RU2225772C1 - Apparatus for metal continuous casting and deforming - Google Patents

Abstract

FIELD: metallurgy. SUBSTANCE: apparatus includes horizontal builtup mold having opening in upper portion; pair of lateral walls, each wall has portions inclined relative to horizontal axis and it is secured to support mounted in two drive eccentric mutually parallel vertical shafts. Upper and lower walls of mold are mounted in one of said shafts with possibility of reciprocation motion shifted by phase to lateral walls of mold. In working space of mold three-dimensional constructions made of refractory alloy is placed; said construction is designed for sustaining solid-liquid state of cast metal. EFFECT: enhanced efficiency of apparatus, improved stabilization of temperature mode at mold operation. 2 dwg

Description

The invention relates to metallurgy, namely to continuous casting with simultaneous deformation of the metal.

A prototype of the technical nature of the proposed is a device for continuous casting and deformation of metal (Patent No. 2073586 RU). It includes a horizontal composite mold, made with a hole in the upper part, a pair of side walls, each of which is made with sections inclined to the horizontal axis and mounted on two drive eccentric parallel vertical shafts, the upper and lower walls, each of which are mounted on one of these shafts with the possibility of phase-shifted to a pair of lateral working walls of the reciprocating motion.

The disadvantage of this device is the formation of zones unaffected by deformation arising from the deformation of a metal in a horizontal composite mold in a solid-liquid state. The formation of these zones is due to the kinematics of the movement of the side walls during metal deformation in the direction of the workpiece exit. This effect reduces the productivity of the device, reducing the area of active deformation of the mold, which makes it difficult to control the flow rate of the metal poured into it and, as a result, changes the calculated stationary temperature mode of its operation. Changing the temperature regime of the mold leads to the formation of a layer of hardened metal on the working surfaces of the side walls, reducing the reliability of the device as a whole.

The objective of the claimed device is to obtain blanks of a given assortment during continuous casting with simultaneous deformation of the metal.

In the process of solving this problem, a technical result is achieved, which consists in increasing the productivity of the resulting workpieces and stabilizing the temperature regime of the horizontal composite mold.

The inventive device is characterized by essential features.

Restrictive:

A horizontal composite mold made with a hole in the upper part, a pair of side horizontal walls, each of which is made with sections inclined to the horizontal axis and mounted on two drive eccentric parallel vertical shafts, the upper and lower walls, each of which is mounted on one of these shafts with the possibility of phase-shifted to a pair of side walls reciprocating motion.

Distinctive:

A spatial structure made of a heat-resistant alloy, designed to maintain the filled metal in a solid-liquid state, is placed in the working space of the horizontal composite mold.

Figure 1 shows a General view of the device, figure 2 is an external view of the spatial structure, where the numbers indicate the following positions:

1 - side walls;

2 - a support;

3 - drive eccentric shafts;

4 - bed walls;

5, 5 ’- the upper and lower walls;

6 - hinge system;

7 - clamping device;

8 - a flat ball bearing;

9 - an eccentric;

10-clown;

11 - insert of low-conductivity material;

12 - the right wall;

13 - the left wall;

14 - hinge spacer.

The device for continuous casting and deformation of the metal includes a water-cooled mold, consisting of four parts: two side walls 1, each of which is fixed in the caliper 2 and is driven by two drive eccentric shafts 3, rotating towards each other in bearings installed in the upper and lower walls 5, 5 ', driven in a horizontal plane from one of the pairs of drive eccentric shafts 3 by means of a device 6, and tightly pressed to the side parts by pressure devices 7 installed in the walls 4 of the bed through the device 8, which is a flat bearing with balls. The side walls 1 have inclined and straight sections. The top plate has a window for installing a pouring glass. The same window has the upper wall 4 of the bed. A pair of drive eccentric shafts 3 drives the walls of the upper and lower walls 5 through the hinge system 6. On the right side, the calipers 2 are mounted on the eccentric shafts 3 using a device that allows the support 2 to move relative to the axes of the shafts 3 along the sliding bearings. This scheme is quite widely used in articulated eccentric devices.

In the working space of a horizontal composite mold formed by paired lateral and paired horizontal working walls, a spatial structure is placed with an interference fit, resting its walls 12 and 13 on the working surfaces of the side walls using a hinge strut 14.

The operation of the device is as follows.

During steady-state operation, liquid metal is poured through a pouring cup installed in the windows of the bed wall 4 and the upper wall 5 into a prefabricated mold, which forms a hopper, where metal crystallizes by heat removal by heat from the crystallizer walls and deformation of the solidified metal. When the drive eccentric shafts rotate, the side walls of the mold make complex movement towards each other in the horizontal plane along a closed path, characterized by the size of the eccentrics, their orientation relative to each other and the direction of rotation of the shafts in each side wall. This movement of the side walls contributes to the deformation of the crystallized metal and the alternate delivery of the workpiece. The upper and lower walls of the mold, associated only with the eccentric shafts, during the rotation of the shafts 3, perform reciprocating motion in the horizontal plane, contributing to the alternate advancement of the crystallized metal (self-feeding) of the workpiece exit. The movement of the upper and lower walls is carried out through eccentrics located on the extreme sections of the shafts 3 and rotated relative to the eccentric of the middle section, on which the support 1 is mounted, by 90 °. The bottom plate under the window also has an insert made of carbide material, such as TiC, which prevents erosion of the plate.

In the process, the spatial structure located in the mold performs oscillatory movements relative to the hinge spacer 14 and mixes the cast metal, preventing the formation of hardened crusts on the side working walls.

Claims (1)

A device for continuous casting and deformation of metal, containing a horizontal composite mold with a hole in the upper part, a pair of side walls, each of which is made with sections inclined to the horizontal axis and mounted on a support mounted on two drive eccentric parallel vertical shafts, lower and upper walls , each of which is mounted on one of these shafts with the possibility of a phase-shifted reciprocating movement to a pair of side walls, characterized in that in operation the space of the horizontal composite mold is placed spatial structure made of heat-resistant alloy, designed to maintain the filled metal in a solid-liquid state.

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