NZ618002A - Dry powder vancomycin compositions and associated methods - Google Patents

Abstract

Dry powder vancomycin compositions and methods for administering and preparing such compositions. The compositions of the disclosure comprise vancomycin or a pharmaceutically acceptable salt thereof, and a hydrophobic amino acid, wherein the hydrophobic amino acid is present in an amount less than 50% by weight of the composition, and wherein the composition is a substantially amorphous dry powder. A composition of the present disclosure may be administered to a subject via pulmonary administration in an amount effective to treat and/or prevent a bacterial infection in the subject. Administration of an effective amount of a composition of the present disclosure may be particularly useful in treating a gram-positive bacterial infection in a subject suffering from pneumonia, cystic fibrosis, bronchiectasis, or other chronic lung disease with a bacterial infection of the subject’s airway and/or lung. The compositions may further comprise a hydrophobic amino acid which may be selected from the group consisting of: tryptophan, tyrosine, leucine, trileucine, and phenylalanine. The compositions may further comprise a carbohydrate bulking agent carbohydrate bulking agent which may be selected from the group consisting of: lactose, mannitol, trehalose, raffinose, and a maltodextrin.

Description

] ggg #23h Z1 Wz R-l Zkdp1q P88 Yi Jl C [Stamp] ggg #23h Z1 Wz R-l Zkdp1q P88 Yi Jl C DRY POWDER VANCOMYCIN COMPOSITIONS AND ASSOCIATED METHODS CROSS-REFERENCE TO RELATED APPLICATIONS This application claims priority to US. Patent. App. Ser. No. 61/487,971 filed May 19, 2011 which is incorporated herein by reference.

BACKGROUND ycin is a glycopeptide otic used in the prophylaxis and treatment of infections caused by Gram-positive bacteria. Vancomycin is the international nonproprietary name (INN) corresponding to the compound with the ing formula: It has been proposed that vancomycin acts by inhibiting proper cell wall synthesis in Gram-positive bacteria. More specifically, it is believed that vancomycin prevents incorporation of N-acetylmuramic acid (NAM) and N—acetylglucosamine (NAG) glycan ts into the peptidoglycan matrix; which forms the major structural component of Gram-positive cell walls.

The binding of vancomycin to the terminal D-alanyl-D-alanine moieties of the NAM/NAG- peptides prevents their incorporation into the peptidoglycan matrix.

Vancomycin has been administered intravenously for systemic y, as well as orally in the ent of pseudomembranous colitis. Vancomycin has also been used off—label in a nebulized aerosol form for the treatment of various infections of the upper and lower respiratory tract. However, the use of an approved drug in an bel manner may put a patient at risk as the safety and efficacy have not been studied and/or the appropriate dose may not be given.

Furthermore, delivery by nebulization can take up to 20 minutes, which is a significant burden to patients. Currently, there are no known commercially available dry powder inhalable forms of vancomycin.

SUMMARY The present sure lly relates to dry powder compositions and s for administering and preparing such compositions.

In one embodiment, the present disclosure provides a composition comprising vancomycin or a pharmaceutically acceptable salt thereof, wherein the composition is a dry powder.

In an embodiment, the present disclosure provides a composition comprising vancomycin or a ceutically acceptable salt thereof, and a hydrophobic amino acid, wherein the hydrophobic amino acid is t in an amount less than 50% by weight of the composition, and n the composition is a substantially amorphous dry powder.

In an embodiment, the present disclosure es use of a composition comprising vancomycin or a pharmaceutically acceptable salt thereof, and a hydrophobic amino acid, wherein the hydrophobic amino acid is present in an amount less than 50% by weight of the composition, and wherein the composition is a substantially amorphous dry powder, for the manufacture of a medicament for ary administration to a subject for the treatment of a pulmonary or airway condition.

In another embodiment, the present disclosure also provides a method sing administering a dry powder composition comprising vancomycin or a pharmaceutically acceptable salt thereof to a subject via pulmonary administration.

In yet another embodiment, the present disclosure provides a method sing spray drying an aqueous composition comprising vancomycin or a pharmaceutically acceptable salt thereof and a hydrophobic amino acid so as to form a dry powder composition.

The es and ages of the present invention will be apparent to those skilled in the art. While numerous changes may be made by those skilled in the art, such changes are within the spirit of the invention.

DRAWINGS Some specific example embodiments of the disclosure may be understood by referring, in part, to the following description and the accompanying drawings.

Figure 1 is a graph depicting the aerodynamic particle size distribution of a dry powder vancomycin composition (Lot SA010) as measured using the en Cascade Impactor and Monodose RS0l Model 7 inhaler. (9674493_1):GGG Figure 2 is a graph depicting the effect of leucine content on the delivery efficiency of dry powder vancomycin compositions (Lots SA002, SA006, SA007, SA008 and SA009) as measured using the fast screening or and Monodose RS0l Model 7 inhaler. Emitted dose (%) is the amount of drug in the dry powder that exits the inhaler as a tage of the initial amount of drug in the dry powder present in the capsule. Fine particle fraction (%) is the amount of drug in the dry powder having an aerodynamic size less than 5 μm as a percentage of the emitted dose. Delivery ency (%) is the amount of drug in the dry powder having an aerodynamic diameter less than 5 μm as a percentage of the initial amount of drug in the capsule.

Figure 3 is an image of lab-scale dry powder vancomycin particles (Lot SA010) obtained using a scanning electron microscope. (9674493_1):GGG Figure 4 is a graph depicting the aerodynamic particle size distribution of a dry powder vancomycin composition (Lot SAOlO) stored at 25°C and 60% relative humidity (RH) for a period up to 6 months as measured using the Andersen Cascade Impactor and Monodose RSOl Model 7 inhaler.

Figure 5 is a graph depicting the emitted dose content mity under 3 different stability conditions for a period up to 6 months of 10 consecutive actuations through a Monodose RSOl Model 7 r compared to FDA draft guidance specification limits of i- 20% (Lot SAOlO).

Figure 6 is a graph ing the aerodynamic particle size distribution of a dry powder vancomycin composition of the present disclosure (Lot G-ll-26—l) as measured from three Monodose RSOl Model 7 inhalers tested at 100 L/min for 2.4 3 (equivalent to 4 L) using a Next Generation Impactor.

Figure 7 is a graph depicting the emitted dose content uniformity across ten Monodose RSOl Model 7 inhalers tested at 100 L/min for 2.4 5 (equivalent to 4 L) for lot G—l 11. The i 20% and i 25% represent the FDA draft guidance limits.

Figure 8 is a graph depicting the effect of trehalose tration on the chemical stability of a dry powder vancomycin composition of the present disclosure at 50°C for 4 weeks.

Figure 9 is a graph depicting a comparison of two lots of dry powder vancomycin compositions containing 10% leucine. One contains no API or process modifications (Lot SAOIO) and the other has a more pure API source, was processed under nitrogen, precautions were taken to protect from light and the water content in the powder composition was lower (Lot G026—1).

Figure 10 is an image of scale dry powder vancomycin particles (Lot 19SA01.HQ00005) obtained using a scanning electron cope.

Figure 11 is a graph depicting plasma concentrations as a function of time (semi~log) after a single dose administration of a vancomycin dry powder ition (Lot G-l 11) or intravenous administration of vancomycin (inhaled ycin dose 16 mg, circle; inhaled vancomycin dose 32 mg, triangle; inhaled vancomycin dose 80 mg, square; enous on 250 mg over 60 min, circle with line).

While the present disclosure is susceptible to various modifications and alternative forms, specific example embodiments have been shown in the figures and are herein described in more detail. It should be understood, however, that the description of specific e ments is not intended to limit the invention to the particular forms sed, but on the contrary, this disclosure is to cover all modifications and equivalents as illustrated, in part, by the appended claims.

DESCRIPTION The present sure generally relates to dry powder vancomycin compositions and methods for stering and preparing such compositions. In some embodiments, a composition of the present disclosure may be administered to a subject via pulmonary administration in an amount effective to treat and/or prevent a bacterial infection in the subject.

Administration of an effective amount of a composition of the present disclosure may be particularly useful in treating a gram-positive ial infection in a subject suffering from pneumonia, cystic fibrosis, bronchiectasis, or other chronic lung disease with a bacterial infection of the subject’s airway and/or lung.

In one embodiment, a composition of the t disclosure is a dry powder comprising ycin or a pharmaceutically acceptable salt thereof. As used herein, the term ycin includes analogues and derivatives of vancomycin. As used herein, the term “dry” means that the ition has a moisture content such that the les are readily dispersible in an inhalation device to form an aerosol. In some embodiments, this moisture content may be below about 10% by weight water, below about 7% by weight water, below about 5% by weight water or below about 3% by weight water. Furthermore, as used herein, the term “powder” means a composition that consists of finely dispersed solid particles that are capable of being readily dispersed in an inhalation device and subsequently inhaled by a subject so that the particles reach the lungs to permit penetration into the upper and lower airways. Thus, the powder is said to be “respirable.” In some embodiments, a dry powder composition of the present disclosure may have a tap density greater than about 0.4 g/cm3, greater than about 0.45 g/cm3 or greater than about 0.5 g/cm3. While ycin may be predominately used in the descriptions contained in this disclosure, it should be understood that the present disclosure may be practiced with any other glycopeptide antibiotics (eg. vancomycin, teicoplanin, telavancin, bleomycin, ramoplanin, and decaplanin), and tives and analogues thereof, among other things, to treat certain gram positive infections.

In certain specific embodiments, a dry powder composition of the present sure comprises vancomycin, or a pharmaceutically acceptable salt thereof, t in an amount of about 90% by weight of the composition, the powder having a tap density of greater than about 0.4 g/cm3, and further comprises leucine in an amount of about 10% by weight of the composition.

In some ments, a dry powder composition of the present sure may comprise particles having an e particle size of less than or equal to about 10 microns (pm) in diameter as defined by the mass median namic diameter (MMAD) (measured using cascade impaction). In some embodiments, at least 95% of the particles have a MMAD of less than about 10 pm. In some embodiments, the diameter may be less than or equal to about 7 pm.

In other embodiments, the diameter may be less than or equal to about 5 pm. In certain specific embodiments, the diameter may be between about 0.5 pm and about 5 pm in diameter, particularly about 1 pm to about 3 um. Dry powder compositions of the present sure comprising particles having an average particle size of less than or equal to about 10 mm in diameter may be particularly useful for delivery Via an oral inhalation device.

In other embodiments, a dry powder composition of the present disclosure may comprise particles having an average particle size of r than or equal to about 10 pm in diameter as defined by MMAD (measured using cascade impaction). In some embodiments, at least 95% of the particles have a MMAD of greater than about 10 mm. In certain specific ments, the particle size may be n about 10 um and about 50 pm in diameter, particularly about 20 pm to about 40 um. Dry powder compositions of the t disclosure comprising particles having an average particle size of greater than or equal to about 10 um in diameter may be particularly useful for nasal delivery.

In some embodiments, the particles may be hollow. In some embodiments, the particles 2O may be porous. In some embodiments, the particles may have a spheroidal shape distribution, which may be relatively uniform. In some embodiments, the vancomycin potency as measured by microbial activity is effectively unchanged when compared to the unformulated drug (i.e. within 5% of the drug).

Vancomycin or a ceutically acceptable salt thereof suitable for use in the present disclosure is generally available through various commercial vendors. Examples of suitable pharmaceutically acceptable salts of vancomycin include, but are not limited to, vancomycin hloride, vancomycin sulfate, etc.

In some embodiments, in addition to ycin or a pharmaceutically acceptable salt thereof, a composition of the present disclosure may further se one or more ves. One example of a suitable additive includes a hydrophobic amino acid. Such hydrophobic amino acids may include, but are not limited to, tryptophan, tyrosine, leucine, trileucine and phenylalanine. In some embodiments, it may be desirable to include a hydrophobic amino acid in a composition of the present disclosure so as to improve the physical stability and/or dispersibility of the composition, e the chemical stability of vancomycin or a pharrnaceutically able salt thereof, and/or to alter the taste of the composition by masking the bitter taste of vancomycin and its salts, and/or to alter the rate the composition is absorbed into the systemic circulation from the lung (e.g., increase or slow the rate). While not wishing to be bound to any ular theory, it is currently ed that the hydrophobic amino acid ve remains on the surface of the particles and protects them from moisture and light, thereby increasing the ity of the formulation.

Another example of a suitable additive includes a carbohydrate bulking agent. Such carbohydrate bulking agents may include, but are not limited to, lactose, mannitol, trehalose, raffinose, and maltodextrins. In some embodiments, it may be desirable to include a carbohydrate bulking agent in a composition of the present disclosure so as to improve the physical stability of the composition. rmore, in some ments, the carbohydrate bulking agent may also improve the chemical stability of vancomycin or a pharrnaceutically acceptable salt thereof. Other ves known to those of ordinary skill in the art may also be included.

Generally, additives suitable for use in the compositions of the present disclosure may be included in an amount of about 50% or less by weight of the composition, 30% or less by weight of the composition, or 10% or less by weight of the composition. In other embodiments, additives suitable for use in the compositions of the present disclosure may be included in an amount of from about 10% to about 30% by weight of the composition. In other embodiments, additives suitable for use in the compositions of the present disclosure may be included in an amount of from about 10% to about 20% by weight ofthe composition.

The compositions of the t disclosure may further comprise pharrnaceutically acceptable auxiliary substances or adjuvants, including, without limitation, pH adjusting and buffering agents and/or tonicity adjusting agents, such as, for example, sodium e, sodium lactate, sodium chloride, potassium chloride, calcium chloride, etc. Leucine has the dual benefit of also modifying the pH. Similarly, the compositions of the present disclosure may contain pharrnaceutically acceptable carriers and excipients including pheres, microcapsules, nanoparticles or the like.

In certain embodiments, the dry powder composition may be reconstituted and the ing reconstituted powder may have a pH greater than 3.0, ably greater than 3.5 and most preferably greater than 4.0.

As previously mentioned, administration of an effective amount of a dry powder vancomycin composition may be particularly useful in ating symptoms and/or treating subjects ing from conditions including, but not d to pneumonia and cystic fibrosis with gram-positive bacterial infections, and/or colonization of the airways and/or lung parenchyma by bacteria or other pathogens susceptible to ycin or its derivatives. Other conditions may include, but are not limited to, bronchitis, bronchiectasis, diffuse panbronchiolitis, bronchiolitis, bronchiolitis obliterans, bronchiolitis obliterans organizing ia (BOOP), pneumonia of any cause, including but not limited to community ed pneumonia, nosocomial pneumonia and ventilator associated pneumonia (VAP). Examples of gram—positive bacterial infections may include, but are not limited to, bacterial infections by Streptococcus pneumoniae, and Staphylococcus aureus, ing methicillin-resistant Staphylococcus aureus.

As will be recognized by one of ordinary skill in the art, the effective amount needed to treat a particular condition or disease state will depend on the pathogen, individual, the condition, length of ent, the regularity of treatment, the type of vancomycin used, and other factors, but can be readily ined by one of ordinary skill. The patient can achieve a desired dosage by inhaling an appropriate amount of the composition.

A dry powder composition of the present sure may be delivered to a subject by any means so long as the solid particles of the dry powder composition are capable of being inhaled by a subject so that the particles reach the lungs to permit penetration into the upper and lower airways. In certain embodiments, a dry powder composition of the present disclosure may be delivered to a subject by placing the dry powder within a suitable dosage receptacle in a sufficient amount. Suitable dosage receptacles include those used in reservoir devices (e.g., devices that contain more than one dose in which the device itself meters the dose) or factory- metered dose devices (e.g., s in which each dose is contained in either a single unit or multiple units). In one example, a suitable oir device may have a dosage receptacle that fits within a suitable inhalation device to allow for the aerosolization of the dry powder composition by dispersion into a gas stream to form an aerosol and then delivering the aerosol so ed from a mouthpiece attached for subsequent inhalation by a t in need of treatment. Such a dosage receptacle includes any container enclosing the composition known in the art such as gelatin, ypropyl methyl ose or plastic capsules with a removable portion or body that can be cut or pierced that allows dispersal of the dry powder composition (e.g., via a gas stream ed into the container and via centrifugal force). Such containers are exemplified by those shown in US. Pat. No. 4,227,522 issued Oct. 14, 1980; US. Pat. No. 4,192,309 issued Mar. 11, 1980; and US. Pat. No. 4,105,027 issued Aug. 8, 1978. Suitable containers also include those used in conjunction with mithKline’s in Rotahaler brand powder inhaler or Fisons’ Spinhaler brand powder inhaler. Another le unit—dose container which provides a superior moisture barrier is formed from an um foil plastic te. The powder composition is filled by weight or by volume into the depression in the formable foil and hermetically sealed with a covering foil—plastic laminate. Such a container for use with a powder inhalation device is described in US. Pat. No. 4,778,054 and is used with GlaxoSmithKline’s ler (US. Pat. Nos. 4,627,432; 4,811,731; and 5,035,237). All of these references are incorporated herein by reference. In other embodiments, a dry powder composition of the present disclosure may be delivered to a subject via a tracheal tube.

In some embodiments, compositions of the present sure may be prepared by spray drying an aqueous mixture of vancomycin or a salt thereof and a ceutically acceptable carrier under conditions sufficient to provide a respirable dry powder composition. In some embodiments, the dry powder ition is substantially amorphous.

Generally speaking, spray drying is a process in which a homogeneous aqueous mixture of vancomycin or a salt thereof and the carrier is introduced via a nozzle (e. g., a two fluid nozzle), spinning disc or an lent device into a hot gas stream to atomize the solution thereby forming fine droplets which subsequently mix into a hot gas stream. The aqueous mixture may be a solution, suspension, slurry, or the like, but should be homogeneous to ensure m bution of the components in the mixture and ultimately the powdered ition.

Preferably the aqueous mixture is a solution. In some ments, the aqueous mixture may have a solids content of at least 1% by weight water. In other embodiments, the aqueous mixture may have a solids content of at least 2% by weight water. In other embodiments, the aqueous mixture may have a solids content of at least 4% by weight water. The solvent, generally water, rapidly evaporates from the droplets producing a fine dry powder having particles 1 to 5 pm in diameter.

In some embodiments, the spray drying is done under conditions that result in a substantially amorphous powder of homogeneous constitution having a particle size that is respirable, a low moisture content and characteristics that allow for ready aerosolization. In some embodiments, the particle size of the resulting powder is such that more than about 95% of the mass is in particles having a diameter of about 10 pm or less.

For the ng process, such spraying methods as rotary atomization, pressure atomization and two-fluid atomization can be used. Examples of suitable devices are disclosed in US. Patent No. 6,372,258, the contents of which are hereby incorporated by nce.

Alternatively, dry powder compositions may be prepared by other processes such as lyophilization and jet milling as disclosed in W0 91/ 16038, the disclosure of which is hereby incorporated by reference.

A number of formulation and processing strategies may be useful to improve, among other things, the storage and ity properties of the dry powder vancomycin compositions of the present disclosure. In n embodiments, the ycin used may be chosen to be of a higher purity. In other embodiments, steps may be taken to avoid oxidation of vancomycin. For example, processing and packaging of the composition may be performed under nitrogen.

Similarly, in some embodiments the processing and packaging may be performed to minimize exposure to direct light. Such steps may reduce light-mediated degradation of vancomycin. In some embodiments, steps may be taken to reduce the amount of moisture in the composition.

Such steps may be useful to avoid hydrolysis, deamidation, and oxidation of vancomycin. As mentioned above, a carbohydrate bulking agent may be added to the composition, which also may improve chemical stability.

Furthermore, while the dry powder vancomycin compositions of the present disclosure have many advantageous properties, in certain embodiments, one particularly advantageous property is that the itions may have a pharrnacokinetic profile that is favorable for cterial efficacy of a time dependent bactericidal otic, such as vancomycin, in that it may provide a prolonged high concentration of vancomycin in the lung, and thereby increase the time during which the minimum inhibitory concentrations of target pathogens are exceeded.

For example, in certain embodiments, upon administration of a dry powder vancomycin composition to a subject, the median amount of time ary for the blood plasma levels of a subject to reach their maximum concentration of vancomycin (Tmax) may be greater than or equal to about 30 minutes, greater than or equal to about one hour, or less than or equal to about six hours. In some embodiments, Tmax may be between about one hour and three hours. Similarly, in certain embodiments, the median amount of time necessary for blood plasma levels of a subject to decrease to one half of the total maximum concentration of vancomycin (t1 r2) may be greater than six hours. In some embodiments, 121/2 may be about eight hours.

In certain embodiments, upon administration of a dry powder vancomycin ition to a subject, the mean maximum blood plasma concentration of vancomycin (Cmax) may be within the range of about 50% to about 150% of about 14 x 620 ng/mL, wherein n represents a factor to be lied and may be a value from 0.01 to 10 and when n =1 the dose is 80 mg.

In one ular embodiment, wherein the vancomycin or the pharmaceutically acceptable salt thereof is present in an amount of about 80 mg, the dry powder ition may provide a mean m blood plasma concentration of vancomycin within the range of about 50% to about 150% of about 620 ng/mL, a mean AUC0-24h value within the range of about 50% to about 150% of about 6,250 nghr/mL, and a median Tmax value within the range of about 0.75 1010 hours to 3 hours, as ed following a single pulmonary administration. As would be recognized by one of skill in the art, for dry powder compositions containing lower or higher concentrations of vancomycin than 80 mg, the above ranges may be adjusted directly proportionally by the dose. Accordingly, in certain embodiments the present sure also provides compositions wherein the ycin or the pharmaceutically acceptable salt thereof is present in the dry powder composition in an amount of about 11 x 80 mg and wherein the dry powder ition provides: a mean maximum blood plasma concentration of vancomycin (Cmax) Within the range of about 50% to about 150% of about 11 x 620 ng/mL; an mean AUC0-24h value within the range of about 50% to about 150% of about n x 6,250 nghr/mL; and a median Tmax value in the range of about 0.5 hours to about 6 hours, wherein the m blood plasma concentration of vancomycin, the AUC0_24h value, and the Tmax value are measured following a single pulmonary administration of the dry powder composition; wherein n represents a factor to be multiplied and may be a value from 0.01 to 10.

In some embodiments, the dry powder vancomycin compositions of the present disclosure may provide a delivery efficiency of 40% or more. In other ments, the dry powder vancomycin compositions of the present disclosure may provide a delivery efficiency of 60% or more. ry efficiency (%) is the amount of the dry powder having an aerodynamic diameter less than 5 um as a tage of the initial amount of dry powder in the capsule.

Delivery efficiency is the emitted dose (%) (i.e., the amount of the dry powder that exits the inhaler as a percentage of the initial amount of the dry powder present in the capsule) multiplied by the fine particle fraction (%) (i.e., respirable amount or the amount of the dry powder having a mass median aerodynamic diameter (MMAD) of 5 pm or less as a percentage of the emitted dose).

In some embodiments, the dry powder vancomycin itions of the present disclosure may provide an absolute bioavailability of 40% or more. te bioavailability is calculated as AUCO-inf of vancomycin after the vancomycin ition administration divided by AUCO-inf of vancomycin after enous administration and adjusted for dose.

To facilitate a better understanding of the present ion, the following examples of certain aspects of some embodiments are given. In no way should the following examples be read to limit, or define, the entire scope of the invention.

EXAMPLE 1 Dry powder vancomycin compositions were produced on a Buchi lab scale spray dryer at high yield (75—95%) and at two different batch sizes (1 g and 20 g) with no loss in purity. These powders exhibited very high delivery efficiencies and consistency across lots. 1111 The full aerodynamic particle size distribution for the 20 g batch is depicted in Figure 1 showing that the vast majority of the particle size distribution is less than 5 um and that a significant tion (approx. 59%) is within the ultra-fine particle fraction (3 pm) tive of deep lung delivery.

Initial studies have shown that the emitted dose content uniformity of vancomycin powders easily meet the FDA’s draft guidance specifications for aerosol dose content uniformity.

This has been one of the greatest challenges facing the pulmonary drug ry industry in the last 10 years. The specifications state that no more than 1 out of 10 actuations should be outside i 20% ofthe label claim with no actuation outside i 25% ofthe label claim.

In some embodiments, the ry efficiency of dry powder vancomycin compositions may be improved through the addition of small amounts of leucine (Figure 2). The addition of leucine to vancomycin powders significantly reduces the water content of the powder and the mass median namic diameter. In addition, the addition of leucine results in powders with more logically able pH values. See Table 1 below for the effect of leucine concentration on powder water content, particle size and reconstituted pH.

TABLE 1 Attribute API 5% Leucine 10% Leucine 20% Leucine (Lot SA008) (Lot SA006) (Lot SA007) Water content by Karl Fischer (%) n/a 7.9 6.4 5.8 MMAD by AeroSizer (urn) n/a 1.82 1.71 1.57 Reconstituted pH 3.0 4.0 4.2 4.4 Protocol for making one example of a dry powder vancomycin composition Solution ation An example batch formula is included in Table 2. The target mass of leucine is weighed into a beaker. The required mass of de-ionized water is added and mixed using a magnetic stir bar. Vancomycin hydrochloride is then added and the solution is stirred for 1.0—1.5 hours until visibly ciear. The feedstock solution is prepared immediately before being spray dried. The solution concentration is imately 4% w/w total ved solids. 1212 TABLE 2 Batch a for a nominal 90% vancomycin HCl, 10% leucine formulation (Lot SAOlO) Ingredient Mass (g) Vancomycin hydrochloride l7.l Leucine 1.9 Water 475.2 Processing Procedure A benchtop spray drying system (Buchi model 191) with high efficiency cyclone is used to generate and collect the powder. For 19 g batch sizes, the powder is more conveniently recovered from the process stream across 4 e powder collection events. The equilibrium drying condition is established using de-ionized water. When stable operation is obtained, the nozzle input is switched to feedstock solution. The solution is fed to the dryer until a quarter of the solution has been utilized and then the nozzle is ed back to water for approximately 5 minutes to clear the system. The dryer is then shutdown momentarily to allow for collector change-out, restarted immediately and lined—out on water prior to resuming feed on.

The filled collector is y capped on removal to minimize exposure to room humidity.

Each collector is then transferred into individual glass sample Vials within a low humidity dry glove box and the complete set of vials ed into an aluminum pouch with desiccant and heat—sealed.

Figure 3 depicts a scanning electron microscope (SEM) image of a vancomycin—leucine powder formulation from Lot SAOl 0.

Stability of dry powder vancomycin itions Results from a 6-month stability study conducted on Lot SAOlO show that the aerosol le size distribution does not change with time (Figure 4). Similarly, the emitted dose does not change and remains within FDA draft guidance limits of i 20% of the mean (Figure 5). The al stability from this initial study predicted a composition that would require refrigerated storage. 1313 EXAMPLE 2 As previously mentioned, in some embodiments, dry powder vancomycin compositions of the present disclosure may be prepared using spray drying methods. Such methods have proven to be very efficient and exhibit excellent batch to batch consistency.

Table 3 below shows yield, primary particle size and water content data for batch sizes ranging from 25 g to 100 g, which were prepared using spray drying methods. X10, X50 and X90 are the mass er of particles to which 10%, 50% and 90% of the distribution is smaller, respectively. ND = Not ined.

Additionally, the full aerodynamic le size distribution for Lot G—l 11 is included in Figure 6 and shows that the vast majority of the particle size distribution is less than 5 pm (85%) and that a significant proportion (approx. 70%) is within the ultra—fine particle fraction (< 3 um) predictive of deep lung delivery.

TABLE 3 Lot # Lot Size Yield X10 X50 X90 Water 0;) PM (um) (um) (um) Content G—11-18 25 86 0.51 1.20 2.55 5.77 G19 25 89 0.54 1.25 2.49 5.10 39 50 86 0.47 1.33 2.53 3.99 D040 100 92 0.46 1.34 2.47 3.78 D041 50 ND 0.47 1.31 2.46 4.10 42 50 90 0.48 1.31 2.47 3.97 D—11-043 100 ND 0.49 1.32 2.50 3.72 D-l 1,-044 75 92 0.52 1.42 3.61 3.90 D045 75 91 0.49 1.33 2.87 4.34 D—12—001 50 87 0.44 1.24 2.59 4.39 D002 50 84 0.42 1.25 2.59 4.81 D003 50 87 0.44 1.26 2.55 4.35 D004 75 88 0.46 1.27 2.57 4.55 D006 25 91 0.45 1.28 2.63 4.70 Figure 7 shows that the emitted dose content uniformity for Lot G-l 1—26-1 meets the FDA’s draft guidance specifications for l dose content uniformity (i.e., no more than 1 out 1414 of 10 actuations should be outside i 20% of the label claim with no actuation outside i 25% of the label .

Stability A y ofthe 6-month stability study for Lot G—111 is included in Table 4.

TABLE 4 Attribute cation Months 0 1 3 6 Appearance White powder Pass Pass Pass Pass Assay (mg) 13.3 — 18.0 15.9 15.8 15.9 15.3 Purity (%) > 85.0 95.6 95.5 95.8 95.5 Emitted Dose (mg) 9.1 — 13.6 12.0 11.9 12.2 11.9 Fine Particle Dose (mg) 6.3 — 11.7 8.9 8.9 9.2 9.1 Water Content (%) 3.0 — 8.0 4.5 4.6 4.1 4.1 EXAMPLE 3 A carbohydrate bulking agent was included in a vancomycin-leucine formulation. The chemical stability of this formulation was studied at 50°C for 4 weeks. Figure 8 shows that the addition of a carbohydrate bulking agent (e. g., trehalose) can improve the chemical ity of dry-powder vancomycin compositions of the present disclosure.

Two lots of a vancomycin composition containing 10 % leucine were ed. One of the lots contained no s modifications (Lot SA010) and the other, was processed under nitrogen, protected from light, and protected from moisture (Lot G—111). As shown in Figure 9, these modifications significantly retarded the degradation of vancomycin. , extrapolation of the data suggests the composition to be room temperature stable for at least 2 years.

EXAMPLE 4 The powder production process has been successfully -up from lab to pilot—scale equipment. The process can produce up to 1,000 g of powder per day at high yield (75%) and with no loss in purity.

Figure 10 depicts a SEM image of particles from a 1,000 g lot (Lot 19SA01.HQ00005) manufactured on a Niro Mobile Minor “2000” spray dryer.

Table 5 below shows powder testing data from two scaled—up lots. Table 6 shows the corresponding final product test results for Lot 19SA01.HQ00002. 1515 TABLE 5 Lot # Lot Size Yield X10 X50 X90 Water (g) (%) (um) (um) (#1111) Content 19SA01.HQ00002 l 000 75 0.49 1.83 3.92 4.7 19SA01.HQ00005 1 000 75 0.90 1.81 3.52 5.4 TABLE 6 ute Specification Results Appearance White powder Pass Assay (mg) 13.3 — 18.0 16.5 Purity (%) > 85.0 96.0 Emitted Dose (mg) 9.1 — 13.6 12.4 Fine Particle Dose (mg) 6.3 — 11.7 8.0 Water Content (%) 3.0 — 8.0 4.7 EXAMPLE 5 Following a single administration of a dry powder vancomycin composition (Lot G-l 1- 062-1) in eighteen healthy volunteers, a slow tion phase followed by an elimination phase were observed. The main pharmacokinetic parameters after single dose stration of the inhaled vancomycin composition and intravenous vancomycin are shown in Table 7. The corresponding mean plasma concentration curves over 24 h are shown in Figure 11. AUCM refers to the area under the plasma concentration-time curve to the last measurable time point (24 h) calculated by the linear trapezoidal rule. AUCO_jnf refers to the area under the concentration- time curve to infinity. Cmax refers to the maximum blood plasma concentration of vancomycin, and Tmax refers to the amount of time necessary to reach m blood plasma levels of vancomycin, and tm refers to the elimination half—life associated with the terminal slope (Ken) 0f the semilogarithmic drug tration-time curve, calculated as 0.693/Ke].

Table 7 t1/2 Tmax Cmax AUC(0—t) AUC(0-inl) 1616 Inhaled vancomycin 16 mg Mean 8.45 2.08 108.8 1,209.6 1,461.4 SD 2.02 0.80 33.2 237.7 257.2 32 mg Mean 8.65 1.83 231.5 2,379.8 1 SD 0.53 0.61 89.6 975.4 959.1 80 mg Mean 8.04 1.33 617.8 9 7,135.7 SD 1.30 0.41 230.0 1506.9 1,457.9 IV vancomycin 250 mg Mean 7.23 0.92 10,028.3 41,027.8 44,356.3 SD 1.13 0.20 1767.7 2,696.0 3,623.4 The median TmX value was more than one hour with all doses, suggesting a slow absorption of vancomycin from the lungs. There was a slight trend towards a shorter Tmax with increasing doses (16 mg: 2 h (range 1—3 h); 32 mg: 1.5 h (range l-3 h); 80 mg: 1.25 h (range 1— 2 h). The ed Tmax values were considerably higher than expected based on previously published results with inhaled antibiotic powder (TOBI Podhaler prescribing information, Tmax of l h with all tested doses ranging from 28 mg to 112 mg). The CmX of vancomycin was very closely dose proportional between 16 mg and 80 mg (R > 0.95). Likewise, very good dose linearity was observed in the AUC values n the different inhaled vancomycin doses (R > 0.95). The absolute bioavailability of vancomycin after the administration of the vancomycin composition, based on the results from those subjects within each cohort who received both the vancomycin ition and IV infusion, was on average 49% d: 8% (calculated as AUC0_;M~ of vancomycin after the vancomycin composition administration divided by AUCO_inf of vancomycin after enous administration and adjusted for dose).

The m; with the different vancomycin dose levels was very consistent, approximately 8 h, and longer than the tug observed following intravenous infusion. The apparent prolongation of 11/2 further suggests prolonged pulmonary absorption that ued to feed ycin into the systemic circulation during the elimination phase of the concentration curve.

This pharmacokinetic profile is very favorable for antibacterial efficacy of a time dependent (and tration-independent at concentrations exceeding approximately 1 ug/ml) icidal antibiotic, such as vancomycin, in that it provides a more prolonged high 1717 concentration of vancomycin in the lung, and thereby increases the time during which the minimum inhibitory concentrations of target pathogens are ed.

Therefore, the present invention is well adapted to attain the ends and advantages mentioned as well as those that are inherent therein. The particular embodiments disclosed above are illustrative only, as the present invention may be d and practiced in different but equivalent manners apparent to those d in the art having the benefit of the teachings herein.

Furthermore, no limitations are intended to the details of construction or design herein shown, other than as described in the claims below. It is therefore t that the particular illustrative embodiments disclosed above may be altered or modified and all such variations are considered within the scope and spirit of the present invention. While compositions and methods are described in terms of ising,97 6‘containing,” or “including” various components or steps, the compositions and methods can also “consist essentially of” or “consist of” the various components and steps. All numbers and ranges disclosed above may vary by some amount.

Whenever a numerical range with a lower limit and an upper limit is disclosed, any number and any included range falling within the range is specifically sed. In particular, every range of values (of the form, “from about a to about b,” or, equivalently, “from approximately a to b,” or, equivalently, “from imately a—b”) disclosed herein is to be tood to set forth every number and range encompassed within the broader range of values. Also, the terms in the claims have their plain, ordinary meaning unless otherwise explicitly and y defined by the patentee. Moreover, the indefinite articles “a” or “an,” as used in the claims, are defined herein to mean one or more than one of the element that it introduces. If there is any conflict in the usages of a word or term in this cation and one or more patent or other documents that may be incorporated herein by reference, the definitions that are consistent with this specification should be adopted.

Claims (27)

We claim:

1. A composition comprising vancomycin or a pharmaceutically acceptable salt thereof, and a hydrophobic amino acid, wherein the hydrophobic amino acid is t in an amount less than 50% by weight of the composition, and wherein the composition is a substantially amorphous dry powder.

2. The composition of claim 1, wherein the pharmaceutically acceptable salt comprises vancomycin hydrochloride.

3. The composition of claim 1, wherein the hydrophobic amino acid is selected from the group consisting of: tryptophan, tyrosine, leucine, trileucine, and alanine.

4. The composition of claim 1, wherein the hydrophobic amino acid is leucine.

5. The composition of claim 1, wherein the hydrophobic amino acid is present in an amount less than 30% by weight of the composition.

6. The composition of claim 1, wherein the hydrophobic amino acid is present in an amount of about 10% to about 20% by weight of the composition.

7. The composition of claim 1, further comprising a carbohydrate bulking agent.

8. The composition of claim 7, wherein the carbohydrate bulking agent is selected from the group consisting of: lactose, mannitol, ose, raffinose, and a maltodextrin.

9. The composition of claim 7, n the carbohydrate bulking agent is trehalose.

10. The composition of claim 1, wherein the dry powder comprises particles having a mass median namic diameter of less than or equal to about 10 µm.

11. The ition of claim 1, wherein the dry powder comprises particles having a mass median aerodynamic er of greater than or equal to about 10 µm.

12. The composition of claim 10, wherein at least 95% of the particles have a mass median aerodynamic diameter of less than about 10 µm. (9674343_1):GGG [Stamp] ggg #23h Z1 Wz R-l Zkdp1q P88 Yi Jl C [Stamp] ggg #23h Z1 Wz R-l Zkdp1q P88 Yi Jl C [Stamp] ggg #23h Z1 Wz R-l Zkdp1q P88 Yi Jl C [Stamp] ggg #23h Z1 Wz R-l Zkdp1q P88 Yi Jl C

13. The ition of claim 1, wherein the dry powder comprises particles having a mass median aerodynamic diameter greater than or equal to about 1 µm and less than or equal to 5 µm.

14. The composition of claim 1, n the dry powder is encapsulated in a capsule.

15. The composition of claim 14, wherein the capsule ses hydroxypropyl methylcellulose.

16. The composition of claim 1, wherein the dry powder has a moisture content below about 10% by weight water.

17. The composition of claim 1, wherein the dry powder has a moisture t below about 7% by weight water.

18. The composition of claim 1, wherein the dry powder is substantially amorphous.

19. The composition of claim 1, wherein the pH of reconstituted powder is greater than 3.0, greater than 3.5, or greater than 4.0.

20. The composition of claim 1, wherein the dry powder has a tap density of r than about 0.4 g/cm3.

21. The composition of claim 1, wherein: the dry powder has a tap density of greater than about 0.4 g/cm3; wherein vancomycin or the pharmaceutically acceptable salt thereof is present in an amount of about 90% by weight of the composition; and wherein the hydrophobic amino acid is leucine in an amount of about 10% by weight of the composition.

22. The composition of claim 21, wherein the composition provides a median Tmax value between one and three hours.

23. The composition of claim 21, wherein the composition es a median Tmax value greater than or equal to one hour. (9674343_1):GGG Page 19 SPRUSON & FERGUSON [Stamp] ggg #23h Z1 Wz R-l Zkdp1q P88 Yi Jl C ] ggg #23h Z1 Wz R-l Zkdp1q P88 Yi Jl C [Stamp] ggg #23h Z1 Wz R-l Zkdp1q P88 Yi Jl C [Stamp] ggg #23h Z1 Wz R-l Zkdp1q P88 Yi Jl C

24. The composition of claim 21, wherein the composition provides a median Tmax value greater than or equal to 30 minutes.

25. The composition of claim 21, wherein the composition provides a median Tmax value less than or equal to 6 hours.

26. The composition of claim 21, wherein the composition provides a mean maximum blood plasma tration of vancomycin (Cmax) within the range of about 50% to about 150% of about n x 620 ng/mL, wherein n is a value from 0.01 to 10 and n is 1 when the dose of vancomycin is 80 mg.

27. The composition of claim 21, wherein the composition provides a median t