OA20649A - Underwater storage tank, system of assessing the physical integrity of an underwater tank, method for detecting a loss of physical integrity of an underwater storage tank. - Google Patents

Underwater storage tank, system of assessing the physical integrity of an underwater tank, method for detecting a loss of physical integrity of an underwater storage tank. Download PDF

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Publication number
OA20649A
OA20649A OA1202200021 OA20649A OA 20649 A OA20649 A OA 20649A OA 1202200021 OA1202200021 OA 1202200021 OA 20649 A OA20649 A OA 20649A
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OAPI
Prior art keywords
tank
insulating layer
connection means
electrical
résistance
Prior art date
Application number
OA1202200021
Inventor
Sandro MATTERAZZO
Yvan ALBANI
Original Assignee
Saipem S.P.A.
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Application filed by Saipem S.P.A. filed Critical Saipem S.P.A.
Publication of OA20649A publication Critical patent/OA20649A/en

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Abstract

The present invention relates to an underwater storage tank (1) of a working liquid (2) comprising a flexible multilayer tank (3) containing said working liquid (2), said flexible multilayer tank (3) comprising at least one internal electrical insulating layer (4) in contact with said working fluid (2), at least one external electrical insulating layer (6) in contact with said sea water, at least one intermediate electric conductive layer (5) sealed between said at least one internal electrical insulating layer (4) and said at least one external electrical insulating layer (6), and in which said underwater storage tank (1) comprises at least one first electrical connection means (8) connected to said intermediate conductive layer (5), said first electrical connection means (8) being electrically connectable to an electrical grounded measurement instrument (10) to assess the physical integrity of said flexible multilayer tank (3).

Description

UNDERWATER STORAGE TANK, SYSTEM OF ASSESSING THE PHYSICAL INTEGRITY OF AN UNDERWATER TANK, METHOD FOR DETECTING A LOSS OF PHYSICAL INTEGRITY OF AN UNDERWATER STORAGE TANK
DESCRIPTION
Technical field of the invention
The présent invention is applicable to the field of oil & gas, for the underwater storage of Chemical products.
Backq round art
Storage tanks of Chemical products are used in the underwater field, the tanks being made of flexible éléments so that as the stored Chemical products are drawn, the tank is deformed, substantially keeping null the différence in pressure between the inner wall and the outer wall of the flexible tank.
A very popular type of underwater storage tank is a bag-type flexible tank positioned in a métal protective and containment structure.
In certain cases, the protective and containment structure is a métal reticular structure which therefore allows the sea water to always be in contact with the flexible tank, keeping it under a condition of hydrostatic pressure.
In other cases, the protective and containment structure is made in the shape of a rigid tank, in which the flexible tank is contained and which has at least one inlet for the sea water to compensate for the decrease in volume of the flexible tank upon the withdrawal of Chemical product.
In addition to compensating for the bathymétrie pressure on the flexible tank, the protective and containment structure also acts as physical protective barrier with respect to possible damage of the flexible tank due to blows, for example in the laying and/or withdrawal operations and/or from interactions with aquatic animais.
However, the flexible tank is exposed to further risks of dégradation and/or breakage which could resuit in leaks of the Chemical product content, with subséquent économie damage and environmental damage due to the dispersion of the Chemical product into the marine environment
A need which is felt in the field therefore is the one of promptly detecting structural damage to the flexible tanks which may cause possible leaks of Chemical product so as to promptly intervene to limit the économie and environmental damage.
Document US 9,656,801, for example, describes the use of a détection sensor which detects the presence or absence of Chemical product leaks through an analysis of the water about a flexible tank containing a Chemical product. However, such sensors are
I not universally applicable to any Chemical product because they are highly dépendent on the nature of the Chemical composition of the Chemical product contained. Therefore, pH measuring sensors with spécifie selected measurement électrodes are used to measure acidic or basic Chemical product leaks, while in order to measure Chemical product leaks of aromatic nature there are used infrared measurement sensors which are very expensive and often not adapted to take measurements at great depths due to technological limitations.
Moreover, in addition to not being very versatile, being highly costly and often unavailable, such sensors detect a Chemical product leak once the tank is broken and therefore are inadéquate for being used within the scope of damage prévention.
Therefore, the need isfeltto make underwater tanks having reduced environmental impact and increased safety.
Prior art document WO 2016/116625 describes a System for the subsea storage of çrude oil, which however may not be applied for fluids with density greater than water because the flexible container would rest on the bottom without being able to be emptied.
Prior art document DE 10302308 B3 describes a System dedicated to storing exclusively an electrically conductive liquid and to detecting fluid leaks, but not also for identifÿing possible contamination of the stored fluid, for example by the sea water; moreover, due to how the System is structured, the détection is only aliowed if the leak is at the welds of the liner positioned in the rigid container. The outer rigid container appears to be essential for the operation thereof. High-pressure subsea application Is not possible.
Prior art. document DE 9311620 U1 describes a lining based on thermoplastic or rubber materials for covering containers, boilers, wastewater treatment plants, storage réservoirs, columns, and pipes.
Prior art document US 2007/220956 describes equipment for identifÿing leaks of an electrically conductive fluid from a disposa b le plastic bag.
Summary of the invention
The inventera of the présent Patent Application hâve found that the integrity of an underwater storage tank of Chemical products may be monitored so as to intervene prior to the occurrence of possible leaks by means of a flexible multilayer tank, in which the flexible tank comprises an intermediate electric conductive layer sealed between two electrically insulating layers, and first electrical connection means connected to the intermediate conductive layer which is connectable to a grounded electrical measurement instrument to assess the physical integrity of the flexible multilayer tank.
Object of the invention
Therefore, a first object of the invention is an underwater storage tank of a working liquid according to claim 1.
A second object of the invention relates to an assessment System of the physical integrity of an underwater tank according to claim 9.
A third and fourth objects describe methods for detecting the integrity of an underwater storage tank of a working liquid according to claims 10 and 11.
Brief description of the drawings
Figures 1 a and 1b dtagrammatically show an underwater tank according to the présent invention, in two different loading configurations of a working liquid;
Figure 2 shows a diagrammatic view relating to a first embodiment of the présent invention;
Figure 3 shows a diagrammatic view relating to a second embodiment of the present invention;
Figure 4 shows a diagrammatic view relating to a third embodiment of the present invention;
Figure 5 shows a diagrammatic view relating to a fourth embodiment of the present invention;
Figure 6 shows a diagrammatic view relating to a fifth embodiment of the present invention.
Detailed description of the invention
According to a first object, an underwater storage tank of a working liquid is described.
In particular, with reference to the Figures, an underwater storage tank of a working liquid 2 is generically identrfied with reference numéral 1.
The underwater storage tank 1 comprises a flexible multilayer tank 3 which contains said working liquid 2.
According to an embodiment, said flexible multilayer tank 3 is a tank referred to as a bladder.
According to an embodiment, said underwater storage tank 1 comprises a pump 15 connected to said flexible tank 3 by means of at least one duct for withdrawing or reloading said working fluid 2.
According to an embodiment, said duct comprises a métal flange in contact with said working fluid 2, connected to said flexible tank 3.
In this text, sea water means any water of a body of water, such as e.g. an océan, a sea, a lake, or a river.
The flexible multilayer tank 3 comprises at least one internai electrical insulating layer 4, an extemal electrical insulating layer 6 and an intermediate electric conduçtive layer 5 sealed between the inner layer 4 and the outer layer 6.
The internai electrical insulating layer 4 is in contact with the working fluid 2 and the extemal electrical insulating layer 6 is in contact with the sea water.
The underwater storage tank 1 comprises at least a first electrical connection means 8 connected to the intermediate conductive layer 5.
The first electrical connection means 8 is connectable to an electrical grounded measurement instrument 10 to assess the physical integrity of the flexible multilayer tank 3.
In certain embodiments, the flexible multilayer tank 3 comprises further layers, e.g. adhesive layers, interposed between the intermediate layer 5 and the inner layer 4 and the outer layer 6, respectively.
It is worth noting that the electric conductive layer 5 has a first electric potentiel known under conditions of integrity of the flexible multilayer tank 3.
In particular, said at least one measurement instrument 10 comprises a positive pôle and a négative pôle.
According to an embodiment, the positive pôle is electrically connectable to the intermediate electric conductive layer 5 and the négative pôle is electrically connected to a grounding System 21.
According to an embodiment, the intermediate electric conduçtive layer 5 is a layer which is seamlessly interposed between the internai electrical insulating layer 4 and the extemal electrical insulating layer 6.
Advantageously, a loss of integrity of the extemal electrical insulating layer 6 places at least one portion of the intermediate electric conductive layer 5 in contact with the sea water, and therefore said at least one electrical measurement instrument 10 connected to a ground once connected to the first electrical connection means 8 may detect a variation of the passage of electric current, and therefore detect said loss of integrity of the flexible multilayer tank 3.
According to an embodiment, as shown in Figure 4, the intermediate electric conductive layer 5 comprises a plurality of sectors 12 which are electrically insulated from one another. In other words, the intermediate electric conductive layer 5 may be a discontinuous layer which has a plurality of sectors 12 which are electrically insulated both peripherally from one another and with respect to the working liquid 2 in contact with the internai electrical insulating layer 4, and with respect tp the sea water in contact with the extemal electrical insulating layer 6.
According to an embodiment, the underwater storage tank 1 comprises a first electrical connection means 8 for each sector 12 of the plurality of electrically insulated sectors.
According to an embodiment, each sector 12 of the plurality of sectors 12 is connected to a respective first electrical connection means 8.
In particular, each respective first electrical connection means 8 is connectable to at least one electrical grounded measurement instrument 10 to assess the physical integrity of the flexible multilayer tank 3 at the corresponding sector 12 to which the respective first connection means 8 is connected.
In other words, each sector 12 of the plurality of sectors 12 of the intermediate layer 5 is electrically connectable, by means of the respective first electrical connection means 8, to the positive pôle of one or of a respective electrical measurement instrument 10, and such an electrical measurement instrument 10 in turn is electrically connected to a grounding System 21 with the négative pôle thereof.
A loss of integrity of the extemal electrical insulating layer 6 may be detected and spatialty localized due to the fact that the intermediate eiectric conductive layer 5 comprises said plurality of sectors 12, in which each sector is electrically connectable to an electrical grounded measurement instrument 10 by means of a respective first electrical connection means 8.
According to a further aspect, the working liquid 2 is a solution of conductive liquid or a mixture of conductive liquids.
According to a further aspect, the underwater storage tank 1 comprises at least one electrode 14 in contact with the working liquid 2,
According to a further aspect, the underwater storage tank comprises at least a second electrical connection means 9 connected to the second electrode 14.
In particular, the second electrical connection means 9 is connectable to a measurement instrument 10 electrically connected with the intermediate conductive layer 5 to assess the physical integrity of the flexible tank 3.
According to an embodiment, said at least one measurement instrument 10 comprises a positive eiectric terminal and a négative eiectric terminal.
According to an embodiment, the positive eiectric terminal is electrically connected to the intermediate eiectric conductive layer 5 and the négative eiectric terminal is electrically connected to the conductive working liquid 2.
According to an embodiment, said electrode 14 is, e.g. a flange, as shown in Figure 6.
Advantageously, a loss of integrity of the inner layer 4 of the flexible multilayer tank 3 puts the intermediate electric conductive layer 5 in direct electrical connection with the conductive working liquid 2, and therefore, a variation of the insulating résistance of the internai electrical insulating layer 4 may be detected, and accordingly said loss of integrity ofthe flexible multilayer tank 3 may be detected by means of said measurement instrument 10 connectable by means of said second electrical connection means 9 to said electrode 14 and eiectrically connected to said intermediate electric conductive layer 5.
Moreover, the détection of a loss of integrity ofthe extemal electrical insulating layer 6 by means of a grounded electrical measurement instrument 10 eiectrically connected to the intermediate eleçtriç conductive layer 5 in çonjunçtJon with the détection of a loss of integrity of the internai electrical insulating layer 4 by means of a further electrical measurement instrument 10 or the same measurement instrument 10 connected to the intermediate electric conductive layer 5 and eiectrically connected to electrode 14 advantageously allows also a possible dispersion of said conductive working liquid 2 to be detected in the marine environment.
According ta an aspect of the invention, the underwater storage tank 1 comprises a rigid containment structure 7 in which the flexible multilayer tank 3 is contained.
In particular, rigid structure 7 comprises at least one bathymétrie compensation opening 20 for the passage of sea water capable of compensating for the variation of internai pressure of said flexible multilayer tank 3 due to a withdrawal of the working fluid 3.
According to an aspect of the invention, the underwater storage tank 1 comprises at least one grounding System 21 and at least one third electrical connection means 11 eiectrically connected to said grounding System 21.
In particular, the third electrical connection means 11 is connectable to an electrical measurement instrument 10 eiectrically connected with said intermediate conductive layer 5 by means of said first electrical connection means 8 to assess the physical integrity of said flexible tank 3.
According to an embodiment, the rigid structure 7 may be completely métal and grounded by means of the grounding System 21, or made partiaUy of non-conductive material such as, for example a tank made of composite material (e.g. a resin reinforced with fiberglass) which has portions of conductive material which are intégral with the nonconductive rigid structure and grounded by means ofthe grounding System 21.
According to an embodiment, the at least a third electrical connection means 11 is grounded by means ofthe rigid structure connected tothe grounding System 21. According to an aspect of the invention, the internai electrical insulating layer 4 is made of a first material chemically compatible with the working liquid 2.
According to an embodiment, said first material chemically compatible with the working liquid 2 is a fluorinated poiymer.
In particular, such a fluorinated poiymer is a poiymer of the family of fluorinated elastomers known with the acronym FKM according to the international abbreviation ISO 1629.
For example, such a fluorinated polymer may be one of the following polymers known commercially as Viton® (DuPont), Dyneon® (3M), Tecnoflon® (Solvay), Dai-EI® (Daikin).
According to an embodiment, said first material chemically compatible with the working liquid 2 is a rubber.
In particular, such a rubber is an elastomeric rubber, which may be HR (monomer isobutene-isoprene) or EPDM (monomer ethylene-propylene-diene) or SBR (monomer styrene-butadiene).
According to a further aspect, the extemal electrical insulating layer 6 is made of a second material chemically compatible with the sea water.
According to an embodiment, the second material chemically compatible with the sea water is a synthetic rubber known with the abbreviation CSM (chlorosulphonated polyethylene) according to the international abbreviation ISO 1629, which is commercially known as Hypalon® (DuPont Performance Elastomers), or a rubber made of HR (monomer isobutene-isoprene) or EPDM (monomer ethylene-propylene-diene).
According to an aspect, the intermediate electric conductive layer 5 is a mechanical reinforcing layer. In other words, the intermediate layer 5 also acts as mechanical support for the flexible multilayer tank 3 and as outer protective element of the internai electrical insulating layer 4.
According to an embodiment, the intermediate electric conductive layer 5 is a flexible métal sheet.
According to an embodiment, said flexible sheet is a continuous sheet.
According to an embodiment, said flexible sheet is a discontinuous sheet.
According to an embodiment, said flexible métal sheet has a maximum thickness of 0.1 mm.
According to an embodiment, said flexible métal sheet is made of aluminum.
According to an embodiment, the intermediate electric conductive layer 5 is a conductive wire mes h.
According to an embodiment, such a conductive wire mesh is a métal wire mesh or a conductive fiber wire mesh.
According to an embodiment, said métal wire mesh is a copper wire mesh.
According to an embodiment, said conductive fiber métal wire mesh is a mesh made at least of carbon fiber.
According to an embodiment, the intermediate electric conductive layer 5 is made in the form of a fabric comprising at least one carbon fiber.
According to an embodiment, the intermediate electric conductive layer 5 may consist only partially of electric conductive material; for example, it may be represented by a polyester fiber fabric alternated with conductive material fibers.
According to an embodiment, the intermediate electric conductive layer 5 may consist of non-conductive base material, such as, e.g. polyester, which is made conductive through a spécifie treatment; in this regard, suitable treatments may include: spraying, electroless plating, sputter coating, plasma treatments, vacuum metallizing, polymerization in situ, Chemical vapor déposition, textile coating/printing.
According to an embodiment, the intermediate electric conductive layer 5 may consist of a polymer, such as e.g. nitrile butadiene rubber (NBR), loaded with carbon particles/fibers or an équivalent conductive material which gives the polymeric layer electro-conductive properties.
According to an embodiment, the rigid containment structure 7 is a support and protective structure of the flexible multilayer tank 3, for example in the iaying, working liquid 2 withdrawal and recovery steps.
According to an embodiment, the rigid containment structure 7 is an anchoring structure of the flexible multilayer tank 3. The underwater storage tank 1 therefore is anchored to the seabed, or to a bed of a different body of water such as a lake, a river, or an artificial réservoir.
According to an embodiment, the rigid structure 7 peripheraily surrounds said flexible multilayer tank 3. Thereby, an electrical measurement instrument 10 connected to the intermediate electric conductive layer 5 and connected to the grounding System 21 or electrode 14 detects a loss of integrity in any position of said leak of the flexible multilayer tank 3.
According to an embodiment, such as, for example shown in Figure 4, the rigid structure 7 is made like a métal cage having at least one mesh structure and comprises a piuraiity of openings 20. Therefore, the sea water is free to corne into contact with the flexible multilayer tank 3, avoiding any différences in pressure.
According to an embodiment, the rigid structure 7 has a rigid box-like or cylindrical tank shape comprising at least one inlet path 20 to allow the inlet of sea water therein and therefore to corne into contact with the flexible multilayer tank 3.
According to an embodiment, such as, for example shown in Figure 2, the rigid structure 7 has a frame shape comprising cross members and peripheral uprights.
According to an embodiment, said at least one measurement instrument 10 is any System capable of measuring and identifying a loss of electrical insulation.
In particular, said at least one measurement instrument 10, e.g. a megohmmeter, or a multimeter which comprises a megohmmeter.
According to an embodiment, said at least one measurement instrument 10 is positioned close to the rigid containment structure 7.
According to an embodiment, said at least one measurement instrument 10 is integrated in a subsea electronic module or in a subsea control module 17 of known type with which said storage tank 1 is provided.
According to an embodiment, each electrical connection means 8, 9, 11 is in the form of an underwater electrical connection cable.
According to an embodiment, each electrical connection means 8, 9, 11 has a connecter connected to a subsea electronic module or to a subsea control module 17 of known type with which the underwater storage tank 1 is provided.
According to an embodiment, said at least one measurement instrument 10 is connectable to the respective connectors of the electrical connection means 8,9,11 in the subsea electronic module or in a subsea control module 17 of known type with which said storage tank 1 is provided.
According to an embodiment, said at least one measurement instrument 10 is housed or integrated in an AUV (autonomous underwater vehicle) or an ROV (remotely operated vehicle).
According to an embodiment, the underwater storage tank 1 comprises at least one Visual inspection means, such as for example at least one caméra. Thereby, the state of integrity of said storage tank 1 may be visuaily monitored.
According to a second object, the présent invention relates to an assessment System of the physical integrity of an underwater storage tank which comprises said underwater storage tank 1 described in the présent description, and at least one electrical measurement instrument 10 described above, to assess the physical integrity of the flexible multiiayer tank 3.
In particular, said at least one electrical measurement instrument 10 is connectable and/or electrically connected at least to the intermediate electric conductive layer 5 of the flexible multiiayer tank 3 and to one between an electrical grounding System 21 and said working liquid 2.
According to a third object, the présent invention describes a method for detecting a loss of physical integrity of an underwater storage tank 1 for a working liquid 2 by means of a détection System described above, in which said underwater storage tank 1 comprises a flexible multilayer tank 3 containing said working liquid 2, said flexible multilayer tank 3 being externally in contact with sea water, said flexible multilayer tank 3 comprising at least one internai electrical insulating layer 4 in contact with said working fluid 2, at least one external electrical insulating layer 6 in contact with sea water, at least one intermediate electric conductive layer 7 sealed between said at least one internai electrical insulating layer 4 and said at least one external electrical insulating layer 6, at least one first electrical connection means 8 connected to said intermediate conductive layer 5, said first electrical connection means 8 being electrically connectable and/or connected to said at least one electrical grounded measurement instrument 10 to assess the physical integrity of said flexible tank 3.
Such a method comprises the following steps:
- storing at least one insulation résistance threshold value (Rse) of said external electrical insulating layer (6) corresponding to a loss of integrity of said flexible multilayer tank (3), - detecting a current insulation résistance value (Re) of said external electrical insulating layer (6),
- comparing said current insulation résistance value (Re) with said insulation résistance threshold value (Rse),
- sending a waming signal (Se) for an external loss of integrity of said underwater tank (1 ) if said current insulation résistance value (R) detected is lower than said insulation résistance threshold value (Rse).
According to a fourth object, the présent invention relates to a further method for detecting a loss of physical integrity of an underwater storage tank 1 of a working liquid 2 by means of a détection System described above, in which said underwater storage tank 1 comprises a flexible multilayer tank 3 containing said working liquid 2, said flexible multilayer tank 3 being externally In contact with sea water, said flexible multilayer tank 3 comprising at least one internai electrical insulating layer 4 in contact with said working fluid 2, at least one external electrical insulating layer 6 in contact with sea water, at least one intermediate electric conductive layer 7 sealed between said at least one internai electrical insulating layer 4 and said at least one external electrical insulating layer 6, in which said intermediate electric conductive layer 5 comprises a plurality of sectors 12 electrically insulated therebetween and in which each sector 12 of said plurality of sectors 12 is connected to a respective first electrical connection means 8, each respective first electrical connection means 8 being connectable to said at least one electrical grounded measurement instrument 10 to assess the physical integrity of said flexible tank 3 at the corresponding sector 12 to which said respective flrst connection means 8 is connected.
Such a method comprises the steps of:
- storing at least one insulation résistance threshold value (Rse) of said extemal electrical insulating layer 6 corresponding to a loss pf integrity of said flexible multilayer tank 3, - detecting a current sector insulation résistance value (Rsci) of said extemal electrical insulating layer 6 at each sector 12 of said plurality of sectors 12,
- comparing each current sector insulation résistance value Rsci detected with said insulation résistance threshold value Rse of said extemal electrical insulating layer 6, - sending a localized wamîng signal (Sel) for an external loss of integrity of said underwater tank 1 for each current sector insulation résistance value (Rsci) detected which is lower than said insulation résistance threshold value Rs.
If said working liquid 2 is a conductive liquid, and if said underwater tank 1 comprises at least one electrode 14 in contact with said working liquid 2 and at least one second electrical connection means 9 connected to said electrode 14, said second electrical connection means 9 being electrically connectable and/or connected to said at least one measurement instrument 10 electrically connected to said intermediate conductive layer 5 to assess the physïcal integrity of said flexible tank 3, such methods comprise the further following steps:
- storing at least one insulation résistance threshold value (Rsi) of said internai electrical insulating layer 4 corresponding to a loss of integrity of said flexible multilayer tank 3, - detecting a current insulation résistance value (Ri) of said internai electrical insulating layer 4,
- comparing said current insulation résistance value (Ri) with said insulation résistance threshold value (Rsi),
- sending a warning signal (Si) for an internai loss of integrity of said underwater tank 1 if said current insulation résistance value (Ri) detected is lower than said insulation résistance threshold value (Rsi).
The invention and some particular embodiments thereof are better described in the following non-limîting examples.
Example 1
Employment of a m ego h m me ter
With référencé to Figure 2, an underwater storage tank 1 of a working liquid 2 positioned on a seabed is shown. The underwater storage tank 1 comprises a flexible multilayer tank 3 having a shape of a cushion of the volume of 30 m3 and a rigid contaînment structure 7 grounded by means of a grounding System 21. The rigid structure 7 is a metai rigid structure in the shape of a box-like frame; it has uprights and cross members along the perimeter thereof and supports the flexible muitilayer tank 3. The flexible multilayer tank 3 is filled with a solution containing a non-conductive organic solvent 2. The flexible multilayer tank 3 comprises an internai electrical insulating layer 4 consisting of an FKM membrane in contact with the organic solvent 2 and an extemal electrical insulating layer 6 consisting of a Hypalon® rubber membrane in contact with the sea water. An intermediate electric conductive layer 5 consisting of a carbon fiberfabric is sealingly positioned in between the two membranes 4,6. The underwater storage tank 1 comprises a first electrical connection means 8 connected to the carbon fiber fabric 5 and connected to a measurement instrument 10 in the form of a megohmmeter. The underwater storage tank 1 comprises a third electrical connection means 11 connected to said rigid structure 7 and connected to said measurement instrument in the form of a megohmmeter. The megohmmeter has a positive pôle connected to the carbon fiber fabric 5 and a négative pôle connected to the grounded rigid metai structure 7 which supports the flexible multilayer tank 3.
If the carbon fiber fabric 5 cornes into contact with the sea water due, for example to a gap in the Hypalon® outer layer 6, the electrical insulation of the carbon fiber fabric 5 is compromised and megohmmeter 9 signais a réduction of the insulation résistance measured due to a passage of électrons and a subséquent réduction of the physical integrity of the flexible multilayer tank 3.
When a loss of physical integrity of the flexible tank 3 is detected, a visual inspection may be scheduled to assess whether or not to recuperate the underwater storage tank 1 and replace it or make other provisions prior to a dispersion event of the working liquïd 2 into the marine environment.
Example 2
Employaient of a first megohmmeter and a second megohmmeter
With référencé to Figure 3, an underwater storage tank 1 of a working liquid 2 anchored on a seabed is shown. The underwater storage tank 1 comprises a flexible multilayer tank 3 having a shape of a cushion and a bathymetrically compensated rigid containment structure 7 connected to a grounding System 21. The rigid structure 7 is in the form of a métal crate insïde of which the flexible multilayer tank 3 is positioned. The métal crate 7 has circuler openings 20 toallow the sea water to enter therein and externally surround the flexible multilayer tank 3. The flexible multilayer tank 3 is filled with an aqueous solution in which a polar oligomer 2 is dissolved, therefore solution 2 is conductive. The flexible multilayer tank 3 comprises an internai electrical insulating layer 4 consisting of an IIR rubber membrane in contact with the polar solution and an extemal electrical insulating layer 6 consisting of an HR rubber membrane in contact with the sea water. An intermediate electric conductive layer 5 consisting of a carbon fiber fabric is sealingly positioned in between the two membranes 4, 6. The underwater storage tank 1 comprises a first electrical connection means 8 connected to said flexible multilayer tank 3 and a third connection means 11 connected to said métal crate 7, both connected to a first measurement instrument 10 in the form of a first megohmmeter; moreover, the underwater storage tank comprises a further first electrical connection measurement means 8 connected to said flexible multilayer tank 3 and a second electrical connection means 9 connected to an electrode 14 in contact with the working llquid 2, both connected to a second measurement instrument 10 in the form of a second megohmmeter. The first megohmmeter has a positive pôle connected to the carbon fiber fabric 5 and a négative pôle connected to the métal crate 7. The second megohmmeter has a positive pôle connected to the carbon fiber fabric 5 and a négative pôle connected to the polar solution 2 by means of electrode 14.
If the carbon fiber fabric 5 cornes into contact with the sea water due, for example to a gap in the outer HR layer 6, the electrical insulation of the carbon fiber fabric 5 is compromised and the first megohmmeter signais a passage of électrons and a subséquent réduction of the physical integrity of the flexible multilayer tank 3.
If instead the carbon fiber fabric 5 cornes into contact with the polar aqueous solution 2 due to a break of the inner HR membrane 4, the second megohmmeter signais a passage of électrons and a subséquent réduction of the physical integrity of the flexible multilayer tank 3.
Example 3
Employment of a plurality of megohmmeters
With reference to Figure 4, an underwater storage tank 1 of a working liquid 2 positioned on a seabed is shown. The underwater storage tank 1 comprises a flexible multilayer tank 3 having a shape of a cushion and a bathymetrically compensated rigid containment structure 7 connected to a grounding System 21. The rigid structure 7 is in the form of a reticular grid inside of which the flexible multilayer tank 3 is positioned. The flexible multilayer tank 3 is filled with a hydroalcoholic solution 2. The flexible multilayer tank 3 comprises an internai electrical insulating layer 4 consisting of an HR rubber membrane in contact with the hydroalcoholic solution 2 and an extemal electrical insulating layer 6 consisting of an EPDM rubber membrane in contact with the sea water. An intermediate electric conductive layer 5 consisting of a thin aluminum film is sealingly positioned in between the two membranes 4, 5. The thin aluminum film 5 is dividéd into a plurality of separate sectors 12 which are electricaily insulated from one another. The underwater storage tank 1 comprises a plurality of first electrical connection means 8 connected to said flexible multilayer tank 3 and a respective plurality of third electrical connection means 11 connected to the métal grid 7. Each pair of first electrical connection means 8 and third electrical connection means is connected to a respective measurement instrument 10 in the form of a megohmmeter, each connected with the positive pôle thereof to a respective sector of the plurality of sectors 12 pf the aluminum film 5 and connected with the négative pôle thereof to the métal grid 7.
If one of the sectors of the plurality of sectors 12 of the aluminum film 5 cornes into contact with the sea water, the megohmmeter connected to such a sector 12 signais a passage of électrons and a subséquent réduction of the physical integrity of the flexible multilayer tank 3.
Thereby, the zone in which the integrity of the flexible tank 3 was reduced may be localized and an on-site repair may be scheduled.
Moreover, each measurement instrument 10 depicted could be the same measurement instrument 10 housed in or integrated with an autonomous or remotely controlled subsea vehicle which connecte each time to a respective pair of first electrical connection means 8 and of third electrical connection means 11 to measure the electrical insulation of a corresponding sector 12.
Example 4
A megohmmeter and métal conductive mesh
With reference to Figure 5, an underwater storage tank 1 of a working liquid 2 positioned on a seabed is shown. The underwater storage tank 1 comprises a flexible multilayer tank 3 having a cylindrical shape and a bathymetrically compensated rigid containment structure 7 connected to a grounding System 21. The rigid structure 7 is in the form of a cylindrical métal tank inside of which the flexible multilayer tank 3 is positioned. The cylindrical métal tank 7 has openings 20 to allow the sea water to enter therein and externally corne into contact with the flexible multilayer tank 3. The flexible multilayer tank 3 is fllled with a nonconductive organic solution 2. The flexible multilayer tank 3 comprises an internai electrical insulating layer 4 consisting of a fluorinated FKM membrane in contact with the organic solvent 2 and an extemal electrical insulating layer 6 consisting of an HR rubber membrane in contact with the sea water. An intermediate electric conductive layer 5 consisting of a métal mesh made of copper wires is sealingly positioned in between the two membranes. The underwater storage tank 1 comprises a first electrical connection means 8 connected to the intermediate electric conductive layer 5 and a third electrical connection means 11 connected to the cylindrical métal tank 7, both connected to a measurement instrument 10 in the form of a megohmmeter. The megohmmeter has a positive pôle connected to the copper mesh 5 and a négative pôle connected to the rigid structure 7 inside of which the flexible multilayer tank 3 is positioned.
If the copper mesh 5 cornes into contact with the sea water due, for example to a gap in the outer IIR layer 6, the electrical insulation of the copper mesh 5 is compromised and the megohmmeter signais a loss of insulation due to a passage of électrons and a subséquent réduction of the physical integrity of the flexible multilayer tank 3.
When a loss of physical integrity of the flexible tank 3 is detected, a visual inspection may be scheduled to assess whether or not to recuperate the underwater storage tank 1 and replace it or replace it on site.
Example 5
Métal sheet, a first megohmmeter and a second megohmmeter
As depicted in Figure 6, an underwater storage tank 1 of a working liquid 2 positioned on a seabed is shown. The underwater storage tank 1 comprises a flexible multilayer tank 3 having a cylindrical shape and a bathymetrically compensated rigid containment structure 7 connected to a grounding System 21. The rigid structure 7 is in the form of a cylindrical métal tank inside of which the flexible multilayer tank 3 is positioned. The cylindrical métal tank 7 has circulai openings 20 to allow the sea water to enter therein and externally surround the flexible multilayer tank 3. The flexible multilayer tank 3 is filled with an aqueous, electrically conductive sodium phosphate solution 2.
The flexible multilayer tank 3 comprises an internai electrical insulating layer 4 consisting of an EPDM membrane in contact with the aqueous sodium phosphate solution 2 and an extemal electrical insulating layer 6 consisting of a Hypalon® rubber membrane in contact with the sea water. An intermediate electric conductive layer 5 consisting of thin aluminum film (maximum thickness of 0.1 mm) is sealingly positioned in between the two membranes 4, 6. The underwater storage tank 1 comprises a first electrical connection means 8 connected to the thin aluminum film and a third electrical connection means 11 connected to the métal rigid structure 7, both connected to a first measurement instrument 10 in the form of a first megohmmeter, and the underwater storage tank 1 comprises a further first electrical connection means 8 connected to the thin aluminum sheet 5 and a second electrical connection means 9 connected to an electrode 14 (in the form of a flange), both connected to a second measurement instrument 10 in the form of a second megohmmeter. The first megohmmeter has a positive pôle connected to the thin aluminum film 5 and a négative pôle connected to the cylindrical métal tank 7. The second megohmmeter has a positive pôle connected to the thin aluminum film 5 and a négative pôle connected with the aqueous sodium phosphate solution 2 by means of the flange.
If the thin aluminum film 5 cornes into contact with the sea water due, for example tp a gap in the outer EPDM layer 6, the electrical insulation of the thin aluminum film 5 is compromised and the first megohmmeter signais a loss of insulation due to a passage of électrons and a subséquent réduction ofthe physical integrity ofthe flexible multilayer tank 3.
If instead the thln aluminum film 5 cornes into contact with the electrically conductive solution 2 due to a break of the inner Hypalon® membrane 4, the second megohmmeter signais a loss of electrical insulation due to a passage of électrons and a subséquent réduction of the physical integrity of the flexible multilayer tank 3.
If the both first megohmmeter and the second megohmmeter signal a passage of électrons, 10 a possible gapping of the flexible multilayer tank 3 is detected and it is possible to intervene to recuperate the underwater storage tank 1 to limit possible dispersions of the electrically conductive solution into the marine environment.

Claims (12)

1. An underwater storage tank (1) for a working liquid (2) comprising a flexible multilayer tank (3) containing said working liquid (2), said flexible multilayer tank (3) being extemally in contact with sea water characterized in that said flexible multilayer tank (3) comprises at least one internai electrical insulating layer (4) in contact with said working fluid (2), at least one external electrical insulating layer (6) in contact with sea water, at least one intermediate electric conductive layer (5) sealed between said at least one internai electrical insulating layer (4) and said at least one extemal electrical insulating layer (6), at least one first electrical connection means (8) connected to said intermediate conductive layer (5), said first electrical connection means (8) being connectable to an electrical grounded measurement instrument (10) to assess the physical integrity of said flexible multilayer tank (3)=
2. An underwater storage tank (1 ) according to the preceding claim, wherein said intermediate electric conductive layer (5) comprises a plurality of sectors (12) electrically insulated therebetween, and wherein each sector (12) of said plurality of sectors (12) is connected to a respective first electrical connection means (8), each respective first electrical connection means (8) being connectable to an electrical grounded measurement instrument (10) to assess the physical integrity of said flexible multilayer tank (3) at the correspond ing sector (12) to which said respective first connection means (8) is connected.
3. An underwater storage tank (1) according to any one of the preceding daims, wherein said working liquid (2) is a conductive liquid, and wherein said underwater storage tank (1) comprises at least one electrode (14) in contact with said working liquid (2), and at least a second electrical connection means (9) connected to said electrode (14), said second electrical connection means (9) being connectable to a measurement instrument (10) electrically connected to said intermediate conductive layer (5) to assess the physical integrity of said flexible tank (3).
4. An underwater storage tank (1) according to any one of the preceding daims, comprising a rigid containment structure (7), wherein said flexible multilayer tank (3) is contained, said rigid structure (7) comprising at least one bathymétrie compensation opening (20) for the passage of sea water capable of compensating for the variation of internai pressure of said flexible multilayer tank (3) due to a withdrawal of the working fluid (3).
5. An underwater storage tank (1 ) according to any one of the preceding daims, comprising at least one grounding System (21 ) and at least a third electrical connection means (11) eiectrically connected to said grounding System (21), said third electrical connection means (11) being connectable to an electrical measurement instrument (10) eiectrically connected to said intermediate conductive layer (5) by means of said first electrical connection means (8) to assess the physical integrity of said flexible tank (3).
6. An underwater storage tank (1) according to any one of the preceding daims, wherein said internai electrical insulating layer (4) is made of a first material which is chemically compatible with said working liquid (2).
7. An underwater storage tank (1) according to any one of the preceding daims, wherein said external electrical insulating layer (6) is made of a second material which is chemically compatible with said sea water.
8. An underwater storage tank (1 ) according to any one of the preceding daims, wherein said intermediate eledric conductive layer (5) is an eiectrically conductive wire mesh or a fabric comprising carbon fiber or a carbon fiber wire mesh or a flexible métal sheet.
9. A System for assessing the physical integrity of an underwater tank comprising an underwater storage tank (1 ) according to any one of the preceding daims 1 to 8, and at least one electrical measurement instrument (10) for assessing the physical integrity of said flexible multilayer tank (3), said electrical measurement instrument (10) being connectable and/or eiectrically connected at least to said intermediate electric conductive layer (5) of said flexible multilayer tank (3) and to one between an electrical grounding System (21 ) and said working liquid (2).
10. A method for detecting a loss of physical integrity of an underwater storage tank (1 ) for a working liquid (2) by means of a détection System according to claim 9, wherein said underwater storage tank (1) comprises a flexible multilayer tank (3) containing said working liquid (2), said flexible multilayer tank (3) being externally in contact with sea water, said flexible multilayer tank (3) comprising at least one internai electrical insulating layer (4) in contact with said working fluid (2), at least one external electrical insulating layer (6) in contact with sea water, at least one intermediate electric conductive layer (7) sealed between said at least one internai electrical insulating layer (4) and said at least one external electrical insulating layer (6), at least a first electrical connection means (8) connected to said intermediate conductive layer (5), said first electrical connection means (8) being eiectrically connectable and/or connected to said at least one electrical grounded measurement instrument (10) to assess thê physical integrity Of said flexible tank (3), said method comprising the following steps:
- storing at least one insulation résistance threshold value (Rse) of said extemal electrical insulating layer (6) corresponding to a loss of integrity of said flexible multitayer tank (3), - detecting a current insulation résistance value (Re) of said external electrical insulating layer (6),
- comparing said current insulation résistance value (Re) with said insulation résistance threshold value (Rse), sending a warning signai (Se) for an extemal loss of integrity of said underwater tank (1 ) if said current insulation résistance value (R) detected is lower than said insulation résistance threshold value (Rse).
11. A method fordetecting a loss of physical integrity of an underwater storage tank (1) for a working liquid (2) by means of a détection System according to claim 9, wherein said underwater storage tank (1) comprises a flexible multilayer tank (3) containing said working liquid (2), said flexible multilayer tank (3) being externally in contact with sea water, said flexible multilayer tank (3) comprising at least one internai electrical insulating layer (4) in contact with said working fluid (2), at least one external electrical insulating layer (6) in contact with sea water, at least one intermediate eiectric conductive layer (7) sealed between said at least one internai electrical insulating layer (4) and said at least one extemal electrical insulating layer (6), wherein said intermediate eiectric conductive layer (5) comprises a plurality of sectors (12) electrically insulated therebetween and wherein each sector (12) of said plurality of sectors (12) is connected to a respective first electrical connection means (8), each respective first electrical connection means (8) being connectable to said at least one electrical grounded measurement instrument (10) to assess the physical integrity of said flexible tank (3) at the corresponding sector (12) to which said respective first connection means (8) is connected, said method comprising the following steps:
- storing at least one insulation résistance threshold value (Rse) of said extemal electrical insulating layer (6) corresponding to a loss of integrity of said flexible multilayer tank (3), - detecting a current sector insulation résistance value (Rsci) of said extemal electrical insulating layer (6) at each sector (12) of said plurality of sectors (12),
- comparing each current sector insulation résistance value (Rsci) detected with said insulation résistance threshold value (Rse) of said external electrical insulating layer (6), - sending a warning signal (Sel) for a localized external loss of integrity of said underwater tank (1) for each current sector insulation résistance value (Rsci) detected which is lower than said insulation résistance threshold value (Rs).
12. A method according to the préceding claim 10 or 11, wherein said working liquid (2) is a conductive liquid, and wherein said underwater tank (1 ) comprises at least one electrode (14) in contact with said working liquid (2), and at least one second electrical connection means (9) connected to said electrode (14), said second electrical connection means (9) being electrically connectable to said at least one measurement instrument (10) electrically connected to said intermediate conductive layer (5) to assess the physical
5 integrity of said flexible tank (3), said method comprising the following steps:
- storing at least one insulation résistance threshold value (Rsi) of said internai electrical insulating layer (4) corresponding to a loss of integrity of said flexible multilayer tank (3), - detecting a current insulation résistance value (Ri) of said internai electrical insulating layer (4),
10 - comparinq said current insulation résistance value (Ri) with said insulation résistance threshold value (Rsi),
- sending a waming signal (Si) for an internai loss of integrity of said underwater tank (1 ) if said current insulation résistance value (Ri) detected is lower than said insulation résistance threshold value (Rsi).
OA1202200021 2019-08-07 2020-08-03 Underwater storage tank, system of assessing the physical integrity of an underwater tank, method for detecting a loss of physical integrity of an underwater storage tank. OA20649A (en)

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Application Number Priority Date Filing Date Title
IT102019000014271 2019-08-07

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OA20649A true OA20649A (en) 2022-12-28

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