425168 C2 "Steel" IPC ⁶ C22C 38/26, published on 27.07.2011, bul.21;

[3] patent RU No. 2425169 "Steel" IPC ⁶ C22C 38/40, published on 27.07.2011, bul.21;

[4] copyright certificates, copyright certificate SU1497262 A1"Steel" MPK ⁶ C22C 38/14, convention priority 01/13/1988;

[5] Copyright certificate SU1446189 A1 "Steel" IPC ⁶ C22C 38/16, published 12/23/1988;

[6] patent RU No. 2596737 C1 C1 "Method of production of steel grinding balls" IPC⁶C21D 9/36; B21H 1/14; C21D 1/02; B23P 15/00 ; C22C 38/40, published 10.09.2016, bul.25 [6]RU 2596737$

[7] patent RU 2455369 C1 "Device and method for heat treatment of balls" IPC ⁶ C21D 9/36, published on 10.07.2012, bul.19;

[8] patent RU 2113513 C1 "Method of heat treatment of grinding balls" IPC ⁶ C21D 9/36; B21H 1/14, published 09/10/2016, bul.25;

[9] Copyright certificate SU No. 1344793 A1 “Method of heat treatment of grinding balls copyright certificate IPC ⁶ C21D 9/36, published on 10/15/1987;

[10] patent RU2634541 C1 "Method and device for heat treatment of balls" IPC ⁶ C21D 9/36, published on 10/31/2017, bul.31;

[11] patent RU2756671 C1 "Method of grinding balls production (options)" IPC ⁵¹ B21H/14; C21D 9/36; С22С 38/24 published on 04.10.2021, bul.28;

[12] GOST 7524-2015;

[13] GOST 9013-59.

Claims (3)

1. Method for the production of grinding balls from steel containing, wt.%: C 0.61-0.66, Mn 0.80-0.90, Si 0.60-0.65, Al less than 0.070, P less than 0.015, S less than 0.020, Cr 0.60-0.70, Ni 0.15-0.30, Cu less than 0.040, V 0.01-0.12, Mo 0.04-0.06, N less than 0.010, H less 0.0003, Fe - the rest, including rolling at a temperature of 950-1050 ° C, cooling of the balls, hardening and subsequent tempering of the balls, characterized in that balls with a nominal diameter of 100 mm are produced, after rolling the balls are cooled to a temperature of 740-830 ° C , then the balls are subjected to hardening in a hardening medium for 3.0 to 4.5 minutes, and the subsequent tempering of the balls is carried out with a holding time of 160 to 320 minutes at a temperature of 140-260°C. 2. Method for the production of grinding balls from steel containing, wt.%: C 0.61-0.66, Mn 0.80-0.90, Si 0.60-0.65, Al less than 0.070, P less than 0.015, S less than 0.020, Cr 0.60-0.70, Ni 0.15-0.30, Cu less than 0.040, V 0.01-0.12, Mo 0.04-0.06, N less than 0.010, H less 0.0003, Fe - the rest, including rolling at a temperature of 950-1050 ° C, cooling of the balls, hardening and subsequent tempering of the balls, characterized in that balls with a nominal diameter of 110-120 mm are produced, after rolling the balls are cooled to a temperature of 740-830 °C, then the balls are subjected to hardening in a hardening medium for 3.5 to 6.0 minutes, and the subsequent tempering of the balls is carried out with a holding time of 160 to 320 minutes at a temperature of 140-260°C. 3. The method according to claim 1 or 2, characterized in that water is used as the quenching medium at a temperature of from 35 to 55°C.

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