RU113U1 - Multi-layer flat heating element - Google Patents

Abstract

A multilayer flat heating element in the form of a product made of an alternating conductive layer, along which busbars are fixed, and electrically insulating layers on both sides of the conductive layer made of fiberglass impregnated with a cured thermosetting polymer binder, characterized in that the conductive layer is made of carbon fiber paper containing carbon fibers and pulp.

Description

C.cl. 5 NS5GZ 3/1.:. 3 / 14.3 / 18; D01P D / IL, 9 / Ib;

jgslsip /: flat :. NEVER RESERVED: sialglgg

The pathogen is very constructive. the solution of such an object of consumption as a multilayer flat electric heating alepent, which is electrically conductive and electrically conductive layers.

Such a useful model can begin to be widely used in a variety of industries, with “concessionary: household, construction, and transportation as a source of heat, and the use of XOLIBX and working premises.

limes shogoeloyish flat heating elements, which are products with alternating electooptyuodyatsil layer made of non-woven material based on carbon wyaiokoi, and insulating layers of cured thermosetting tear. At opposite ends of the electroconductive layer sin yupleny tskopotsvoIzvestny Tacke multilayer flat nagtzevatelyshe eloayunty as izdoly about chereduyuschiglisya vyaektroprovodyaschk slosgl, predstavlyaetdSh schyupethziyu conductive carbon payaokna in glchriie of oTBt rzhdeyyui thermosetting resin and adekttyutooliruodiyi sloyagai based on glass fibers, impregnated otvsrndennoy tsrmoroaktshnol resin vypolneknysh both sides all-conductive layer, At the opposite: 1x ends of the conductive layer are fixed busbar / f. /.

The main disadvantage of the news heating element is the uniform uniformity of heating of the working surface of the heater due to the inhomogeneous distribution of carbon fibers in the polymer ovazacene. In addition, when dispersing the carbon fiber in a half-pyrolol matrix, the fibers are ground and the atectroconductivity changes in this connection. 3 As a result, in the final product, the calculated payoff varies in wide intervals.

Mr. Adach; The proposed utility model is a multi-layered ECHA heating element, largely devoid of the above disadvantages.

This problem has been solved by offering useful utility, representing the whole product from alternating electrically conductive materials and electrically insulating layers made on both sides of the conductive layer. 3 as an electrically conductive layer, carbon fiber paper is used, which coats carbon fibers and crushed cellulose when they are

 LKg J 17 / 04,23 / C4, L: 7 / IO.

mass, the ratio of 3f35 and accordingly

the ends of the sheet of electrically conductive carbon and Bush are fixed

current-carrying tires Electrically insulating layers made of heat treated impregnated with hardened terra-reactive polymer

4d oleduvdek component ratio in imcc.fi

fiberglass,. "" ".".

Tereyureaktivnya polymer resin .., ..., ..... 36-3

The method of obtaining the claimed short-layer flat heating element consists in the fact that along the opposite ends of the sheet of apex conductors are carbon fiber with a carbon fiber content and treated with dullshoen in the glass. 3 + 3G) and, respectively, meheanical or chemical methods fasten the current-carrying busbars made of Latei metal foil: on both sides of the sheet of electrically-conducting paper, electrically insulating elephants made of fiberglass impregnated with thermosetting polymeric are fixed. In addition, she will be able to fterb add a decorative layer of paper, textile fabric and / or fiberglass (swine) to fterb the bag. 0

The bag is pressed at 135-145 ° C and at a pressure of 5 + 35 kgf / g for 50f60 ms

A multilayer flat heating almgvt about 1 is provided at a capacity of 096tl kW / 15l: working surface temperature G5tOO ° C, Guaranteed continuous heating time of at least 50CO hours.

The lack of preliminary preparation of thermo-reactive polymeric materials due to the use of electroconductive carbon fiber paper helps to preserve its properties and stability in character; high reliability aelectric insulation.

An analysis of the well-known science of the technical faculty includes the basic analogue - a flat-layered flat heater: OLEGLECT, PRODUCE and with the SCUTTERM sign / /. This analogue cools the co6oii product from alternating aelectrobromide ayoya from an electrically conductive carbon fiber bush and an isolator of the first layers, uncoated from both rubbed off, ayaya. On ptv of the tympanic leaf ends; current-conducting busbars are fixed to the left and right side. Carbon fiber paper impregnated with a thermosetting volturizing binder is used in the conductive layer, I as an electrically insulating layer, the aement contains 6vuary, impregnated

rubbing with a reactive polymer binder (terioreactive resin).

Comparison of the claimed utility model with any known analogue allows us to conclude that the claimed utility model is new. The following specific implementation examples confirm the industrial applicability of this utility model.

The novelty of the claimed utility model is confirmed by the fact that in the known analogues the electrically conductive layer is made of a nonwoven material based on carbon fiber or a dispersion of carbon fibers in a cured thermosetting polymer binder

According to the claimed utility model, the electrically conductive layer is carbon fiber paper containing carbon fiber and pulp milled.

The claimed utility model is characterized by the novelty with respect to such an object as the SLOTPRM heating element, since in the case of strip-insulating layers the claimed utility model uses fiberglass impregnated with a cured thermosetting binder, and in the SLOTERM heating element it is (Zumaga impregnated with an rejected binder.

In addition, in the claimed utility model, the insulating layers are directly bonded to the carbon-carbon base, and in the SLOTG element, the insulating olives are bonded to the carbon fiber paper impregnated with irreversible thermosetting binders.

A basic structural diagram of the claimed multilayer flat heating element is given at Oig: (I) - electrically conductive layer, („) - current-carrying tires, (3) electrically insulating layers, (4) - decorative layers

For better understanding of the essence of the claimed utility model, we give examples of its specific implementation

PRIZER I. The heating element is made on the basis of an electric wire made of carbon fiber bryagk with a surface-mounted electric resistance of (& a) 360 "l (TUSh I3-0 4-8G-43-I40-9I). The soldering layers are formed on the basis of prepreg, impregnating the glass fabric with a thermosetting resin - bakelite quill lacoger on an impregnation machine of vertical mud of the 1УШТ-3 grade. Regulated by the speed of impregnation, the temperature of the drying chamber and the concentration of the binder, they reach the mass fraction in the binder prepreg, while the mass fraction of volatile substances is more than $ 6 from binder masses.

/ f / Ј) Ј 3rd /

Composition of the press bag: otsklopreireg (4 sheets), electrically conductive carbon fiber paper I sheet) with zekresgen PPGLE on its two opposite ends from the 2 sides of the sheet of tokopsjgltsih NUI from the sheds zsgsptgapgtEcheoko: Kolgp tslzhschz. The bus is attached with the help of a type log. atom :, og: with I lttog 1 fiberglass, 3 sheets of st-tso -ogg gga holes pour in the locations of the contacts shh-g. Tlkst zogguyut in the press with elektropozogogoglo and gg) irrn dazlenin GC gGo / sgL zidryako pr :: those se conditions R g.- nge T-5 g: false Chatggle ohtg tkzut to telgleratugE, not n-ertggope. Г0п, п изarcKrjiT igzds.sots. The size of the received shyuments -, With in: l,).

Chat / hgp, a lot: oiiHHli are flat- attroiagr vs.telk:: els4: smt has chorakterpotiki;

-electric resistance, .. (ogl,

-n-iTpctorc..v-aii: L60 $ Ј0 watt

-pigl. voltage supply

(nept-MiHHK. or current in,

-Tehsratura working surface I., -water-waterlogging ... no more than 3f,

-paspyiifcjoucf; bending stress .. not 1.yu: l HOG Klb / ci.r-ТС1Л / .Л l sg.::resistance ..when heating co: Г ° s 4 h .-. sa v .; e working

parameters and external zid ps

-ncsTOpe gs he at the initial

heating to IQcPc for N hours .... not more than Sf,

-rapaHTHilHHfe term kesch) vryshogo kagrevans: ... do not retire 50CC hours,

- electrical strength after strand: from

vozd1.02z: gg of water ..... YSCH & REVIEWT Bapryakens 375С without breakdown.

Preder: 1-3 are made in identical values and are substituted in the Table.

L

4J

- 5 -

TaFshtsa

Rakdarietiki Thermoreactive binder The amount of binder in the prepreg, / ccc uiacouBcJi share. in the prepreg, / f gloo Povet) ajektr-yuskos resistance of carbon fiber paper () о & 1 Razier product noaie Щ & сСОВЈ1П Л, GZT Гяек тозг ю JJ: with schrot phenomenon, Nominal © supply voltage (alternating or direct current), З Absorbance consumed, Tesne-parJ kk tZaCosocial surface, C Absorption, c Garents: continuous heating time, hours

Zelektrok yoy strength

(AFTER SPICY 1YAZHOD1

Jii

the numbers of examples are bO 6 (170,:,. С 16С 70 ± cast varnish 3 bsL1 С “JbC С1Т.4ГОЗ-Г-ГО.О p ± 15С 4Г: g, sЈ..С. 55Г ± 5С рг ± тп more or less 50SS

Angore:

Levitic P.M.

3vrin A N,

GU vrkozzzch .. "d.

 Zibdavv C..i.

- r / Tusk @ aa N.S.

EJL

Ageevs G. L.

Sources of information taken into account when preparing the application:

I, Accepted Application of Japan and G 3-11707, declared iiC.C5.79 if 54-6647, calculation 26.I2.8C Ј 55-166892, acceptance 03.15.88,

 I SB 3 C /: - 0.

. Accepted application of Shonia Jf G3-II758, claimed 3 .CI.8C and 55-G540, calculation 19. St. 81 J4 56-103885, Akieptatsch 1Y.Sh.88, F, t.K4 H 05 J3 3/20.

3. Ielun G.B, Lay A.A. SLOTGRM heating elegn from laminated plastic. L., DShSh, 1984, 20 p.

Claims (1)

A multilayer flat heating element in the form of a product made of an alternating conductive layer, along which busbars are fixed, and electrically insulating layers on both sides of the conductive layer made of fiberglass impregnated with a cured thermosetting polymer binder, characterized in that the conductive layer is made of carbon fiber paper containing carbon fibers and pulp.