RU2017141569A - AIR GEL COMPOSITE AND METHOD FOR ITS OBTAINING - Google Patents

AIR GEL COMPOSITE AND METHOD FOR ITS OBTAINING Download PDF

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RU2017141569A
RU2017141569A RU2017141569A RU2017141569A RU2017141569A RU 2017141569 A RU2017141569 A RU 2017141569A RU 2017141569 A RU2017141569 A RU 2017141569A RU 2017141569 A RU2017141569 A RU 2017141569A RU 2017141569 A RU2017141569 A RU 2017141569A
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fibers
fibrous material
gel
tank
precursor
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RU2017141569A
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RU2729992C2 (en
RU2017141569A3 (en
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Хиун-Чол КИМ
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ЭсКейСи КО., ЛТД.
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/28Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer impregnated with or embedded in a plastic substance
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/30Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
    • B29C70/305Spray-up of reinforcing fibres with or without matrix to form a non-coherent mat in or on a mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/02Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by a sequence of laminating steps, e.g. by adding new layers at consecutive laminating stations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • B32B38/08Impregnating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • B32B38/10Removing layers, or parts of layers, mechanically or chemically
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • B32B38/16Drying; Softening; Cleaning
    • B32B38/162Cleaning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • B32B38/16Drying; Softening; Cleaning
    • B32B38/164Drying
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B43/00Operations specially adapted for layered products and not otherwise provided for, e.g. repairing; Apparatus therefor
    • B32B43/006Delaminating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B33/00Silicon; Compounds thereof
    • C01B33/113Silicon oxides; Hydrates thereof
    • C01B33/12Silica; Hydrates thereof, e.g. lepidoic silicic acid
    • C01B33/14Colloidal silica, e.g. dispersions, gels, sols
    • C01B33/157After-treatment of gels
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B33/00Silicon; Compounds thereof
    • C01B33/113Silicon oxides; Hydrates thereof
    • C01B33/12Silica; Hydrates thereof, e.g. lepidoic silicic acid
    • C01B33/14Colloidal silica, e.g. dispersions, gels, sols
    • C01B33/157After-treatment of gels
    • C01B33/158Purification; Drying; Dehydrating
    • C01B33/1585Dehydration into aerogels
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/77Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with silicon or compounds thereof
    • D06M11/79Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with silicon or compounds thereof with silicon dioxide, silicic acids or their salts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • B32B2038/0052Other operations not otherwise provided for
    • B32B2038/0056Moistening
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/30Properties of the layers or laminate having particular thermal properties
    • B32B2307/304Insulating

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  • Chemical & Material Sciences (AREA)
  • Dispersion Chemistry (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Composite Materials (AREA)
  • Textile Engineering (AREA)
  • Chemical Or Physical Treatment Of Fibers (AREA)
  • Silicon Compounds (AREA)
  • Reinforced Plastic Materials (AREA)
  • Cell Separators (AREA)
  • Porous Artificial Stone Or Porous Ceramic Products (AREA)
  • Catalysts (AREA)
  • Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)

Claims (42)

1. Способ получения аэрогелевого композита, причем способ включает стадии, в которых:1. A method of producing an airgel composite, the method comprising the steps of: смачивают волокнистый материал, включающий по меньшей мере одно из неорганических волокон и органических волокон;wetted fibrous material comprising at least one of inorganic fibers and organic fibers; наматывают в форме рулона смоченный волокнистый материал с разделителем или наслаивают в плоской форме смоченный волокнистый материал с разделителем;the wetted fibrous material with a separator is wound in the form of a roll, or the wetted fibrous material with a separator is layered in a flat form; помещают волокнистый материал в резервуар;put the fibrous material in the tank; изготавливают гель-волокнистый композит нагнетанием прекурсора в резервуар и переходом прекурсора в гелеобразную форму при удалении остаточных воздушных пузырьков под вакуумом;a gel-fiber composite is made by injecting a precursor into a tank and transferring the precursor to a gel form when removing residual air bubbles under vacuum; извлекают гель-волокнистый композит из резервуара и удаляют разделитель;remove the gel-fiber composite from the tank and remove the separator; проводят замещение растворителя и органическое модифицирование поверхности гель-волокнистого композита; иcarry out the replacement of the solvent and organic modification of the surface of the gel-fiber composite; and проводят высушивание при атмосферном давлении или сверхкритическую сушку гель-волокнистого композита с органически модифицированной поверхностью.carry out drying at atmospheric pressure or supercritical drying of the gel-fiber composite with an organically modified surface. 2. Способ по п.1, в котором неорганические волокна включают по меньшей мере один материал, выбранный из группы, состоящей из стеклянных волокон, стекловаты, шлаковаты, керамической ваты, и борных волокон; и2. The method according to claim 1, wherein the inorganic fibers include at least one material selected from the group consisting of glass fibers, glass wool, slag wool, ceramic wool, and boron fibers; and органические волокна включают по меньшей мере один материал, выбранный из группы, состоящей из нейлона, арамидных волокон, углеродных волокон, полипропиленовых волокон, полиэтиленовых волокон, сложнополиэфирных волокон, полиуретановых волокон, акриловых волокон, поливинилхлоридных ацетатных волокон, вискозных волокон, регенерированных волокон, и отходов волокна.organic fibers include at least one material selected from the group consisting of nylon, aramid fibers, carbon fibers, polypropylene fibers, polyethylene fibers, polyester fibers, polyurethane fibers, acrylic fibers, polyvinyl chloride acetate fibers, viscose fibers, regenerated fibers, and wastes the fibers. 3. Способ по п.1, в котором смачивание выполняют с использованием по меньшей мере одного смачивающего агента, выбранного из:3. The method according to claim 1, in which the wetting is performed using at least one wetting agent selected from: (i) по меньшей мере одной кислоты, выбранной из группы, состоящей из серной кислоты, азотной кислоты, соляной кислоты, уксусной кислоты и плавиковой кислоты в диапазоне рН от 1 до 5;(i) at least one acid selected from the group consisting of sulfuric acid, nitric acid, hydrochloric acid, acetic acid, and hydrofluoric acid in the pH range from 1 to 5; (ii) по меньшей мере одного водорастворимого растворителя, выбранного из группы, состоящей из С1-С4-спирта, ацетона, этиленгликоля, простых эфиров гликоля, диметилформамида (DMF), и тетрагидрофурана (THF); и(ii) at least one water-soluble solvent selected from the group consisting of C 1 -C 4 alcohol, acetone, ethylene glycol, glycol ethers, dimethylformamide (DMF), and tetrahydrofuran (THF); and (iii) по меньшей мере одного поверхностно-активного вещества, выбранного из группы, состоящей из натриевой соли жирной кислоты, натриевой соли алкилбензолсульфоновой кислоты, линейного алкилбензолсульфоната (LAS), полиакриламида, полиоксиэтиленалкиламина, соли диалкилдиметиламмония, соли алкилбензилметиламмония, полиоксиэтиленалкилового простого эфира, сложного эфира жирной кислоты и сорбита, диэтаноламиновой соли жирной кислоты, простого эфира акрилмоногрицерила, алкилсульфобетаина, и алкилкарбоксибетаина.(Iii) at least one surfactant selected from the group consisting of sodium fatty acid salts, sodium salt of alkylbenzenesulfonic acid, linear alkylbenzene sulfonate (LAS), polyacrylamide, polyoxyethylene alkylamines, salts dialkyldimethylammonium salts alkilbenzilmetilammoniya, polyoxyethylene alkyl ether ester fatty acid and sorbitol, diethanolamine salt of fatty acid, simple acryl monogricerol ether, alkylsulfobetaine, and alkylcarboxybetaine. 4. Способ по п.1, в котором разделитель формируют обработкой материала, который выбран из группы, состоящей из нержавеющей стали, резиновой мембраны, магниевого листа, алюминиевого листа, поливинилхлорида (PVC), полиэтилена (PE), сложного полиэфира, полипропилена (PP), полистирола (PS), нейлона, и смеси этих материалов, для обеспечения возможности проникновения и распространения в нем текучей среды.4. The method according to claim 1, wherein the separator is formed by processing a material that is selected from the group consisting of stainless steel, a rubber membrane, a magnesium sheet, an aluminum sheet, polyvinyl chloride (PVC), polyethylene (PE), polyester, polypropylene (PP ), polystyrene (PS), nylon, and mixtures of these materials to allow the penetration and distribution of fluid into it. 5. Способ по п.1, в котором прекурсор представляет собой золь силиката натрия, силиката калия или силиката лития с величиной рН в диапазоне от 3 до 7, или представляет собой тетраэтоксисилан, гидролизованный в присутствии кислотного катализатора.5. The method according to claim 1, wherein the precursor is a sodium silicate, potassium silicate or lithium silicate sol with a pH in the range from 3 to 7, or is tetraethoxysilane hydrolyzed in the presence of an acid catalyst. 6. Способ по п.1, в котором органическое модифицирование поверхности выполняют с использованием смеси силана и алкоксисилана в качестве обрабатывающего агента.6. The method according to claim 1, in which the organic surface modification is performed using a mixture of silane and alkoxysilane as a processing agent. 7. Способ получения аэрогелевого композита, причем способ включает стадии, в которых:7. A method for producing an airgel composite, the method comprising the steps of: формируют волокнистый материал, включающий по меньшей мере одно из неорганических волокон и органических волокон;form a fibrous material comprising at least one of inorganic fibers and organic fibers; смачивают волокнистый материал;wetted fibrous material; помещают волокнистый материал в резервуар;put the fibrous material in the tank; пропитывают волокнистый материал прекурсором нагнетанием прекурсора в резервуар после снижения давления в резервуаре;impregnate the fibrous material with a precursor by forcing the precursor into the tank after reducing the pressure in the tank; изготавливают гель-волокнистый композит переходом прекурсора в гелеобразную форму;a gel-fiber composite is manufactured by converting the precursor to a gel form; замещают растворитель, содержащийся в геле гель-волокнистого композита, и проводят органическое модифицирование внутренней поверхности геля; иreplace the solvent contained in the gel gel-fiber composite, and spend an organic modification of the inner surface of the gel; and высушивают гель-волокнистый композит.dried gel-fiber composite. 8. Способ по п.7, в котором перед размещением смоченного волокнистого материала в резервуаре в смоченный волокнистый материал вводят разделитель, и8. The method of claim 7, wherein prior to placing the wetted fibrous material in the tank, a separator is introduced into the wetted fibrous material, and удаляют разделитель после изготовления гель-волокнистого композита.remove the separator after the manufacture of the gel-fiber composite. 9. Способ по п.8, в котором разделитель наматывают со смоченным волокнистым материалом в форме рулона.9. The method according to claim 8, in which the separator is wound with a wetted fibrous material in the form of a roll. 10. Способ по п.8, в котором разделитель и смоченный волокнистый материал поочередно укладывают в штабель.10. The method according to claim 8, in which the separator and the wetted fibrous material are alternately stacked. 11. Способ по п.7, в котором растворитель включает воду.11. The method according to claim 7, in which the solvent includes water. 12. Способ по п.11, в котором, перед пропиткой волокнистого материала прекурсором, давление в резервуаре снижают до диапазона от 0,001 Торр до 10 Торр (0,133-1333,22 Па).12. The method according to claim 11, in which, before the fibrous material is impregnated with the precursor, the pressure in the tank is reduced to a range from 0.001 Torr to 10 Torr (0.133-1333.22 Pa). 13. Способ по п.7, дополнительно включающий снижение давления в резервуаре после того, как волокнистый материал пропитан прекурсором.13. The method according to claim 7, further comprising reducing the pressure in the tank after the fibrous material is impregnated with the precursor. 14. Способ по п.13, в котором, после того, как волокнистый материал пропитан прекурсором, давление в резервуаре снижают до диапазона от 0,001 Торр до 10 Торр (0,133-1333,22 Па).14. The method according to claim 13, wherein after the fibrous material is impregnated with the precursor, the pressure in the tank is reduced to a range from 0.001 Torr to 10 Torr (0.133-1333.22 Pa). 15. Аэрогелевый композит, включающий:15. Airgel composite comprising: волокнистый материал, включающий по меньшей мере одно из неорганических волокон и органических волокон; иa fibrous material comprising at least one of inorganic fibers and organic fibers; and аэрогель, размещенный в волокнистом материале,airgel placed in a fibrous material причем на поверхности разреза аэрогелевого композита число пор, имеющих диаметр от 10 мкм до 5 мм, на площади 1500 мм2 составляет 10 или менее.moreover, on the cut surface of the airgel composite, the number of pores having a diameter from 10 μm to 5 mm in an area of 1500 mm 2 is 10 or less. 16. Аэрогелевый композит по п.15, в котором аэрогель формируют из золя силиката натрия, силиката калия или силиката лития.16. The airgel composite according to claim 15, wherein the airgel is formed from a sol of sodium silicate, potassium silicate or lithium silicate. 17. Аэрогелевый композит по п.16, в котором, после того, как золь силиката натрия, силиката калия или силиката лития импрегнирован в волокнистый материал под вакуумом и переведен в гелевую форму, формируют аэрогель замещением растворителя и органическим модифицированием внутренней поверхности геля.17. The airgel composite according to claim 16, in which, after the sodium silicate sol, potassium silicate or lithium silicate are impregnated into the fibrous material under vacuum and transferred into a gel form, an airgel is formed by replacing the solvent and organic modifying the inner surface of the gel. 18. Аэрогелевый композит по п.15, в котором число пор составляет 5 или менее.18. The airgel composite according to claim 15, wherein the pore number is 5 or less. 19. Аэрогелевый композит по п.15, в котором число пор составляет 3 или менее.19. The airgel composite according to claim 15, wherein the pore number is 3 or less. 20. Аэрогелевый композит по п.15, в котором число пор составляет 2 или менее.20. The airgel composite according to claim 15, wherein the pore number is 2 or less.
RU2017141569A 2016-02-05 2017-02-03 Aerogel composite and method for production thereof RU2729992C2 (en)

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KR10-2016-0014993 2016-02-05
KR1020160014993A KR101654795B1 (en) 2016-02-05 2016-02-05 Method for Preparing High-insulation Aerogel - Impregnated Mat
PCT/KR2017/001215 WO2017135752A1 (en) 2016-02-05 2017-02-03 Aerogel composite and method for preparing same

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RU2017141569A true RU2017141569A (en) 2019-05-29
RU2017141569A3 RU2017141569A3 (en) 2020-03-13
RU2729992C2 RU2729992C2 (en) 2020-08-13

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CN (1) CN107709013B (en)
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TW (1) TWI663062B (en)
WO (1) WO2017135752A1 (en)

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