RU206018U1 - PLANT FOR ENRICHMENT OF ZEOLITE - Google Patents

Abstract

This utility model refers to technical means for obtaining enriched zeolite and can be used on farms and enterprises for the creation of feed. The plant for enrichment of zeolite contains a hollow, cylindrical body, the surface of which is covered with a layer of heat-insulating material, a loading hopper located at the top of the cylindrical body, transporting a screw for moving and mixing the product, installed in the end walls of the housing on bearings, an unloading window located in the lower part of the cylindrical housing in front of the opposite loading hopper with the end wall, an electric motor and an electric motor control unit fixed under the bottom of the cylindrical housing, a dispenser located inside the loading hopper, additionally contains a heating element for heating the rock, installed inside the conveying auger, nozzles for spraying nutrients, installed above the conveying auger in the upper part of the cylindrical body, a sensor for determining the temperature of the zeolite, located under the feed hopper in the lower part of the cylindrical body, a sensor for determining the temperature of the enriched zeolite, located at the unloading window. , enriching it with nutrients using nozzles for spraying nutrients, as well as informing the operator about the quality of the heater's work due to the presence of temperature sensors in the installation.

Description

The utility model relates to the technique of mixing bulk components and can be used in the preparation of animal feed.

A device is known (RF Patent No. 179544 "Mixer of bulk feed", A23N 17/00 - publ. 05/17/2018.), Containing a housing, at the opposite ends of which a loading hopper and an unloading window are installed, a shaft is installed in the inner cavity of the housing, the geometric axis of rotation the shaft coincides with the longitudinal axis of symmetry of the housing, at one end of the shaft there is an auger, and at the other end there is a mixer, characterized in that the mixer is located in the cavity of the housing along the axis of its symmetry, the mixer contains spokes and blades, the spokes are rigidly mounted on the shaft along a helical line perpendicularly its geometric axis of rotation with equal distance from each other, the blades are made in the form of an equilateral triangle, rigidly mounted on the spokes and with a sharp top directed towards the rotation of the shaft, and the direction of winding of the screw coincides with the direction of rotation of the shaft.

The mixer of bulk feed has the following disadvantage: in the process of feeding the product into the device, there is no possibility of dosing them.

There is a known device (RF Patent No. 94032416 "Dryer", F26B 17/04 - 08/27/1996.), Containing a drying chamber with mesh conveyors placed in layers, conveyor drives and heating equipment with boxes for supplying the coolant to the layer of the material to be dried in tiers, the drying chamber is made of a number of separate replaceable modules, hermetically connected to each other, in each of which a mesh conveyor is installed, the mesh conveyor is made with a double mesh: the main traction and replaceable working, fixed on the traction.

The dryer has the following disadvantages:

during the drying process, there is no possibility of controlling and regulating the temperature of the product at the moment it enters the feed hopper and at the exit from the device.

A device is known (RF Patent No. 166226 "Mixer-enrichment of concentrated feed", B01F 7 | 24 - publ. 20.11.2016.), Consisting of a hopper with a loading receiver and an unloading neck, a vertical screw and a casing covering it with bypass windows with dampers, regulating the area of their flow section, one of the bypass windows with dampers is located in the middle part of the casing, an activator is installed in the bunker under the upper bypass window, containing a shaft with two reflectors located at an angle α to each other and symmetrically relative to the axis of rotation of the shaft made of plates rectangular shape, and the activator is driven by an electric motor.

The concentrate feed mixer has the following disadvantages:

in the process of feeding the product into the device, there is no possibility of dosing them.

in the process of mixing there is no possibility of heating, control and regulation of the temperature of the product, at the moment of entering the loading hopper, moving in the housing and at the exit from the device.

The closest in technical essence to the claimed object is a patent for an invention (RF Patent No. 2603514 "Seed Treater", А01С 1/08 - publ. 11/27/2016), containing a hopper with a product dispenser, transporting an inclined screw, a pesticide spraying chamber with spraying bodies ... In the lower part of the housing of the end part of the conveying screw, a rectangular opening is made in the plan, which is closed from the outside by a screening sieve of semi-cylindrical shape in cross section, fixed to the screw housing. The spraying chamber is made in the form of a container open on both sides, which is docked with its upper open part to the auger body, covering the sieve, and has an unloading opening in the lower part. Spraying bodies in the form of nozzles are located inside the chamber and fixed on its opposite longitudinal side walls. The spray torches of the pesticide are directed across the falling product stream.

The seed treater has the following disadvantage:

in the process of etching, the device does not have the ability to meter out the substance to be etched.

The tasks to be solved by the claimed technical solution are to provide heating of the zeolite, enrich it with nutrients, in order to obtain an enriched zeolite.

These problems are solved due to the fact that the installation for enrichment of zeolite, containing a hollow cylindrical body, the surface of which is covered with a layer of heat-insulating material, a hopper located at the top of the cylindrical body, a conveyor screw for moving and mixing the product, installed in the end walls of the body on bearings, unloading a window located in the lower part of the cylindrical body in front of the opposite loading hopper with an end wall, an electric motor and an electric motor control unit fixed under the bottom of the cylindrical body, a dispenser located inside the charging hopper, additionally contains a heating element for heating the zeolite, installed inside the conveying auger, nozzles for spraying nutrients, installed above the conveying auger in the upper part of the cylindrical housing, a sensor for determining the temperature of the zeolite located under the feed hopper in the lower part of the cylindrical housing rpus, a sensor for determining the temperature of the enriched zeolite, located at the unloading window.

The technical result provided by the above set of features is a high-quality enrichment of the zeolite with nutrients by heating the zeolite with a heating element, enriching it with nutrients using nozzles for spraying nutrients, as well as monitoring the operation of the heater due to the presence of temperature sensors in the installation.

FIG. 1 shows a general view of the installation for enrichment of zeolite.

The installation for enrichment of zeolite contains a hollow, cylindrical body 1, the surface of which is covered with a layer of heat-insulating material 2, a loading hopper 3, temperature sensors 9, a conveyor auger 5, bearings 6, a heating element 8, nozzles 4, an unloading window 7, an electric motor 10, a control unit motor 11, dispenser 12.

The installation for enrichment of zeolite works as follows: the zeolite is poured into the loading hopper 3, after which it is captured, moved and mixed by the conveying auger 5. Before starting work, the preheating of the conveying auger is carried out by the heating element 8 located inside the conveying auger. Heating is controlled by temperature sensors 9, to exclude the possibility of heat loss, the installation is covered with a layer of heat-insulating material 2. Further, nozzles 4 supply the heated zeolite with nutrients, then the enriched zeolite is poured out through the outlet window 7. The installation for enrichment of zeolite carries out its work with the help of an electric motor 10 , the operation of which is controlled by the control unit of the electric motor 11, the supply of zeolite is regulated by the dispenser 12.

Claims (1)

The installation for enrichment of zeolite contains a hollow cylindrical body, the surface of which is covered with a layer of heat-insulating material, a loading hopper located at the top of the cylindrical body, a conveyor screw for moving and mixing the product, installed in the end walls of the body on bearings, an unloading window located in the lower part of the cylindrical body in front of the opposite loading hopper with an end wall, an electric motor and an electric motor control unit fixed under the bottom of the cylindrical body, a dispenser located inside the loading hopper, characterized in that it additionally contains a heating element for heating the rock installed inside the conveying auger, nozzles for spraying nutrients installed above transporting auger in the upper part of the cylindrical body, a sensor for determining the temperature of the zeolite, located under the feed hopper in the lower part of the cylindrical body, a sensor for detecting temperature increase of the enriched zeolite located at the discharge port.

Images