RU2698160C2 - Method of forming titanium oxide coating on steel surface - Google Patents
Method of forming titanium oxide coating on steel surface Download PDFInfo
- Publication number
- RU2698160C2 RU2698160C2 RU2017105910A RU2017105910A RU2698160C2 RU 2698160 C2 RU2698160 C2 RU 2698160C2 RU 2017105910 A RU2017105910 A RU 2017105910A RU 2017105910 A RU2017105910 A RU 2017105910A RU 2698160 C2 RU2698160 C2 RU 2698160C2
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- steel
- suspension
- coating
- oxide coating
- steel plate
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Classifications
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C18/00—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
- C23C18/02—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by thermal decomposition
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C24/00—Coating starting from inorganic powder
- C23C24/08—Coating starting from inorganic powder by application of heat or pressure and heat
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- General Chemical & Material Sciences (AREA)
- Other Surface Treatments For Metallic Materials (AREA)
- Physical Vapour Deposition (AREA)
Abstract
Description
Изобретение используется для защиты стальных изделий от коррозии и механического износа и может быть применено в машиностроении, в нефтяной и химической отраслях промышленности.The invention is used to protect steel products from corrosion and mechanical wear and can be applied in mechanical engineering, in the oil and chemical industries.
Известны способы формирования покрытия из диоксида титана (пат. RU 2483141, С23С 26, C09K 3/18, С03С 17/23, B60J 1, B05D 5, A61F 9/02, А61С 19, A47G 1. Покрытия из диоксида титана и способы формирования покрытий из диоксида титана с уменьшенным размером кристаллитов. 2009. Шарма Прамод К.). Покрытие формируется нанесением золь-гель композиции с уменьшенным размером кристаллитов на подложку с последующим нагреванием подложки до температуры, достаточной для образования покрытия из диоксида титана, содержащего кристаллы с размером кристаллитов менее 35 нм.Known methods for forming a coating of titanium dioxide (US Pat. RU 2483141, C23C 26, C09K 3/18, C03C 17/23, B60J 1, B05D 5, A61F 9/02, A61C 19, A47G 1. Coatings of titanium dioxide and methods of forming coatings of titanium dioxide with a reduced crystallite size. 2009. Sharma Pramod K.). The coating is formed by applying a sol-gel composition with a reduced crystallite size to the substrate, followed by heating the substrate to a temperature sufficient to form a titanium dioxide coating containing crystals with a crystallite size of less than 35 nm.
Недостатком прототипа является использование наноразмерных кристаллитов диоксида титана в составе золь-гель композиции для получения покрытия. Достижение наноразмерности требует специальной подготовки, в том числе использования достаточно мощных измельчительных аппаратов.The disadvantage of the prototype is the use of nanosized crystallites of titanium dioxide in the composition of the sol-gel composition to obtain a coating. Achieving nanoscale requires special training, including the use of sufficiently powerful grinding machines.
Настоящее изобретение направлено на упрощение способа нанесения защитного покрытия стали, что позволит сэкономить время и снизить ресурсозатраты.The present invention is aimed at simplifying the method of applying a protective coating of steel, which will save time and reduce resource costs.
Указанный технический результат достигается нанесением на стальную основу суспензии состава: H20+Na2SiO3+K0.06TiO2, с последующим высушиванием суспензии и термической обработкой в интервале температур 1100-1200°С.The specified technical result is achieved by applying to the steel base a suspension of the composition: H 2 0 + Na 2 SiO 3 + K 0.06 TiO 2 , followed by drying of the suspension and heat treatment in the temperature range 1100-1200 ° C.
Сущность заявленного изобретения поясняется следующим описанием.The essence of the claimed invention is illustrated by the following description.
Размер частиц наносимого покрытия выбран <150 нм, для увеличения сплошности получаемого покрытия и, как следствие, повышения антикоррозионной устойчивости. При размере частиц более 150 нм, покрытие становится большим по толщине, пористым и несплошным.The particle size of the applied coating is selected <150 nm, to increase the continuity of the resulting coating and, as a result, increase the corrosion resistance. With a particle size of more than 150 nm, the coating becomes large in thickness, porous and non-continuous.
Толщина покрытия определена из следующих соображений. Средняя толщина покрытия ≈75 мкм, обеспечивает высокую адгезию покрытия к стальной основе. Уменьшение толщины покрытия позволяет также снизить экономические и ресурсные затраты.The coating thickness is determined from the following considerations. The average coating thickness of ≈75 μm, provides high adhesion of the coating to the steel base. Reducing the thickness of the coating can also reduce economic and resource costs.
Пример осуществления технического решения. Стальную основу зачищают с помощью шлифовальной бумаги М40 и обезжиривают ацетоном. Суспензию готовят в весовом соотношении H20 : Na2SiO3 (в NaOHводн) : K0.06TiO2 = 1:0,05:0,05. Полученную суспензию наливают ровным слоем на стальную основу и высушивают в течение суток. Термическую обработку проводят с помощью газовой горелки (интервал температур 1100-1200°C).An example implementation of a technical solution. The steel base is cleaned with sanding paper M40 and degreased with acetone. The suspension is prepared in a weight ratio of H 2 0: Na 2 SiO 3 (in NaOH aq ): K 0.06 TiO 2 = 1: 0.05: 0.05. The resulting suspension is poured in an even layer on a steel base and dried overnight. Heat treatment is carried out using a gas burner (temperature range 1100-1200 ° C).
Эксплуатационные свойства полученного покрытия, нанесенным представленным способом следующие: прочность сцепления со стальной основой 1,2 МПа, прочность покрытия при изгибе стальной пластины - отслоение происходит при изгибе основы на 20°, химическая стойкость сталь - покрытие увеличилась в 2-3 раза.The operational properties of the obtained coating applied by the presented method are as follows: the adhesion to the steel base is 1.2 MPa, the strength of the coating when the steel plate is bent - peeling occurs when the base is bent by 20 °, the chemical resistance of the steel - coating increased by 2-3 times.
Сформированное таким способом оксидное титановое покрытие для защиты стали от коррозии и износа позволяет упростить процесс формирования защитного слоя на поверхности стали без ухудшения физико-химических и механических характеристик, обеспечивает экологическую безопасность, высокую термическую устойчивость, надежную защиту стали от коррозии и механического износа.The oxide titanium coating formed in this way to protect steel from corrosion and wear can simplify the process of forming a protective layer on the steel surface without impairing the physicochemical and mechanical characteristics, it provides environmental safety, high thermal stability, and reliable protection of steel from corrosion and mechanical wear.
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RU2017105910A RU2698160C2 (en) | 2016-06-29 | 2016-06-29 | Method of forming titanium oxide coating on steel surface |
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RU2017105910A RU2698160C2 (en) | 2016-06-29 | 2016-06-29 | Method of forming titanium oxide coating on steel surface |
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RU2017105910A RU2017105910A (en) | 2019-01-23 |
RU2017105910A3 RU2017105910A3 (en) | 2019-06-24 |
RU2698160C2 true RU2698160C2 (en) | 2019-08-22 |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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RU2763130C1 (en) * | 2021-03-16 | 2021-12-27 | Ирина Александровна Сологубова | Method for applying a protective coating on steel |
Citations (4)
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---|---|---|---|---|
RU2224812C2 (en) * | 2002-04-04 | 2004-02-27 | Алтайский государственный университет | Method of production of oxide titanium bronze |
RU90440U1 (en) * | 2009-09-23 | 2010-01-10 | Общество с ограниченной ответственностью "Инновационно-технологический центр "НАНОМЕР" | COMPOSITION ALUMINUM-OXIDE COATING FOR PROTECTING STEEL FROM CORROSION AND WEAR |
RU2483141C2 (en) * | 2008-09-09 | 2013-05-27 | Гардиан Индастриз Корп. | Coating from titanium dioxide with smaller crystallites and method of its making |
US8545899B2 (en) * | 2008-11-03 | 2013-10-01 | Guardian Industries Corp. | Titanium dioxide coatings having roughened surfaces and methods of forming titanium dioxide coatings having roughened surfaces |
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Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
RU2224812C2 (en) * | 2002-04-04 | 2004-02-27 | Алтайский государственный университет | Method of production of oxide titanium bronze |
RU2483141C2 (en) * | 2008-09-09 | 2013-05-27 | Гардиан Индастриз Корп. | Coating from titanium dioxide with smaller crystallites and method of its making |
US8545899B2 (en) * | 2008-11-03 | 2013-10-01 | Guardian Industries Corp. | Titanium dioxide coatings having roughened surfaces and methods of forming titanium dioxide coatings having roughened surfaces |
RU90440U1 (en) * | 2009-09-23 | 2010-01-10 | Общество с ограниченной ответственностью "Инновационно-технологический центр "НАНОМЕР" | COMPOSITION ALUMINUM-OXIDE COATING FOR PROTECTING STEEL FROM CORROSION AND WEAR |
Non-Patent Citations (1)
Title |
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ПАВЛОВА С.С. и др. Технологии получения химически стойких покрытий из наночастиц оксида титана. Вестник Югорского государственного университета, 2015, Выпуск 3 (38), с.7-9. * |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
RU2763130C1 (en) * | 2021-03-16 | 2021-12-27 | Ирина Александровна Сологубова | Method for applying a protective coating on steel |
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RU2017105910A (en) | 2019-01-23 |
RU2017105910A3 (en) | 2019-06-24 |
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