RU2702436C1 - Production method of guard set including supports and fence fabric from rolled mesh - Google Patents

Abstract

FIELD: manufacturing technology.

SUBSTANCE: invention relates to methods of making guard set including supports and guard rail from roll mesh. Method of making guard set, including supports and web of enclosure from roll mesh, is characterized by that device is installed to support shaft on machine for production of guard set, having bed, on which winding shafts, intermediate shafts, clamping device, rewinding device are installed; is installed on winding device of machine tool from two edges of device for fixing supports; shielding cloth is rolled from roll mesh onto winding rolls; guards web is passed from roll mesh under clamping device via intermediate shafts and fixed on rewinding device; supports are installed in devices for their fixation, for this purpose: inserting edge of guard rail from roll mesh between supports; winding the guards web from the roll mesh to the supports to the required length value by means of the rewinding machine; guard web edge is fixed from roll mesh on finished set; cutting the guard web from the roll mesh; ready set of enclosure is removed from the machine, which includes supports and guard web from a roll mesh of certain length.

EFFECT: creation of a method for production of guard set including supports and web of enclosure from roll mesh in order to produce finished product convenient for user including immediately required supports and cut of roll mesh.

8 cl, 10 dwg

Description

The technical field to which the invention relates.

This invention relates to methods for the production of fencing kit, including supports and canvas fencing from a rolled mesh.

The following terms are used in this description:

Fencing - a physical barrier that excludes accidental passage of people (animals), the entry of vehicles or hindering the penetration of violators into the protected area, bypassing the gates, checkpoint.

Fence supports - part of the fence on which the fence web, poles are fixed.

Fencing canvas - part of the fence, which is a barrier to the penetration of the intruder.

The prior art.

Currently, fencing fabric from a roll mesh is made in rolls. For the user, it is necessary to purchase a separate piece of such a roll, separately supports and separately fasteners in order to build a fence.

The present invention aims to propose a method of manufacturing a fence kit, including supports and fencing fabric from a roll mesh, so that a finished product is obtained that is convenient for the user, including immediately necessary supports and a cut of the roll mesh. At the same time, the technical problem of this invention is the expansion of the arsenal of methods for the production of a ready-made fencing kit, including supports and fencing web from a rolled mesh. And the technical result achieved is the implementation by the invention of the indicated purpose.

Disclosure of the invention.

Relying on this original observation, the present invention mainly aims to propose a method of manufacturing a fence kit, including supports and web fencing from a roll mesh, that solves such a problem.

To achieve this goal, the method for the production of a set of fencing, including supports and canvas fencing from a rolled mesh is characterized essentially by the fact that the method includes the following steps:

устанавливают приспособление для поддержки вала на станок для производства комплекта ограждения, имеющий станину, на которой установлены размоточные валы, промежуточные валы, прижимное устройство, перемоточное устройство;

install a device for supporting the shaft on the machine for the production of a set of fencing having a frame on which unwinding shafts, intermediate shafts, a clamping device, a rewinding device are installed;

устанавливают на перемоточное устройство станка с двух его краев приспособления для закрепления опор;

mounted on the rewinder of the machine from two of its edges devices for securing the supports;

закатывают полотно ограждения из рулонной сетки на размоточные валы;

roll the fence web from the roll net onto unwinding shafts;

пропускают полотно ограждения из рулонной сетки под прижимное устройство через промежуточные валы и закрепляют на перемоточном устройстве;

pass the fence web from the roll mesh under the clamping device through the intermediate shafts and fasten to the rewinder;

устанавливают опоры в приспособления для крепления их, для этого:

establish supports in devices for attaching them, for this:

вставляют край полотна ограждения из рулонной сетки между опорами;

insert the edge of the sheet of fencing from a roll mesh between the supports;

наматывают при помощи перемоточного устройства полотно ограждения из рулонной сетки на опоры до необходимого значения длины;

by means of a rewinder, wrap a web of fencing from a rolled mesh on supports to the desired length value;

закрепляют край полотна ограждения из рулонной сетки на готовом комплекте;

fasten the edge of the web of the fence from a rolled mesh on the finished kit;

отрезают край полотна ограждения из рулонной сетки;

cut off the edge of the canvas fencing from a rolled mesh;

снимают со станка готовый комплект ограждения, включающий опоры и полотно ограждения из рулонной сетки определенной длины.

they remove from the machine a complete set of fencing, including supports and fencing fabric from a roll mesh of a certain length.

Thanks to these advantageous characteristics, it becomes possible to produce a fence kit, including supports and a fence web from a roll mesh of a predetermined length.

There is a possible embodiment of the invention in which when installing the fence web from a roll mesh, adjusting guides are set across the width of the roll of mesh.

Due to this advantageous characteristic, it becomes possible to limit the dimensions of the winding, and to ensure that the edge of the fence web does not go beyond the dimensions of the kit.

There is another possible embodiment of the invention, in which, when installing the supports, cardboard pads are installed between them, and the fence web made of roll mesh is inserted between the supports with a cardboard gasket.

Due to this advantageous characteristic, it becomes possible to improve the operational properties of the finished kit.

There is also such an embodiment of the invention in which a cardboard gasket is installed, deviating from the left edge of the supports by 100 mm.

Due to this advantageous characteristic, it becomes possible to increase the convenience of manufacturing the kit.

There is a possible embodiment of the invention in which the edge of the web sheet of the fence is fixed at four points with a pneumatic gun.

Due to this advantageous characteristic, it becomes possible to improve the operational properties of the finished kit, it does not unwind during transportation.

There is, finally, yet another possible embodiment of the invention, in which the edge of the web of the roll net fence is cut off using manual or automatic wire cutters.

Due to this advantageous characteristic, it becomes possible to specify the method of trimming the edge.

The set of essential features of the invention is unknown from the prior art for methods of similar purpose, which allows us to conclude that the criterion of "novelty" for the invention in relation to the method. In addition, this solution is not obvious to a person skilled in the art.

A brief description of the drawings.

Other distinguishing features and advantages of this invention clearly follow from the description below for illustration and not being restrictive, with reference to the accompanying drawings, in which:

- figure 1 schematically depicts a cross-section of a set of fencing, including supports and canvas fencing from a rolled mesh, according to the invention;

- figure 2 depicts a device for the production of a set of fencing, including supports and canvas fencing from a rolled mesh, according to the invention;

- figure 3 depicts a sheet of fencing from a rolled mesh before rolling and a device for the production of a set of fencing, according to the invention;

- figure 4 depicts a sheet of fencing from a rolled mesh during installation on a device for the production of a set of fencing, according to the invention;

- figure 5 depicts a device for the production of a set of fencing with supports mounted on its shafts, according to the invention;

- figure 6 depicts the step of refueling the edges of the web into supports on the device for the production of the fence kit, according to the invention;

- figure 7 depicts a part of a device for the manufacture of a fence kit with a control unit according to the invention;

- figure 8 depicts the step of fixing the edges of the canvas on the device for the production of a set of fencing, according to the invention;

- figure 9 depicts the step of cutting the edges of the canvas on the device for the production of a set of fencing, according to the invention;

- figure 10 schematically depicts all the steps of the method of manufacturing a set of fencing, according to the invention.

In the figures indicated:

1 - support fence

2 - a cloth of a protection from a rolled grid,

3 - a device for supporting the shaft,

4 - bed

5 - unwinding shafts,

6 - intermediate shafts,

7 - clamping device

8 - rewinding device,

9 - devices for securing the supports,

10 - adjusting guides,

11 - locking bolt,

12 - remote control

13 - button remote control

14 - pneumatic gun for fixing with brackets,

15 - nippers.

The implementation of the invention.

A method of manufacturing a set of fencing, including supports and canvas fencing from a rolled mesh is as follows. Here is the most comprehensive example of the invention. Keeping in mind that this example does not limit the application of the invention.

According to figure 10, a method of manufacturing a set of fencing, including supports and canvas fencing from a rolled mesh, is as follows.

Stage A1. A device is installed to support the shaft 3 with two keys 17 and two keys 19 on the machine for the production of fencing, having a frame 4 on which are installed unwinding shafts 5, intermediate shafts 6, clamping device 7, rewinding device 8.

Stage A2. Set on the rewinder 8 of the machine with two of its edges devices for securing the supports 9 (for square pipes 48 × 48) with a key on 17. When installing the web 2 fencing from a rolled mesh, adjusting 10 guides along the width of the mesh roll with a key 13 are set When installing the supports, cardboard strips are installed between them, and the web fence is inserted between the supports with a cardboard gasket. Install a cardboard gasket, departing from the left edge of the supports by 100 mm.

Stage A3. Roll up the fence sheet 2 from a roll mesh 50 × 100 × 1.5 on unwinding shafts 5.

Stage A4. Pass the fence web 2 from the roll mesh under the clamping device 7 through the intermediate shafts 6 and fasten to the rewinder 8. Fasten the edge of the guard rail 2 from the roll mesh at four points using a pneumatic gun 14.

Stage A5. Install supports 1 (for example, four square posts OTs 48 × 48 mm, length 2 m) in devices for their fastening 9.

Stage A6. Insert the edge of the fence web 2 from the roll mesh between the supports 1.

Stage A7. Before starting the winding, a locking bolt 11 is installed in the shaft of the rewinding device, and after winding and trimming are completed, before removing the finished fencing kit, the locking bolt 11 is removed.

Stage A8. Using a rewinder 8, they wrap a web of fencing from a roll net on supports to the required length value. Advantageously, the reel web from the coiled mesh is wound onto the supports with the help of an electric drive, and the required values of the length of the railing web are determined using the shaft revolution counter located on the control panel 12. (For example, press button 13, wind the grid onto the supports up to the 38 revolutions counter, which corresponds to ten linear meters of netting. The length of the fence sheet should be ten linear metres. + -3%).

Stage A9. Fasten the edge of the canvas fence 2 from a roll mesh on the finished kit. Mostly brackets at four points with a pneumatic gun 14.

Stage A10. Cut the edge of the fence web 2 roll mesh with wire cutters 15 manual or automatic. (When cutting the net with nippers 15 or side cutters, damage to the wound roll of net must not be allowed).

Stage A11. Remove the finished fence kit from the machine, including the supports 1 and the fence sheet 2 from a roll mesh of a certain length.

The sequence of steps is exemplary and allows you to rearrange, reduce, add or perform some operations at the same time without losing the ability to ensure the production of a set of fencing, including supports and canvas fencing from a rolled mesh.

Industrial applicability.

The proposed method for the production of a set of fencing, including supports and web fencing from a rolled mesh, can be carried out by a specialist in practice and, when implemented, ensure the implementation of the declared purpose, which allows us to conclude that the criterion of "industrial applicability" for the invention is met.

In accordance with the proposed invention, a method for producing a fence kit including supports and a fence web from a roll mesh was tested. Tests of the method showed that it provides the possibility of producing a set of fencing, including supports and fencing fabric from a roll mesh on the machine.

All this allows you to greatly simplify the process of creating a set of fencing, including supports and canvas fencing from a rolled mesh, forming a finished set.

An additional useful technical result of the claimed invention is that it is possible to change the number of supports and the length of the web and form various standard sets on the same equipment.

Claims (18)

A method of manufacturing a set of fencing, including supports and canvas fencing from a rolled mesh, characterized in that: install a device for supporting the shaft on the machine for the production of a set of fencing having a frame on which unwinding shafts, intermediate shafts, a clamping device, a rewinding device are installed; mounted on the rewinder of the machine from two of its edges devices for securing the supports; roll the fence web from the roll net onto unwinding shafts; pass the fence web from the roll mesh under the clamping device through the intermediate shafts and fasten to the rewinder; establish supports in devices for their fastening, for this: insert the edge of the sheet of fencing from a roll mesh between the supports; by means of a rewinding device, a fencing web from a roll net is wound onto supports to the desired length value; fasten the edge of the web of the fence from a rolled mesh on the finished kit; cut off the edge of the canvas fencing from a rolled mesh; they remove from the machine a complete set of fencing, including supports and fencing fabric from a roll mesh of a certain length. The method according to claim 1, characterized in that when installing the fence web from the roll mesh, adjusting guides are set across the width of the mesh roll. The method according to claim 1, characterized in that when installing the supports, cardboard strips are installed between them, and the fence web from the rolled mesh is inserted between the supports with a cardboard gasket. The method according to claim 3, characterized in that the cardboard gasket is installed, departing from the left edge of the supports by 100 mm. The method according to claim 1, characterized in that they fix the edge of the sheet of fencing from a rolled mesh at four points using a pneumatic gun. The method according to claim 1, characterized in that they cut off the edge of the sheet of fencing roll mesh with manual or automatic nippers. The method according to claim 1, characterized in that the reel web is wound using a rewind device from a wire mesh onto supports using an electric drive, and the required length of the railing web is determined using a shaft revolution counter. The method according to claim 1, characterized in that before starting the winding, a locking bolt is installed in the shaft of the rewinding device, and after the end of winding and trimming, a locking bolt is removed before removing the finished fence kit.

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