NZ761080B2 - Electronically controllable valves and mixing valves - Google Patents
Electronically controllable valves and mixing valves Download PDFInfo
- Publication number
- NZ761080B2 NZ761080B2 NZ761080A NZ76108018A NZ761080B2 NZ 761080 B2 NZ761080 B2 NZ 761080B2 NZ 761080 A NZ761080 A NZ 761080A NZ 76108018 A NZ76108018 A NZ 76108018A NZ 761080 B2 NZ761080 B2 NZ 761080B2
- Authority
- NZ
- New Zealand
- Prior art keywords
- valve
- fluid
- cartridge
- mixing
- valve cartridge
- Prior art date
Links
- 238000002156 mixing Methods 0.000 title claims abstract description 275
- 238000009428 plumbing Methods 0.000 claims abstract description 17
- 239000012530 fluid Substances 0.000 claims description 307
- 230000013011 mating Effects 0.000 claims description 47
- 238000012546 transfer Methods 0.000 claims description 23
- 239000000919 ceramic Substances 0.000 claims description 13
- 238000009434 installation Methods 0.000 claims description 9
- 239000000523 sample Substances 0.000 claims description 7
- 238000013459 approach Methods 0.000 claims description 4
- 238000011144 upstream manufacturing Methods 0.000 claims description 4
- 230000008439 repair process Effects 0.000 abstract description 3
- 229940090045 cartridge Drugs 0.000 description 189
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 26
- 230000000712 assembly Effects 0.000 description 15
- 238000000429 assembly Methods 0.000 description 15
- 150000002500 ions Chemical class 0.000 description 9
- 230000001939 inductive effect Effects 0.000 description 8
- 238000000034 method Methods 0.000 description 8
- 239000000463 material Substances 0.000 description 7
- 238000007789 sealing Methods 0.000 description 5
- 230000009471 action Effects 0.000 description 4
- 238000004891 communication Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000004033 plastic Substances 0.000 description 4
- 229920003023 plastic Polymers 0.000 description 4
- 229910001369 Brass Inorganic materials 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
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- 230000005355 Hall effect Effects 0.000 description 2
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 2
- 238000007792 addition Methods 0.000 description 2
- 238000009529 body temperature measurement Methods 0.000 description 2
- 239000003990 capacitor Substances 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 229920001971 elastomer Polymers 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
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- 230000001276 controlling effect Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
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- 238000001035 drying Methods 0.000 description 1
- HQQADJVZYDDRJT-UHFFFAOYSA-N ethene;prop-1-ene Chemical group C=C.CC=C HQQADJVZYDDRJT-UHFFFAOYSA-N 0.000 description 1
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Classifications
-
- E—FIXED CONSTRUCTIONS
- E03—WATER SUPPLY; SEWERAGE
- E03C—DOMESTIC PLUMBING INSTALLATIONS FOR FRESH WATER OR WASTE WATER; SINKS
- E03C1/00—Domestic plumbing installations for fresh water or waste water; Sinks
- E03C1/02—Plumbing installations for fresh water
- E03C1/04—Water-basin installations specially adapted to wash-basins or baths
-
- E—FIXED CONSTRUCTIONS
- E03—WATER SUPPLY; SEWERAGE
- E03C—DOMESTIC PLUMBING INSTALLATIONS FOR FRESH WATER OR WASTE WATER; SINKS
- E03C1/00—Domestic plumbing installations for fresh water or waste water; Sinks
- E03C1/02—Plumbing installations for fresh water
- E03C1/05—Arrangements of devices on wash-basins, baths, sinks, or the like for remote control of taps
- E03C1/055—Electrical control devices, e.g. with push buttons, control panels or the like
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K11/00—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves
- F16K11/10—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with two or more closure members not moving as a unit
- F16K11/20—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with two or more closure members not moving as a unit operated by separate actuating members
- F16K11/207—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with two or more closure members not moving as a unit operated by separate actuating members with two handles or actuating mechanisms at opposite sides of the housing
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K11/00—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves
- F16K11/10—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with two or more closure members not moving as a unit
- F16K11/20—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with two or more closure members not moving as a unit operated by separate actuating members
- F16K11/22—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with two or more closure members not moving as a unit operated by separate actuating members with an actuating member for each valve, e.g. interconnected to form multiple-way valves
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K11/00—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves
- F16K11/10—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with two or more closure members not moving as a unit
- F16K11/20—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with two or more closure members not moving as a unit operated by separate actuating members
- F16K11/24—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with two or more closure members not moving as a unit operated by separate actuating members with an electromagnetically-operated valve, e.g. for washing machines
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K2200/00—Details of valves
- F16K2200/50—Self-contained valve assemblies
- F16K2200/501—Cartridge valves
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K27/00—Construction of housing; Use of materials therefor
- F16K27/003—Housing formed from a plurality of the same valve elements
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K3/00—Gate valves or sliding valves, i.e. cut-off apparatus with closing members having a sliding movement along the seat for opening and closing
- F16K3/02—Gate valves or sliding valves, i.e. cut-off apparatus with closing members having a sliding movement along the seat for opening and closing with flat sealing faces; Packings therefor
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K3/00—Gate valves or sliding valves, i.e. cut-off apparatus with closing members having a sliding movement along the seat for opening and closing
- F16K3/02—Gate valves or sliding valves, i.e. cut-off apparatus with closing members having a sliding movement along the seat for opening and closing with flat sealing faces; Packings therefor
- F16K3/0227—Packings
- F16K3/0236—Packings the packing being of a non-resilient material, e.g. ceramic, metal
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K31/00—Actuating devices; Operating means; Releasing devices
- F16K31/002—Actuating devices; Operating means; Releasing devices actuated by temperature variation
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K31/00—Actuating devices; Operating means; Releasing devices
- F16K31/02—Actuating devices; Operating means; Releasing devices electric; magnetic
- F16K31/04—Actuating devices; Operating means; Releasing devices electric; magnetic using a motor
- F16K31/041—Actuating devices; Operating means; Releasing devices electric; magnetic using a motor for rotating valves
- F16K31/042—Actuating devices; Operating means; Releasing devices electric; magnetic using a motor for rotating valves with electric means, e.g. for controlling the motor or a clutch between the valve and the motor
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K31/00—Actuating devices; Operating means; Releasing devices
- F16K31/02—Actuating devices; Operating means; Releasing devices electric; magnetic
- F16K31/04—Actuating devices; Operating means; Releasing devices electric; magnetic using a motor
- F16K31/046—Actuating devices; Operating means; Releasing devices electric; magnetic using a motor with electric means, e.g. electric switches, to control the motor or to control a clutch between the valve and the motor
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K31/00—Actuating devices; Operating means; Releasing devices
- F16K31/02—Actuating devices; Operating means; Releasing devices electric; magnetic
- F16K31/06—Actuating devices; Operating means; Releasing devices electric; magnetic using a magnet, e.g. diaphragm valves, cutting off by means of a liquid
- F16K31/0644—One-way valve
- F16K31/0655—Lift valves
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B15/00—Systems controlled by a computer
- G05B15/02—Systems controlled by a computer electric
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05D—SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
- G05D23/00—Control of temperature
- G05D23/01—Control of temperature without auxiliary power
- G05D23/13—Control of temperature without auxiliary power by varying the mixing ratio of two fluids having different temperatures
- G05D23/1306—Control of temperature without auxiliary power by varying the mixing ratio of two fluids having different temperatures for liquids
- G05D23/132—Control of temperature without auxiliary power by varying the mixing ratio of two fluids having different temperatures for liquids with temperature sensing element
- G05D23/134—Control of temperature without auxiliary power by varying the mixing ratio of two fluids having different temperatures for liquids with temperature sensing element measuring the temperature of mixed fluid
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05D—SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
- G05D23/00—Control of temperature
- G05D23/01—Control of temperature without auxiliary power
- G05D23/13—Control of temperature without auxiliary power by varying the mixing ratio of two fluids having different temperatures
- G05D23/1306—Control of temperature without auxiliary power by varying the mixing ratio of two fluids having different temperatures for liquids
- G05D23/132—Control of temperature without auxiliary power by varying the mixing ratio of two fluids having different temperatures for liquids with temperature sensing element
- G05D23/134—Control of temperature without auxiliary power by varying the mixing ratio of two fluids having different temperatures for liquids with temperature sensing element measuring the temperature of mixed fluid
- G05D23/1346—Control of temperature without auxiliary power by varying the mixing ratio of two fluids having different temperatures for liquids with temperature sensing element measuring the temperature of mixed fluid with manual temperature setting means
- G05D23/1353—Control of temperature without auxiliary power by varying the mixing ratio of two fluids having different temperatures for liquids with temperature sensing element measuring the temperature of mixed fluid with manual temperature setting means combined with flow controlling means
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05D—SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
- G05D23/00—Control of temperature
- G05D23/01—Control of temperature without auxiliary power
- G05D23/13—Control of temperature without auxiliary power by varying the mixing ratio of two fluids having different temperatures
- G05D23/1393—Control of temperature without auxiliary power by varying the mixing ratio of two fluids having different temperatures characterised by the use of electric means
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05D—SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
- G05D23/00—Control of temperature
- G05D23/19—Control of temperature characterised by the use of electric means
- G05D23/20—Control of temperature characterised by the use of electric means with sensing elements having variation of electric or magnetic properties with change of temperature
Abstract
Two problems with existing electronically controlled mixing valves for domestic use is their size and difficulty accessing and repairing them. Their size means that they often become hidden behind wall linings, and because of the way in which they are plumbed into the pipework of a house, they are difficult to access and remove for repair or replacement. The solution proposed in the present invention is a compact and replaceable mixing valve cartridge that can be mated to a fixed fitting that is permanently plumbed into the pipework of a house. The compact size allows the cartridge to be positioned behind the type of removable face plates that are often installed over existing manually operated mixing valves. Simplified valve actuators and a compact mixing and temperature sensing configuration have facilitated the compact size. The valve cartridge can simply be accessed, unbolted and removed, without the need for extensive plumbing re-work.
Description
W0 2019;031971
Electronically Controllable Valves and Mixing Valves
FIELD OF THE INVENTION
T his invention relates to electronically controllable mixing valves, and in particular, but not
exclusively to an electronically controllable mixing valve suitable for sanitation purposes.
BA C K G R O U N D
For a number of years now the s valve manufacturers and other innovators have been
developing electronically controllable valves of one type or r for use as sanitation
mixing . These valves are used to supply heated water at an even temperature to a
shower head or wash tap for example.
The valves are typically contained within a housing that contains the electronic control
system, the actuators and the temperature sensing element, etc. The housings also have
separate hot and cold water inlets and a mixed water outlet.
The mixing valve package is often controlled from a remote control panel and supplies
statically controlled water to a shower head or tap.
These s can sometimes be quite large, and for this reason are often fitted within a
wall cavity, cupboard, loft or ceiling space of a dwelling. A typical size for currently
available devics is in the region of 250 x 200 x 70 mm. The devices are typically quite
expensive, and some of them have icant reliability issues. T he devices are ted
directly to the ng of the dwelling, the connections typically ing the assembly
of water tight ed connections.
T he confined location of the devices, along with the need to break a number of water tight
plumbing connections, for example threaded and sealed joints, to facilitate removal, often
results in the devices being difficult and expensive to replace. Or alternatively, if they are
placed in an area that is easily accessible, for example in a cupboard or loft, they may be
some distance from the shower resulting in greater lag between setting a desired
temperature and receiving water at that temperature at the shower head.
W0 31971
The reliability issues, the replacement cost, the difficulties gaining access to the devices,
along with the difficulty in removing and replacing the devica, have resulted in a slow rate
of consumer acceptance or purchases of these products.
What is needed is an electronically controllable mixing valve configuration that is smaller
and which can be more easily led, and simpler to repair or replace if problems occur.
A smaller size would allow the mixing valve to be placed in a more desirable location,
closer to a shower head for example, or under the cover plate of an interface unit. It would
be helpful too, if the electronically llable mixing valve was simpler, and more reliable
and had a lower manufacturing cost.
In this specification unless the contrary is exprasly stated, where a document, act or item
of knowledge is referred to or discussed, this reference or discussion is not an admission
that the document, act or item of knowledge or any combination thereof was at the ty
date, publicly available, known to the public, part of common general knowledge; or known
to be nt to an attempt to solve any problem with which this specification is concerned.
OBJECT
It is therefore an object of the t invention to provide an electronically controllable
valve or valve cartridge, or parts thereof, which will at least go some way s
overcoming one or more of the above mentioned problems, or at least provide the public
with a useful choice.
STATEMENTS OF THE INVENTION
A ccordingly, in a first aspect, the ion may broadly be said to consist in a fl uid control
valve assembly having,
a a e valve member,
a at least one fixed valve member, and
g a valve actuation device;
W0 2019;031971
and the fl uid control valve assembly is configured such that when in use the e valve
member is moved by the valve actuation device in a linear motion relative to the or each
fixed valve member to control the fl ow of a fluid through the fluid control valve assembly.
Preferably the e valve member and the at least one fixed valve member are valve
members made of a c based material.
Preferably the fluid control valve assembly includes two fixed valve members and the
movable valve member is ched between the two fixed valve members.
Preferably the movable valve member and the at least one fixed valve member each include
a passage through whi ch the fl ow of a fluid is control led by the fl ui d control valve assembly.
Preferably the movable valve member is elongate in shape, and the linear movement of the
movable valve member is aligned with the length of the elongate shape.
While the valve actuation device can include a manually operated lever or a rotatable knob
or handle, or a powered actuator, preferably the valve actuation device is a powered actuator
that includes an electric motor.
Preferably the valve actuation device includes the electric motor and a linear or, the
linear actuator being d to the movable valve member.
Preferably the linear actuator includes a lead screw assembly and the movable valve
member is coupled to the lead screw assembly.
Preferably the electric motor turns a threaded spindle of the lead screw ly.
Preferably the threaded spindle is an integral part of a main shaft of the electric motor.
Preferably the lead screw assembly includes a driven nut or sleeve, the nut or sleeve having
a thread that is complimentary to a thread on the threaded e.
Preferably the driven nut or sleeve is linked or coupled to the movable valve .
Preferably the movable valve member includes a slot or a protrusion configured to receive
a mentary joint feature of the linear actuator, the slot or protrusion being configured
to allow the compl i mentary j oi nt feature of the linear actuator to slide into engagement with
W0 2019;031971
the slot or protrusion and to prevent rotation of the complimentary feature of the linear
actuator relative to the movable valve member and to prevent linear movement of the
mentary feature of the linear actuator relative to the movable valve member in the
intended direction of movement of the movable valve member when the fluid control valve
assembly is in use.
Preferably the slot or protrusion is a slot or protrusion having a ‘T _ shaped e.
Preferably the fluid control valve assembly includes a valve member housing that is
configured to hold the e valve member in sealing contact with the or each fixed
valve member.
Preferably the valve member g includes guides configured to guide the linear
movement of the movable valve member.
Preferably the valve member g comprises a box member and a lid member, the two
g members both being made of a plastics material and being welded together about
the movabl evalve member and the or each fixed valve member. Optionally the two housing
members can be held together with mechanical fasteners, and they can be made of metal,
for example from brass.
Preferably the electric motor is held fixed relative to the valve member g.
Optionally the at least one fixed valve member is in the form of a valve seat formed in the
valve member housing.
In a second aspect, the invention may broadly be said to consist in a mixing and sensing
module for an electronically controllable fluid mixing valve, the module having a body and
a temperature sensing means, the body having two or more inlet s, a mixing chamber
and an outlet region, with each inlet region being connected by an associated transfer
passage to the mixing chamber, the mixing chamber being in communication with the inlet
regions and in communication with the outlet region, and each transfer passage is
configured to induce a swirling motion in a fluid when the fluid enters the mixing r,
and a temperature sensing element of the ature sensing means is situated such that
the sensing element is able to sense the temperature of the fluid as the fluid passes toward
or through the outlet region.
W0 2019;031971
Preferably the mixing chamber is a cylindrical mixing chamber and the transfer passages
each direct the fluid in a direction that is substantially tial to a circle defining a
perimeter of the cylindrical mixing chamber.
Preferably the transfer passages have a larger cross sectional area adjacent to the inlet
s than adjacent to the mixing chamber.
Preferably the mixing and sensing module also es a flow sensing means.
Preferably the flow sensing means includes a rotatable element that is rotated by swirling
fluid within the mixing chamber.
Preferably the rotatable element is in the form of a paddle wheel.
Preferably the temperature sensing element is supported on a probe or shaft, and the
rotatable element rotates about an axis that is l with the shaft or probe.
Preferably the flow sensing means includes a proximity sensing transducer.
Preferably the rotatable element of the fl ow sensing means includes one or more magnetic
sensing objects configured to be sensed by the proximity sensing transducer.
Preferably the flow of fluid into the inlet s and the flow of fluid out of the outlet
region are all flows that pass through a single plane.
Preferably the mixing and sensing module has two inlet regions.
ably the body has two substantially parallel faces, a first face containing the inlet
s and the outlet region, and a second face through which the temperature sensing
element is installed, the mixing chamber being situated between the fi rst face and the second
face.
Preferably the body is ured to receive fluid from two or more fluid inlet supplies and
to direct mixed fluid to a mixed fluid conduit.
In a third aspect, the invention may broadly be said to consist in a mixing valve assembly,
the mixing valve assembly having two or more fluid l valve lies substantially
as specified herein.
W0 31971
Preferably the mixing valve assembly also includes at least one mixing and sensing module
substantially as specified herein.
Preferably the mixing valve assembly is an electronically controllable mixing valve
assembly having a control system configured to receive inputs from the or each mixing and
sensing module and to control the operation of a powered actuator of the or each fluid
control valve assembly.
Preferably the mixing valve assembly is in the form of a replaceable valve cartridge.
Preferably the mixing valve ly has two inlet ports and one outlet port, with all of the
ports being situated on a single substantially flat face.
Preferably the replaceable valve cartridge is configured to allow a mechanical fastening
system to hold the replaceable valve cartridge securely to a fixable valve fitting.
In a fourth aspect the ion may broadly be said to consist in a valve assembly, the
valve assembly having;
a a movable valve member,
a a valve seat,
a an ic motor,
a a lead screw assembly, and
g a valve member g;
and the valve member housing is configured to hold the movable valve member against the
valve seat and to allow linear movement of the movable valve member only in relation to
the valve seat, and the valve ly is configured such that the lead screw assembly is
driven by the electric motor and the lead screw assembly is configured to move the movable
valve member to produce the linear movement of the movable valve member to control
flow of a fluid through the valve assembly.
ably the movable valve member and the valve seat are made of a ceramic material.
W0 2019;031971
Preferably the valve member housing comprises a top member and a bottom member, the
two members both being made of a plastics material and being welded together about the
e valve member and valve seat. Optionally the two g members can be held
together with mechanical fasteners, and they can be made of metal, for example from brass.
Preferably the valve assembly further es a top plate made of a ceramics material and
the movable valve member is sandwiched between the top plate and the valve seat.
Preferably a screw shaft or lead screw of the lead screw assembly is driven by the electric
motor.
Preferably a driven nut of the lead screw assembly is connected to the movable valve
member.
Preferably the driven nut is in the form of a driven sleeve having an internal thread along
at least a part of the length of the driven sleeve.
Preferably the driven sleeve is connected to the movable valve member in such a manner
that the driven sleeve cannot rotate in relation to the movable valve member.
Preferably the movable valve member includes a ‘C _ shaped passageway and a first open
end of the ‘C communicates with a first passageway in the valve seat
_ shaped passageway
member and a second open end of the ‘C communicates with a second
_ shaped passageway
passageway in the valve seat member when the valve assembly is in an open configuration.
Optionally the movable valve member includes a through passage which passes from one
side of the movable valve member to the other, and the h passage communicates with
a passage way in the valve seat and a passageway in the top member when the valve
assembly is in an open configuration.
Preferably the valve member housing has a fluid inlet port and a fluid outlet port.
In a fifth aspect, the invention may y be said to consist in a valve module assembly
sing two or more valve assemblies substantially as ied herein.
In a sixth aspect, the invention may y be said to consist in an electronically
controllable mixing valve cartridge, the valve cartridge having;
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g at least two fluid inlets and at least one fluid outlet,
(1 at least one temperature sensor,
a at least one movable valve member and at least one actuator configured to move the
or each e valve member, and
a an electronic l system adapted to receive inputs from an input device and from
the or each temperature sensor, and to control the operation of the or each actuator;
n the valve cartridge is configured to engage with a complimentary fixable valve
fitting, the fixable valve fitti ng being fixable to a supporting member or members and being
connectable to the pi pework of a plumbing installation and having complimentary fluid
outlets and fluid inlets, the engagement between the cartridge and the fixable valve fitting
being capable of establishing a sealed connection between each fluid inlet and each fluid
outlet of the valve cartridge and the complimentary fluid outlets and fluid inlets of the
fixable valve fitting.
Preferably a direction of flow of a fluid through the fluid inlets and through the or each fluid
outlet is a direction of flow that is ntially aligned with a direction of nt of the
or each movable valve member.
Preferably the electronically controllable mixing valve cartridge includes at least one valve
module assembly substantially as specified herein.
Preferably the or each actuator is an electrically powered actuator.
ably the sealed connection between each fluid inlet and each fluid outlet of the valve
cartridge and the mentary fluid outlets and fluid inlets of the fixable valve fitting
includes an elastomeri c seal which provides a fluid tight seal between a surface on the valve
cartridge and a surface on the fixable valve fitting.
Preferably the valve cartridge is in the form of a replaceable valve cartridge.
Preferably the valve cartridge is configured to allow a mechanical fastening system to hold
the valve dge securely to the e valve fitting.
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Preferably the mechanical fastening system includes a bayonet style fastening system or
one or more mechanical fasteners, for example, machine screws.
Preferably the or each movable valve member is a ceramic valve member.
Preferably the valve cartridge includes ceramic valve seats ured to mate with the
ceramic movable valve members.
Preferably the or each electrically powered actuator includes an electric motor.
ably the or each ically powered actuator includes a linear or.
Preferably the or each linear actuator includes a lead screw assembly.
Preferably a direction of flow of a fluid through the fluid inlets and through the or each fluid
outlet is a ion of flow that is ntially aligned with a direction of operation of the
or each linear actuator.
Preferably the electronic control system is adapted to receive inputs from a local or remote
input device or user interface via electromagnetic signals, for example via Wifi, Bluetooth
or ive data transfer.
Optionally the electronic control system is adapted to receive mechanical inputs from a
local input device or user interface having a manually operated knob, lever or similarly
manually controlled device.
Optionally the electronically controllable mixing valve cartridge includes a user interface.
Preferably the electronic control system is a closed loop control .
Preferably the or each temperature sensor is ed within the or each fluid outlet of the
valve cartridge.
Preferably the conduit or conduits leading to the or each fluid outlet of the valve cartridge
are configured to induce ng into fluid flowing through the or each fluid outlet.
Preferably the electronically controllable mixing valve cartridge includes a fluid mixing
chamber.
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Preferably the fluid mixing chamber is situated within a fluid mixing module adapted to;
a receive a flow of fluid from two or more separate sources,
a to combine the fluid fl ows, and
g to actively mix the fluid fl ows as they meet.
Preferably the fluid mixing module actively mixes the fluid flows by swirling the fluid
flows in the region in which the fluid flows meet.
ably the fluid mixing module includes a mixing chamber in which the fluid flows
meet, the mixing chamber having a first diameter in a region where the incomi ng fluid fl ows
enter the mixing r, and the mixing chamber having a second and smaller diameter
where the mixed fluids exit the mixing chamber.
Preferably the mixing chamber includes a radi used funnelling section at the transition from
the first diameter to the second diameter.
ably the fluid mixing module is configured to mix two fluid flows and the two fluid
flows each enter the mixing chamber at opposite sides of the mixing chamber.
Preferably the fluid mixing module is ured such that the fluid fl ows each enter the
mixing chamber substantially in a direction that is tangential to the ter of the part of
the mixing chamber defined by the first diameter.
Preferably the flow paths in the fluid mixing module for the fluids entering the mixing
chamber narrow as the flow paths approach the mixing chamber.
Preferably the fluid mixing module is configured to accommodate at least one temperature
sensor.
Preferably the fluid mixing module accommodates the at least one temperature sensor
within an exit section of the module where the mixed fluid fl ows exit.
Preferably the at least one temperature sensor accommodated by the fluid mixing module
is ed to sense fluid temperature as the fluid exits the mixing module.
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Optionally the electronically controllable mixing valve cartridge includes one or more flow
sensors.
Preferably the onically controllable mixing valve cartridge es means to hold
stored electrical energy, for example capacitors or provisions for one or more batteries.
Optionally the electronically controllable mixing valve dge includes a turbine
generator configured to generate electrical energy when fluid is flowing through the valve
cartri dge.
Optionally the electronically controllable mixing valve cartridge includes an emergency
shut-off valve, for e a wax tube operated shut off or diverter valve configured to
prevent fluid above a ed temperature from exiting the valve dge.
Preferably the electronically controllable mixing valve cartridge is configured such that
each fluid inlet and each fluid outlet of the valve cartridge is situated on a single mating
face and is configured to engage with fluid outlets and fluid inlets on a single mating face
of a fixable valve fitting.
Optionally the electronically controllable mixing valve cartridge is configured such that the
fluid inlets of the valve dge are situated on a first mating face of the valve cartridge
and the or each fluid outlet of the valve cartridge is situated on a second mating face of the
valve dge, and the valve cartridge is configured to engage with fluid outlets and fluid
inlets situated on two te faces of a socket or cavity of a fixable valve fitting.
Optionally the electronically controllable mixing valve cartridge is configured such that a
first fluid inlet of the valve cartridge is situated on a first side of the valve cartridge and a
second fluid inlet is situated on a second and opposite side of the valve cartridge and the or
each fluid outlet of the valve cartridge is situated at a location between the first side and the
second side of the valve cartridge, and the valve cartridge is configured to sit within a
fixable valve g housing having a first fluid outlet at a first end of the housing and a
second fluid outlet at a second and opposite end of the housing and a fluid inlet situated at
a location between the first end and the second end of the fixable valve fitting housing.
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Preferably the fixable valve fitting is ently connectable to the pipework of a
plumbing installation, for example using threaded pipe connections or glued pipe
connections.
Optionally the fixable valve fitting comprises a g configured to house the
onically controllable mixing valve cartridge.
In a seventh aspect, the invention may broadly be said to consist in a mixing valve assembly
incorporating at least one electronically controllable mixing valve dge substantially as
specified herein and at least one complimentary fixable valve fitting.
Preferably the fixable valve fitting is configured to mate with, and form fluid tight seals
with just one surface of the or each electronically llable mixing valve cartridge.
Optionally the fixable valve fitting includes a socket having fluid outlets and fluid inlets
situated on different faces of the socket and is configured to mate with a complimentary
tongue section of the electronically controllable mixing valve cartridge.
Optionally the fixable valve fitting es a housing ured to completely house the
electronically controllable mixing valve cartridge.
In an eighth aspect, the invention may broadly be said to consist in an electronically
controllable mixing valve dge, the valve cartridge having;
a at least two fluid inlets and at least one fluid outlet,
g at least one temperature sensor,
a at least one movable valve member and at least one actuator configured to move the
or each movable valve member, and
a an electronic control system configured for receiving inputs from an input device
and adapted to receive inputs from the or each temperature sensor and to l the
operation of the or each actuator.
Preferably the or each actuator includes an electric motor.
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Preferably a direction of flow of a fluid through the fluid inlets and through the or each fluid
outlet is a direction of flow that is substantially aligned with a rotational axis of the or each
ic motor.
Preferably the or each actuator includes a linear or.
Preferably a direction of flow of a fluid through the fluid inlets and through the or each fluid
outlet is a direction of flow that is ntially d with a direction of operation of the
or each linear actuator.
Preferably a direction of flow of a fluid through the fluid inlets and through the or each fluid
outlet is a direction of flow that is ntially aligned with a ion of movement of the
or each movable valve member.
Preferably the valve cartridge is ured for engagement with a complimentary fixable
valve fitting that is connectable to the pipework of a plumbing installation and has
complimentary fluid outlets and a fluid inlet or fluid inlets.
Preferably the valve cartridge includes one or more mating features configured for
establishing a sealed connection between each fluid inlet and the or each fluid outlet of the
valve cartridge and the fixable valve g.
Preferably the valve cartridge includes a mixing chamber that is configured to mix two or
more fluid flows and which is situated downstream of the or each movable valve member
and upstream of the at least one temperature sensor.
Preferably the valve dge includes transfer passages through which fluid fl ows as the
fluid approaches the mixing chamber, and the transfer passages are ured to create a
swirling motion within the mixing chamber.
Preferably the mixing chamber is substantially cylindrical in shape and the transfer passages
are each configured to direct the fl uid in a direction that is substantially tangential to a circle
defining a perimeter of the cylindrical mixing chamber.
Preferably the cross sectional area of the transfer passages reduces in a direction of fl ow
towards the mixing chamber.
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Preferably the valve cartridge also includes a flow sensing means.
Preferably the flow g means includes a rotatable t that is rotated by swirling
fluid within the mixing chamber.
ably the rotatable element is in the form of a paddle wheel.
Preferably a temperature sensing element of the temperature sensor is supported on a probe
or shaft, and the rotatable element rotates about an axis that is coaxial with the shaft or
probe.
Preferably the flow g means includes a magnetic or proximity sensing ucer.
Preferably the rotatable element of the fl ow sensing means includes one or more magnetic
sensing objects configured to be sensed by a hall effect sensing transducer.
Preferably the or each linear actuator includes a lead screw assembly.
Preferably the or each movable valve member is a ceramic valve member.
Preferably the or each movable valve member is te in shape, and a linear movement
of the e valve member is aligned with a length of the elongate shape.
ably the valve cartridge includes two fixed valve members associated with the or each
e valve member, and the or each movable valve member is sandwiched between its
associated two fixed valve members.
Preferably the at least two fluid inlets and the at least one fluid outlet are all situated on a
single substantially flat face.
Preferably the or each mating feature of the valve cartridge includes a formation or
formations configured to retain one or more elastomeric seals.
Preferably the valve cartridge is configured to enable a mechanical fastening system to hold
the valve dge securely to the fixable valve fitting.
In a ninth aspect, the invention may broadly be said to consist in an electronically
controllable mixing valve assembly including an electronically controllable mixing valve
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dge substantially as specified herein and a fixable valve fitting, the electronically
controllable mixing valve cartridge being connectable to the fixable valve fitting using a
mechanical fastening system, and the fixable valve fitting being connectabl e to a plumbing
system of a building and configured to di rect fl uid to the at least two fl uid inlets of the valve
dge and to receive fluid from the at least one fluid outlet of the valve cartridge, and
being configured to allow leak resistant seals to be established between the or each mating
e of the electronically controllable mixing valve cartridge and complimentary mating
features of the fixabl e valve fitting.
In a tenth aspect, the invention may broadly be said to consist in a method of repairing an
’IO electronically controllable valve, the method including the steps of;
g removing a mal-functioning electronically llable mixing valve cartridge
substantially as specified herein from a fixable valve fitting, and
a fitting a ement electronically controllable mixing valve cartridge into the
fixable valve fitting.
T he invention may also broadly be said to consist in the parts, elements and features referred
to or ted in the specification of the application, individually or collectively, and any
or all combinations of any two or more of the parts, elements or featurs, and where specific
integers are mentioned herein which have known equivalents, such lents are
incorporated herein as if they were individually set forth.
D E SC R I PT IO N
Further aspects of the present invention will become nt from the following
description which is given by way of example only and with reference to the accompanying
drawings in which:
FIG U R E 1 is a ctive view of a first example of an electronically controllable
mixing valve cartridge according to the present invention,
FIG U R E 2 is an exploded perspective view of the first example of an electronically
controllable mixing valve cartridge,
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FIG U R E 3 is a perspective view of a valve module assembly of the first example
of an electronically controllable mixing valve cartridge,
FIG U R E 4 is an exploded perspective view of the valve module assembly,
FIG U R E 5 is a cross sectional view of the valve module assembly,
FIG U R E 6 is a perspective View of a first mixing valve assembly incorporating the
first example of an electronically controllable mixing valve cartridge,
FIG URE 7 is a perspective view showing a second example of an electronically
controllable mixing valve cartridge,
FIGURE 8 is an exploded perspective view of the second example of an
1O electronically controllable mixing valve dge,
FIG U R E 9 is a perspective view of a second mixing valve assembly incorporating
the second example of an electronically controllable mixing valve
cartridge,
FIG U R E 10 is a perspective view of a fluid mixing module of the second e
of an electronically controllable mixing valve cartridge,
FIG UR E 11 is a plan view of the fluid mixing module,
FIGURE 12 is a perspective view showing a third example of an onically
controllable mixing valve cartridge,
FIGURE 13 is an exploded perspective view of the third example of an
electronically controllable mixing valve cartridge,
FIG U R E 14 is a perspective view of a third mixing valve ly orating
the third example of an electronically controllable mixing valve
cartridge,
FIG U R E 15 is an exploded perspective view of the third mixing valve ly,
FIG U R E 16 is a perspective view of a fourth mixing valve assembly,
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FIG U R E 17 is an exploded ctive view of the fourth mixing valve ly,
FIG U R E 18 is a perspective view of a fifth example of a mixing valve assembly,
FIG U R E 19 is an exploded perspective view of the fifth example of a mixing valve
assembly,
FIG U R E 20 is a rear elevation View of the fifth example of a mixing valve assembly
in which cross sectional views AA and BB are defined,
FIG URE 21 is a cross sectional view AA of the fifth example of a mixing valve
assembly,
FIGURE 22 is a cross sectional view BB of the fifth example of a mixing valve
1 O assembly,
FIG U R E 23 is a front perspective view of a mixing and sensing module of the fifth
example of a mixing valve assembly,
FIG U R E 24 is a rear ctive view of the mixing and sensing module of the fifth
example of a mixing valve assembly,
FIG U R E 25 is an exploded perspective view of the mixing and sensing module of
the fifth e of a mixing valve assembly,
FIG U R E 26 is a perspective view of an alternative box member for a valve g
of the fifth example of a mixing valve assembly
FIGURE 27is an exploded perspective view of an alternative valve member
configuration, and
FIG U R E 28 is a front view of the alternative valve member configuration.
With nce to Figures 1 to 15 and 18 to 26, four examples of a removable electronically
controllable mixing valve cartridge according to the praent invention will be described
below. Figures 16 and 17 relate to a mixing valve assembly having features similar to the
electronically controllable mixing valve cartridges but without the feature of a removable
W0 2019;031971
cartridge. Figures 27 and 28 show an alternative valve member configuration for a mixing
valve that is more t and uses only actuator.
In each of the first three examples, and in the fifth example, the electronically controllable
mixing valve cartridges have been designed as replaceable or removable units configured
for engagement with, or for use in, mixing valve lies, for example in mixing valve
assemblies for use in supplying fluids, for example water, at a desired and safe temperature
to a shower head, a hand basin, an industrial process, etc.
The mixing valve assemblies will typically include one replaceable electronically
controllable mixing valve cartridge that is configured to mate with a complimentary fixable
valve fitting. The fixable valve fitting will typically be a fitting or housing that is
permanently, or semi permanently fitted to the plumbing installation of a ntial,
commercial or industrial property or building.
Both the electronically controllable mixing valve cartridge and the fixable valve fitting are
configured to mate with each other and to form fluid tight seals at the interface n the
electronically controllable mixing valve dge and the fixable valve fitting. Mating
features of the valve cartridges are configured to mate with complimentary mating featura
of the fixable valve fittings. While the operational features of the three examples of
cartridges described herein are largely the same, it is the way in which the cartridges mate
with their respective fixable valve fittings that is the main difference in each case.
For example, some of the cartridges are configured to mate or form a fluid tight seal with
just one surface of a e valve fitting. Another dge has a tongue n that is
configured to mate with a mentary socket of a fixable valve fitting and the tongue
forms a fluid tight seal with two internal surfaces of the socket of the fixable valve fitting.
In yet another e, the fixable valve fitting includes a housing configured to
completely house the onically controllable mixing valve cartridge, and the fluid tight
seals are formed on three faces of the cartridge.
The electronically controllable mixing valve cartridges have been designed to provide a
simplified method of repairing a mal-functioning electronically llable valve. Instead
of having to replace an entire onically controllable valve assembly, which will
typically require a qualified pl umber, the electronically controllable mixing valve cartridges
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have been designed to enable a mal-functioning electronically controllable mixing valve
cartridge to be simply removed or withdrawn from a fixable valve fitting, and then a
replacement electronically llable mixing valve cartridge can be fitted into the now
empty fixable valve fitting. T he aim is to provide a cartridge that can be replaced simply
and quickly, and ideally without requiring a qualified plumber to carry out the repair.
First E xanple
With nce to Figures 1 to 6, a first example of an electronically controllable mixing
valve dge (11) will now be described. The first example of an electronically
controllable mixing valve cartridge (11) has two fluid inlets (13) and one fluid outlet (15)
and a temperature sensor (17). The cartridge (11) also has two e valve members
(19) and an actuator (21) configured to move each movable valve member (19). In this
example, the actuators (21) are electrically powered actuators.
T he cartridge (11) also includes an integral electronic l system (23) in the form of a
printed circuit board. The electronic control system (23) is adapted to e inputs or
feedback from the temperature sensor (17) and inputs from an input device (not shown), to
l the operation of the actuators (21). T he input device can be a remote control panel,
for example a panel with one or more push buttons, a touch screen or a control knob (24)
style of input panel, ideally ed at eye level in a shower module.
As noted above, a feature of the cartridge (1 1) is that it has been configured to engage with
a complimentary fixable valve fitting (25) to form a first mixing valve assembly (26). T he
valve cartridge (1 1) is in the form of a replaceable valve cartridge.
The fixable valve fitting (25) is fixable to a supporting member, for example it can be
fastened to the framing timbers of a building. T he fixabl e valve fitting (25) is permanently,
or at least semi-permanently, table to the pi pework of a plumbing installation of the
building. T he fixable valve fitting (25) can be connected using threaded pipe connections
or glued pipe connections for example.
T he fixabl e valve fitting (25) has two complimentary fluid outlets (27) and a fl uid inlet (29).
The engagement between the cartridge (11) and the fixable valve fitting (25) is capable of
ishing a fluid tight sealed connection between the fluid inlets (13) and the fluid outlet
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(15) of the dge (11) and the complimentary fluid outlets (27) and the fluid inlet (29)
of the fixable valve fitting (25).
The sealed connection between each fluid inlet (13) and the fluid outlet (15) of the valve
cartridge (11) and the complimentary fluid outlets (27) and fluid inlet (29) of the fixable
valve fitting (25) includes an elastomeric seal (31), for example an EPDM (ethylene
propylene di ene r) rubber O-ring (not shown). E ach elastomeric seal (31) provides
a fluid tight seal at the interface between a cartridge mating surface (33) on the valve
dge (11) and a fixed mating surface (35) on the fixable valve fitting (25). The fluid
inlets (13) and the fluid outlet (15) of the valve cartridge (11) are each situated on the
cartridge mating surface (33) of the cartridge and these engage with the fluid outlets (27)
and the fluid inlet (29) that are each situated on the fixed mating surface (35) of the fixable
valve fitting (25).
T he movable valve members (19) are ceramic valve s and they each mate with fixed
ceramic valve seats (37). E ach of the movable valve members (19) has a ‘C
_ shaped
bridging passage (36) that spans across and ts two ports in the mating valve seat (37)
when the movable valve members (19) is in a fully open position. T he ‘C
_ shaped bridging
passage (36) does not connect the two ports in the mating valve seat (37) when the movable
valve s (19) is in a fully closed position. T he evalve members (19) provide
control over flow rate when in intermediate positions between fully open and fully closed.
It can be seen in s 4 and 5 that each movable valve member (19) is sandwiched
n its associated fixed valve seat (37) and a fixed ceramic top plate (38). E ach valve
:sandwich' comprises one top plate (38), one movable valve member (1 9) in the middle and
one valve seat (37), and this valve sandwich is held firmly together between a valve housing
body (39) and a valve housing base (40). D uri ng manufacture, the valve housing body (39)
and the valve housing base (40) are cl amped together to form a desired compressive loading
on the valve sandwich and then the valve housing base (40) is permanently fixed to the
valve housing body (39) using a suitable fastening method for example g or bondi ng.
T he electrically powered actuators (21) each include an electric motor (42) and a lead screw
or screwjack (44). E ach lead screw (44) comprises a threaded drive shaft (46) that is driven
by its associated electric motor (42) and a complimentary threaded driven nut or sleeve
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(47). Each lead screw (44) is ideally a part of the electric motor (42), the lead screws (44)
being a part of, or an extension of, the main shaft of the electric motors (42).
E ach driven sleeve (47) is connected to one of the movable valve members (19) and is able
to move in a linear direction to move its associated movable valve member (19), but is
prevented from ng by its connection to its associated movable valve member (19).
T he connection between each driven sleeve (47) and its associated movable valve member
(19) having a square or rectangular key (58) on the end of each driven sleeve (47) that is
sized to fit within a complimentary square or rectangular socket (59) in each e valve
member (1 9).
The components shown in Figure 4 including the top plates (38), the movable valve
s (19), the valve seats (37), the electrically powered actuators (21), the valve
housing body (39) and the valve g bases (40), when assembled together form a valve
module assembly (49) as shown in Figure 3. The valve module assembly (49) is secured
to a cartridge body (41) of the cartridge (11) using six machine screws (50) as shown in
Figure 2. A fluid tight connection is made between the dge body (41) and the valve
module assembly (49) is ed using four sealing rings (51) that are configured to span
between a top surface on the cartridge body (41) and an underside of the valve seats (37).
As noted above, the electronic control system (23) is adapted to receive inputs from a local
or remote input device or user interface. T he electronic control system (23) can receive the
inputs via electromagnetic signals, for example via Wifi, Bluetooth or inductive data
transfer.
The temperature sensor (17) is situated within the fluid outlet (15) of the valve cartridge
(1 1) and provides temperature data which facilitates a closed loop electronic control system
and allows the cartridge to control the temperature of a fluid leaving the cartridge within a
desired temperature range.
Two intermediate conduits (61) that lead to the fluid outlet (15) are ured to induce
swirling into the fluid that is flowing through the fluid outlet (15). This swirling action is
considered important as it accelerates the mixing of the fluids, for example the mixing of
hot and cold water flows, and this allows a sufficiently accurate mixed fluid temperature
measurement to be obtained before the fluid leaves the cartridge (1 1).
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To facilitate this mixing action, the cartridge (11) includes a fluid mixing chamber (63),
and the fluid mixing chamber (63) is situated within a fluid mixing module (65) of the
dge (1 1). The principles of the fluid mixing module (65) will be explained in greater
detail in the description of the second example below.
The valve cartridge (11) is configured to allow a mechanical fastening system to hold the
valve cartridge (11) securely to the fixable valve fitting (25). In this example, an outer
housing (53) is used to clamp the valve cartridge (1 1) to the fixable valve fitting (25). A n
internal thread on the outer housing (53) engages with an external thread (54) on the fixed
valve member (25), and as the outer housing (53) is wound on to the external thread (54),
an internal shoulder (not shown) in the outer g (53) bears against an al shoulder
(55) on the cartridge (11). In this way, the outer housing (53) is used to push the cartridge
mating surface (33) toward the fixed mating surface (35) of the fixed valve member (25)
compressing the O-ri ngs that prevent leakage from the fluid connections.
In this first example the input device is a rotary control knob (24) fitted to a free end of the
outer housing (53). Manual inputs from the rotary control knob (24) translated into
electronic signals that are communicated to the printed circuit board (23) of the integral
electronic control system of the dge (1 1), for example via electrical contacts, inductive
data er, WiFi, etc.
The printed circuit board (23) is located within a slot (67) in a main body (69) and a cap
(71) encloses the printed circuit board (23) and the electric motors (42) to protect these
items.
The electronically controllable mixing valve cartridge (11) is ideally d from a
connection to an electrical mains system. T he tion can be a wired connection via a
connecting plug, or the electrical connection can be achieved via inductive power transfer
or alternative contactless means. T he dge (1 1) can also e means to hold stored
electrical energy, for e capacitors or provisions for one or more batteries. T he ability
to hold stored electrical energy is advantageous in that the cartridge (11) can be configured
to shut off the flow of water to a shower for example in the case of a mains power failure.
T his safety feature can minimise the chance of a person being scolded due to loss of l
of the cartridge (1 1).
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_ 23 _
T he same style of power supply and electrical storage or back up can be used in each one
of the valve cartridges or valve assemblies described herein.
T he example of an electronically controllable mixing valve cartridge (1 1) is configured to
have a relatively small profile when viewed in the direction in which it is mated up to the
fixed plumbing fitting, or fixable valve member (25). One of the features that allows this
relatively small profile to be achieved is the feature in which a direction of flow of a fluid
through the fluid inlets (13) and through the fluid outlet (15) is a direction of fl ow that is
substantially aligned with a rotational axis of the electric motors (42). The direction of fl ow
through the inlet ports (13) and through the outlet port (1 5) is also aligned with the direction
of ion of the linear actuators or lead screws (44) and with a ion of movement of
the movable valve members (19).
The vely small profile allows the electronically llable mixing valve cartridge
(11) to be fitted through a vely small opening in a wall. Ideally the valve cartridge
(11) is able to fit through an opening of less than one hundred and sixty etres in
diameter, and some of the valve cartridges that have been trial led and tested to date are able
to fit through an opening of less than one hundred and twenty millimetres in diameter. Such
a small size makes it possible to cover the valve cartridge (11) easily with a face plate or
using the manual control knob (24), or with an onic control panel or other user
interface.
Second Exarrple
With reference to Figures 7 to 11, a second example of an electronically controllable
mixing valve cartridge (81 ) will now be described. T he second example of an onically
controllable mixing valve cartridge (81) is similar to the first example of an electronically
controllable mixing valve cartridge (1 1) except as will be outlined below.
A significant difference between the first example and this second example is that this
second e mates with fluid connections on two faces of a second fixable valve fitting
(83). Fluid inlets (85) of the valve cartridge are situated on a first mating face (87) of the
valve cartridge (81 ), and a fl ui d outlet (89) of the valve cartridge (81) is situated on a second
mating face (91). The valve cartridge (81) is configured to engage with fluid outlets (93)
and fluid inlets (95) situated on two separate or different faces of a socket or cavity (97) of
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the fixable valve fitting (83). The first and second mating faces (87) and (91) are situated
on a tongue section (99) of the cartridge (81 ), and the tongue section (99) is configured to
fit within, and is complimentary to, the socket (97).
In this example, the tongue section (99) of the valve cartridge (81) is held securely within
the socket (97) of the fixable valve fitting (83) by a single machine screw (101). The
machine screw (101) s with a threaded boss (103) on the fixable valve fitting (83).
A valve module ly (105) of this second example of a valve dge (81) has the
same basic components as the valve module assembly (49) used in the first example, but
there are small differences in the components. T hse differences primarily relate to the fact
1O that in this example fluid passes from one side of the valve module assembly (105) and out
an opposite side.
T he valve module (105) includes two top plates (107), two movable valve members (109),
two valve seats (1 1 1), two electrically powered actuators (1 13), a valve g body (1 15)
and a valve g base (117). Both the valve housing body (115) and the valve housing
base (1 17) have two fluid ports. T he valve housing body (115) contains the two fluid inlet
ports (85) and the valve housing base (1 17) has two outlet ports (1 19). T he two outlet ports
(119) communicate with passages of a fluid mixing module (121) which will be explained
bel ow.
The top plates (107), the movable valve members (109) and the valve seats (111) each
include a h passage. W hen the h passage of one of the movable valve members
(109) aligns partially or ful ly with the through passages of its associated top plate (107) and
the valve seat (111), fluid will flow through that movable valve member (109). Each
movablevalve (109) is moved in a linear direction by its actuator (1 13) relative to
its associated valve seat (1 1 1), and can be moved to a location where fluid flow is stopped,
or to a range of locations to achieve a desired fluid flow rate.
T his second example of a dge (81) includes a fluid mixing module (121) that operates
in a similar manner to the fluid mixing module (65) of the first example above. The fluid
mixing module (121) has two intermediate conduits (123) that each conduit leads fluid to
an integral fluid mixing chamber (125). The mixing chamber (125) is situated in a region
in which the fluid fl ows from each intermediate conduit (123) meet.
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The fluid mixing module (121) is adapted to receive a flow of fluid from two separate
sourca and to combine the fluid flows, and to actively mix the fluid flows as they meet. In
this case, fluid is received into each of the intermediate conduits (123) from the two outlet
ports (1 19) respectively of the valve module (1 05). T he fluid mixing module (121) ly
mixes the two fluid flows by swirling each of the fluids together within the fluid mixing
chamber (125).
T he mixing chamber (125) has a first diameter (126) in a region where the incoming fluid
flows enter the mixing chamber (125), and the mixing chamber (125) has a second and
smaller diameter (127) where the mixed fluids exit the mixing chamber (125). T he mixing
1O chamber (1 25) includes a radi used funnel| i ng section at the transiti on from the fi rst diameter
(126) to the second diameter (127).
The two fluid flows each enter the mixing chamber (125) at opposite sides of the mixing
chamber (125). The fluid mixing module (121), or more specifically the intermediate
conduits (123) are configured such that the fluid flows each enter the mixing r
substantially in a direction that is tangential to the perimeter of the part of the mixing
chamber (125) defined by the first diameter.
It can be seen in Figures 10 and 11 that the flow paths or the ediate conduits (123)
narrow as the flow paths approach the mixing chamber (125). This accelerates the fluids
as they enter the mixing chamber (125) which helps to intensify the mixing action.
T he fluid mixing module (121) includes a socket (128) which is configured to hold a
temperature sensor (129) within the fluid outlet (89) of the valve cartridge (81). The fluid
outlet (28) is essentially an exit section of the fluid mixing module (125). T he temperature
sensor (129) is situated to sense fluid ature as the fluid exits the fluid mixing module
(121).
The fluid mixing module (121) is an important part of the valve cartridge (81) as it allows
te temperature measurements of the mixed water ed by the mixing valve
module (105) and thereby allows closed loop control within the electronically controllable
mixing valve cartridge (81 ).
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The electrical components of the electronically controllable mixing valve dge (81)
including the electrically powered actuators (113) and a printed t board (131) are
housed within a cylindrical cap (133). The cylindrical cap (133) is fitted onto a main body
(135) of the valve cartridge (81) and is held in place by the machine screw (101). While a
cylindrical cap is used in this example, it is envisaged that the cap can (133) be of any shape.
This second example of an electronically controllable mixing valve cartridge (81) does not
include an integral input device. A remote input , for example a remote device with
a touch screen or ly operated knobs can be used to provide the desired water
temperature and this input will be relayed to the valve cartridge (81) via hard wiring or a
’IO contactless method such as WiFi, Bluetooth or inductive data er. Or alternatively a
touch screen or a manually operated knob can be built into the electronically controllable
mixing valve cartridge (81 ).
Third Exarrple
With reference to Figures 12 to 15, a third example of an electronically controllable mixing
valve cartridge (161) will now be described. T he third example of an electronically
controllable mixing valve cartridge (161) is similar to the first and second examples of an
electronically controllable mixing valve cartridge (11) and (81) except as will be outlined
bel ow.
A significant difference with this third example (161) is that this third example is designed
to fit within a cylindrical housing and mates with fluid connections on three faces of a third
fixable valve fitting (163). One fluid inlet (165) of the valve cartridge (161) is situated on
a first mating face (1 67) on one side or end of the valve cartridge (161 ), a second fluid inlet
(165) is situated on a second and te mating face (169) on an opposite side or end of
the valve cartridge (161). And a fluid outlet (171) of the valve cartridge (161) is situated
on a third mating face (173) which is situated between the first and second mating faces
(167) and (169) and which faces a direction that is at right angles to these faces.
T he valve cartridge (161) is configured to engage with fluid outlets (175) and a fluid inlet
(177) situated on three separate or different faces of a cavity (179) within a central g
(181) of the e valve fitting (163). T he first and second mating faces (167) and (169)
are situated on opposite ends of a substantially cylindrical body (1 83) of the cartridge (161).
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And the third mating face (173) is situated on a flat base portion (185) on a side of the
cylindrical body (183). The cylindrical body (183) is configured to fit within, and is
mentary to, the cavity (179).
T he valve cartridge (161) has a display screen (187) situated on a second flat portion (189)
of the cylindrical body (183). The second flat portion (189) is situated on an opposite side
of the substantially cylindrical body (183) when compared to the situation of the flat base
n (185). A printed circuit board (191) of the control system of the valve cartridge
(161) is ed under the display screen (187).
T he valve cartridge (161) is configured to sit within the central housing (181) of the fixable
1O valve fitting (1 63). T he fixablevalve fitting (163) in this example is configured to connect
up to a hot water pipe connection and a cold water pipe connection on a wall, the
connections lly being spaced about 150 to 250 millimetres apart. In this way, the
fixable valve fitting (1 63) is fixable to the plumbing system of a ng.
With reference to Figures 14 and 15 it can be seen that the fixable valve fitting (163)
comprises three main parts, a first end fitting (193) and a second end fitting (195), which
are each fitted to opposite ends of the central housing (181). The first end fitting (193)
includes a pipe fitting configured to connect to one of a pair of water pipe connections of a
building, and the second end fitting (195) also includes a pipe g configured to connect
to the other of the pair of water pipe connections.
The first end g (193) also includes one of the fluid s (175) of the fixable valve
fitting (163) that are configured to mate with and form a fluid tight seal with a fluid inlet
(165) of the cartridge (161). T he second end fitting (195) is similarly configured to form a
fluid tight seal with the other fluid inlet (165) of the dge (161). The central housing
(181) includes the fluid inlet(177) of the fixablevalve fitting (163) and this fluid inlet (177)
is configured to mate with and form a fluid tight seal with the fluid outlet (171) of the
dge (161). In this way, the fluid inlet (177) is situated in a central location between
the two ends of the fixable valve fitting housing. T he fluid inlet (177) of the fixable valve
fitting (163) received temperature controlled water from the cartridge (177) and is typically
connected to a shower head.
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T his third example of an electronically controllable mixing valve cartridge (1 61) has a fluid
mixing module (not shown) that works in the same manner as the fluid mixing module
(125) described with reference to the second e of a cartridge valve (81). The fluid
mixing module of the third example of an electronically controllable mixing valve cartridge
(161) is formed integrally within the cylindrical body (183) and sits directly below the valve
ents.
T he valve module (197) of the third example of an electronically controllable mixing valve
cartridge (161) is r in most respects to the valve module of the first example of an
electronically controllable mixing valve cartridge (11) described herein. T he most notable
difference being that the two electrically powered actuators (199) are each situated at
opposite ends of the rical body (183). In this way the two valve sandwich assemblies
of the valve module (197) are a mirror image of the other, as compared to two identical
valve assemblies in the valve module (49).
Also it should be noted that the cylindrical body (183) also forms the valve housing body
and valve housing base of the valve module (197). A valve module top plate (201) is
ed to the cylindrical body (183) using four machine screws (203) to keep the fixed
and movable parts of the valve sandwich clamped together.
A temperature sensor (205) fits through a hole in the centre of the valve module top plate
(201) and extends between the valve components and down to the fluid outlet (1 71) located
in the flat base portion (185) of the rical body (183).
In an alternative construction, the third fixable valve fitting (163) could be made as a single
part that is connected to the hot water and cold water pipe connections on a wall. A nd the
third fixable valve fitting (163) could include a mating surface that a modified version of
the electronically controllable mixing valve cartridge (161) can be fitted to. The dge
could include its own chromed cover and user interface. In this way, the cartridge could be
ed without having to disassemble the fixable valve fitting in any way.
F ourth Exarrpl e
With reference to s 16 and 17, a mixing valve assembly (241) according to another
aspect of the present invention will be described below. In this example, the mixing valve
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assembly (241) does not include the feature of a removable cartridge, r the mixing
valve assembly does include a valve module assembly (243) that is similar to that used in
the removable cartridge examples described herein.
The mixing valve assembly (241) essentially comprises a valve body (245) to which the
valve module assembly (243) is fitted. T he valve body (245) includes two fluid inlet ports
and one mixed fluid outlet port. None of the fluid inlet or outlet ports communicate with
the other except via the valve module assembly (243).
A first fluid inlet port (247) communicates with a first valve inlet port (249), and similarly,
a second fluid inlet port (251) communicates with a second valve inlet port (253). A nd two
valve outlet ports (255) communicate with a fluid outlet port (257) of the valve body (245).
T he valve module assembly (243) has a flat base which mates with a machined face (261)
on the valve body (245). T he first and the second valve inlet ports (249) and (253) and the
two valve outlet ports (255) are situated on the machined face (261). When the valve
module assembly (243) is attached to the valve body (245) using six machine screws (263)
a fluid tight seal is made between each of the ports (249), 253) and (255), and the
corresponding ports on the bottom of the valve module assembly (243), using four
elastomeric seals (265).
The construction and function of the valve module assembly (243) is similar to the valve
module assembly (49) described with reference to the first e herein. The valve
module assembly (243) has e valve members (267), valve seats (269), valve top
plates (271), electric motors (273) and lead screw assemblies having threaded drive shafts
(275) and threaded driven sleeves (277).
The valve module assembly (243) is attached to a semi gular g member (279)
and the electric motors (273) and a d circuit board (281) are housed within a cap (283)
which snaps onto the rectangular housing member (279).
A temperature sensor (285) is fitted to the valve body (245) and is exposed to fluids passing
out the fluid outlet port (257). T he temperature sensor (285) allows closed loop temperature
control to be achieved by the mixing valve assembly. Fluids flowing into the two valve
outlet ports (255) are ed to enter a circular passage that leads to the fluid outlet port
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(257) at an angle that is tangential to a circle defining the circular passage. In this way, the
fluids ng the circular e are caused to swirl and this helps to ensure rapid mixing
of the two streams of fluid or water. T his mixing occurs immediately upstream of the
temperature sensor (285).
As an alternative, the temperature sensor (285) could be included within the valve module
assembly (243), being fitted within a fluid mixing chamber as with the first, second and
third examples described herein.
Temperature inputs are ed from a remote input device and can be relayed to the
control system of the mixing valve assembly (241) using wires or wireless methods as with
1O the cartridges described herein.
The mixing valve ly (241) is a compact arrangement e of closed loop
temperature control and is easily installed into the plumbing pipework of a building,
requiring just three pipe connections and an electrical power and data connection. Its size
allows it to be installed easily within wall cavities and in locations that are convenient to
suit the plumbing installation.
Fifth E xarrple
With reference to Figures 18 to 26, a fifth example of an electronically controllable mixing
valve cartridge (311) will now be bed. The fifth example of an electronically
controllable mixing valve dge (31 1) is in many ways similar to the second example of
an electronically controllable mixing valve cartridge (81) described herein. A principal
difference between the fifth example of an electronically controllable mixing valve
cartridge (311) and the second example of an electronically controllable mixing valve
cartridge (81) is the route of the mixed fluid as it exits the valve cartridge (311). With the
valve cartridge (31 1), the mixed fluid exits through a mixed fluid outlet conduit (313) that
is situated n a first fluid control valve assembly (315) and a second fluid l
valve assembly (317).
The new direction of flow of the mixed fluid provides a configuration in which two inlet
ports (319) and an outlet port (321) are all located on a single side of the valve cartridge
(311), and are in fact all located on a single flat mating face (323). The single mating face
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(323) allows the valve cartridge (311) to be mated with, and ed to, a single mating
face of a fixed valve member (325). In this e the valve cartridge (311) is bolted to
the fixed valve member (325) using two machine screws (not shown) that pass through
machine screw holes (327) situated near an outer edge of a valve member housing (329).
The valve member housing (329) is shared by both the first fluid l valve assembly
(315) and the second fluid control valve assembly (317).
Another notable difference between the fifth example of an electronically controllable
mixing valve cartridge (311) and the second example of an electronically llable
mixing valve cartridge (81) is the position of a temperature sensing means (331) and the
addition of a flow sensing means (333). T he temperature sensing means (331) and the flow
sensing means (333) are each fitted through an aft face of a mixing and g module
(337).
Each fluid control valve assembly (315 and 317) has a movable valve member (339) and
two fixed valve members (341), and a valve actuation device (343). Each fluid control
valve assembly (315 and 317) is configured such that when in use its associated movable
valve member (339) is moved by the valve actuation device (343) in a linear motion relative
to the two fixed valve s (341) to control the flow of a fluid through each fluid
control valve ly.
The movable valve member (339) is sandwiched between the two fixed valve members
(341), and all of the valve members (339 and 341) are made of a ceramic based material.
All of the valve members (339 and 341) are elongate in shape, having straight sides and
rounded ends, and having a length that is approximately twice as long as their width. The
linear movement of the movable valve member (339) is d with the length of the
elongate shape.
T he movable valve member (339) and the two fixed valve members (341) each include a
passage (345) through which the flow of a fluid is controlled by the position of the movable
valve member (339) relative to the two fixed valve members (341 ). When the e (345)
in the movable valve member (339) is completely aligned with the passages (345) in the
two fixed valve members (341) maximum fluid flow will occur. A nd zero flow will occur
when the passages (345) do not overlap at all, and a range of flows will occur at point in
between, with increased flow as the passages (345) move toward complete alignment.
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T he valve actuation device (343) can include a manually operated lever or a rotatable knob
or handle, or a powered actuator, etc.; and in this example, the valve actuation device (343)
is a powered actuator that es an electric motor (347) and a linear actuator (349). T he
linear actuator (349) is coupled to the movable valve member (339). In this example, the
linear actuator (349) is in the form of a simple lead screw assembly.
A threaded spindle (351) of the lead screw assembly is an integral part of a main shaft of
the electric motor (347), and in this way the threaded spindle (351) is driven directly by the
electric motor. T he lead screw assembly also includes a driven nut or sleeve (353), the nut
or sleeve (353) having a thread that is complimentary to a thread on the threaded spindle
(351 ).
The sleeve (353) is linked or coupled ly to the movable valve member (339). In this
example the ng is achieved by mating a ‘T _ shaped protrusion (355) on a free end of
the sleeve (353) with a complimentary ‘T slot (357) in one end of the movable
_ shaped
valve member (339). The ‘T slot (357) is configured to allow the complimentary
_ shaped
protrusion (355) to slide into engagement with the slot (357) while at the same time
preventing rotation of the protrusion (355) relative to the movable valve member (339).
Linear nt of the sleeve (353) relative to the movable valve member (339) in the
intended direction of movement of the movable valve member (339) when in use, is also
prevented by the ‘T _ shaped joint between the protrusion (355) and the slot (357).
Each fluid control valve ly (315 and 317) includes a valve member g (329)
that is configured to hold its e valve member (339) in sealing contact with the fixed
valve members (341 ). In this example a single valve member housing (329) houses both
fluid control valve assemblies (315 and 317) and the valve member housing (329) includes
guides (361) configured to guide the linear nt of the movable valve member (339)
and to hold the fixed valve members (341) in place.
In this example, the valve member housing (329) comprises a box member (363) and a lid
member (364), the two housing members (363) and (364) both being made of a relatively
rigid plastics material and being welded together to hold and enclose the movable valve
member (339) and the two fixed valve members (341). The valve member housing (329)
also includes the fluid inlet ports (319) and the mixed fluid outlet t (313) which
terminates at the fluid outlet port (321 ).
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T he electric motor (347) is attached to the outside of the valve member housing (329) and
is held fixed relative to the valve member housing (329). The two electric motors (347)
that are used in the electronically controllable mixing valve dge (311) are housed
within a motor housing that comprises a motor basepl ate housing member (365) and a motor
cover g member (366).
The fifth example of an electronically controllable mixing valve cartridge (311) also
includes a mixing and sensing module (337). The mixing and sensing module (337) has a
body (371 ), a temperature sensing means (331) and a flow sensing means (333). T he body
(371) has two inlet regions (377), a mixing chamber (379) and an outlet region (381). The
mixing chamber (379) is situated downstream of the movable valve members (339) and
upstream of the temperature sensing means (331 ).
In this example, the two inlet regions (377) and the outlet region (381) are all d on
the same side of the body (371 ). In this way, the mixing and sensing module (337) is able
to receive two separate fluid flows from the valve member housing (329) and to e
or mix the two fluid flows, and to then direct the mixed fluid back through the mixed fluid
outlet t (313) in the valve member g (329).
The mixing chamber (379) is in communication with the two inlet regions (377) and is in
communication with the outlet region (381 ). T he two inlet regions (377) are each connected
by an associated transfer passage (383) to the mixing chamber (379). E ach transfer passage
(383) is tapered and narrows in the direction of fl ow and is ured to induce a swirling
motion in a fluid when the fluid enters the mixing chamber (379).
T he mixing chamber (379) is a cylindrical mixing chamber and the transfer passages (383)
each direct the fluid in a direction that is ntially tangential to a circle defining a
perimeter of the cylindrical mixing chamber (379). T he cross sectional area of the transfer
passages (383) reduces in a direction of flow towards the mixing chamber (379). T he
transfer passages (383) have a larger cross sectional area adjacent to the inlet regions (377)
than adjacent to the mixing r (379), and because the fluid is forced to move through
a narrowing gap the fluid is accelerated as it moves toward the mixing r (379).
T he temperature sensing means (331) includes a temperature sensing element (385) that is
situated such that the sensing means (331) is able to sense the temperature of the fluid as
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the fluid passes toward or through the outlet region (381) or within the mixed fluid outlet
conduit (313).
T he flow sensing means (333) includes a rotatable element (387) that is rotated by swirling
fluid within the mixing chamber (379). The rotatable t (387) is in the form of a
paddle wheel. The temperature sensing element (385) is supported on a probe or shaft
(389), and the rotatable element (387) is supported by the shaft (389) and rotates about an
axis that is coaxial with the shaft (389). T he rotatable element (387) is held securely on the
shaft (389) by a locking collar (390). The rotatable element (387) includes one or more
magnetic sensing objects that are configured to be sensed by a magnetic or proximity
sensing transducer (391), for example a hall effect transducer, of the flow g means
(333).
The module body (371) has two substantially flat and parallel faces, a first face (393)
ning the inlet regions (377) and the outlet region (381), and a second face (395)
through which the temperature sensing element (385) is installed. The mixing chamber
(379) is situated between the first face (393) and the second face (395). T he flow of fluid
into the inlet regions (377) and the flow of fluid out of the outlet region (381) are all flows
that pass through a single plane of the first face (393).
In this example, two fluid control valve assemblies (315 and 317) and a mixing and sensing
module (337) are combined to form an electronically controllable mixing valve assembly
The mixing valve assembly is a key part of the eable valve cartridge (311). The
replaceable valve cartridge (311) further includes a control system which includes an
integrated circuit (397) that is ured to receive inputs from the mixing and sensing
module (337) and to control the ion of the electric motors (347) of each fluid control
valve assembly (315 and 317). The integrated circuit (397) is housed within a control box
housing (399) and a l box lid (401) that are secured to the module body (371). As
with the other examples described herein, the control system is configured to receive
command inputs from a range of means, for example manually turned knobs, Wifi,
B | uetooth or other data issions, etc.
As noted above, the replaceable valve cartridge (31 1) has two inlet ports and one outlet port
that are all situated on a single mating feature in the form of a ntially flat mating face
(323). The substantially flat mating face (323) includes formations in the form of O-ring
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grooves configured to retain elastomeric O-ring seals. The elastomeric seals are ed
about the connection of each inlet and outlet port (319 and 321) to the fixable valve fitting
(325) and are used to produce leak resistant seals. T he leak resistant seals are established
between the mating face (323) of the valve dge (311) and a complimentary mating
feature of the fixable valve fitting (325), the complimentary mating feature of the fixable
valve fitting (325) being a substantially flat face that contacts and compresses the
meric seals.
The replaceable valve cartridge (311) is configured to enable, or to allow, a mechanical
fastening system to hold the replaceable valve cartridge ly to a fixable valve fitting
1O (325). In this example, just two machine screws (not shown) are passed h the two
machine screw holes (327) and are screwed into two internally threaded bores in the fixabl e
valve fitting (325) and are tightened to clamp the valve cartridge (31 1) to the fixable valve
fitting (325) in a manner that sses the elastomeric O-ring seals to form the leak
ant seals. This attachment and sealing method allows simple and quick replacement
of the replaceable valve cartridge (311) as required, and this replacement could be carried
out without any specialised plumbing traini ng.
The fixable valve fitting (325) is an item of plumbing hardware that can be permanently
installed in a ng system and fixed to the structure of a building. T he fixable valve
fitting (325) is permanently connected to two fluid supplies, for example to a hot and a cold
water supply, and is permanently connected to an outlet pipe, for example a pipe that
supplies ature control led water to a shower rose. T his arrangement allows the valve
cartridge (311) to be replaced or repaired without having to break any of the permanent
plumbing tions.
T he valve cartridge (311) or the fixable valve fitting (325) could be fitted with a filter and
a non-return check valve if desired.
While the valve cartridge (31 1) could be powered by a wired connection to a power supply,
it is envisaged that the valve cartridge (311) could alternatively be d by inductive
power transfer. For example an inductive power transfer module could be provided in the
fixable valve fitting (325) and a corresponding inductive power transfer module could be
provided in the valve cartridge (31 1), with the two inductive power transfer modules being
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nt one another when the valve cartridge (31 1) is ted to the fixabl e valve fitting
(325).
A working model of the valve cartridge (311) has been constructed and tested by the
inventors. The constructed valve cartridge (311) has a size of 90 x 80 x 64 mm and can
handle flow rates in the region of fourteen litres per minute, which is more than enough for
most domestic showers. This cartridge size compares to ing electronically
controllable mixing valve modules presently on the market that have a size of 240 x 180 x
68 mm. T his dramatic reduction in overall size allows the valve cartridge (31 1) to be fitted
in much more convenient and accessible locations, for example the valve cartridge (311)
1O can be fitted into the shower control modules, fittings or housings that are presently
designed to house manually operated shower mixing valves.
In Figure 26 an alternative box member (363A) for the valve member housing (329) is
shown. In this alternative box member (363A) the passages leading to the alternatively
placed inlet ports (31 9A) and the alternatively placed outlet 21A) are passages having
a right-angled bend so that the inlet ports (319A) and the outlet port (321A) are situated on
a face that is at right angles to the direction of operation of the linear actuators (349).
In this alternative configuration, a direction of flow of afluid through thefluid inlets (319A)
and through the fluid outlet (321A) is a direction of flow that is substantially aligned with
a rotational axis of the ic motors (347). The direction of flow through the inlet ports
(319A) and through the outlet port (321A) is also aligned with the ion of operation of
the linear actuators (349) and with a direction of nt of the e valve members
(339).
T his alternative configuration allows the electronically controllable mixing valve cartridge
(311) to be constructed in a manner that has a r profile when viewed in the direction
in which the valve cartridge (31 1) mates to the fixable valve fitting (325). T hat is, with this
alternative configuration, the valve cartridge (31 1) is able to fit through a smaller g
in a wall or shower lining, as a result of the smaller profile, when being fitted to the fixable
valve fitting (325). In this way, the electronically controllable mixing valve cartridge (31 1)
can be used in a similar manner to the first example of an electronically controllable mixing
valve cartridge (1 1) as shown in Figure 6.
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Sixth Exarrple
With reference to Figures 26 and 27 an alternative valve member configuration (411) will
now be described. The alternative valve member configuration (411) can be used in
electronically controlled mixing valve dges of the type described herein, with
appropriate modifications to the valve member housings to provide two inlet supplies to a
single set valve members that can be used to control mixing using only a single actuator.
The single actuator comprises an electric motor (413) and a lead screw assembly (415)
similar to the actuators shown in the other examples herein. A significant difference with
the alternative valve member configuration (411) is that a single movable valve member
1O (417) is used to control two inlet ports provided in a first fixed member (41 9). A first inlet
port (421) of the inlet fixed member (419) can be connected to a cold water supply for
example, and a second inlet port (423) of the inlet fixed member (41 9) can be connected to
a hot water supply.
As with the other examples described herein the movable valve member (417) is
sandwiched between two fixed valve members, all of the valve s being made of a
ceramic al. In this case, the movable valve member (41 7) is sandwiched between the
first fixed member (419) and a second fixed member (425). The second fixed member
(425) has an outlet port (427). The outlet port (427) has a similar overall size to the
ter of the first and second inlet ports (421 and 423) combined. T he movable valve
member (417) has a control port (429) which is approximately half the size of the outlet
port (427).
It can be said that the movable valve member (41 7) is moved by the actuator to and through
four s;
a a first region where the control port (429) is completely covered by a solid region
of the first fixed member and in which no fluid will pass through the valve member
assembly,
a a second region where the control port (429) overlies the first inlet port (421) of the
first fixed member and in which only fluid from the first inlet port (421) is able to
pass h the valve member assembly,
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g a third region where the control port (429) overlies both the first inlet port (421) and
the second inlet port (423) of the first fixed member and in which fluid from both
the first inlet port (421) and the second inlet port (423) is able to pass through the
valve member assembly, and
g a fourth region where the control port (429) overlies the second inlet port (423) of
the first fixed member and in which only fluid from the second inlet port (423) is
able to pass through the valve member assembly.
In this way the alternative valve member uration (411) is able to control mixing of
two fluid fl ows using only a single actuator. The alternative valve member configuration
(41 1) can be used in ction with a temperature sensor and an electronic control system
to produce an electronically controllable mixing valve cartridge of the type described
herein.
VARIATIONS
s of the present invention have been described by way of example only and it should
be appreciated that modifications and additions may be made thereto without departing
from the scope thereof.
A number of the mixing valve assemblies described herein include just one electronically
controllable mixing valve cartridge, however it is envisaged that more than one cartridge
could be used, for example an assembly that is supplying multiple showerheads from
separate input panels.
The valve module assemblies described herein include movable valve members that are
moved in a linear manner. It is ged that in an alternative embodiment the valve
module assemblies could include rotatable e valve members, for example the quarter
turn ceramic valve discs that are commonly used in hand operated mixing valves.
Similarly, the examples described herein all include two electrically d actuators and
two mating pairs of valve members, but it is envisaged that the valves could include only a
single pair of mating valve members and be operated by a single actuator.
W0 2019;031971
The valves described herein include two fluid inlets and one fluid outlet, however it is
envisaged that the same operating principles and entry could be used to manage
more than two fluid inlets and any number of fluid outlets. rly, more than one
ature sensor could be used to suit an alternative embodiment.
The movable valve members and the fixed valve members are made of ceramic material
and can each be made of a different ceramic material to reduce friction, for example a pair
of mating valve members can include one made of a, and the other could be made of
zirconia, silicon carbide or silicon nitride.
In the examples described herein the two g members are made of a plastics material
and are welded together. However, it is envisaged that the two housing members can be
held together with mechanical fasteners, and they can be made of metal, for example from
brass.
T he examples bed herein all have electrically powered actuators. It is envisaged that
other means of powering the actuators could be used, for example hydraulically powered
actuators (for example using water re), or pneumatic powered actuators.
The electronic control systems of any of the valve cartridges or mixing valve assemblies
can be adapted to receive mechanical inputs from a local input device or user interface
having a manually operated knob, lever or similarly manually controlled device.
T he electronically controllable mixing valve cartridge can include one or more fl ow sensors
if desired, for example for use in managing water usage or as an alternative method of
control ling temperature.
Optionally the electronically controllable mixing valve cartridges can e a e
generator configured to generate electrical energy when fluid is flowing h the valve
cartri dge.
T he electronically controllable mixing valve cartridges can also include an emergency shut-
off valve, for e a wax tube operated shut off or diverter valve configured to prevent
fluid above a selected temperature from exiting the valve cartridge, for improved safety
especially in the event of a power failure.
W0 2019;031971
T he electronically controllable mixing valve cartridges can also include a manually
operated flow control and shut-off valve for improved safety and to reduce the work done
by the actuators. With this option the actuators only control flow rates and do not control
the shut-off role, and in this way the power used by the electronically controllable mixing
valve cartridges can be reduced.
It is envisaged that the coupling between the electric motors and the movable valve
members could take a variety of forms. For example, in an alternative embodiment the
e valve members could be coupled directly to their respective electric drive motors
via a threaded joint. A threaded shaft that is a part of, or is connected to the movable valve
’IO members, could engage with an internal thread formed in a main shaft of the electric motor
as one option.
The mechanical connection between the linear actuators and the movable valve members
that includes engaging ‘T_ shaped slots and protrusions could alternatively have the
protrusion on the movable valve s and the slot on the linear actuator.
It is considered viable that one or more of the fixed valve s can be in the form of a
valve seat formed in the valve member housing. It is envisaged that the valve logy
described herein could also be used to e a flow control valve, for example a fl ow
l valve having one inlet and one outlet and a flow sensor.
D E F I NIT IO N S
Throughout this specification the word "comprise" and variations of that word, such as
"comprises" and "comprising", are not intended to exclude other additives, components,
rs or steps.
A DV A NT A G E S
T hus it can be seen that at least the preferred form of the invention es an electronically
controllable mixing valve cartridge which can be installed and replaced with greater
simplicity and ease, and therefor at a reduced labour cost. T he relatively small size of the
valve cartridges mean that they can be installed in the same place, and be coupled to the
same style of fittings, as the manually operated mixing valves in use today.
W0 2019;031971
The design of the cartridges is also intended to reduce the valve size and the valve cost
without impairing the expected ility of the electronically controllable valves that it
forms a part of.
The mixing valve assemblies are similarly simple and small allowing lower cost
manufacture and greater flexibility with installation.
T he use of two valve assemblies in the mixing valves allows both total fl ow rate and mixing
to be adjusted or controlled separately.
T he use of ceramic valve members provides reliable sealing and long life.
T he linear motion of the movable valve members al lows the use of a relatively small electric
motor in combination with a lead screw to provide actuation, the ion means being low
cost and powerful enough to move the movable valve members reliably, even if they
become partly stuck, for example stuck due to the valve drying out.
The mixing and sensing module described herein allows useful feedback concerning
temperature and fl ow to be obtained within a very compact valve cartridge. T he ng
action in the mixing chamber mixes the two fluid flows y and the mixing chamber
provides a suitable location for a fl ow sensing paddle wheel.
The combination of reliable valve operation and accurate ck provides a very
convenient electronically controlled mixing valve cartridge that can be easily ured
for simple installation and removal.
Claims (18)
1. An electronically controllable mixing valve cartridge, the valve dge having; ? at least two fluid inlets and at least one fluid outlet, ? at least one temperature sensor, ? at least one movable valve member and at least one actuator configured to move the or each movable valve member, and ? an onic control system configured for receiving inputs from an input device and adapted to receive inputs from the or each temperature sensor and to control the operation of the or each actuator, the valve cartridge is characterised in that the valve cartridge has a single substantially flat mating face that includes the at least two fluid inlets and the at least one fluid outlet, and the valve cartridge is configured such that a mechanical fastening system is used to hold the mating face of the valve cartridge securely to a complimentary fixable valve fitting to form a leak resistant seal between the mating face and the fixable valve fitting.
2. A valve cartridge as claimed in claim 1, wherein the or each actuator includes an electric motor.
3. A valve cartridge as claimed in claim 2, wherein a direction of flow of a fluid h the fluid inlets and through the or each fluid outlet is a direction of flow that is substantially aligned with a onal axis of the or each electric motor.
4. A valve cartridge as claimed in any one of claims 1 to 3, wherein the or each actuator includes a linear or.
5. A valve cartridge as d in claim 4, wherein a direction of flow of a fluid through the fluid inlets and through the or each fluid outlet is a direction of flow that is ntially aligned with a direction of movement of the or each movable valve member.
6. A valve cartridge as claimed in any one of claims 1 to 5, wherein the complimentary fixable valve fitting is a fitting that is connectable to the pipework of a plumbing installation and has complimentary fluid outlets and a fluid inlet or fluid inlets.
7. A valve dge as claimed in claim 6, wherein the mating face of the valve cartridge is configured for establishing a sealed connection between each fluid inlet and the or each fluid outlet of the valve cartridge and the fixable valve fitting.
8. A valve cartridge as claimed in any one of claims 1 to 7, wherein the valve cartridge includes a mixing chamber that is configured to mix two or more fluid flows and which is ed downstream of the or each movable valve member and upstream of the at least one temperature sensor.
9. A valve cartridge as d in claim 8, wherein the valve cartridge includes transfer passages through which fluid flows as the fluid approaches the mixing chamber, and the transfer passages are configured to create a swirling motion within the mixing chamber.
10. A valve cartridge as claimed in claim 9, wherein the mixing chamber is substantially rical in shape and the er passages are each configured to direct the fluid in a direction that is substantially tangential to a circle defining a perimeter of the cylindrical mixing chamber.
11. A valve cartridge as d in claim 9 or claim 10, wherein the cross sectional area of the transfer passages reduces in a direction of flow s the mixing r.
12. A valve cartridge as claimed in any one of claims 1 to 11, wherein the valve cartridge also includes a flow sensing means.
13. A valve cartridge as claimed in claim 12, wherein the flow sensing means es a rotatable element that is rotated by swirling fluid within the mixing chamber.
14. A valve cartridge as claimed in claim 12 or claim 13, wherein a temperature sensing element of the temperature sensor is ted on a probe or shaft, and a rotatable element of the flow sensing means rotates about an axis that is coaxial with the shaft or probe.
15. A valve dge as claimed in any one of claims 4 to 14, wherein the or each linear actuator includes a lead screw assembly.
16. A valve cartridge as d in any one of claims 1 to 15, n the or each movable valve member is a ceramic valve member.
17. A valve cartridge as claimed in any one of claims 1 to 16, wherein the or each movable valve member is elongate in shape, and a linear movement of the movable valve member is aligned with a length of the elongate shape.
18. An electronically controllable mixing valve assembly including an electronically controllable mixing valve cartridge as claimed in any one of claims 1 to 17 and a fixable valve fitting, the electronically controllable mixing valve dge being connectable to the fixable valve g using a mechanical fastening system, and the fixable valve fitting being table to a plumbing system of a building and configured to direct fluid to the at least two fluid inlets of the valve cartridge and to receive fluid from the at least one fluid outlet of the valve cartridge, and being configured to allow leak resistant seals to be established between the or each mating feature of the electronically controllable mixing valve cartridge and complimentary mating face of the fixable valve fitting. mmDUE HGURE7 HGURES HGUREQ
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
NZ73442417 | 2017-08-08 | ||
PCT/NZ2018/050108 WO2019031971A1 (en) | 2017-08-08 | 2018-08-08 | Electronically controllable valves and mixing valves |
Publications (2)
Publication Number | Publication Date |
---|---|
NZ761080A NZ761080A (en) | 2023-10-27 |
NZ761080B2 true NZ761080B2 (en) | 2024-01-30 |
Family
ID=
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