NZ788982A - Trampolines, components thereof and methods of manufacture and assembly - Google Patents
Trampolines, components thereof and methods of manufacture and assemblyInfo
- Publication number
- NZ788982A NZ788982A NZ788982A NZ78898222A NZ788982A NZ 788982 A NZ788982 A NZ 788982A NZ 788982 A NZ788982 A NZ 788982A NZ 78898222 A NZ78898222 A NZ 78898222A NZ 788982 A NZ788982 A NZ 788982A
- Authority
- NZ
- New Zealand
- Prior art keywords
- top rail
- trampoline
- leg
- connector
- net pole
- Prior art date
Links
- 238000004519 manufacturing process Methods 0.000 title abstract description 29
- 230000000295 complement Effects 0.000 claims description 9
- 230000001808 coupling Effects 0.000 claims 1
- 238000010168 coupling process Methods 0.000 claims 1
- 238000005859 coupling reaction Methods 0.000 claims 1
- 239000000789 fastener Substances 0.000 abstract description 34
- 238000005516 engineering process Methods 0.000 description 74
- 230000000670 limiting Effects 0.000 description 20
- 238000000034 method Methods 0.000 description 16
- 238000003466 welding Methods 0.000 description 14
- 239000000463 material Substances 0.000 description 9
- 238000010276 construction Methods 0.000 description 8
- 230000000875 corresponding Effects 0.000 description 8
- 239000011248 coating agent Substances 0.000 description 6
- 238000000576 coating method Methods 0.000 description 6
- 150000002500 ions Chemical class 0.000 description 5
- 229920000642 polymer Polymers 0.000 description 4
- 230000001681 protective Effects 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- 239000004744 fabric Substances 0.000 description 3
- 238000007373 indentation Methods 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000006011 modification reaction Methods 0.000 description 3
- 238000010422 painting Methods 0.000 description 3
- 230000036961 partial Effects 0.000 description 3
- -1 polypropylene Polymers 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 101700015817 LAT2 Proteins 0.000 description 2
- 239000004743 Polypropylene Substances 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 230000001010 compromised Effects 0.000 description 2
- 239000002537 cosmetic Substances 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 238000005246 galvanizing Methods 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 229920001155 polypropylene Polymers 0.000 description 2
- 239000011253 protective coating Substances 0.000 description 2
- 230000037250 Clearance Effects 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- 229920000265 Polyparaphenylene Polymers 0.000 description 1
- 210000003491 Skin Anatomy 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive Effects 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 238000007744 chromate conversion coating Methods 0.000 description 1
- 230000035512 clearance Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000023298 conjugation with cellular fusion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000002788 crimping Methods 0.000 description 1
- 230000001419 dependent Effects 0.000 description 1
- 230000003467 diminishing Effects 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 239000000806 elastomer Substances 0.000 description 1
- 238000009713 electroplating Methods 0.000 description 1
- 239000011152 fibreglass Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 239000006223 plastic coating Substances 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 230000002829 reduced Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- UCKMPCXJQFINFW-UHFFFAOYSA-N sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 description 1
- 230000021037 unidirectional conjugation Effects 0.000 description 1
Abstract
The present invention relates to trampolines, components thereof, and methods of manufacture and assembly. The invention has particular application to a connector used to connect adjacent members of the top rail of the trampoline, the connector also configured to receive at least one leg of the trampoline and an optional net pole, all without the use of fasteners and / or tools. poline and an optional net pole, all without the use of fasteners and / or tools.
Description
The present ion relates to trampolines, components thereof, and s of manufacture
and assembly. The invention has particular application to a connector used to connect adjacent
members of the top rail of the trampoline, the connector also configured to receive at least one
leg of the trampoline and an optional net pole, all without the use of fasteners and / or tools.
NZ 788982
James & Wells ref: 309172
TRAMPOLINES, COMPONENTS THEREOF AND METHODS OF MANUFACTURE AND ASSEMBLY
Statement of Corresponding ations
This application is based on New Zealand Patent Application No. 775548, the entire contents of which
are incorporated herein by reference.
Field of the Invention
The present invention relates to trampolines, components thereof, and methods of manufacture and
assembly.
Background to the ion
Trampolines are rly used for various reasons including exercise, gymnastics, rehabilitation and
entertainment. They can range in size from around 1 metre across to sizes exceeding 4 metres across.
Because of their large size, trampolines are commonly shipped in a disassembled state to reduce
shipping costs. The dissembled trampoline comprises multiple components which are then led
together by the purchaser.
It is desirable to be able to provide trampoline components which are simple and cost effective to
manufacture while also allowing for easy ly by the purchaser into a useable line.
However, stock inventory of these components is an important consideration.
In general terms, a trampoline has a trampoline mat which is suspended from a support frame by
resilient components. The support frame includes some form of structure (henceforth “a top rail”) that
surrounds the line mat and legs which support the top rail above the . The top rail
structure is commonly a circular or rectangular shape which is made of two or more segments which are
connected together. In use, a person can stand or jump on the trampoline mat to deform the resilient
ents suspending the trampoline mat. These resilient components provide a restorative force
which opposes their deformation and assists the person to jump higher than they would ise be
able.
There are two common types of trampolines. A standard, or sprung, trampoline uses a plurality of coiled
metal s as the resilient components. Alternatively, a “spring-free” trampoline uses bendable rods,
made from a composite material such as fibreglass, as the resilient elements. Either way, the resilient
components suspend the mat and provide the elastic and resilient force needed to promote jumping.
Trampolines can be dangerous and there are several ways that people can be injured when using them.
Therefore, it is known to provide safety nets to e a r that stops people inadvertently falling
James & Wells ref: 309172
off or being bounced or otherwise rebounded from the trampoline. These safety nets are commonly
supported by net poles. The net poles attach to the support frame, either directly to the legs or to the
top-rail. Common methods of connection include g and complex fastener arrangements which
are tricky to assemble.
The trampoline components must be assembled er to provide the finished and complete
trampoline. There are various proprietary s to assemble these components in the market and
generally each manufacturer has its own such system. However, these systems each have issues which
make them a less than optimal solution for a manufacturer and / or customer.
For example, many proprietary s e components, lly parts of the support frame and /
or net poles, which are welded together. Welding has a number of disadvantages such as being a
relatively expensive process and prone to e if done incorrectly. It can also introduce a weak point
at which the frame could corrode or otherwise become structurally compromised. Additionally, any
protective gs, such as painting or a powder coating, must be applied after the welding process.
That places restrictions on the order in which components can be manufactured. Furthermore,
components manufactured using welding can also be difficult to package or ship due to their geometry.
Other known solutions are less desirable for the end user. For example, where components need to be
joined using fasteners such as nuts and bolts, the purchaser must have the necessary tools, or the
manufacturer must provide these with the trampoline further sing cost.
There are also potential safety ns with relying on the purchaser or end user to correctly assemble
the trampoline. For e, failure to tighten a fastener sufficiently or to include important
components such as washers can lead to the line being damaged or the fasteners inadvertently
coming loose. Additionally, overtightening fasteners can cause failure such as stripping of a thread or
damaging the components which are being . Thus, the structural integrity of the trampoline may
be compromised.
Object of the Invention
It is an object of the present technology to provide an improved trampoline, components thereof and,
a method of manufacture or assembly of same.
Alternatively, it is an object of the present technology to provide a trampoline or components thereof
which are more durable and/or reliable, or a method of manufacture or assembly for a trampoline,
which improves durability and/or reliability.
James & Wells ref: 309172
Alternatively, it is an object of the present technology to provide a trampoline or ents thereof
which are cost-effective, or a method of manufacture or assembly for a trampoline which is more costeffective.
Alternatively, it is an object of the present technology to provide a trampoline or components thereof
which facilitates assembly with fewer, or entirely without, tools, or a method of manufacture or
assembly which allows for same.
Alternatively, it is an object of the present technology to provide a trampoline, components thereof or
a method of manufacturing same with less or no g, and/or a method of assembling same without
welding.
Alternatively, it is an object of the present technology to e a trampoline, components thereof, or
a method of cture or ly of a trampoline which is easier to assemble.
Alternatively, it is an object of the present technology to provide a trampoline, components thereof, a
method of manufacture or assembly of a trampoline which provides improved safety for users.
Alternatively, it is an object of the present technology to provide line ents which can be
used across a range of trampoline sizes, thereby reducing the number of part variations required to keep
in stock.
Alternatively, it is an object of the t technology to at least provide the public with a useful choice.
Summary of the Invention
According to a first aspect of the technology, there is provided a trampoline.
According to a further aspect of the logy, there is provided a kit set of components that can be
assembled together to form a trampoline.
According to a further aspect of the technology, there is provided a connector for joining two or more
components of a trampoline to each other.
According to a r aspect of the technology, there is provided a trampoline and components
f which are able to be manufactured with less or no welding.
According to a further aspect of the technology, there is provided a trampoline and components
thereof which are able to be manufactured with less or tools.
According to a further aspect of the technology, there is provided a trampoline and components
thereof which are able to be manufactured with less or no ers such as bolts or screws.
James & Wells ref: 309172
According to a further aspect of the technology, there is provided a trampoline, wherein the line
includes:
a ity or series of top rail segments, and
at least one leg,
wherein the plurality of top rail segments are connected to each other to form a top rail,
and further wherein the top rail has at least one aperture, and an end of the at least one leg extends
into the at least one aperture in the top rail.
According to a further aspect of the technology, there is provided a kit set of parts that can be assembled
together to form a trampoline, n the kit set includes:
a plurality or series of top rail segments which can be connected to each other to in use form a top rail,
and at least one leg,
wherein the top rail includes at least one aperture, and in use an end of the at least one leg can extend
into the aperture in the top rail.
Preferably, the method includes ing a ity of legs.
Preferably, the plurality of legs are configured to be used with the top rail segments and the top rail
segments.
Preferably, the method includes providing at least one connector which is configured to connect an end
of one of the top ts to an end of another one of the top rail segments.
Preferably, the connector(s) is configured to also connect an end of one of the top rail segments to an
end of another one of the top rail segments.
Preferably, the method includes providing instructions to assemble the components of the .
Preferably, the instructions are provided as a list of written steps, or a video accessible by via an internet
connection.
Preferably, the one or more components may be a/the component/s as described herein, e.g. a net, a
line mat, resilient elements, net poles, ladder etc.
According to another aspect of the technology, there is provided a trampoline which ses:
a plurality of top rail segments that are connected to each other to form a top rail which defines a plane,
a plurality of legs which in use support the top rail above the ground,
James & Wells ref: 309172
wherein each of the plurality of legs has a respective first end that is connected to the top rail and a
respective second end which is located distal to, and below, the plane,
and further wherein at least one of the plurality of legs is orientated at an internal angle of less than 90
degrees to the plane.
Preferably, the line may se a trampoline mat. This trampoline mat may be constructed of
a planar sheet of durable material. For example, the trampoline mat may comprise a fabric such as
canvas or alternatively a polymer such as polypropylene. It may be advantageous for the line mat
to comprise a mesh such as a woven mesh, as the mesh uction may increase the durability of the
trampoline mat and / or better allow moisture to drain from the surface.
It should be understood that when the trampoline is led, the trampoline mat is suspended from
the top rail.
ably, at least one of the top rail and line mat may be substantially circular. Even more
preferably, the top rail which has a shape that is substantially complementary to the shape of the
trampoline mat. For example, the top rail may have a ring-like form and the trampoline mat may be
ar.
In alternative embodiments, at least one of the top rail and trampoline mat may have a polygonal shape,
i.e. the top rail and / or trampoline mat may be substantially square, rectangular, hexagonal or
octagonal, or include a non-polygonal shape such as an oval, or a complex shape having any other
le combination of polygonal and non-polygonal features.
It should be understood that reference herein to the trampoline and components f should be
understood to encompass a kitset of parts ning same.
Preferably, the trampoline may include at least one resilient element. The resilient element may be at
least one spring element in the form of an extension or tension spring(s). However, this should not be
seen as limiting on the technology. F or example, the resilient element(s) may be torsion springs or
flexible rods as should be known to those skilled in the art. In alternative embodiments of the
technology, at least one resilient element may be the trampoline mat. For example, the trampoline mat
may be constructed of a resiliently able material such as an elastomer.
The resilient element(s) of the present technology shall be referred to as spring(s). However, this should
not be seen as limiting on the technology, and alternative resilient element(s) may be used within the
scope of the technology.
James & Wells ref: 309172
Preferably, the spring(s) releasably attach to at least one of the trampoline mat and the top rail of the
trampoline. For ce, each resilient t may have at least one fastener half which is configured
to engage e.g. releasably engage, with a corresponding fastener half on the trampoline mat or top rail.
In the preferred embodiment, the spring(s) may include two fastener halves which engage with a
corresponding fastener half on one of the trampoline mat and top rail.
For instance, the fastener half/halves on the spring may be a hook, loop or other structure. The er
half on the trampoline mat may be an eyelet or D-ring while the fastener half on the top rail may be an
aperture, e.g. a slot. However, it should be understood that the fastener half / halves may take other
forms as should be known to those skilled in the art.
However, it is also envisaged that the spring(s) may be permanently ed to at least one of the
trampoline mat and the top rail.
Preferably, the spring(s) may provide n to hold the ents of the top rail together e.g. the
spring(s) and trampoline mat provide a tension force which pulls the top rail segments together and
assists in preventing them disengaging from each other in use.
In a ularly preferred embodiment, the spring(s) may provide ntially all of the force holding
the components of the top rail together. This should become clearer from the following description.
In preferred embodiments, the top rail segments may releasably connect together to form the top rail.
It is though, also envisaged that the top rail segments may not releasably connect together, e.g. they
may be designed to be ently connected together.
In one ment, each top rail segment may have a male end and a female end. In these
configurations, the male end may be shaped and / or dimensioned to be inserted into the female end of
another top rail segment.
The male and female ends may have complementary shapes or profiles or be dimensioned so that the
female end can receive the male end. For instance, the male end may have a circular cross-section while
the female end may have a square cross-section. Alternatively, the male end and female end may have
the same cross-sectional shape e.g. square or round, but have different ions to facilitate the male
end being inserted into the female end.
However, it is also envisaged that the technology may use a separate connector to facilitate connecting
any two top rail segments together to form the top rail. Accordingly, another aspect of the technology
James & Wells ref: 309172
relates to a connector for use in g a top rail of a line, and a trampoline including a
connector.
Preferably, each top rail segment may releasably connect with one or more connectors to form the top
rail. It is though, also envisaged that the top rail segments may not releasably connect with a connector,
e.g. they may be designed to be permanently connected to the connector(s).
In one ment, the connector(s) may include a first end configured to connect to a first top rail
segment, and a second end ured to connect to a second top rail segment. Preferably the first end
and / or second end of the connector can receive an end of the tive top rail segments. For
example, the first end of the connector may be configured to receive a first end of a first top rail t,
and the second end of the connector may be configured to receive a second end of a second top rail
However, in alternative embodiments the first end and / or the second end of the connector may be
dimensioned to insert into an end of a top rail segment.
In a yet further alternative embodiment, the tor may have a first end dimensioned to receive an
end of a top rail segment and a second end dimensioned to insert into an end of another top rail
segment. Preferably each of the top rail segments may be substantially identical, however this should
not be seen as limiting on the scope of the technology.
The ends of the connector may have shapes complementary to the shape of the ends of the top rail
segments. For instance, the male end of the top rail segment may have a circular cross-section while the
female end of the connector may have a square cross-section. Alternatively, the male end and female
ends may have the same cross-sectional shape, e.g. square or round, but have different dimensions to
facilitate the male end being inserted into the female end.
In preferred embodiments, at least one of the first end and the second end of the connector may have
a non-circular sectional shape. U se of non-circular sectional shapes may advantageously
prevent or resist against rotation of the top rail segments relative to the connector in use.
The use of male and female ends should not be seen as limiting on the technology. For instance , in
alternative embodiments the connector and top rail ts may connect to one another using an
interference fit, threaded engagement, clamping, or any le fastener such as nuts and bolts, screws,
rivets and welds.
Preferably, the connector may be constructed or otherwise formed of a durable material such as a metal,
i.e. steel. However, this should not be seen as limiting on the technology and in some embodiments the
James & Wells ref: 309172
connector may be constructed of a polymer such as glass filled nylon, opylene or PPS
(polyphenylene sulphide) or alike.
Preferably, the connector may be constructed from substantially square box section of material. For
example, the box n may be a steel box section having a wall thickness of between 2 mm and 5
mm, more preferably approximately 2.5 mm. ably this box section has an external width of
between 25 mm and 52 mm, more preferably approximately 40 mm.
Preferably, the connector may have a length of between substantially 130 mm and ntially 170
mm, more preferably n 140 mm and 160 mm, more preferably substantially 150 mm.
It should be understood that the recited dimensions for the connector may be dependent on the
dimensions of the top rail and / or overall trampoline size, and variances from these will be readily
envisaged to those skilled in the art.
Preferably, the connector may include one or more protuberances. These protuberances may be formed
by creating an indentation in one or more faces of the connector so as to form a protuberance on an
opposing side of said face. However, in ative embodiments, the protuberance may be formed by
ing a separate component. For e, a lug or the like may be added using welding or adhering
techniques or by using a fastener.
Preferably, the protuberance may be configured to engage with a complementary channel on a top rail
segment. This arrangement may facilitate easier assembly of the trampoline, e.g. by ensuring that the
connector and top rail are in alignment and are connected in the correct ation.
Preferably, the top rail segments may be held in engagement with the connectors under tension. For
example, by using the tension provided by the trampoline mat and / or spring(s). However, in alternative
embodiments, these components may be held in engagement using fasteners or any other suitable
connection mechanism.
Preferably, the aperture in the top rail is non-circular; for example, the aperture may have a rectangular
or oval shaped profile. Use of non-circular apertures may assist in preventing rotation of ents
such as legs or net poles which may be inserted into the aperture. In alternative embodiments the
aperture(s) may be circular which could be more cost effective to manufacture than non-circular
apertures.
Preferably, the aperture is configured to receive an end of a leg, for example the leg may be inserted
into the aperture. In ative embodiments, the connector may instead include one or more
James & Wells ref: 309172
components which facilitate connection of the leg to the top rail. For e, the components may
include a protrusion, clamp or other suitable fastening arrangement.
In some embodiments at least one leg may extend through two apertures in the top rail. For example,
the leg may pass through two apertures in the top rail, such that at least a portion of the leg extends
above a top surface of the top rail. Preferably in these embodiments, the top rail has a top or upper
surface and a bottom or lower surface and the apertures are provided to the respective surfaces.
Positioning a portion of the leg above the top surface of the top rail may facilitate the leg being locked
to the top rail, for example by using a locking mechanism such as that bed in more detail below.
Preferably, the portion of the leg which extends beyond the top rail is configured to connect to a net
pole. For e, an end of the leg may be ured to connect to a net pole, for example by having
mating halves, such as male and female ends as described herein. This may advantageously allow the
net pole of the trampoline to connect ly to a / the leg, while still being supported.
Preferably, the leg(s) may be configured to support the top rail (and thereby also the trampoline mat)
above the ground. The leg(s) can bear down on the ground over which the trampoline is assembled and
used. This may facilitate the trampoline being used without the trampoline mat touching the ground in
Preferably, the legs may include feet. The feet in use can bear down on the ground to increase the
contact e to the ground and provide additional stability to the line.
In addition, the feet may connect to two or more legs which are spaced around the perimeter of the top
rail. The use of feet which join one or more spaced apart legs may provide additional bracing to the
trampoline structure.
However, in alternative embodiments, feet may not be used.
Preferably, the leg(s) may include a bearing surface on which the top rail may bear down in use. This
bearing surface may be in the form of a shoulder formed by compression or flaring of a portion of the
leg. In alternative embodiments, the bearing e may be ed by a , or any other le
protrusion.
Preferably, the leg(s) may be angled with respect to a plane defined by the top rail or mat. For example,
the leg(s) may be orientated at an angle of between 5 and 15 degrees to that plane. More preferably
the leg(s) may be orientated at an angle of approximately 10 degrees to the plane defined by the top
rail or mat.
James & Wells ref: 309172
Preferably, the legs may be angled to locate an end of the leg(s) distal to the top rail within the perimeter
of the trampoline as defined by the top rail. In alternative embodiments, the leg(s) may be orientated
substantially ally so that the distal end of the leg(s) are located substantially below and inline with
the perimeter of the trampoline.
Preferably the top rail may have a top or upper e and a bottom or lower surface. Preferably the
bottom surface of the rail may face towards the ground when the trampoline is in use, while the top
surface of the top rail may face upwardly (away from the ground) when the line is in use.
ably the aperture in the top rail may be at least in the bottom surface of the top rail.
It may further be advantageous for the aperture in the bottom surface of the top rail to bear upon the
g surface of the leg in use.
In embodiments where the top rail is formed from one or more hollow elongate components, these
components may be extruded. I t may be advantageous for the aperture to be formed directly in the
bottom surface of said hollow elongate components. In other words, it may be advantageous for the
aperture to be formed ly in the top rail t(s) and / or connector(s), as opposed to having the
aperture provided by a member which is attached to, and extends from, the top rail t(s) and / or
connector(s). By forming the aperture directly in the hollow elongate components, it may be possible to
reduce the manufacturing costs of attaching a separate or additional member to the top rail segment(s)
and / or connector(s) to facilitate connecting the leg(s) to the top rail.
Preferably, the trampoline may comprise one or more net poles. These net poles may be configured to
support a safety net in use.
Preferably, the net pole(s) may include a surface configured to, in use, bear down on a corresponding
bearing surface on a leg. Preferably the bearing surface on the leg(s) is provided in an outer surface of
the leg. For example, the bearing surface may be in the form of a shoulder formed by compression or
flaring of the net pole. In alternative embodiments, the ering member may be provided by a flange,
clamp or any other suitable protrusion.
Preferably, the trampoline may include at least one locking mechanism that is configured to secure at
least two ents together.
In one embodiment, the locking mechanism may attach at least one top rail t to a connector.
Alternatively, or in on, the locking mechanism may connect a net pole and a leg to at least one of
each other, the top rail or a connector.
James & Wells ref: 309172
In some embodiments, the locking mechanism may be configured to secure the net pole both axially
and rotationally relative to the leg.
Alternatively, the locking mechanism could connect the net pole to other components of the trampoline,
such as the leg and foot, or top rail segments.
In a particularly preferred ment, the locking mechanism may preferably be a spring-biased
locking member, which is mounted in or to the net pole and / or leg. However, alternative locking
mechanisms, such as screw fasteners, pins and clamps may be used.
Preferably, the components of the trampoline may be ured to releasably t together. This
may enable the trampoline to be packed away or orted more . Preferably this releasable
connection may be achieved t the use of tools such as hammers, rs or screwdrivers. For
example, the components of the trampoline may be dimensioned such that they are able to releasably
engage with neighbouring components using a tight slide fit tion. For e, the top rail
segments may connect to one another, or to one or more connectors using a male to female connection.
Similarly, a tight slide fit connection may be used on other components of the invention such as the
leg(s) and top rail, leg(s) and feet, net poles and legs etc. It should be appreciated that other methods
of connection may be used as should be known to those skilled in the art.
In some embodiments, one or more components of the trampoline may be held together using a locking
mechanism as described herein. In alternative embodiments, components of the trampoline may be
held together by a friction fit or interference tight slide/wedge fit. In addition, tension from the spring(s)
may assist to hold together the components once they fully engage each other. For example, the leg(s)
may be held in engagement with the top rail using a tight slide/wedge fit, a friction fit, or atively
due to biasing of these components towards each other due to gravity.
Preferably, a trampoline and components f according to the technology, may be constructed
using methods other than welding. For example, the manufacturing processes used may include
extrusion, bending drilling, punching, stamping and coating. By removing welding from the
manufacturing processes, the manufacturing cost and / or complexity may be reduced.
Preferably, one or more components of the present technology may include a protective or aesthetic
coating, e.g. they may be powder coated. However alternative coatings may be used such as galvanising,
oplating, passivating, painting, plastic g, or chemically coated, such as using the AlodineTM
process of Henkel e Technologies.
James & Wells ref: 309172
Preferably a method of assembling the trampoline may comprise one or more of the following steps in
any order:
a) Connecting the plurality/series of top rail segments to form the closed top rail shape;
b) Inserting at least one leg into a ponding aperture in the top rail;
c) ng a locking mechanism to prevent removal of the leg(s) from the top rail;
d) Attaching feet to one or more of the legs;
e) Attaching a net pole to at least one of the legs and the top rail;
f) Attaching a safety net to one or more of the net poles;
g) Attaching padding to the trampoline;
h) Attaching a ladder to the top rail of the trampoline;
i) Attaching the springs and the mat.
Advantages of the present logy should be apparent from the present disclosure, gh these
may include a trampoline and components thereof which are:
• easier to assemble – for example, by providing a trampoline which has fewer components, less
complex components or components which lend themselves to a simpler assembly process;
• sturdier – for example, by providing components which are able to engage with each other
more tightly;
• more reliable – for example, by removing the ial of failure due to welded components
or over/under tightened fasteners;
• more cost-effective to manufacture – for e, by removing welding processes, and
allowing the protective coating to be applied at any part of the process;
• more cost-effective to ship – for e, by ing components which have less complex
geometry; and / or
• more aesthetically pleasing – for example, by removing unsightly welds and ers.
Further aspects of the technology, which should be considered in all its novel aspects, will become
apparent to those skilled in the art upon reading of the following ption which provides at least one
example of a practical application of the technology.
Brief Description of the Drawings
One or more embodiments of the technology will be described below by way of e only, and
without intending to be limiting, with reference to the following drawings, in which:
James & Wells ref: 309172
Figure 1A shows a perspective view of a trampoline, without pads or safety net, according to one
aspect of the present technology;
Figure 1B shows a close-up detail view of the trampoline mat to top rail connection marked as
feature H in Figure 1A;
Figure 1C shows a perspective view of an alternative embodiment of a trampoline, with safety
features such as a net and pads;
Figure 1D shows a perspective view of an exploded sub-section of the trampoline of Figure 1A;
Figure 2A shows a perspective view of assembled trampoline components without a trampoline
mat, springs, pads or a safety net, according to the present technology;
Figure 2B shows a side view of a tor being used to join components of a trampoline
according to one aspect of the present technology, marked as e C in Figure 2A;
Figure 2C shows an exploded view of the components of Figure 2B;
Figure 2D shows a partial cross-sectional view of the assembled components of Figures 2B and
Figure 2E shows an exemplary embodiment of how a line mat may be attached to
components of a line, using tension springs around the connector, shown in
Figure 2B, 2C and 2D;
Figure 2F shows a partial cross-sectional view of the components of Figure 2E;
Figure 3A shows a ctive view of an embodiment of a connector, according to the t
technology;
Figure 3B shows an end cross-sectional view of the tor of Figure 3A;
Figure 3C shows a plan view of the connector of Figure 3A; and
Figure 3D shows a side cross-sectional view of the connector of Figure 3A;
Figure 4 shows an exploded view of an alternative embodiment of trampoline components,
according to the present technology;
Figure 5A shows an exploded view of a yet further embodiment of trampoline components,
according to the present technology;
Figure 5B shows an assembled view of some of the line components of Figure 5A;
James & Wells ref: 309172
Figure 5C shows an exemplary trampoline frame construction using the trampoline ents
of Figures 5A and 5B;
Figure 6 shows an exploded view of a yet r embodiment of trampoline components,
according to the present technology;
Figure 7A shows a l view of a further exemplary trampoline frame construction according
to the present technology;
Figure 7B shows an exploded view of the components of Figure 7A;
Figure 7C shows the connector of Figures 7A and 7B;
Figure 8A shows a further exemplary trampoline frame construction in which the legs of the
line are angled inwardly with respect to a plane on which a top rail or mat lies;
Figure 8B shows a close-up cross-sectional view of the region marked “C” in Figure 8A;
Figure 8C shows a close-up cross-sectional view of the region marked “B” in Figure 8A;
Figure 8D shows an ion view of a top rail segment in accordance with the present
technology;
Figure 9 shows a view of line components according to the prior art;
Figure 10 shows a further view of trampoline components according to the prior art; and
Figure 11 shows a connector according to the prior art.
Detailed Description of red Embodiment(s)
Referring first to Figure 1A which shows a partially led trampoline (generally indicated by 100)
according to an aspect of the present technology.
As shown, the trampoline (100) includes a trampoline mat (102) and a support frame indicated generally
as (105). The support frame comprises, in general, a top rail (104) and legs (108). The trampoline mat
(102) provides a surface for a user to bounce or exercise on. The trampoline mat (102) is constructed of
a flexible material so that it can be easily folded and transported. The flexible material may be or e
a fabric such as canvas or a polymer such as woven polypropylene. These examples however should not
be seen as limiting on the technology and any other suitable material may be used. In the preferred
embodiment the flexible material is ntially non-elastic, however this should also not be seen as
limiting as it could also have a degree of elasticity.
James & Wells ref: 309172
The trampoline mat (102) is attached to the top rail (104) by at least one resilient element, e.g. one or
more extension or coil springs, indicated as (106). The springs (106) shown in Figure 1A and 1B are
positioned around the circumference of the line mat (102) and extend away from the edge of
the trampoline mat (102), connecting it to the top rail (104) of the support frame (105).
Alternative resilient elements may also be used; for example torsion springs may be used or resiliently
flexible rods as should be known by one skilled in the art. Attachment of the mat (102) to the t
frame (105) will be discussed in more detail below.
It can be seen in Figure 1 that the top rail (104) and mat (102) have a circular shape in plan view.
r, this should not be seen as limiting on the technology and other shapes for the top rail (104)
and trampoline mats (102) may be used. For example, the top rail (104) and / or the trampoline mat
(102) may have a ntially polygonal shape such as a square, rectangle, hexagon or octagon, or a
non-polygonal shape such as an oval.
The top rail (104) is supported by the legs (108). In the embodiment of Figure 1A, the trampoline (100)
has 8 legs (108), arranged in opposing pairs. However , it is also possible that other numbers of legs (108)
could be provided e.g. in a larger or smaller diameter trampoline (100).
The legs (108) ensure that the trampoline mat (102) is raised above the ground over which it is
positioned. However, this should not be seen as limiting on the logy, and in some configurations,
such as in-ground trampolines, the top rail (104) instead may be mounted to a support structure which
does not have legs.
In the embodiment of Figure 1A, the trampoline also includes feet (110). In the illustrated embodiment,
the feet (110) each interconnect a pair of radially adjacent legs (108). The feet (110) may provide
improved ity to the trampoline (100) by sing the surface area of the support frame (105)
which is in contact with the ground. In addition, having feet (110) interconnecting radially nt legs
(108) may effectively brace and r stabilise the legs (108) and the trampoline (100).
It should be appreciated that alternative feet (110) configurations may be used within the spirit and
scope of the technology. For example, instead of linking adjacent pairs of legs (108) together, the feet
(110) may instead link more than two legs, such as three or four legs, or alternatively all of the legs may
be linked together.
Figure 1B shows a close-up view of detail ‘H’ in Figure 1A and illustrates one way to attach the top rail
(104) to the trampoline mat (102) using the springs (106). In this embodiment, each spring (106) includes
James & Wells ref: 309172
a first fastener half (107A) and a second fastener half (107B). In the illustrated embodiment, each
fastener half (107A, 107B) is a hook formed by ation of an end of the spring (106).
The first fastener half (107A) can releasably engage a complementary er half (104A) on one of the
top rail segments (118), e.g. a slot or hole in the top rail segment (118). The second fastener half (107B)
can releasably engage a complementary fastener half provided on the trampoline mat (102), e.g. a D-
ring (not shown in the Figures).
In some ments of the logy, the trampoline (100) also includes net poles (112). The net
poles (112) may be curved as shown in Figure 1A, substantially ht as shown in Figure 1C or be
configured with both a curved section and a ht section. The net poles (112) are configured to, in
use, support a safety net (114) as is shown in Figure 1C.
The safety net (114) is shown in Figure 1C as a transparent component for clarity purposes. However,
the safety net (114) is typically a durable see-through fabric or mesh which acts as a barrier to prevent
users falling from, or ng off, the trampoline (100).
The safety net (114) may also be attached to an upper support member (not shown in the Figure) which
is connected to and supported by the net poles (112). For example, the upper support member may be
a ring-like structure which is supported by upper ends of the net poles (112). In an alternative
embodiment the upper support member may include a plurality of straight sections which connect
n an upper end of radially adjacent net poles (112).
Also shown in Figure 1C, the line (100) es pads (116) which cover the springs (106). These
pads (116) may improve the safety of the trampoline (100) by reducing or otherwise minimising
exposure to the springs (106) of the trampoline. For example, it may be advantageous to limit exposure
to the springs (106) or falling between the springs (106) to reduce the likelihood that a person’s hands
or skin is caught in a spring (106) during use.
Referring now to Figure 1D showing an exploded view of a section of the trampoline (100) according to
the embodiment of Figure 1A. In this embodiment the top rail (104) is formed from a plurality of top rail
segments (118). Each top rail segment (118) includes a first end (118A) and a second end (118B). These
respectively engage with connectors (122).
Figure 1D also shows that each net pole (112) has a two-part construction having a first net pole segment
(120A) and a second net pole segment (120B). The first and second net pole ts (120A, 120B) are
designed to releasably connect with one another to provide the net poles (112). This met hod of
James & Wells ref: 309172
uction may also be used with other components of the present technology. For example, the legs
(108) and / or feet (110) may also be provided by one or more leg or foot segments.
Referring now to Figures 2A to 2F which show one approach to connecting top rail segments (118) of a
trampoline (200) according to the present logy. In the embodiment of Figures 2A to 2F a
connector (122) ts two of the top rail segments (118) to each other. This forms a portion of the
top rail (104), and once all top rail top rail segments (118) are connected together the entire top rail
(104) is formed.
In on, each tor (122) can connect at least one of a leg (108) and a net pole (112) to the top
rail (104).
In some embodiments of the technology not shown here, the connector (122) may not be used. In these
embodiments at least one of the net poles (112) and the legs (108) may connect separately of each other
to the top rail segments (118).
The connector (122) includes at least one aperture (220) configured to receive a leg (108) of the
trampoline (200). The aperture (220) is preferably formed in a lower surface of the connector (220)
which, when the trampoline (100) is assembled, completely or partially faces towards the ground on
which the trampoline (100) is assembled.
The tor (122) of Figures 2A to 2F also es an upper aperture (221) on an upper surface. This
allows the leg (108) to at least partially pass through both apertures (220, 221). This arrangement
however should not be seen as limiting, for example in embodiments which do not include net poles
(112), or where the net poles (112) are instead attached to a side of the leg (108), the tor (122)
may not include upper aperture (221).
In the embodiment of s 2A to 2F, the aperture(s) (220, 221) are substantially ar. It should be
appreciated that it may be advantageous for the aperture(s) to have a complementary shape to the leg
(108) and/or net pole (112) to ensure a tight fit. It should also be appreciated that in alternative
embodiments the apertures (220, 221) may be non-circular, e.g. oval or rectangle such as a square.
Providing non-circular aperture(s) may limit or prevent the leg (108) and / or net pole (112) from rotating
relative to the connector (122).
As best seen in Figures 2B and 2C, the leg (108) es a bearing surface (222) in the form of a shoulder.
In use, the connector (122) bears down upon the bearing surface (222) to limit the distance that the leg
(108) can travel through the aperture(s) (220, 221) in the connector (122). In the embodiment shown,
the bearing surface (222) is constructed by reducing of a portion of the leg (108) at or towards an end
James & Wells ref: 309172
of the leg (108). However, this should not be seen as limiting on the technology, and alternative methods
of providing a bearing surface (222) as should be known to those skilled in the art are envisaged. For
e, suitable methods include attaching a flange or other suitable ding member to the leg
(108), bly attaching a fastener to the leg (108), a ng mechanism which attaches to the leg
(108), or flaring a portion of the leg (108).
The bearing surface (222) is preferably provided on an outer surface of the leg (108). This may
advantageously allow the end of the leg (108) to pass through the aperture(s) (220, 221).
As shown in Figure 2C the ends (118A, 118B) of the top rail segments (118) end include a vely short
region (223) which enables the ends (118A, 118B) to be inserted into the connector (122). However, it
should be iated that alternative methods of connecting the top rail segments (118) to the
connector (122) may be ed within the spirit and scope of the present technology. For example,
connection of the top rail segments (118) with the connector (122) may be achieved using any of the
methods described above in relation to the connection of the leg (108) with the connector (122).
In addition, as shown in Figure 2C the top surfaces of the ends of the top rail segments (118) include at
least one recessed channel (224) which can receive a corresponding protuberance (226) ed to an
interior e on the connector (122). The protuberance (226) and channels (224) co-operate to assist
with alignment of the top rail segments (118) with the connector (122) or to prevent rotation of the
components relative to each other, and limit the internal travel of top rail segment 118 into 122.
Referring now to Figures 3A to 3D which rate additional features of the connector (122). It can be
seen that the embodiment includes an aperture (221) in the upper (227) surface and an aperture (220)
in the lower surface (229) respectively of the connector (122). The apertures (220, 221) allow for
ion of the leg (108) and net pole (112) (as described in more detail below).
In one embodiment, the protuberance (226) is formed as an indentation in the upper surface (227) of
the connector (122). H owever, alternatives embodiment may include a protuberance (226) which is
formed by any other process known to those skilled in the art. For example, the protuberance (226) may
be a separate component which is attached to the connector by way of welding, fastening, adhesives or
otherwise engaging with an aperture in the connector (122).
Similarly, while the channel (224) is illustrated as an indentation in the top rail segments (118) as per
the ment of Figure 2C, alternatives configurations for the channel, such as slots, may be used
without departing from the scope of the technology. In a yet further alternative, a channel may instead
be provided in the tor (122) and a protuberance can be provided on the top rail segment(s) (118).
James & Wells ref: 309172
In use, for example as shown in Figure 2C, an end (108A) of the leg (108) is inserted through the
apertures (220, 221) in the connector (122). An end (112A) of the net pole (112) is then inserted into the
end (108A) of the leg (108). The net pole (112) is preferably held at the appropriate position within the
leg (108) by way of a bearing surface (228), e.g. a shoulder, formed in the net pole (112). It should be
appreciated that the bearing surface (228) of the net pole (112) may be formed using any of the methods
bed in relation to the bearing surface (222) of the leg (108).
A locking ism may be used to secure the leg (108) and net pole (112) to each other. In the
illustrated embodiment of Figures 2D and 5A the g mechanism is provided by a locking member
(230) which can be optionally biased by a spring (233). One advantage of using a spring biased locking
mechanism is that it may allow the trampoline to be assembled without the use of tools. However, this
should not be seen as limiting and any suitable locking mechanism (230) may be used. For example, the
locking mechanism may be a fastener such as a nut and bolt, a clamp or a pin.
The locking member (230) can take any form such as an elongate member, or a relatively small, complete
or partial sphere shape to provide a detent.
As best seen in Figure 2C, the locking member (230) is configured to engage with a locking aperture
(231B) in the net pole (112) and a locking aperture (231A) in the leg (108). The g mechanism may
limit or t s movement of the connector (122) on the leg (108) and net pole (112). It should
be appreciated that the above example should not be seen as limiting on the technology, and in
alternative embodiments of the technology, the net pole (112) may be connected to the leg (108)
without the use of a locking mechanism.
It should be appreciated that in embodiments where locking mechanisms are not used, the net poles
(112) may be able to rotate relative to the leg. This can be rable, particularly where curved net
poles (112) are used, as the curvature of the net poles (112) relative to the trampoline (100) could not
be controlled. One technique for preventing this rotation is to use non-circular leg ends (108A) and net
pole ends (112A).
Referring now back to Figure 2D, which shows a l cross-section of the net pole (112), leg (108),
connector (122) and the locking mechanism. In this view it can be seen that the g mechanism is
mounted inside the net pole (112). This process may be done during manufacture of the individual
components such that the assembly process for the er is as simple as possible.
The above examples illustrate an embodiment n the end (112A) of net pole (112) is positioned
within the leg (108) in use. It should however be appreciated that this arrangement should not be seen
James & Wells ref: 309172
as limiting on the technology. For example, in an ative embodiment, the end (108A) of leg (108)
may be inserted into the end (112A) of net pole (112) and secured in place by a corresponding g
mechanism. Alternatively, the leg (108) and net pole (112) may otherwise connect with each other for
e by using corresponding protuberances and ls which interlock with one another.
Figures 2E and 2F illustrate exemplary embodiments of how the springs (106) can be positioned ve
to the connector (122). The springs (106) can be close to the ends of the connector (122), which can
provide a number of advantages. For ce, this may assist in ing a substantially equal tension
around the perimeter of the top rail (104). In addition, it may assist to pull the top rail segments (118)
into engagement with the connector (122). It should be appreciated that in alternative embodiments of
the technology, the springs (106) may be configured to engage with the connector (122) and / or the
top rail segments (118). Engaging the springs (106) with both the top rail segments (118) and connector
(122) may further ensure that the top rail segments (118) are unable to disengage from the connector
(122) until the springs (106) are removed.
It may be advantageous for the connector (122) to be constructed of a durable material such as a metal,
however this should not be seen as limiting on the technology and polymers may also be used. In the
preferred embodiment the connector (122) is constructed of a steel extrusion such as a box-section.
This box-section preferably measures substantially 150mm long +/- 20mm and has an external width of
substantially 40mm +/- 2mm with a 2.5mm +/- 0.5mm wall thickness. However, these dimensions are
ed by way of e only and should not be seen as limiting on the technology.
In the preferred embodiment of the technology, one or more of the trampoline components may be
provided with a protective g and / or cosmetic coating to improve the appearance and / or
corrosion resistance. For example, the protective and / or cosmetic coatings may include one or more
of galvanising, electroplating, ation, painting, powder coating, plastic coating, or chemical coating
such as a chromate conversion coating, as occurs in the AlodineTM process of Henkel Surface
Technologies.
It should be appreciated that in some embodiments it may be advantageous to combine the technology
bed herein in certain regions of a trampoline while using other ment mechanisms such as
welding in other regions. F or example, one embodiment of the technology may use a connector as
described herein which attaches the top rail (104) to the legs (108) of the trampoline (100). This
embodiment may still include one or more welded connections, for example to attach the net poles
(112) of the trampoline directly to the legs (108) or the top rail (104).
James & Wells ref: 309172
Furthermore, while the present logy provides examples of how the various components and
segments of the trampoline may be secured together using any suitable methods known to those skilled
in the art. For example, one or more of the components may be secured using: fasteners such as nuts,
bolts and , threaded connections, interference or friction fits, or locking pins or spring biased
g mechanisms.
Referring now to Figure 4 which shows an exploded view of an alternative embodiment of the t
logy. In this embodiment the leg (108) of the trampoline is configured to be inserted through the
apertures (220, 221) of the connector (122). Optionally a straight net pole (112) may engage with the
end (108A) of the leg (108) as bed in relation to the previous embodiments. However, in this
embodiment it is envisaged that a locking mechanism is not required to secure the straight net pole
(112) to the leg (108) and/or prevent the leg (108) from coming loose from the connector (122).
For e, it may be sufficient to rely on a friction or interference fit between the connector (122)
and leg (108) or n the leg (108) and straight net pole (112). This friction or interference fit,
er with gravity and/or spring tension, s the respective components of the trampoline
together.
It may also be advantageous to provide the net pole (112) and or leg (108) with a gradual taper. Use of
a gradual taper may advantageously increase the engagement force between the net pole (112) and leg
(108) or leg (108) and connector (122) due to the aforementioned friction or interference fit.
Providing a trampoline (100, 200) and components thereof that are able to be assembled without
locking may have a number of advantages, including:
• A lower manufacture cost for the components; and
• A faster, simpler assembly for the customer.
Referring now to Figures 5A to 5C which show yet a further alternative embodiment of the technology
which does not require the separate connector (122) of the us embodiments described.
s 5A and 5B are exploded and assembled views of section “C” shown in Figure 2C.In these Figures,
like references refer to like components previously described. In this embodiment, it can be seen that
the leg (108) is configured to connect directly to the top rail segments (518). This construction may
advantageously reduce the total manufacturing costs, reduce weight and shipping costs, and provide a
simpler method of manufacture.
In this embodiment the top rail ts (518) include a male tapered end portion (502) which in use
is inserted into an aperture (not fully illustrated) in an end (518A) of a female open-ended portion of the
James & Wells ref: 309172
adjacent top rail t (518). This method of connection however should not be seen as limiting on
the invention, and ative methods of connection may be used without departing from the spirit
and scope of the technology. For example, the top rail segments (518) may instead connect using a
threaded engagement, friction or interference fit, clamp or any other fastener arrangement known in
the art.
It should be tood that the top rail segments (518) may be held together using any of the methods
described in relation to the previous embodiments. For example, the top rail segments (518) may be
held together using the tension of the springs (106) together with the trampoline mat (102).
In use, the end (108A) of leg (108) is inserted through an aperture (520, 521) in a lower and upper e
of the top rail segment (518). The end (108A) may also extend through an aperture (521) in an upper
surface of the top rail segment (518). An optional net pole (112) may then be ed into the end
(108A) and optionally secured in place, along with the leg (108) using a locking ism (230) that
engages with apertures 231A and 231B. Alternatively, where a net pole (112) is not used the leg (108)
may simply be d relative to the top rail segment (518) using the locking mechanism (230) and
spring (233).
ing now to Figure 6 which shows a yet further embodiment of the logy, wherein the
components of the trampoline as assembled without the use of a locking mechanism (230) or connector
(122). Removal of the locking ism may be achieved using any of the methods described in
relation to Figure 4, while a connector (122) may not be required due to use of the approaches described
in relation to Figures 5A to 5C.
It may be advantageous to provide a trampoline and components thereof which can be assembled
t the use of locking mechanism or connectors (122). For example, removal of locking mechanisms
and connectors may advantageously reduce the manufacturing cost of the trampoline and/or provide
trampoline components which are easier to assemble.
In the example illustrated in Figures 1D and 2A, the net pole (112) is constructed of at least two net pole
segments (120A, 120B) respectively. Use of two or more net pole segments (120A, 120B) to form the
net pole (112) may advantageously allow for a compact packaging. However, this should not be seen as
limiting on the technology.
s 9 to 11 illustrate prior art methods of attaching a net pole (1090) to a leg (1092) of a trampoline.
In the embodiment of Figure 9 a net pole connector (1094) is welded to a side of the leg (1092) in order
to receive the net pole (1090). It can also be seen that a bracing bracket (1096) has also been welded
James & Wells ref: 309172
between the net pole connector (1094) and the leg (1092) in order to provide the necessary support to
the welded connection in use.
The result is that the prior art legs are x and costly to manufacture. In contrast, the present
technology reduces costs of manufacture and fies manufacturing requirements by solving
problems in the prior art.
Additionally, the leg of Figure 9 is r to ship and more awkward to , which may complicate
the assembly process. Furthermore, welding is a relatively expensive process which requires expertise
to be performed correctly, and as previously mentioned, welding complicates the manufacturing order
as any tive coatings must be applied post-weld.
Figure 10 provides an alternative method of attaching a net pole (1190) to a leg (1192) using a series of
spacers (1196) and fasteners (1198). This approach has a number of disadvantages over the present
technology including that the:
• Trampoline is more complex and time consuming to assemble;
• Fasteners introduce a potential failure point in the trampoline, as they may work loose during
operation;
• Fasteners and s introduce additional cost to the trampoline; and
• That the fasteners may become damaged during installation if overtightened.
A common feature of the prior art leg arrangements and components in Figures 9 and 10 is that a
connector (1095) is formed with a top portion (1290) which is welded to a lower portion (1292), as best
seen in Figure 11.
The top portion (1290) is configured to t two top rail segments together, while the lower portion
(1292) receives a leg (1092, 1192). However, the ement to weld the top portion (1290) and the
lower n (1292) to each other has a number of disadvantages compared to the present technology,
including that the prior art connector (1095):
• Is more expensive to manufacture;
• Is bulkier than that present technology;
• Does not accommodate a net pole (1090, 1190); and
• Must be welded prior to applying a protective coating.
Alternate net pole and leg connections
James & Wells ref: 309172
Referring now to Figures 7A to 7C, in which like references refer to like components previously
described, these show an alternative arrangement to connect at least one of the net poles (112) and the
legs (108) to the top rail (104). In the embodiment of Figs 7A to 7C, the net poles (112) and legs (108)
are secured to the connector (122). This arrangement may prevent rotation of the legs (108) and / or
the net poles (112). This construction may be particularly beneficial in embodiments where the legs
(108) of the trampoline (100) are not linked together by feet (110), in which case they may be able to
rotate e.g. relative to one another and / or the top rail (104).
Preventing rotation of the net poles (112) relative to the top rail (104) can simplify the overall
construction of the trampoline (100) and the respective components. For instance, if the net poles (112)
could rotate relative to the top rail (104) would make it more difficult to attach a net to the net poles
(114) or hinder the net poles (114) holding the net in a desired position. Other arrangements to prevent
net pole (114) rotation include a separate ring-like structure.
Figure 7A illustrates one method of preventing on of the net poles (112). As shown, the locking
member (230) is positioned and orientated to align with and extend into an re (702) in the
connector (122). In this way the g member (230) links the net poles (112), legs (108) and connector
(122) together to substantially prevent rotation relative to one another.
Figure 7B es an exploded view of the embodiment of Figure 7A. In this view it can be seen that
the locking member (230) is attached to the interior of the net pole (112). In use, an end (108A) of the
leg (108) is inserted through the apertures (220, 221) in the connector (122). The end (112A) of the net
pole (112) is then inserted into an re (unnumbered) in the end (108A) of the leg (108). The locking
member (230) at least partially inserted into the locking aperture (231A) in the leg (108) and the aperture
(702) in the connector (122).
The top rail segments (118) are each configured to engage with the connector (122) by slidably inserting
the respective ends (118A, 118B) into the ends of the connector (as described elsewhere herein).
Figure 7C provides a close-up view of the connector (122). From this view it can be seen that the aperture
(702) is shown as an elongated slot. This shape may advantageously assist with ent of the locking
member (230) relative to the aperture (702). This r should not be seen as limiting on the scope
of the technology, and in other examples of the technology, the aperture (702) may be substantially
circular or any other le shape such as rectangular.
Orientation of legs to top rail
James & Wells ref: 309172
Figure 8A shows a further e of the present technology in which the leg (108) is orientated at an
angle relative to the horizontal plane of the mat. As a result, the end (108B) of the leg (180) distal to the
top rail (104) is located within the perimeter of the trampoline as defined by the top rail (104). This
approach may provide a number of advantages, including one or more of the following:
• improving the stability of the trampoline (100) compared to trampolines (100) that have
vertically orientated legs;
• facilitating uction of trampolines (100) of different diameter while improving foot space
and clearance around the trampoline;
• improving the tics of the trampoline (100).
Figure 8B shows a close-up of section “C” shown in Figure 8A. As shown, the connector (122) is
configured so that a lower surface (229) in which the aperture (220) is located is inclined with respect
to a horizontal axis or plane, e.g. a plane defined by the top rail (104) or the trampoline mat.
In the illustrated embodiment, connector (122) has a square cross section, and so the entire connector
(122) is “twisted” to orientate the bottom surface(229) at an angle relative to the ntal axis or
plane. However, it is also envisaged that the connector (112) may have a non-square cross n, e.g.
a elogram or trapezoidal cross section allowing the lower surface (229) to be inclined to the
horizontal.
The angle (802) is preferably between 5 and 15 degrees from vertical, or more ably approximately
degrees from vertical.
Alternatively, the angle may be defined relative to a substantially ntal plane on which the top rail
(104) lies in use. For example , the angle (802) may be imately 10 degrees from the horizontal
plane of the top rail (104).
Figure 8C shows a close-up cross-sectional view of section “B” shown in Figure 8A. As shown, the net
pole segments (120A, 120B) may be ted using a locking mechanism as described herein. Other
methods of attaching net pole segments (120A, 120B) may be used without departing from the scope
of the technology, such as ers or an interference fit.
Figure 8D shows one example of a top rail segment (118) in which ends (118A, 118B) are shaped to
correspond to the angle (802) as described herein. This may be ed by manufacturing techniques
such as crimping, or alternatively securing end caps to the top rail segment(s) (118) e.g. by welding, to
provide the desired orientation for the ends (118A, 118B).
Trampoline construction
James & Wells ref: 309172
It should however be appreciated that features of the technology described above may be used in
combination with the features of the prior art shown in Figures 10 to 12. For example, in the
embodiments of Figures 2A to 2F or Figure 4, the net poles (112) may instead be ed using the prior
art arrangement shown in Figures 9 or 10 e.g. to the legs (1092, 1192).
In yet further ments, the connector-less design of Figures 5A to 5C and Figure 6, may also be
modified such that the net pole (1090, 1190) is ed to the leg (1092, 1192) of the trampoline using
any of the arrangements and components shown in Figures 9 or 10.
It should become apparent from the foregoing discussion that the present technology may e one
or more improved method of assembly. For example, the assembly of the components described herein
may involve one of more of the following steps in any order:
a) Connecting the top rail segments (118) to form the top rail (104);
b) Inserting at least one leg (108) into a corresponding aperture (220) in the top rail (104) or a
connector (122) in the top rail (104);
c) Engaging a locking mechanism so that a locking member (230) at least partially s into an
aperture, to prevent removal of the leg(s) (108) from the top rail segment (118);
d) Attaching feet (110) to one or more of the legs (108);
e) Attaching a net pole (112) to at least one of the legs (108) and the top rail (104);
f) Attaching a safety net (114) to one or more of the net poles (112);
g) Attaching padding (116) to the trampoline; and
h) Attaching the springs (106) to the support frame (104) and the mat (102) to the springs (102);
i) Attaching accessories such as a .
It should be appreciated that variations to the assembly order may be made without departing from the
spirit and scope of the technology.
Unless the context clearly requires ise, throughout the description and the claims, the words
“comprise”, “comprising”, and the like, are to be construed in an inclusive sense as opposed to an
exclusive or exhaustive sense, that is to say, in the sense of ding, but not limited to”.
The technology may also be said broadly to consist in the parts, ts and es referred to or
indicated in the specification of the application, individually or collectively, in any or all combinations of
two or more of said parts, elements or features.
Where in the foregoing description reference has been made to integers or components having known
equivalents thereof, those integers are herein incorporated as if individually set forth.
James & Wells ref: 309172
The entire disclosures of all applications, patents and publications cited above, if any, are herein
incorporated by nce.
Reference to any prior art in this specification is not, and should not be taken as, an acknowledgement
or any form of suggestion that that prior art forms part of the common general dge in the field
of endeavour in any country in the world.
It should be noted that s changes and modifications to the presently preferred ments
described herein will be apparent to those skilled in the art. Such changes and modifications may be
made without departing from the spirit and scope of the invention as defined in the appended claims
herein and without diminishing its attendant advantages. It is therefore intended that such changes and
modifications be included within the scope of the present claims.
James & Wells ref: 309172
Claims (24)
1. A trampoline, wherein the line comprises: a ity of top rail segments that are connected together to form a top rail, a plurality of legs, and a plurality of net poles; wherein the top rail comprises a plurality of top surface apertures and a plurality of bottom surface apertures, and wherein each top surface aperture is aligned with a tive bottom surface aperture to define a connection passage, and wherein at least one leg is coupled to a respective net pole to form a leg and net pole unit, and further wherein at least one of the leg and net pole forming the leg and net pole unit is inserted into the connection passage.
2. The trampoline according to claim 1 further comprising at least one tor, wherein the connector(s) is / are configured to connect to a first end of one of the top rail segments and to a first end of another one of the top rail ts to secure the top rail segments together.
3. The trampoline ing to claim 2, wherein the connector(s) comprise a first end which has a first opening and a second end which has a second opening, and wherein the first opening is configured to receive a first end of one of the top rail segments and the second opening is configured to receive the first end of another of the top rail segments.
4. The trampoline ing to claim 3, wherein at least one of the ends of the connector(s) have shapes complementary to the shape of the ends of the top rail segments.
5. The line according to either claim 3 or 4, wherein at least one of the ends of the connector(s) has a non-circular cross-sectional shape.
6. The trampoline according to any one of claims 2 to 5, wherein the connector(s) comprises one or more protuberances configured to engage with one or more complementary channels formed on at least one top rail segment.
7. The trampoline according to any one of claims 2 to 6, wherein the top surface aperture(s) and the bottom e aperture(s) are each provided in a respective one of the connectors.
8. The trampoline according to any one of claims 1 to 7, wherein at least one of the leg and the net pole which forms a leg and net pole unit extends through the connection passage such that at least one of a n of the leg extends above a top surface of the top rail and a portion of the net pole extends below a bottom surface of the top rail. James & Wells ref: 309172
9. The trampoline ing to any one of claims 1 to 8, wherein at least one of the legs comprises a bearing e on which the top rail bears down in use.
10. The trampoline according to any one of claims 1 to 9, wherein at least one of the legs is angled with respect to a plane d by the top rail to locate an end of the leg(s) distal to the top rail within a perimeter of the trampoline as defined by the top rail.
11. The trampoline according to any one of claims 1 to 10 further comprising at least one locking mechanism configured to facilitate attachment of one of the top rail segments to another top rail segment.
12. The trampoline ing to any one of claims 1 to 11 further comprising at least one locking mechanism configured to facilitate attachment of the leg and the net pole to each other.
13. The line according to any one of claims 1 to 12 further comprising at least one locking mechanism configured to facilitate attachment of the leg and net pole unit to at least one of the top rail and a/the respective tor.
14. The trampoline according to any one of claims 11 to 13, wherein the locking mechanism is a spring biased locking member mounted in or to at least one of the net pole and the leg forming the leg and net pole unit.
15. The trampoline according to any one of claims 1 to 14 further comprising a trampoline mat.
16. The trampoline according to any one of claims 1 to 15 further comprising at least one resilient element configured to connect a/the trampoline mat to the top rail.
17. A kit set of parts that can be assembled together to form a line, n the kit set comprises: a plurality top rail segments which can be connected to each other to in use form a top rail, a plurality of legs, and a plurality of net poles; wherein the top rail comprises a plurality of top surface apertures and a ity of bottom surface apertures, and wherein each top surface aperture is aligned with a respective bottom surface re to define a connection passage.
18. A method of assembling a trampoline, wherein the method comprises one or more of the following steps in any order: (a) Connecting a plurality of top rail segments to form a top rail, wherein the top rail comprises a plurality of top surface apertures and a plurality of bottom surface apertures, and wherein James & Wells ref: 309172 each top surface aperture is aligned with a respective bottom surface aperture to define a connection passage; (b) Coupling at least one leg to a respective net pole to form a leg and net pole unit; (c) Inserting at least one of the leg and the net pole forming the leg and net pole unit into the connection passage.
19. The method according to claim 18 further comprising the step of ng a locking mechanism to facilitate attachment of the leg and the net pole to each other.
20. The method ing to either claim 18 or 19 further comprising the step of engaging a g mechanism to facilitate attachment of the leg and net pole unit to the top rail.
21. A trampoline, wherein the trampoline comprises: a plurality of top rail ts, and at least one leg, wherein the plurality of top rail segments are connected to each other to form a top rail, and further wherein the top rail has a bottom surface and at least one aperture provided to the bottom surface, and an end of the at least one leg extends into the at least one re.
22. A kit set of parts that can be assembled together to form a trampoline, n the kit set comprises: a plurality of top rail segments which can be connected to each other to in use form a top rail, at least one leg, wherein the top rail has a bottom surface and at least one aperture provided to the bottom surface, and in use an end of the at least one leg can extend into the at least one aperture.
23. A trampoline, wherein the trampoline comprises: a plurality of top rail segments that are connected to each other to form a top rail which defines a plane, a plurality of legs which in use support the top rail above the ground, wherein each of the plurality of legs has a respective first end that is connected to the top rail and a respective second end which is located distal to, and below, the plane, and further wherein at least one of the plurality of legs is orientated at an internal angle of less than 90 degrees to the plane.
24. A connector for use in forming a top rail of a trampoline, wherein the connector es a bottom surface and at least one aperture ed to the bottom surface, and in use an end of a leg of the trampoline can extend into the re in the connector. 112 104 106 108 118 118 118
Publications (1)
Publication Number | Publication Date |
---|---|
NZ788982A true NZ788982A (en) | 2022-07-01 |
Family
ID=
Similar Documents
Publication | Publication Date | Title |
---|---|---|
US7712283B2 (en) | Brackets and bracket system for assembling playground equipment | |
US20040176214A1 (en) | Connector for trampoline safety fence post | |
AU2011368691B2 (en) | Connection fixture | |
EP3747512B1 (en) | Improved trampoline | |
US20060189441A1 (en) | Recreational structure using a coupling member | |
US9550085B2 (en) | Swingset suspension | |
US20060128529A1 (en) | Recreational structure using a sleeve-joint coupling | |
WO2005026474A1 (en) | Modular fence | |
CA2680727A1 (en) | Panel and kit for constructing fence | |
US7927254B2 (en) | Recreational structure using a sleeve-joint coupling | |
WO2016081973A1 (en) | Mounting fixture of a connection fixture | |
US9580930B2 (en) | Fence and method of assembling same | |
NZ788982A (en) | Trampolines, components thereof and methods of manufacture and assembly | |
US20090278105A1 (en) | Fence assembly | |
WO2022240299A1 (en) | Trampolines, components thereof and methods of manufacture and assembly | |
AU2006201987B2 (en) | Spring arrangement for a recreational structure | |
CA3168346A1 (en) | Fence | |
US8651463B2 (en) | Balustrade | |
US20110000163A1 (en) | Playground deck attachment assembly and method | |
EP3730192A1 (en) | Trampoline frame with integrated side frame members and trampoline employing such frame | |
AU2008201635A1 (en) | Fencing kit | |
US20200129826A1 (en) | Modular crossbar | |
JP5816909B2 (en) | Anchor connection jig | |
WO2005103418A1 (en) | Fencing system | |
JP2005304344A (en) | Sash roller installing tool for hanging door and sash roller set for hanging door |