RU2225117C2 - Apparatus for producing of doughs for tulsky gingerbread (versions) - Google Patents

Abstract

FIELD: confectionery industry, in particular, methods for creating of counter relief pattern on gingerbread boards for stamped Tulsky gingerbread. SUBSTANCE: apparatus has stamping part made in the form of open vessel with counter relief pattern formed on vessel bottom and including subject and small pattern. Main subject elements of pattern are made in the form of schematizing slots with fine-pattern bracket-shaped or nail-shaped and/or geometric carving formed on slot slopes. Vessel side faces are arranged at an angle of 90-145 deg with respect to vessel bottom. Counter relief subject pattern has type formed by contoured carving process and having depth of 2-10 mm, width of 2-50 mm and side faces arranged at an angle of 45-90 deg with respect to bottom of forming part. Temperature compensation contour is provided along sides of vessel bottom at distance of up to 50 mm from vessel bottom sides. Contour side faces are inclined at an angle of 45-90 deg with respect to vessel bottom. Depth of said contour is greater than depth of counter relief pattern by 2-7 mm. Such construction of apparatus allows color and texture of gingerbread surface to be provided, namely, dark brown color of surface and dark pattern color with distinct lines and faces. EFFECT: increased efficiency and improved quality of gingerbread face pattern. 4 cl, 1 dwg

Description

 The invention relates to the confectionery industry, and in particular to methods for making a counter-relief pattern on gingerbread boards for printing Tula gingerbread cookies.

 Tula gingerbreads are distinguished by the fact that they are printed, i.e. on their front surface is applied (printed) a drawing using a gingerbread board.

 A known method of performing woodcarving "Tatyanka", including applying to the surface of a wooden billet a contour of a pattern in the form of a motif consisting of large, and / or medium, and / or small elements of plants, and / or their parts, and / or ornaments, and / or figures of animals, and / or birds, and / or insects, including small elements that create a pattern of large elements in the set, the subsequent formation of the image by tracing the outline of the pattern with a cutter at an angle to the surface of the workpiece, inward or outward relative to the contour, and cutting recesses in one pass of the chisel for each individual depicted element using cutting tools with an elongated polished cutting chamfer (1).

A known method for the production of gingerbread gifts, gingerbread souvenirs, which involves mixing sugar, molasses and water until sugar is completely dissolved, introducing honey, egg product, chemical cultivators, kneading dough with flour, rolling it until the same layer thickness is formed, molding by wooden a board having a thread for applying a pattern to the product, and baking the prepared blanks, in which the honey is pre-heated to boiling before mixing with the components of the dough, whipped until a white foam is obtained, oh cradle to a temperature of 30-35 ^o C and mix with flour before adding it to the components of the dough, while for molding using a board with a thread depth of not more than 10-15 mm with a plastic image from 3 to 6 levels and tilt angles 30-90 ^o relative to the plane of the board (2).

 A device for forming dough pieces (prototype) is known, containing sliders installed in the housing made in the form of concentric rings, and a flexible element covering the housing with sliders on which elastic plates and a forming unit in the form of a shell are fixed, with the possibility of its entry into a metal mold made in the form of a bowl and a forming board made of a flexible element, for example, fluoroplastic with a counter-relief pattern, and at the time of molding the bowl is located under the flexible element (3).

 "Tula gingerbread" registration 0032/1 from 12.24.98 was assigned to such intellectual property as the name of place of origin of goods. One of the main features characteristic of the Tula gingerbread is the color and texture design of its surface, which is expressed by the warm brown color of the front surface and the dark color of the pattern with a clear selection of lines and faces.

 Drawing on the gingerbread is applied using wooden carved gingerbread boards, and therefore, according to the manufacturing method, the Tula gingerbread refers to raw, printed.

 Known devices to arrange the front surface of the Tula gingerbread impossible.

 The technical result achieved by the implementation of the present invention is the provision of color-textured design of the surface of the Tula gingerbread: warm brown color of the front surface and dark color of the pattern with a clear selection of lines and faces.

To achieve the specified result in a known device for forming dough pieces containing a molding part in the form of an open container, at the bottom of which a counter-relief drawing is made, including a plot and a small drawing, the main plot elements of the drawing are made in the form of schematic recesses, on the slopes of which a small-braced nail and / or geometric thread, and the side faces of the tank are made at an angle of 90-145 ^o relative to the bottom of the tank.

In the known device, the counter-relief plot pattern contains a font made in the technique of contour thread with a depth of 2-10 mm, a width of 2-50 mm and side faces at an angle of 45-90 ^o relative to the bottom of the forming part.

In addition, in the known device along the sides of the bottom of the tank provides a temperature compensation loop at a distance of 50 mm from the sides of the bottom of the tank, and the angle of inclination of the side faces of the circuit is 45-90 ^o relative to the bottom of the tank, and the depth is 2-7 mm greater than the depth of the counter-relief pattern .

 The temperature compensation loop is made 2-10 mm wide and 2-15 mm deep.

 In FIG. 1 shows a device for forming dough pieces of the Tula gingerbread; figure 2 is a longitudinal section of the inventive device.

A device for forming dough pieces of the Tula gingerbread contains a molding part 1 made in the device in the form of an open container, on the bottom 2 (working surface) of which a counter-relief pattern is applied. The main (large) plot elements of the counter-relief pattern are made in the form of schematizing recesses 3, 2-10 mm deep from the bottom surface of the forming part and 2-50 mm wide. The plot pattern is cut at an angle of 45-90 ^o relative to the bottom of the forming part and may have a bottom width of 2-50 mm. On the slopes of the main plot elements, a small-claw, pedicel-nail-shaped and / or geometric thread 4 is applied.

The lateral surfaces 5 of the forming part are made at an angle of 90-145 ^o relative to its bottom 2. The perimeter of the bottom (working surface of the forming part) is less than or equal to the upper part of the open container.

A counter-relief pattern may include a font that is made using contour carving technique. The letters 6 are cut out with a depth of 2-10 mm relative to the bottom surface of the forming part and a width of 2-50 mm. The side faces of the letters can be made at an angle of 45-90 ^o relative to the bottom of the forming part. Letters can have a bottom width of 2-50 mm.

To preserve the shape of the gingerbread and ensure the color and texture of the surface of the Tula gingerbread: warm brown color of the front surface and a dark color of the pattern with clear lines and faces, along the sides of the bottom (along the bottom perimeter) of the capacity of the forming part provides a temperature compensation loop 7, 2-10 mm wide , a depth of 2-15 mm relative to the bottom of the forming part and the side surfaces at an angle of 45-90 ^o relative to the bottom of the forming part. At the same time, the depth of the temperature compensation circuit should be 2-7 mm greater than the depth of the elements (plot drawing, including letters) of the counter-relief pattern.

 The temperature compensation circuit can also be performed at a distance of up to 50 mm from the sides of the bottom (from the bottom perimeter) of the forming part.

 On the lateral surfaces of the forming part, festoons 8 can be made with equal pitch (5-30 mm), which are one of the essential signs of the Tula gingerbread.

 The device for forming dough pieces of the Tula gingerbread is made of well-seasoned wood, for example, birch, pear, willow, linden, the moisture content of which does not exceed 15%.

 They come in all sorts of sizes and varying complexity of decoration.

 A method of manufacturing a device for forming dough pieces of Tula gingerbread is as follows.

 On the front surface of a wooden blank for a gingerbread board with a thickness of 30-40 mm, a contour of the forming part (working part) of the gingerbread board is applied.

 Before the next step, the wooden workpiece is fixed at the workplace of the cutter, for example with clamps, on a workbench.

 Then cut out the forming part of the gingerbread board with a depth of 9-15 mm, not reaching its contour 3-5 mm.

 The overall recess can be cut out on a vertically milling manual power tool using a grooved surface mill of a cylindrical shape, or manually using semicircular and straight chisels.

The formation of the side faces 5 of the forming part is carried out at an angle of 90-145 ^o relative to the bottom of the forming part.

 The lateral faces of the forming part can be performed on a vertically milling manual power plant with a conical milling cutter, or manually with semicircular and flat chisels.

 Before the next operation, the workpiece is freed from fastening.

 Next, along the perimeter of the working surface of the forming part of the gingerbread board, a temperature compensation loop 7 is cut out using, for example, a jamb knife.

 In order to draw a contour of the future pattern on the working surface of the forming part of the gingerbread board, the following techniques are used.

 Using carbon paper, tracing with a pencil along the contour of the main composition of the picture without small internal parts of the picture, while the picture is applied in a mirror image.

 Or, the outline of the drawing is preliminarily applied with a pencil, for example, with hardness M-2M on the tracing paper, then the tracing paper is fixed on the working surface of the forming part with the drawing down and the back of the pencil, pressing, leading over the surface of the tracing paper. The outline of the pattern on the working surface of the forming part is manifested in the necessary mirror image.

If a font is present in the composition of a gingerbread board pattern, it is cut primarily in the contour carving technique with a depth of 2-10 mm and the angle of inclination of the side surfaces forming the outline (silhouette) of the letters, relative to the bottom of the forming part - 45-90 ^o .

 Font carving is performed using flat, medium, steep chisels with a width of 3 to 25 mm and a knife-jamb or knife-cutter for cutting straight lines in letters.

 The font on the gingerbread board can be done with a horizontal plane in the depth of the silhouette of each letter, 2-50 mm wide (bottom of the letter).

 To perform such a font, the above-mentioned tool and champion (Chisel-Caesar) are used, the width of the hole of which depends on the width of the letters being cut out.

 Then highlight the main plot elements of the picture (without small internal details) by a preliminary recess (plotting recesses are applied) along their contour with a depth of 2-10 mm.

 In this case, use straight, sloping, medium, steep chisels, a jamb knife. If the surface of the plot elements (main elements) is spherical - use chisels-sticks with a sloping form of the canvas. This stage is necessary to create the effect of plannedness and highlight the main thing in the impression of the gingerbread board.

 On the slopes of the schematic recesses, fine-grained recesses are applied with a bracket-nail-shaped and / or geometric thread with a depth of 1-8 mm.

 This stage is carried out by sloping, medium and steep chisels, corner chisels, a jamb knife.

 The combination of various fine-grained notches, being simple at the base of its decorative technique, gives the image the character of rich coloring and ornamental complexity.

 The next step is to form on the side faces of the forming part of the gingerbread board evenly spaced scallops 5-30 mm apart. Perform scallops with steep semicircular chisels and / or corner chisels with a given thread pitch.

 Along the contour of the forming part, the scallops are cut in the horizontal direction, for example, with a jamb knife or pick-up (chisel-caesar), i.e. make bevels. All stages of the work are carried out along the wood fibers, which gives a glossy, patterned thread face that does not require further detailed grinding. And this in turn contributes to a better separation of the molded dough from the forming part of the gingerbread board.

Then the contour (shape) of the gingerbread board is cut out, chamfered along its edges, polished and treated with edible oil, for example vegetable oil, for 1-4 hours at a temperature of 35-85 ^o C.

Sources of information:
1. RF patent 2001160, MKI B 44 C 1/22, 1993

 2. Abstract of the application for the invention 96121001/13 from 10.29.96,

 3. USSR author's certificate 1558363, MKI A 21 C 11/02, 01/09/87.

Claims (4)

1. A device for forming dough pieces of the Tula gingerbread, containing a molding part in the form of an open container, at the bottom of which a counter-relief pattern is made, including a plot and small drawing, characterized in that the main plot elements of the drawing are made in the form of schematic recesses, on the slopes of which are applied bracket-nail and / or geometric thread, and the side faces of the tank are made at an angle of 90-145 ° relative to the bottom of the tank. 2. A device for forming dough pieces of the Tula gingerbread, containing the molding part in the form of an open container, at the bottom of which a counter-relief drawing is made, including a plot and small drawing, characterized in that the counter-relief plot drawing contains a font made in contour carving technique with a depth of 2-10 mm, a width of 2-50 mm and side faces at an angle of 45-90 ° relative to the bottom of the forming part. 3. A device for forming dough pieces of the Tula gingerbread, containing the forming part in the form of an open container, on the bottom of which a counter-relief pattern is made, characterized in that along the sides of the bottom of the container there is a temperature compensation circuit at a distance of up to 50 mm from the sides of the bottom of the container, and the tilt angle the side faces of the contour is 45-90 ° relative to the bottom of the tank, and the depth is 2-7 mm greater than the depth of the counter-relief pattern. 4. A device for forming dough pieces of the Tula gingerbread according to claim 3, characterized in that the temperature compensation loop is made of a width of 2-10 mm and a depth of 2-15 mm.

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