PL440611A1 - Urządzenie do wytwarzania warstwy materacowej, sposób wytwarzania warstwy materacowej oraz materac zawierający wspomnianą warstwę - Google Patents

Urządzenie do wytwarzania warstwy materacowej, sposób wytwarzania warstwy materacowej oraz materac zawierający wspomnianą warstwę

Info

Publication number
PL440611A1
PL440611A1 PL440611A PL44061122A PL440611A1 PL 440611 A1 PL440611 A1 PL 440611A1 PL 440611 A PL440611 A PL 440611A PL 44061122 A PL44061122 A PL 44061122A PL 440611 A1 PL440611 A1 PL 440611A1
Authority
PL
Poland
Prior art keywords
mattress
layer
feeding
cooling tank
extruder
Prior art date
Application number
PL440611A
Other languages
English (en)
Inventor
Marcin Michalski
Tomasz WELENC
Original Assignee
Refoamed Spółka Z Ograniczoną Odpowiedzialnością
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Refoamed Spółka Z Ograniczoną Odpowiedzialnością filed Critical Refoamed Spółka Z Ograniczoną Odpowiedzialnością
Priority to PL440611A priority Critical patent/PL440611A1/pl
Priority to PL444043A priority patent/PL444043A1/pl
Priority to PCT/IB2023/052370 priority patent/WO2023170663A1/en
Priority to PCT/IB2023/052369 priority patent/WO2023170662A1/en
Publication of PL440611A1 publication Critical patent/PL440611A1/pl

Links

Classifications

    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47C—CHAIRS; SOFAS; BEDS
    • A47C27/00—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
    • A47C27/12—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with fibrous inlays, e.g. made of wool, of cotton
    • A47C27/122—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with fibrous inlays, e.g. made of wool, of cotton with special fibres, such as acrylic thread, coconut, horsehair
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47C—CHAIRS; SOFAS; BEDS
    • A47C31/00—Details or accessories for chairs, beds, or the like, not provided for in other groups of this subclass, e.g. upholstery fasteners, mattress protectors, stretching devices for mattress nets
    • A47C31/007—Anti-mite, anti-allergen or anti-bacterial means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32—Component parts, details or accessories; Auxiliary operations
    • B29C43/44—Compression means for making articles of indefinite length
    • B29C43/46—Rollers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/05—Filamentary, e.g. strands
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25—Component parts, details or accessories; Auxiliary operations
    • B29C48/30—Extrusion nozzles or dies
    • B29C48/345—Extrusion nozzles comprising two or more adjacently arranged ports, for simultaneously extruding multiple strands, e.g. for pelletising
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25—Component parts, details or accessories; Auxiliary operations
    • B29C48/78—Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling
    • B29C48/80—Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling at the plasticising zone, e.g. by heating cylinders
    • B29C48/83—Heating or cooling the cylinders
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25—Component parts, details or accessories; Auxiliary operations
    • B29C48/78—Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling
    • B29C48/875—Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling for achieving a non-uniform temperature distribution, e.g. using barrels having both cooling and heating zones
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25—Component parts, details or accessories; Auxiliary operations
    • B29C48/88—Thermal treatment of the stream of extruded material, e.g. cooling
    • B29C48/91—Heating, e.g. for cross linking
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25—Component parts, details or accessories; Auxiliary operations
    • B29C48/88—Thermal treatment of the stream of extruded material, e.g. cooling
    • B29C48/919—Thermal treatment of the stream of extruded material, e.g. cooling using a bath, e.g. extruding into an open bath to coagulate or cool the material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25—Component parts, details or accessories; Auxiliary operations
    • B29C48/92—Measuring, controlling or regulating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B68—SADDLERY; UPHOLSTERY
    • B68G—METHODS, EQUIPMENT, OR MACHINES FOR USE IN UPHOLSTERING; UPHOLSTERY NOT OTHERWISE PROVIDED FOR
    • B68G11/00—Finished upholstery not provided for in other classes
    • B68G11/02—Finished upholstery not provided for in other classes mainly composed of fibrous materials
    • B68G11/03—Finished upholstery not provided for in other classes mainly composed of fibrous materials with stitched or bonded fibre webs
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B68—SADDLERY; UPHOLSTERY
    • B68G—METHODS, EQUIPMENT, OR MACHINES FOR USE IN UPHOLSTERING; UPHOLSTERY NOT OTHERWISE PROVIDED FOR
    • B68G7/00—Making upholstery
    • B68G7/02—Making upholstery from waddings, fleeces, mats, or the like
    • B68G7/04—Making upholstery from waddings, fleeces, mats, or the like by conveyor-line methods
    • D—TEXTILES; PAPER
    • D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F11/00—Chemical after-treatment of artificial filaments or the like during manufacture
    • D01F11/04—Chemical after-treatment of artificial filaments or the like during manufacture of synthetic polymers
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
    • D04H3/08—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating
    • D04H3/16—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between thermoplastic filaments produced in association with filament formation, e.g. immediately following extrusion
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00—Indexing scheme relating to extrusion moulding
    • B29C2948/92—Measuring, controlling or regulating
    • B29C2948/92504—Controlled parameter
    • B29C2948/92561—Time, e.g. start, termination, duration or interruption
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00—Indexing scheme relating to extrusion moulding
    • B29C2948/92—Measuring, controlling or regulating
    • B29C2948/92504—Controlled parameter
    • B29C2948/92704—Temperature
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/001—Combinations of extrusion moulding with other shaping operations
    • B29C48/0011—Combinations of extrusion moulding with other shaping operations combined with compression moulding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25—Component parts, details or accessories; Auxiliary operations
    • B29C48/355—Conveyors for extruded articles

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Textile Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Nonwoven Fabrics (AREA)
  • Laminated Bodies (AREA)
  • Mattresses And Other Support Structures For Chairs And Beds (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)

Abstract

Przedmiotem zgłoszenia jest urządzenie do wytwarzania warstwy materacowej z włókien termoplastycznych, składające się z zespołu wytłaczarki połączonej przekładnią z silnikiem oraz wyposażonej w ślimak wyposażony w strefy grzewcze, który jest połączony z wielodyszowym ekstruderem wyposażonym w grzałki wewnętrzne; zbiornika chłodzącego zlokalizowanego poniżej dysz wytwórczych ekstrudera oraz zespołu podawczo-odbiorczego, charakteryzuje się tym, że na obudowie zbiornika chłodzącego (12) zamocowane są co najmniej dwie przeciwstawne boczne dysze rozpylające, poniżej których zamocowane są co najmniej dwie przeciwstawne grzałki zewnętrzne pionowe, przy czym rozstaw wspomnianych dysz rozpylających oraz grzałek zewnętrznych pionowych jest szerszy niż rozstaw dysz wytwórczych ekstrudera (7); zbiornik chłodzący (12) jest wyposażony w wałki formujące (13), w wałki podawcze (14) oraz pas podawczo-odbiorczy (15) łączący wspomniany zbiornik chłodzący z piecem dogrzewającym, za którym zlokalizowany jest zespół podawczo-odbiorczy. Kolejnym przedmiotem zgłoszenia jest sposób ciągłego wytwarzania warstwy materacowej z włókien termoplastycznych. Kolejnym przedmiotem zgłoszenia jest materac dwustronny z tworzyw termoplastycznych w postaci prostokątnego podkładu do spania, składający się od jednej do trzech warstw materacowych wykonanych sposobem według wynalazku, znamienny tym, że jego sprężystość wynosi od 40 do 70%, każda z warstw ma gęstość od 30 do 190 kg/m<sup>3</sup>, a każde włókno warstwy materacowej jest pokryte jonami srebra.
PL440611A 2022-03-11 2022-03-11 Urządzenie do wytwarzania warstwy materacowej, sposób wytwarzania warstwy materacowej oraz materac zawierający wspomnianą warstwę PL440611A1 (pl)

Priority Applications (4)

Application Number Priority Date Filing Date Title
PL440611A PL440611A1 (pl) 2022-03-11 2022-03-11 Urządzenie do wytwarzania warstwy materacowej, sposób wytwarzania warstwy materacowej oraz materac zawierający wspomnianą warstwę
PL444043A PL444043A1 (pl) 2022-03-11 2023-03-11 Materac dwustronny z tworzyw termoplastycznych w postaci podkładu do spania składający się z co najmniej jednej warstwy materacowej z włókien termoplastycznych, sposób wytwarzania warstw materacowych wspomnianego materaca oraz urządzenie do realizacji tego sposobu
PCT/IB2023/052370 WO2023170663A1 (en) 2022-03-11 2023-03-12 A double-sided thermoplastic mattress in the form of a sleeping pad comprising at least one mattress layer made of thermoplastic fibres, a method of manufacturing of the mattress layers of the said mattress and a device to implement the said method
PCT/IB2023/052369 WO2023170662A1 (en) 2022-03-11 2023-03-12 A device for producing a thermoplastic fibre mattress layer, a method for manufacture of a thermoplastic fibre mattress layer and a mattress comprising said mattress layers

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PL440611A PL440611A1 (pl) 2022-03-11 2022-03-11 Urządzenie do wytwarzania warstwy materacowej, sposób wytwarzania warstwy materacowej oraz materac zawierający wspomnianą warstwę

Publications (1)

Publication Number Publication Date
PL440611A1 true PL440611A1 (pl) 2023-09-18

Family

ID=86382715

Family Applications (2)

Application Number Title Priority Date Filing Date
PL440611A PL440611A1 (pl) 2022-03-11 2022-03-11 Urządzenie do wytwarzania warstwy materacowej, sposób wytwarzania warstwy materacowej oraz materac zawierający wspomnianą warstwę
PL444043A PL444043A1 (pl) 2022-03-11 2023-03-11 Materac dwustronny z tworzyw termoplastycznych w postaci podkładu do spania składający się z co najmniej jednej warstwy materacowej z włókien termoplastycznych, sposób wytwarzania warstw materacowych wspomnianego materaca oraz urządzenie do realizacji tego sposobu

Family Applications After (1)

Application Number Title Priority Date Filing Date
PL444043A PL444043A1 (pl) 2022-03-11 2023-03-11 Materac dwustronny z tworzyw termoplastycznych w postaci podkładu do spania składający się z co najmniej jednej warstwy materacowej z włókien termoplastycznych, sposób wytwarzania warstw materacowych wspomnianego materaca oraz urządzenie do realizacji tego sposobu

Country Status (2)

Country Link
PL (2) PL440611A1 (pl)
WO (1) WO2023170662A1 (pl)

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20100119719A (ko) * 2009-05-01 2010-11-10 씨엔 컴퍼니 리미티드 결로방지 매트리스, 결로방지 매트리스의 제조 방법
US9615670B2 (en) * 2014-02-23 2017-04-11 C-Eng Co., Ltd. Core material for cushion, and cushion
FR3069464B1 (fr) * 2017-07-31 2019-08-09 Saint-Gobain Isover Installation de fabrication de laine minerale et dispositif de projection d’une composition d’encollage equipant une telle installation
CN108606544A (zh) * 2018-05-29 2018-10-02 上海沐恒实业有限公司 立体网状结构

Also Published As

Publication number Publication date
WO2023170662A1 (en) 2023-09-14
PL444043A1 (pl) 2023-09-18

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