RU2518168C2 - Production of sandwiched article and sandwiched article thus made - Google Patents

Abstract

FIELD: process engineering.

SUBSTANCE: invention relates to laminar articles based on, for example, cardboard. Laminar article, particularly, sandwiched sensor package comprises at least three plies of paper and/or cardboard, and/or leather, and/or metal, and/or polymer, and/or glass, and/or plastic. Proposed method comprises step-by-step production of liner, its processing by varnishing and/or lamination, and/or embossing, and/or creasing. Mid carcass ply is made from dense cardboard in thickness making at least 3 mm with recesses for wiring the electronic multimedia components. Patterns can be applied to said liner by offset and silk-screen processes, hot embossing, relief stamping or making the raised elements. The article thus produced has the case with built-in display and/or loudspeaker, power supply, control and electronic P.C.B. interconnected in common circuit. Power supply can be composed by storage battery or solar battery. The case outer surface can be equipped with exposed or concealed USB-port connected with electronic p.c.b. and power supply to charging and adding data to electronic p.c.b. memory while control element is composed by sensor of opening, and/or motion transducer and/or control button.

EFFECT: perfected method.

14 cl, 7 ex, 2 dwg

Description

The invention relates to the manufacture of multilayer multifunctional products, including paper, cardboard, polymer, etc., for example, for packaging.

Closest to the claimed is the interactive packaging described in RU 31775, made in the form of a box with a hinged lid, characterized in that a flat display is fixed on the inside of the hinged lid, which is connected to the input of the information center via the radio channel and the display control unit, and the other input is information the center is connected to the touch panel mounted on the front edge of the box.

A disadvantage of the known technical solution is that there is no detailed technology for creating such a product.

The present invention solves the technical problem of creating a complete technology for manufacturing a multilayer product, in particular a multilayer sensor packaging.

The technical problem and the technical result is achieved by a method of manufacturing a multilayer product containing at least three layers of paper and / or cardboard, and / or leather, and / or metal, and / or polymer, and / or glass, and / or plastic , including the manufacture of at least one layer - liner on an offset printing machine using inks, post-printing processing of the liner by varnishing and / or laminating, and / or embossing, cutting and / or die cutting, and / or cutting niches, and external front liner is prepared by printing with nane hay aromatic and / or tactile composition, and / or extruded embossed elements, and applied by printing marks on its reverse side for subsequent gluing of the base of the elements of the box with multimedia accessories, cutting - creasing is carried out on a die-cutting press, so that for one hit occurs complete formation of the front liner, the middle frame layer is made of a dense type of cardboard with a thickness of at least 3 mm, in which cutting of technological holes, grooves and niches is also carried out for subsequent installation electronic multimedia components, make an internal liner similar to the front one, and then finish assembly of the multilayer product.

Additionally, the method may include the following features:

- apply the image on the liner by offset, silk-screen printing methods, hot stamping, relief stamping;

- carry out the printing process of numbering, varnishing, applying various texture varnishes, with the addition of various pigments, such as glitter, aroma capsules, etc .;

- the printing process can be applied to the image on the inner box (lodgement);

- relief elements made by relief and / or blind embossing and / or by applying tactile varnish are applied to the outer liner.

The problem is also solved due to the manufacture of the above method, a multilayer product including a housing, with an integrated display and / or speaker, a power source, control and electronic boards and a control element, interconnected into a common circuit.

Additionally, the technical result is achieved by the fact that the multilayer product is characterized by additional features:

- the casing is treated with aromatic varnish and / or paint from the outside;

- the aroma is manifested by touch and / or light friction;

- a battery or a solar battery is used as a power source;

- an open and / or hidden usb port connected to an electronic board and a power source, and designed to recharge and add information to the memory of the electronic board, is made on the outer surface of the case;

- the display, speakers and controls are protected from deformation and / or physical impact;

- as a control element, an opening sensor and / or a motion sensor and / or control buttons are used.

The method is illustrated by drawings, which show the main elements of the product.

Figure 1 shows:

1 - RAC2 control controller board

2 - Player board TCH_CH7302_V2.0

3 - Display

4 - Battery EEMB LP 385590

5 - Fragrance

6 - Power Button

7 - Mute button

8 - Charging port - miniUSB socket

9, 10 - Acoustic system.

Figure 2 shows:

1 - RAC2 control controller board

2 - Player board TCH_CH7302_V2.0

3 - Display

4 - Battery EEMB LP 385590

5 - Fragrance

6 - Power Button

7 - Mute button

8 - Charging port - miniUSB socket

9, 10 - Acoustic system

11, 12 - Backlight LEDs.

The method is as follows.

Assembly of multimedia components.

According to the developed scheme, a structure is assembled from components (display, speakers, control board, on / off sensors, antennas, solar panels, heating elements, cooling elements, batteries, aroma atomization elements, a microphone, touch sensors and other possible electronic components), components they are connected by soldering wires, fixing the loops, the connectors are fixed and fixed together according to the developed scheme. A set of components is selected depending on the order.

The assembly process of the structure.

The structural elements are assembled in semi-finished products by fixing to glue and the wires and cables are laid in pre-cut holes and niches.

If electronic elements are present in the lid of the product, then connectors are displayed for connecting these elements to each other.

Technological drying is carried out, the drying time is 5-10 minutes, and the performance of all elements is tested.

Then the liner is placed on the vacuum table face down on pre-printed technological labels. The operator applies glue and glues the elements of the base (frame, skeleton), equipped with multimedia equipment.

Internal liner - its main function is to protect the box from the inside and close all the elements of the assembly of multimedia equipment.

The inner liner is glued, depending on the design, it can be glued before the formation of the box, or maybe after.

Technological drying is carried out, the drying time is 2-3 hours, and the operation of all systems is tested.

Glue is applied to the docking valves of the duct, gluing and product formation takes place.

The box cover is made in the same way. Charging elements (solar battery), various sensors for opening, touching can be inserted into the box cover.

After the formation of the box and the lid (gluing, assembly) they withstand the technological drying time of 2-3 hours and test the operation of all systems.

At the end of the entire assembly process, technical control of the health and quality of the assembly is carried out.

According to the claimed method, during all stages of production, a final product is obtained, which can be packaging of various shapes and configurations (for example, cover-bottom, tulip, book, transformer, casket, book-valve, etc.), as well as POS material (POS or POSm), such as shelftalkers, wobblers, price tags, stoppers, promotional signs, dispensers, plastic trays, flags, painting, stickers, decorative magnets, mug coasters, cups, glasses, posters, plastic folders, briefcases, tags, calendars, cards, notebooks, rulers, key rings, bookmarks and other e souvenir products.

The main steps of the method:

1. Production of a constructive (printing, or other) part of the product.

2. Assembling the electronic component of the product.

3. Final assembly of the product.

1. Production of the structural part of the product

To begin with, a liner is printed. Printing is performed on an offset printing machine using inks on various materials.

The next step is further post-print processing of the liner. It may include operations such as:

varnishing

applying a layer of continuous or selective varnish to the surface of the sheet (produced on a varnishing machine),

lamination

coating with a different film (produced on a laminator),

embossing.

Creation of an image on paper, cardboard or polymer material using the pressure of a heated stamp, sometimes using special foil or paint. Various types of embossing are possible - foil stamping, blind embossing, relief stamping. It is made on an embossing machine.

Cutting down.

Giving the product the necessary shape with fold lines, a die is used for this. It is made on a cutting machine.

Carving.

Giving the product a complex configuration. It is produced on special die-cutting presses using knives with a cutting edge of the required contour.

Cutting.

Cutting of course products is done on a cutting machine.

Also in the role of product design can be products made from materials such as wood, metal, plastic, plexiglass, glass, various polymers. For the production of these products, various equipment is used (heating, bending, hammered, welding, cutting, equipment for engraving).

Example 1 (manufacturing a multi-sensory box - casket).

Take coated glossy paper 200 g thick by Maxigloss brand and print on it with PowerStar four colors: Cyan, Magenta, Yellow and Black on a MAN Rolan 304 offset printing machine. Next, the printed sheet is laminated with a 32 micron thick film on a YDFM-720 laminator. . Then the sheet is stamped with gold foil of the leohnard Kurz brand on an embossing machine of the BOBST 1020 brand. Next, a colorless tactile varnish of the Embos brand is applied to the sheet. On a machine for cutting the BOBST 1020 brand, blanks for the box are cut from cardboard with a thickness of 3 mm of the Carra brand. From these blanks, the box construction, lid and bottom are manually assembled. Sheets of paper are glued onto individual elements of the lodgement box to give an aesthetic appearance. Next, a printed sheet of paper is glued onto the structure (on the cover and on the bottom) with hands. After that, the electronic device is inserted into the assembled box with the block made according to example 4. Next, they are sealed with the last layer of the liner and the lodgement is inserted, and the product - the multi-sensor box - the box is ready.

Example 2 (manufacturing a multi-sensor box - cover-bottom).

Take coated matte paper with a thickness of 150 g Maxisilk brand and laminate it with a metallized PET film 12 microns thick on a YDFM-720 laminator. Next, the resulting sheet is printed with two PANTONE inks, colors Blue 072 C and 073 C on a MAN Rolan 304 offset printing machine. Then, the sheet is coated with UV colorless varnish of the EL 785 brand on a PLANETA brand machine. After this, the drawing is embossed blindly on a BOBST 1020 brand machine. On a BOBST 1020 brand cutting machine, blanks for the box are cut out of 3 mm thick Carra cardboard. From these blanks manually assembled the design of the box cover and bottom. Sheets of paper are glued onto individual elements of the lodgement box to give an aesthetic appearance. Next, a printed sheet of paper is glued onto the structure (on the cover and on the bottom) with hands. After that, the electronic device is inserted into the assembled box with the block made according to Example 5. Next, they are sealed with the last layer of the liner and the lodgement is inserted, and the product - a multi-sensor box - the bottom cover is ready.

Example 3 (production of multisensory POS material - shelftalker).

PLEXIGLAS SATINICE plexiglass construction is used for POS material shelftalker. Insert the electronic device (block), made according to example 6. Close the electronic block with a plexiglass part, and the product - multisensor POS material - shelftalker is ready.

2. Assembly and device electronics in the product.

The electronic part of the multisensor package consists of a player, flavor, backlight, temperature regulator, power source and control controller.

The composition and operation algorithm of multisensor packaging is as follows.

The player with the speaker system when turned on by the control controller plays the content loaded into it.

Through the touch screen or buttons located on the package, the user can select the part of the content of interest (advertising, instructions, interactive). The player can be with a built-in projector.

Fragrance, when the controller supplies the supply voltage, emits a pair of aromatic essences, which, to enhance the effect, are blown out with the help of a micro-fan.

The backlight, controlled by the control controller, highlights the product in the package and creates various lighting effects. The backlight can have its own controller for controlling light-emitting devices.

The temperature controller serves to change the temperature of the package by a signal from the control controller using Peltier modules or heating elements.

The power source is mains or stand-alone, from a rechargeable or disposable battery or a single cell.

The control controller is designed to control the player, flavor, thermostat, backlight, as well as to accumulate and transmit information about the operation of sensors, the use of controls. The controller activates the devices connected to it, depending on external factors, for example, when a movement is detected before packaging, the player turns on and the backlight, if packaging was picked up, the built-in flavor and thermostat turn on. The configuration of the controller with sensors and the operation algorithm can be arbitrary. A microprocessor with special software is installed on the control controller board, which can be integrated with the player board, it can be connected to:

microelectromechanical (MEMS) accelerometer or (and) a gyroscope for detecting package movement,

infrared sensor (via an operational amplifier or directly to the microprocessor) for detecting movement before packaging,

ultrasonic transmitter with receiver for detecting movement before packing,

packaging opening sensor,

buttons and control switches,

capacitive sensor for detecting movement or touch,

Wireless communication interface

buttons and switches to control the device,

connectors for charging the battery and (or) connecting it with a replaceable battery.

All components are interconnected and assembled in a previously manufactured design.

Example 4 (manufacturing an electronic unit).

The electronic unit consists of a PAK2 control controller board, a TCH_CH7302_V2.0 player board with a display, two TRI 40N-B 8Ω 0.5 W speakers, an EEMB LP385590 battery, a charging socket - miniUSB socket, power and volume control buttons, a fragrance and connecting wires. To assemble the electronic unit with connecting wires, the TCH_CH7302_V2.0 player board with a display, two TRI 40N-B 8Ω 0.5W speaker systems, an EEMB LP385590 battery, a charging connector - a miniUSB outlet, power and volume control buttons and a fragrance are connected to the control controller board by soldering .

Example 5 (manufacturing an electronic unit with a heater).

 The electronic unit with a heater consists of a PAK2 control controller board, a TCH_CH7302_V2.0 player board with a display, two TRI 40N-B 8Ω 0.5 W speakers, an EEMB LP8867220P battery, a charging connector - miniUSB sockets, power and volume buttons, and a fragrance , heater and connecting wires. To assemble the electronic unit with connecting wires, the TCH_CH7302_V2.0 player board with a display, two TRI 40N-B 8Ω 0.5 W speaker systems, an EEMB LP 8867220P battery, a charging connector - a miniUSB outlet, power and volume buttons , flavor and heater.

Example 6 (manufacturing an electronic unit with backlight).

 The electronic unit consists of a PAK2 control controller board, a TCH_CH7302_V2.0 player board with a display, two TM 40N-B 8Ω 0.5 W speakers, an EEMB LP545590 battery, a charging connector - miniUSB sockets, power and volume control buttons, flavor, LEDs backlight and connecting wires. To assemble the electronic unit with connecting wires, the TCH_CH7302_V2.0 player board with a display are connected by soldering to the control controller board, two TRI 40N-B 8Ω, 0.5 W speakers, EEMB LP 545590 battery, charging connector - miniUSB socket, power and control buttons volume, backlight LEDs and flavor.

In the final assembly of the structure, a performance check and product quality control are performed.

The following materials are used in the production.

1. Printed material:

- Cardboard from 180 to 400 g (binding, kappa waste, packaging (cellulose),

- Coated paper from 80 to 350 g (glossy, matte),

- Self-adhesive paper (glossy, matte),

- Offset paper from 80 to 200 g,

2. Paints:

- Oil paint,

- Folic paint

- Paint UV curing.

3. Varnish:

- Oil varnish (glossy, matte),

- Vd varnish (glossy, matte),

- UV varnish (glossy, matte),

- Varnish with a special effect (smell, tactile).

4. Film for lamination:

- Glossy film,

- Matte film,

- Metallized film.

5. Foil for embossing:

- Glossy foil,

- Matte foil,

- Holographic foil.

6. Other materials:

- Wood,

- Metal

- Polymers,

- Leather

- sewing accessories (fabric, braid, ribbons),

- magnets,

- decorative accessories (corners, holders, locks, handles).

Types of boxes that can be used (7 types): cover-bottom, casket, tulip, book, book-valve, sash, transformer.

Plug-ins: MSU contain a flat screen, speakers, aroma capsule, solar battery, equipped with a battery, motion sensor, touch sensor.

Example 7 (with motion sensor).

The box is on a shelf in standby mode. When the motion sensor is triggered (range of 2 meters, the coverage angle of the motion sensor is 90 degrees), video and sound are played - the video is played 1 time. If the movement continues, repeat playback starts. It can begin with a given period of time (from 0 seconds to several hours).

Claims (14)

1. A method of manufacturing a multilayer multimedia product containing a housing made of three layers of material selected from the group: paper, cardboard, leather, comprising printing at least one liner on an offset printing machine using inks, post-printing processing of the liner by varnishing and / or lamination, and / or embossing, cutting and / or carving, and / or cutting niches, and the external front liner is prepared by printing with applied aromatic and / or tactile composition, and / or extruded relief elements and apply by printing marks on its reverse side for subsequent gluing the base of the elements of the box with multimedia equipment, cutting - scoring is carried out on a punching press in such a way that a complete formation of the face liner occurs in one stroke, the middle frame layer is made of a dense type of cardboard with a thickness of at least 3 mm, from which blanks for the box with technological holes, grooves and niches are cut down for the subsequent installation of electronic multimedia components, an internal bark is made er similar facial, and then make the finish assembly of the multilayer product. 2. The method according to claim 1, characterized in that the image is applied to the liner with offset, silk-screen printing methods, hot stamping, relief stamping. 3. The method according to claim 1 or 2, characterized in that the printing process of numbering, varnishing, applying various texture varnishes with the addition of various pigments, such as glitter, aroma capsules. 4. The method according to claim 1 or 2, characterized in that the printing process can be applied to the image on the inner box (lodgement). 5. The method according to claim 1, characterized in that the external liner is applied with relief elements made by relief and / or blind embossing, and / or by applying tactile varnish. 6. A multilayer multimedia product manufactured by the method according to any one of claims 1 to 5, comprising a housing, with an integrated display and / or speaker, a power source, control and electronic boards and a control element interconnected into a common circuit. 7. A multilayer product according to claim 6, characterized in that the housing is treated with aromatic varnish and / or paint from the outside. 8. The multilayer product according to claim 7, characterized in that the aroma appears when touched and / or lightly rubbed. 9. A multilayer product according to any one of claims 6 to 8, characterized in that a battery is used as a power source. 10. A multilayer product according to any one of claims 6 to 8, characterized in that a solar battery is used as a power source. 11. A multilayer product according to any one of claims 6 to 8, characterized in that on the outer surface of the housing an open and / or hidden usb port is connected to the electronic board and power supply, and is designed to recharge and add information to the memory of the electronic board . 12. A multilayer product according to any one of paragraphs.6-8, characterized in that the display, speakers and controls are protected from deformation and / or physical impact. 13. A multilayer product according to any one of claims 6 to 8, characterized in that an opening sensor and / or a motion sensor and / or a control button are used as a control element. 14. A multilayer product according to any one of paragraphs.6-12, characterized in that it is additionally made from materials selected from the group: metal, polymer, glass, plastic.

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