WO2022116792A1 - Isoniazid dry powder inhalant for treating pulmonary tuberculosis - Google Patents

Isoniazid dry powder inhalant for treating pulmonary tuberculosis Download PDF

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WO2022116792A1
WO2022116792A1 PCT/CN2021/130116 CN2021130116W WO2022116792A1 WO 2022116792 A1 WO2022116792 A1 WO 2022116792A1 CN 2021130116 W CN2021130116 W CN 2021130116W WO 2022116792 A1 WO2022116792 A1 WO 2022116792A1
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isoniazid
dry powder
powder inhaler
leucine
lactose
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PCT/CN2021/130116
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French (fr)
Chinese (zh)
Inventor
张桐桐
王实强
曲伟
张涛
张国立
颜携国
李勇
梁民彩
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深圳善康医疗健康产业有限公司
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Publication of WO2022116792A1 publication Critical patent/WO2022116792A1/en

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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K9/00Medicinal preparations characterised by special physical form
    • A61K9/14Particulate form, e.g. powders, Processes for size reducing of pure drugs or the resulting products, Pure drug nanoparticles
    • A61K9/141Intimate drug-carrier mixtures characterised by the carrier, e.g. ordered mixtures, adsorbates, solid solutions, eutectica, co-dried, co-solubilised, co-kneaded, co-milled, co-ground products, co-precipitates, co-evaporates, co-extrudates, co-melts; Drug nanoparticles with adsorbed surface modifiers
    • A61K9/145Intimate drug-carrier mixtures characterised by the carrier, e.g. ordered mixtures, adsorbates, solid solutions, eutectica, co-dried, co-solubilised, co-kneaded, co-milled, co-ground products, co-precipitates, co-evaporates, co-extrudates, co-melts; Drug nanoparticles with adsorbed surface modifiers with organic compounds
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K31/00Medicinal preparations containing organic active ingredients
    • A61K31/33Heterocyclic compounds
    • A61K31/395Heterocyclic compounds having nitrogen as a ring hetero atom, e.g. guanethidine or rifamycins
    • A61K31/435Heterocyclic compounds having nitrogen as a ring hetero atom, e.g. guanethidine or rifamycins having six-membered rings with one nitrogen as the only ring hetero atom
    • A61K31/44Non condensed pyridines; Hydrogenated derivatives thereof
    • A61K31/4409Non condensed pyridines; Hydrogenated derivatives thereof only substituted in position 4, e.g. isoniazid, iproniazid
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K9/00Medicinal preparations characterised by special physical form
    • A61K9/0012Galenical forms characterised by the site of application
    • A61K9/007Pulmonary tract; Aromatherapy
    • A61K9/0073Sprays or powders for inhalation; Aerolised or nebulised preparations generated by other means than thermal energy
    • A61K9/0075Sprays or powders for inhalation; Aerolised or nebulised preparations generated by other means than thermal energy for inhalation via a dry powder inhaler [DPI], e.g. comprising micronized drug mixed with lactose carrier particles
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61PSPECIFIC THERAPEUTIC ACTIVITY OF CHEMICAL COMPOUNDS OR MEDICINAL PREPARATIONS
    • A61P31/00Antiinfectives, i.e. antibiotics, antiseptics, chemotherapeutics
    • A61P31/04Antibacterial agents
    • A61P31/06Antibacterial agents for tuberculosis

Definitions

  • the invention belongs to the field of pharmaceutical preparations, and in particular relates to an isoniazid dry powder inhaler for treating pulmonary tuberculosis, a preparation method thereof, and its use in preparing medicines for treating various types of pulmonary tuberculosis.
  • Pulmonary tuberculosis is a highly contagious lung disease, which is highly destructive to the lungs and takes a long time to treat, usually more than half a year.
  • the current clinical treatment of pulmonary tuberculosis often adopts oral administration of isoniazid, rifampicin, ethambutol and pyrazinamide.
  • isoniazid has strong antibacterial activity against Mycobacterium tuberculosis, and is a very effective and rapid Mycobacterium tuberculosis fungicide.
  • conventional oral preparations have strong hepatotoxicity, and it is difficult to achieve and maintain effective or high drug concentrations in the trachea, bronchi and alveolar secretions.
  • isoniazid injection can assist in the treatment of pulmonary tuberculosis after inhalation by atomization.
  • CN1102093A discloses an isoniazid aerosol, a spray and a preparation method thereof, wherein the content of the aerosol is composed of the drug isoniazid; diluent and specific gravity regulator anhydrous sodium sulfate or anhydrous lactose; Agent Span-85, ethyl oleate; latent solvent trichloromonofluoromethane; propellant dichlorodifluoromethane, dichlorotetrachloroethane, etc., wherein the content of the spray is the drug isoniazid; pH Regulator boric acid (salt), phosphate; osmotic pressure regulator sodium chloride, glucose, solvent water, etc.
  • the defects of isoniazid aerosols and sprays are that the process is cumbersome and the delivery rate is very low, with only 2-5 mg of drug per swipe, while dry powder inhalers can deliver 10-50
  • CN101684116A discloses an isoniazid lipid derivative and a composition thereof, characterized in that the structure of the isoniazid lipid derivative is: INH-THTT-R, wherein INH is isoniazid and THTT is thiadiazine thione , R is a long aliphatic chain with 6-20 carbon atoms. Tablets, capsules, injections, aerosols, dry powder inhalers and highly dispersible dosage forms can be prepared from isoniazid lipid derivatives.
  • This application chemically synthesizes isoniazid and modifies it as a lipid derivative to improve the absorption of isoniazid in vivo, but this method has complicated preparation process, poor preparation stability, and difficulty in scaling up the process production.
  • CN103110633A relates to a dry powder inhaler that can prevent the respiratory tract transmission of Mycobacterium tuberculosis. 5%, firstly mix isoniazid sustained-release microspheres, rifampicin sustained-release microspheres, and glidant together, and put them in gelatin, plastic capsules or aluminum-plastic blister, or in the form of storage Packaged in a multi-dose dry powder inhaler device.
  • this application uses a large amount of gelatin excipients.
  • the gelatin is derived from animals and may have some immunogenicity when it enters the lung, so the safety cannot be guaranteed.
  • the amount of added excipients is large, and the drug load will decrease.
  • the present inventor prepared an isoniazid dry powder inhaler with high stability and high drug loading by using modern formulation technology. Department to treat various types of tuberculosis.
  • the isoniazid dry powder inhalation prepared by the method of the invention is especially suitable for treating pulmonary tuberculosis and bronchial tuberculosis in patients with impaired liver function.
  • the present invention relates to an isoniazid dry powder inhaler for treating pulmonary tuberculosis, characterized in that: the dry powder inhaler comprises isoniazid micropowder, and with or without carrier micropowder, by fluidizing
  • the carrier micro-powder is prepared by adding excipients inside, and the excipients are amino acids, mannitol or phospholipids, and the dry powder inhaler also includes adjuvants selected from amino acids, phospholipids, sugars or magnesium stearate. one or more.
  • the amino acid is selected from leucine, valine, glycine or isoleucine, preferably leucine.
  • the saccharide is selected from mannitol, lactose, maltose, trehalose or sucrose, preferably lactose or mannitol.
  • the type of lactose is one or more of Inhalac 120, Inhalac 140, Inhalac 230 or Inhalac 400.
  • the internal adjuvant is leucine
  • the added amount of the leucine accounts for 0-30%, preferably 2-10%, of the total weight of the dry powder inhaler.
  • the adjuvant is leucine and/or lactose and/or magnesium stearate and/or mannitol
  • the added amount of the leucine accounts for 5% of the total weight of the dry powder inhaler 0-30%, preferably 2-10%
  • the added amount of the lactose accounts for 0-50% of the total weight of the dry powder inhaler, preferably 10-30%.
  • the addition amount of the magnesium stearate accounts for 0-10% of the total dry powder inhaler, preferably 1-5%
  • the addition of the mannitol accounts for 0-50% of the total dry powder inhaler, preferably 10-30%. %. .
  • the present invention relates to a method for preparing the above-mentioned isoniazid dry powder inhaler for treating pulmonary tuberculosis, the method comprising the steps of: passing the isoniazid through a fluidized bed supersonic jet pulverization method To prepare isoniazid micropowder, take isoniazid micropowder, mix lactose and isoniazid micropowder according to a certain proportion, add leucine after mixing, and then pack the mixed powder in a capsule or blister, or in the form of a reservoir Packaged in a multi-dose dry powder inhalation device, or the method includes the following steps: dissolving isoniazid in a certain amount of solvent, adding leucine to prepare a clear and transparent solution, spray-drying the above solution, collecting cyclone separation drying Continue to dry the micropowder in the container for a period of time, add lactose and/or magnesium stearate and continue to mix for a period of time, and then pack the
  • the solvent is selected from purified water, propylene glycol or ethanol, preferably purified water.
  • the spray drying air inlet temperature is 100°C-180°C, preferably 120°C-150°C; the fan frequency is 30Hz-40Hz, preferably 34Hz-38Hz; the rotational speed is 5rpm-40rpm, preferably 8rpm-20rpm ; Atomization pressure 0.20MPa-0.30MPa, preferably 0.24MPa-0.28MPa; orifice size 0.5mm-1.2mm, preferably 0.8mm-1mm.
  • the drying time is 5h-48h; the mixing time is 0.5h-1h.
  • the present invention relates to the use of the above-mentioned dry powder inhaler or the dry powder inhaler prepared by the above-mentioned preparation method in the preparation of a medicine for treating pulmonary tuberculosis.
  • the pulmonary tuberculosis is pulmonary tuberculosis in a patient with poor liver function, or the pulmonary tuberculosis is bronchial tuberculosis.
  • the present invention has the following beneficial effects:
  • the present invention adopts a dry powder inhalation dosage form, which has a high drug delivery rate, and can deliver a dose of 10-50 mg each time.
  • the dry powder inhaler of the present invention has a relatively high drug load, and more than 50% or even more than 75% of the pharmaceutical preparation is the active ingredient isoniazid.
  • the dry powder inhaler of the present invention has higher formulation stability, and the preparation process is simple, can quickly prepare the isoniazid dry powder inhaler, and can meet the requirements of scale-up production.
  • the isoniazid dry powder inhaler prepared by the method of the present invention is especially suitable for treating pulmonary tuberculosis and bronchial tuberculosis in patients with impaired liver function.
  • Figure 1 shows the scanning electron microscope results of the isoniazid dry powder inhaler of Example 6.
  • the large block in the picture is lactose, on which the isoniazid active pharmaceutical ingredient (API) raw material is adsorbed.
  • API active pharmaceutical ingredient
  • Figure 2 shows the scanning electron microscope results of the isoniazid dry powder inhaler of Example 8. The figure shows that after adding magnesium stearate, the particles are more dispersed and the agglomeration is reduced.
  • test materials used in the following examples are all commercially available products unless otherwise specified.
  • the application has prepared the following isoniazid dry powder inhalers, and used them in various effect experiments described below.
  • Example 4 Dissolve 10.0 g of isoniazid in 200 mL of purified water, add leucine with a concentration of 5% (w/v, g/mL) to prepare a clear and transparent solution, spray-dry the above solution, and prepare the solution.
  • the air temperature was set to 150°C
  • the rotational speed was 15rpm
  • the fan frequency was 35Hz
  • the outlet air temperature was 135°C
  • the particles in the cyclone were collected.
  • Inhalac 120 lactose and mix for 30min and lactose accounts for 30% of the total preparation weight.
  • Example 5 Dissolve 10.0 g of isoniazid in 200 mL of purified water, add leucine with a concentration of 10% (w/v, g/mL) to prepare a clear and transparent solution, spray-dry the above solution, and prepare the solution.
  • the air temperature was set to 150°C
  • the rotational speed was 10rpm
  • the fan frequency was 35Hz
  • the outlet air temperature was 135°C
  • the particles in the cyclone were collected.
  • Inhalac 120 lactose and mix for 30min lactose accounts for 30% of the total weight of the preparation.
  • Example 6 Dissolve 10.0 g of isoniazid in 200 mL of purified water, add leucine at a concentration of 8% (w/v, g/mL) to prepare a clear and transparent solution, spray-dry the above solution, and prepare the solution.
  • the air temperature was set to 150°C
  • the rotational speed was 10rpm
  • the fan frequency was 35Hz
  • the outlet air temperature was 130°C
  • the particles in the cyclone were collected.
  • Inhalac 140 lactose and mix for 30min lactose accounts for 30% of the total weight of the preparation.
  • Example 7 Dissolve 10.0 g of isoniazid in 300 mL of purified water, add leucine at a concentration of 8% (w/v, g/mL) to prepare a clear and transparent solution, spray-dry the above solution, and prepare the solution.
  • the air temperature was set to 150°C
  • the rotational speed was 10rpm
  • the fan frequency was 35Hz
  • the outlet air temperature was 130°C
  • the particles in the cyclone were collected.
  • Inhalac 140 lactose and mix for 30min lactose accounts for 30% of the total weight of the preparation.
  • Example 8 Dissolve 10.0 g of isoniazid in 300 mL of purified water, add leucine at a concentration of 8% (w/v, g/mL) to prepare a clear and transparent solution, spray-dry the above solution, and prepare the solution.
  • the air temperature was set to 150°C
  • the rotational speed was 10rpm
  • the fan frequency was 35Hz
  • the outlet air temperature was 130°C
  • the particles in the cyclone were collected.
  • magnesium stearate and mix for 30min add magnesium stearate accounts for 2.5% of the total weight of the preparation.
  • Example 9 Dissolve 10.0 g of isoniazid in 200 mL of purified water, add leucine at a concentration of 8% (w/v, g/mL) to prepare a clear and transparent solution, spray-dry the above solution, and prepare the solution.
  • the air temperature was set to 150°C
  • the rotational speed was 25rpm
  • the fan frequency was 35Hz
  • the outlet air temperature was 130°C
  • the particles in the cyclone were collected.
  • Inhalac 140 lactose and mix for 30min lactose accounts for 30% of the total weight of the preparation.
  • Example 10 Dissolve 10.0 g of isoniazid in 200 mL of purified water, add leucine with a concentration of 10% (w/v, g/mL) to prepare a clear and transparent solution, spray-dry the above solution, and prepare the solution.
  • the air temperature was set to 150°C
  • the rotational speed was 25rpm
  • the fan frequency was 45Hz
  • the outlet air temperature was 130°C
  • the particles in the cyclone were collected.
  • Inhalac 140 lactose and mix for 30min lactose accounts for 30% of the total weight of the preparation.
  • Example 11 Dissolve 10.0 g of isoniazid in 200 mL of purified water, add leucine at a concentration of 8% (w/v, g/mL) to prepare a clear and transparent solution, spray-dry the above solution, and prepare the solution.
  • the air temperature was set to 120°C
  • the rotational speed was 10rpm
  • the fan frequency was 45Hz
  • the outlet air temperature was 130°C
  • the particles in the cyclone were collected. Continue to dry for 5h.
  • Example 12 Dissolve 10.0 g of isoniazid in 200 mL of purified water, add leucine at a concentration of 8% (w/v, g/mL) to prepare a clear and transparent solution, spray-dry the above solution, and prepare the solution.
  • the air temperature was set to 120°C
  • the rotational speed was 10rpm
  • the fan frequency was 45Hz
  • the outlet air temperature was 130°C
  • magnesium stearate accounts for 2.5% of the total preparation weight and lactose accounts for 30% of the total preparation weight
  • the shape of the isoniazid micropowder particles was observed by scanning electron microscope, the particle size of the powder was determined by the dry method, and the fine particle dose of the isoniazid micropowder particles was determined by the NGI method.
  • the SEM results of Example 6 and Example 8 are shown in Figure 1 and Figure 2, respectively. The results are shown in Table 1.
  • Example 3 shows that adding a certain amount of fine-grained lactose has a certain advantage over adding large-grained lactose, but when the amount of lactose is excessive, the FPD value will drop significantly, which may be due to the fact that when the amount of lactose is too large, a large amount of fine-grained raw materials are sucked into the surface, causing Fine particles are deposited in the throat along with lactose, reducing FPD.
  • the change of spray drying process parameters can cause the change of particle size.
  • the rotation speed is selected lower, the FPD value of the particles increases.
  • the concentration of API is low, the FPD value of the particles increases.
  • the addition of magnesium stearate can The significant increase in the FPD value of the particles may be related to their good lubrication and flow-assisting effects, and the interaction between particles decreases.
  • Example 9 and Example 10 when the rotation speed is too high, adjusting other parameters has little effect on the FPD effect of the particles, and the rotation speed is closely related to the size of the particles obtained by the pursuit.
  • Example 11 and Example 12 were placed in a stability test chamber, under the conditions of 40°C ⁇ 2°C 5%, and the particle size of the powder was measured by dry method in 0, January, February, and March, respectively.
  • NGI measures the particle size of fine particles, and measures the moisture content of the powder by the loss-on-drying method. The results are shown in Table 2 and Table 3, respectively.
  • the particles prepared by this method are more uniform than those prepared by the fluidized bed supersonic jet pulverization method.
  • the addition of an antistatic agent can enhance the spheroidization of the raw material, reduce the particle size of the drug, and make the distribution of the drug and the excipients uniform.
  • the prepared powder is more stable and easy to fill.
  • Table 5 Drug concentrations of isoniazid in isoniazid dry powder inhaler and isoniazid tablet in rat lung tissue
  • the results of drug concentration in plasma show that the change of drug concentration in plasma of inhaled powder is similar to that of injection, and it is quickly absorbed into the blood, and the Cmax is higher than the Cmax of the gavage group, and it has a fast blood entry.
  • the results of drug concentration in lung tissue show that the change of drug concentration in lung tissue of inhaled powder is also similar to that of injection, but Cmax can reach about 3 times of Cmax of gavage group, indicating that isoniazid powder After the aerosol is inhaled, it can quickly reach a higher concentration in the lung tissue and kill the Mycobacterium tuberculosis in the lungs.
  • the results of drug concentration in liver tissue showed that the drug concentration of inhaled powder in liver tissue did not change much compared with the gavage group, but the retention time in liver tissue of gavage group was relatively long, >1 ⁇ g /mL group, the gavage group lasted from 10min to 6h, while the inhalation group only lasted from 10min to 2h. Isoniazid has the potential advantage of reducing liver toxicity after inhalation.
  • Aerosol infection of acute mouse tuberculosis model diluted with PBS+0.04% Tween 80 cryopreserved Mycobacterium tuberculosis H37Rv (storage concentration should be > 10 8 cfu/mL), diluted cryopreserved Mycobacterium tuberculosis H37Rv to a concentration of 5 ⁇ 10 6 cfu/mL.
  • the 24 BALB/C mice (18-20 g) to be infected were loaded into the nebulizer chamber, the chamber was closed, and the bacterial liquid was sucked into the nebulizer.
  • mice were kept in separate cages in the negative pressure infection animal room. On the 3rd day after the infection, 3 mice were dissected, and the viable bacteria were counted to determine whether the infection was successful. Three mice were dissected on day 10 post-infection to provide basal values for lung viable counts at the start of treatment.
  • the treatment was started on the 10th day after infection.
  • the mice were administered once a day for 4 consecutive weeks, and the next day after 28 doses, the mice in each group were sacrificed, the mice were weighed, and the viable lung bacteria were counted. The results are shown in Table 7.
  • the dry powder inhaler of the present invention has a relatively high drug load, and 80% or even more than 95% of the pharmaceutical preparation is the active ingredient isoniazid.
  • the dry powder inhalant of the invention has high formulation stability and simple preparation process, can rapidly prepare the isoniazid dry powder inhalant, and can meet the requirements of scaled production.
  • the isoniazid dry powder inhaler prepared by the method of the invention is especially suitable for treating pulmonary tuberculosis and bronchial tuberculosis in patients with impaired liver function, and has important clinical significance.

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Abstract

An isoniazid dry powder inhalant for treating pulmonary tuberculosis, having high stability, containing an isoniazid micro-powder, and containing or not containing a carrier micro-powder. The particle size of the isoniazid micro-powder is processed to 0.1-10 μm by means of a fluidized bed supersonic jet milling method or a spray drying method. Preferably, an adjuvant such as leucine, mannitol, or phospholipid can be added into the dry powder inhalant to improve the granulation rate of the particles, and an adjuvant such as magnesium stearate, mannitol, leucine, and/or lactose are additionally added to improve the fluidity of the drug and reduce particle agglomeration. The dry powder inhalant is suitable for treating pulmonary tuberculosis patients with liver dysfunction.

Description

一种用于治疗肺结核的异烟肼干粉吸入剂A kind of isoniazid dry powder inhaler for treating pulmonary tuberculosis
相关申请的交叉引用CROSS-REFERENCE TO RELATED APPLICATIONS
本申请要求2020年12月04日提交的中国申请号2020114127893的权益。所述申请号2020114127893据此全文以引用方式并入本文。This application claims the benefit of Chinese Application No. 2020114127893 filed on December 04, 2020. Said application number 2020114127893 is hereby incorporated by reference in its entirety.
技术领域technical field
本发明属于药物制剂领域,具体涉及一种用于治疗肺结核的异烟肼干粉吸入剂及其制备方法,以及其用于制备治疗各种类型肺结核的药物中的用途。The invention belongs to the field of pharmaceutical preparations, and in particular relates to an isoniazid dry powder inhaler for treating pulmonary tuberculosis, a preparation method thereof, and its use in preparing medicines for treating various types of pulmonary tuberculosis.
背景技术Background technique
肺结核是一种传染性很强的肺部疾病,该病对肺的破坏性大,治疗时间长,用药通常超过半年。肺结核目前的临床治疗手段常采用异烟肼、利福平、乙胺丁醇和吡嗪酰胺四联疗法口服。其中,异烟肼对结核分枝杆菌有很强的抗菌活性,是一种非常有效的快速结核分枝杆菌杀菌剂,有效浓度为0.3-10μg/mL即达到非常好的抑菌及杀菌效果,但常规口服制剂具有较强肝毒性,且较难在气管、支气管及肺泡分泌液中达到和维持有效或较高药物浓度。在临床使用过程中发现,异烟肼注射液经过雾化吸入,可以辅助治疗肺结核,该雾化手段在异烟肼注射液的使用说明书及结核病防治指南和结核病治疗专家共识中均有提 及。Pulmonary tuberculosis is a highly contagious lung disease, which is highly destructive to the lungs and takes a long time to treat, usually more than half a year. The current clinical treatment of pulmonary tuberculosis often adopts oral administration of isoniazid, rifampicin, ethambutol and pyrazinamide. Among them, isoniazid has strong antibacterial activity against Mycobacterium tuberculosis, and is a very effective and rapid Mycobacterium tuberculosis fungicide. However, conventional oral preparations have strong hepatotoxicity, and it is difficult to achieve and maintain effective or high drug concentrations in the trachea, bronchi and alveolar secretions. During clinical use, it was found that isoniazid injection can assist in the treatment of pulmonary tuberculosis after inhalation by atomization.
尽管已经进行了很多研究,目前尚无专门供临床上吸入使用的异烟肼制剂。CN1102093A公开了一种异烟肼气雾剂、喷雾剂及其制备方法,其中气雾剂的内容物是由药物异烟肼;稀释剂及比重调节剂无水硫酸钠或无水乳糖;助悬剂司盘-85、油酸乙酯;潜溶媒三氯一氟甲烷;抛射剂二氯二氟甲烷、二氯四氯乙烷等构成,其中喷雾剂的内容物是由药物异烟肼;pH调节剂硼酸(盐)、磷酸盐;渗透压调节剂氯化钠、葡萄糖、溶媒水等构成。但是异烟肼气雾剂、喷雾剂的缺陷在于工艺繁琐且递送率很低,每揿仅有2-5mg的药量,而干粉吸入剂可以每次递送10-50mg的药量。Although many studies have been conducted, there is currently no isoniazid formulation specifically for clinical inhalation use. CN1102093A discloses an isoniazid aerosol, a spray and a preparation method thereof, wherein the content of the aerosol is composed of the drug isoniazid; diluent and specific gravity regulator anhydrous sodium sulfate or anhydrous lactose; Agent Span-85, ethyl oleate; latent solvent trichloromonofluoromethane; propellant dichlorodifluoromethane, dichlorotetrachloroethane, etc., wherein the content of the spray is the drug isoniazid; pH Regulator boric acid (salt), phosphate; osmotic pressure regulator sodium chloride, glucose, solvent water, etc. However, the defects of isoniazid aerosols and sprays are that the process is cumbersome and the delivery rate is very low, with only 2-5 mg of drug per swipe, while dry powder inhalers can deliver 10-50 mg of drug each time.
CN101684116A公开了一种异烟肼脂质衍生物及其组合物,特征是异烟肼脂质衍生物的结构为:INH-THTT-R,其中INH为异烟肼,THTT为噻二嗪硫酮,R是碳原子数在6-20间的长脂肪链。由异烟肼脂质衍生物可制备片剂、胶囊、注射剂、气雾剂、干粉吸入剂和高度分散剂型。该申请将异烟肼进行化学合成,修饰为其脂质衍生物,提高异烟肼的体内吸收,但此方法制备工艺复杂,制剂稳定性不佳,工艺生产放大难度大。CN101684116A discloses an isoniazid lipid derivative and a composition thereof, characterized in that the structure of the isoniazid lipid derivative is: INH-THTT-R, wherein INH is isoniazid and THTT is thiadiazine thione , R is a long aliphatic chain with 6-20 carbon atoms. Tablets, capsules, injections, aerosols, dry powder inhalers and highly dispersible dosage forms can be prepared from isoniazid lipid derivatives. This application chemically synthesizes isoniazid and modifies it as a lipid derivative to improve the absorption of isoniazid in vivo, but this method has complicated preparation process, poor preparation stability, and difficulty in scaling up the process production.
CN103110633A涉及可预防结核杆菌呼吸道传播的干粉吸入剂,该干粉吸入剂由重量计的异烟肼缓释微球9.9-80%,利福平缓释微球19.9-90%,助流剂0.1-5%制成,先将异烟肼缓释微球、利福平缓释微球、助流剂混匀在一起,装于明胶、塑料胶囊或铝塑的泡罩内,或以储库形式包装在多剂量干粉吸入装置 内。该申请为了使两个药物发挥缓释作用,使用了大量的明胶辅料,明胶源自动物,进入肺内可能存在一些免疫原性,安全性无法保证,此外加入的辅料量较多,载药量会降低。CN103110633A relates to a dry powder inhaler that can prevent the respiratory tract transmission of Mycobacterium tuberculosis. 5%, firstly mix isoniazid sustained-release microspheres, rifampicin sustained-release microspheres, and glidant together, and put them in gelatin, plastic capsules or aluminum-plastic blister, or in the form of storage Packaged in a multi-dose dry powder inhaler device. In order to make the two drugs play a sustained-release role, this application uses a large amount of gelatin excipients. The gelatin is derived from animals and may have some immunogenicity when it enters the lung, so the safety cannot be guaranteed. In addition, the amount of added excipients is large, and the drug load will decrease.
由此可见,临床上对于异烟肼吸入剂型的需求尚未被满足,目前已知的异烟肼吸入剂型都不同程度的存在递送效率低、制剂稳定性差、安全性无法保证以及载药量低等问题。It can be seen that the clinical demand for isoniazid inhalation dosage forms has not been met, and the currently known isoniazid inhalation dosage forms have different degrees of low delivery efficiency, poor formulation stability, unguaranteed safety, and low drug loading. question.
发明内容SUMMARY OF THE INVENTION
为了解决现有技术的不足,本发明人利用现代制剂技术制备得到了一种具有高稳定性和高载药量的异烟肼干粉吸入剂,借助吸入装置,将异烟肼粉末吸入气管及肺部,以治疗各种类型的肺结核。采用本发明方法制备得到的异烟肼干粉吸入剂尤其适于治疗肝功能受损患者的肺结核,以及支气管结核。In order to solve the deficiencies of the prior art, the present inventor prepared an isoniazid dry powder inhaler with high stability and high drug loading by using modern formulation technology. Department to treat various types of tuberculosis. The isoniazid dry powder inhalation prepared by the method of the invention is especially suitable for treating pulmonary tuberculosis and bronchial tuberculosis in patients with impaired liver function.
为达到本发明的目的,本发明采用了如下技术方案:In order to achieve the object of the present invention, the present invention has adopted the following technical solutions:
在第一个方面中,本发明涉及一种用于治疗肺结核的异烟肼干粉吸入剂,其特征在于:所述干粉吸入剂包含异烟肼微粉,以及包含或不包含载体微粉,通过流化床超音速气流粉碎法或喷雾干燥法将异烟肼微粉的颗粒尺寸处理为d 10=0.1-3μm、d 50=3-7μm和d 90=7-10μm,当包含载体微粉时,所述载体微粉由内加辅料制成,所述内加辅料为氨基酸、甘露醇或磷脂,所述干粉吸入剂还包含外加辅料,所述外加辅料选自氨基酸、磷脂、糖类或硬脂酸镁中的一种或多种。 In a first aspect, the present invention relates to an isoniazid dry powder inhaler for treating pulmonary tuberculosis, characterized in that: the dry powder inhaler comprises isoniazid micropowder, and with or without carrier micropowder, by fluidizing The particle size of the isoniazid micropowder is processed to be d 10 =0.1-3 μm, d 50 =3-7 μm and d 90 =7-10 μm by bed supersonic jet milling method or spray drying method. When the carrier micro-powder is included, the carrier The micropowder is prepared by adding excipients inside, and the excipients are amino acids, mannitol or phospholipids, and the dry powder inhaler also includes adjuvants selected from amino acids, phospholipids, sugars or magnesium stearate. one or more.
在一个实施方式中,所述氨基酸选自亮氨酸、缬氨酸、甘氨酸或异亮氨酸,优选为亮氨酸。In one embodiment, the amino acid is selected from leucine, valine, glycine or isoleucine, preferably leucine.
在另一个实施方式中,所述糖类选自甘露醇、乳糖、麦芽糖、海藻糖或蔗糖,优选为乳糖或甘露醇。In another embodiment, the saccharide is selected from mannitol, lactose, maltose, trehalose or sucrose, preferably lactose or mannitol.
在一个更优选的实施方式中,所述乳糖的型号为Inhalac 120、Inhalac 140、Inhalac 230或Inhalac 400的一种或多种。In a more preferred embodiment, the type of lactose is one or more of Inhalac 120, Inhalac 140, Inhalac 230 or Inhalac 400.
在一个进一步优选的实施方式中,所述内加辅料为亮氨酸,所述亮氨酸的添加量占干粉吸入剂总重量的0-30%,优选2-10%。In a further preferred embodiment, the internal adjuvant is leucine, and the added amount of the leucine accounts for 0-30%, preferably 2-10%, of the total weight of the dry powder inhaler.
在另一个进一步优选的实施方式中,所述外加辅料为亮氨酸和/或乳糖和/或硬脂酸镁和/或甘露醇,所述亮氨酸的添加量占干粉吸入剂总重量的0-30%,优选2-10%,所述乳糖的添加量占干粉吸入剂总重量的0-50%,优选10-30%。所述硬脂酸镁的添加量占干粉吸入剂总量的0-10%,优选1-5%,所述甘露醇的添加量占干粉吸入剂总量的0-50%,优选10-30%。。In another further preferred embodiment, the adjuvant is leucine and/or lactose and/or magnesium stearate and/or mannitol, and the added amount of the leucine accounts for 5% of the total weight of the dry powder inhaler 0-30%, preferably 2-10%, the added amount of the lactose accounts for 0-50% of the total weight of the dry powder inhaler, preferably 10-30%. The addition amount of the magnesium stearate accounts for 0-10% of the total dry powder inhaler, preferably 1-5%, and the addition of the mannitol accounts for 0-50% of the total dry powder inhaler, preferably 10-30%. %. .
在第二个方面中,本发明涉及上文所述的用于治疗肺结核的异烟肼干粉吸入剂的制备方法,所述方法包括以下步骤:将异烟肼通过流化床超音速气流粉碎法制备异烟肼微粉,取异烟肼微粉,按照一定比例将乳糖与异烟肼微粉混合,混合后加入亮氨酸,再将混合后的粉末装于胶囊或泡罩内,或以储库形式包装在多剂量干粉吸入装置内,或者所述方法包括以下步骤:将异烟肼溶于一定量溶剂中,加入亮氨酸,配制成澄清透明溶液,对上述溶液进行喷雾干燥,收集 旋风分离干燥器中的微粉,继续烘干一段时间,加入乳糖和/或硬脂酸镁继续混合一段时间,再将混合后的粉末装于胶囊或泡罩内,或以储库形式包装在多剂量干粉吸入装置内。In a second aspect, the present invention relates to a method for preparing the above-mentioned isoniazid dry powder inhaler for treating pulmonary tuberculosis, the method comprising the steps of: passing the isoniazid through a fluidized bed supersonic jet pulverization method To prepare isoniazid micropowder, take isoniazid micropowder, mix lactose and isoniazid micropowder according to a certain proportion, add leucine after mixing, and then pack the mixed powder in a capsule or blister, or in the form of a reservoir Packaged in a multi-dose dry powder inhalation device, or the method includes the following steps: dissolving isoniazid in a certain amount of solvent, adding leucine to prepare a clear and transparent solution, spray-drying the above solution, collecting cyclone separation drying Continue to dry the micropowder in the container for a period of time, add lactose and/or magnesium stearate and continue to mix for a period of time, and then pack the mixed powder into a capsule or blister, or pack it in a multi-dose dry powder inhaler in the form of a reservoir inside the device.
在一个优选的实施方式中,所述溶剂选自纯化水、丙二醇或乙醇,优选纯化水。In a preferred embodiment, the solvent is selected from purified water, propylene glycol or ethanol, preferably purified water.
在一个更优选的实施方式中,所述喷雾干燥进风温度为100℃-180℃,优选120℃-150℃;风机频率30Hz-40Hz,优选34Hz-38Hz;转速5rpm-40rpm,优选8rpm-20rpm;雾化压力0.20MPa-0.30MPa,优选0.24MPa-0.28MPa;喷孔大小0.5mm-1.2mm,优选0.8mm-1mm。In a more preferred embodiment, the spray drying air inlet temperature is 100°C-180°C, preferably 120°C-150°C; the fan frequency is 30Hz-40Hz, preferably 34Hz-38Hz; the rotational speed is 5rpm-40rpm, preferably 8rpm-20rpm ; Atomization pressure 0.20MPa-0.30MPa, preferably 0.24MPa-0.28MPa; orifice size 0.5mm-1.2mm, preferably 0.8mm-1mm.
在另一个更优选的实施方式中,烘干时间为5h-48h;混合时间为0.5h-1h。In another more preferred embodiment, the drying time is 5h-48h; the mixing time is 0.5h-1h.
在第三个方面中,本发明涉及上文所述的干粉吸入剂或由上文所述的制备方法制备得到的干粉吸入剂在制备治疗肺结核的药物中的用途。In a third aspect, the present invention relates to the use of the above-mentioned dry powder inhaler or the dry powder inhaler prepared by the above-mentioned preparation method in the preparation of a medicine for treating pulmonary tuberculosis.
在一个优选的实施方式中,所述肺结核是肝功能不佳患者的肺结核,或者所述肺结核是支气管结核。In a preferred embodiment, the pulmonary tuberculosis is pulmonary tuberculosis in a patient with poor liver function, or the pulmonary tuberculosis is bronchial tuberculosis.
与现有技术相比,本发明具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
(1)本发明采用干粉吸入剂型,具有较高的药物递送率,可以每次递送10-50mg的药量。本发明的干粉吸入剂具有较高的载药量,药物制剂中50%甚至75%以上均为活性成分异烟肼。(1) The present invention adopts a dry powder inhalation dosage form, which has a high drug delivery rate, and can deliver a dose of 10-50 mg each time. The dry powder inhaler of the present invention has a relatively high drug load, and more than 50% or even more than 75% of the pharmaceutical preparation is the active ingredient isoniazid.
(2)本发明的干粉吸入剂具有较高的制剂稳定性,且制备工艺简单,可 快速制备异烟肼干粉吸入剂,能够满足放大生产的要求。(2) the dry powder inhaler of the present invention has higher formulation stability, and the preparation process is simple, can quickly prepare the isoniazid dry powder inhaler, and can meet the requirements of scale-up production.
(3)采用本发明方法制备得到的异烟肼干粉吸入剂尤其适于治疗肝功能受损患者的肺结核,以及支气管结核。(3) The isoniazid dry powder inhaler prepared by the method of the present invention is especially suitable for treating pulmonary tuberculosis and bronchial tuberculosis in patients with impaired liver function.
附图说明Description of drawings
图1:显示了实施例6的异烟肼干粉吸入剂的扫描电镜结果。图中的大块为乳糖,上面吸附着异烟肼活性药物成分(API)原料。Figure 1: shows the scanning electron microscope results of the isoniazid dry powder inhaler of Example 6. The large block in the picture is lactose, on which the isoniazid active pharmaceutical ingredient (API) raw material is adsorbed.
图2:显示了实施例8的异烟肼干粉吸入剂的扫描电镜结果。图中显示了加入硬脂酸镁后,颗粒较为分散,团聚现象降低。Figure 2: shows the scanning electron microscope results of the isoniazid dry powder inhaler of Example 8. The figure shows that after adding magnesium stearate, the particles are more dispersed and the agglomeration is reduced.
具体实施方式Detailed ways
以下对本发明的优选实施例进行说明,应当理解,此处所描述的优选实施例仅用于说明和解释本发明,并不用于限定本发明。实施例中未注明具体技术或条件者,按照本领域内的文献所描述的技术或条件,或者按照产品说明书进行。所用试剂或仪器未注明生产厂商者,均为可通过正规渠道购买得到的常规产品。The preferred embodiments of the present invention will be described below, and it should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, but not to limit the present invention. If no specific technique or condition is indicated in the examples, the technique or condition described in the literature in the field or the product specification is used. The reagents or instruments used without the manufacturer's indication are conventional products that can be purchased through formal channels.
下面参照具体的实施例对本发明做进一步说明。应当理解,此处所描述的具体实施例仅用于解释本发明,并不用于限定本发明的范围。The present invention will be further described below with reference to specific embodiments. It should be understood that the specific embodiments described herein are only used to illustrate the present invention, but not to limit the scope of the present invention.
下面实施例中的实验方法,如无特殊说明,均为常规方法。下述实施例中所用的试验材料,如无特殊说明,均为市售产品。The experimental methods in the following examples are conventional methods unless otherwise specified. The test materials used in the following examples are all commercially available products unless otherwise specified.
1.制备实施例1. Preparation Examples
本申请制备得到了以下异烟肼干粉吸入剂,并将其用于下文所述的各种效果实验中。The application has prepared the following isoniazid dry powder inhalers, and used them in various effect experiments described below.
实施例1:将10.0g的异烟肼,通过流化床超音速气流粉碎法,使颗粒尺寸达到d 10=0.5-2.0μm、d 50=2.0-5.0μm、d 90=5.0-9.5μm,取上述异烟肼微粉,将Inhalac 140型号乳糖与异烟肼微粉混合,混合重量比例为1:1;混合后加入外加辅料亮氨酸,亮氨酸占制剂总重量的5%。 Example 1: Pulverize 10.0 g of isoniazid through a fluidized bed supersonic jet pulverization method to make the particle size reach d 10 =0.5-2.0 μm, d 50 =2.0-5.0 μm, d 90 =5.0-9.5 μm, Take the above-mentioned isoniazid micropowder, mix Inhalac 140 type lactose and isoniazid micropowder, and the mixing weight ratio is 1:1; after mixing, add the adjuvant leucine, and the leucine accounts for 5% of the total weight of the preparation.
实施例2:将10.0g的异烟肼,通过流化床超音速气流粉碎法,使颗粒尺寸达到d 10=0.5-2.0μm、d 50=2.0-5.0μm、d 90=5.0-9.5μm,取上述异烟肼微粉,将Inhalac 230型号乳糖与异烟肼微粉混合,混合重量比例为1:1;混合后加入外加辅料亮氨酸,亮氨酸占制剂总重量的5%。 Example 2: 10.0 g of isoniazid was crushed by fluidized bed supersonic jet to make the particle size reach d 10 =0.5-2.0 μm, d 50 =2.0-5.0 μm, d 90 =5.0-9.5 μm, Take the above-mentioned isoniazid micropowder, mix Inhalac 230 type lactose and isoniazid micropowder, and the mixing weight ratio is 1:1; after mixing, add the adjuvant leucine, and the leucine accounts for 5% of the total weight of the preparation.
实施例3:将10.0g的异烟肼,通过流化床超音速气流粉碎法,使颗粒尺寸达到d 10=0.5-2.0μm、d 50=2.0-5.0μm、d 90=5.0-9.5μm,取上述异烟肼微粉,将Inhalac 230型号乳糖与异烟肼微粉混合,混合重量比例为2:1;混合后加入外加辅料亮氨酸,亮氨酸占制剂总重量的5%。 Example 3: Pulverize 10.0 g of isoniazid by a fluidized bed supersonic jet pulverization method to make the particle size reach d 10 =0.5-2.0 μm, d 50 =2.0-5.0 μm, d 90 =5.0-9.5 μm, Take the above isoniazid micropowder, mix Inhalac 230 type lactose and isoniazid micropowder in a weight ratio of 2:1; after mixing, add adjuvant leucine, and leucine accounts for 5% of the total weight of the preparation.
实施例4:将10.0g的异烟肼,溶于200mL纯化水中,加入5%浓度(w/v,g/mL)的亮氨酸,配制成澄清透明溶液,对上述溶液进行喷雾干燥,进风温度设置150℃,转速15rpm,风机频率35Hz,出风温度135℃,收集旋风分离器中的颗粒。继续烘干5h,加入Inhalac 120乳糖混合30min,乳糖占制剂总重量 的30%。Example 4: Dissolve 10.0 g of isoniazid in 200 mL of purified water, add leucine with a concentration of 5% (w/v, g/mL) to prepare a clear and transparent solution, spray-dry the above solution, and prepare the solution. The air temperature was set to 150°C, the rotational speed was 15rpm, the fan frequency was 35Hz, and the outlet air temperature was 135°C, and the particles in the cyclone were collected. Continue to dry for 5h, add Inhalac 120 lactose and mix for 30min, and lactose accounts for 30% of the total preparation weight.
实施例5:将10.0g的异烟肼,溶于200mL纯化水中,加入10%浓度(w/v,g/mL)的亮氨酸,配制成澄清透明溶液,对上述溶液进行喷雾干燥,进风温度设置150℃,转速10rpm,风机频率35Hz,出风温度135℃,收集旋风分离器中的颗粒。继续烘干5h,加入Inhalac 120乳糖混合30min,乳糖占制剂总重量的30%。Example 5: Dissolve 10.0 g of isoniazid in 200 mL of purified water, add leucine with a concentration of 10% (w/v, g/mL) to prepare a clear and transparent solution, spray-dry the above solution, and prepare the solution. The air temperature was set to 150°C, the rotational speed was 10rpm, the fan frequency was 35Hz, and the outlet air temperature was 135°C, and the particles in the cyclone were collected. Continue to dry for 5h, add Inhalac 120 lactose and mix for 30min, lactose accounts for 30% of the total weight of the preparation.
实施例6:将10.0g的异烟肼,溶于200mL纯化水中,加入8%浓度(w/v,g/mL)的亮氨酸,配制成澄清透明溶液,对上述溶液进行喷雾干燥,进风温度设置150℃,转速10rpm,风机频率35Hz,出风温度130℃,收集旋风分离器中的颗粒。继续烘干15h,加入Inhalac 140乳糖混合30min,乳糖占制剂总重量的30%。Example 6: Dissolve 10.0 g of isoniazid in 200 mL of purified water, add leucine at a concentration of 8% (w/v, g/mL) to prepare a clear and transparent solution, spray-dry the above solution, and prepare the solution. The air temperature was set to 150°C, the rotational speed was 10rpm, the fan frequency was 35Hz, and the outlet air temperature was 130°C, and the particles in the cyclone were collected. Continue to dry for 15h, add Inhalac 140 lactose and mix for 30min, lactose accounts for 30% of the total weight of the preparation.
实施例7:将10.0g的异烟肼,溶于300mL纯化水中,加入8%浓度(w/v,g/mL)的亮氨酸,配制成澄清透明溶液,对上述溶液进行喷雾干燥,进风温度设置150℃,转速10rpm,风机频率35Hz,出风温度130℃,收集旋风分离器中的颗粒。继续烘干15h,加入Inhalac 140乳糖混合30min,乳糖占制剂总重量的30%。Example 7: Dissolve 10.0 g of isoniazid in 300 mL of purified water, add leucine at a concentration of 8% (w/v, g/mL) to prepare a clear and transparent solution, spray-dry the above solution, and prepare the solution. The air temperature was set to 150°C, the rotational speed was 10rpm, the fan frequency was 35Hz, and the outlet air temperature was 130°C, and the particles in the cyclone were collected. Continue to dry for 15h, add Inhalac 140 lactose and mix for 30min, lactose accounts for 30% of the total weight of the preparation.
实施例8:将10.0g的异烟肼,溶于300mL纯化水中,加入8%浓度(w/v,g/mL)的亮氨酸,配制成澄清透明溶液,对上述溶液进行喷雾干燥,进风温度设置150℃,转速10rpm,风机频率35Hz,出风温度130℃,收集旋风分离器 中的颗粒。继续烘干15h,加入硬脂酸镁混合30min,硬脂酸镁占制剂总重量的2.5%。Example 8: Dissolve 10.0 g of isoniazid in 300 mL of purified water, add leucine at a concentration of 8% (w/v, g/mL) to prepare a clear and transparent solution, spray-dry the above solution, and prepare the solution. The air temperature was set to 150°C, the rotational speed was 10rpm, the fan frequency was 35Hz, and the outlet air temperature was 130°C, and the particles in the cyclone were collected. Continue to dry for 15h, add magnesium stearate and mix for 30min, and the magnesium stearate accounts for 2.5% of the total weight of the preparation.
实施例9:将10.0g的异烟肼,溶于200mL纯化水中,加入8%浓度(w/v,g/mL)的亮氨酸,配制成澄清透明溶液,对上述溶液进行喷雾干燥,进风温度设置150℃,转速25rpm,风机频率35Hz,出风温度130℃,收集旋风分离器中的颗粒。继续烘干5h,加入Inhalac 140乳糖混合30min,乳糖占制剂总重量的30%。Example 9: Dissolve 10.0 g of isoniazid in 200 mL of purified water, add leucine at a concentration of 8% (w/v, g/mL) to prepare a clear and transparent solution, spray-dry the above solution, and prepare the solution. The air temperature was set to 150°C, the rotational speed was 25rpm, the fan frequency was 35Hz, and the outlet air temperature was 130°C, and the particles in the cyclone were collected. Continue to dry for 5h, add Inhalac 140 lactose and mix for 30min, lactose accounts for 30% of the total weight of the preparation.
实施例10:将10.0g的异烟肼,溶于200mL纯化水中,加入10%浓度(w/v,g/mL)的亮氨酸,配制成澄清透明溶液,对上述溶液进行喷雾干燥,进风温度设置150℃,转速25rpm,风机频率45Hz,出风温度130℃,收集旋风分离器中的颗粒。继续烘干5h,加入Inhalac 140乳糖混合30min,乳糖占制剂总重量的30%。Example 10: Dissolve 10.0 g of isoniazid in 200 mL of purified water, add leucine with a concentration of 10% (w/v, g/mL) to prepare a clear and transparent solution, spray-dry the above solution, and prepare the solution. The air temperature was set to 150°C, the rotational speed was 25rpm, the fan frequency was 45Hz, and the outlet air temperature was 130°C, and the particles in the cyclone were collected. Continue to dry for 5h, add Inhalac 140 lactose and mix for 30min, lactose accounts for 30% of the total weight of the preparation.
实施例11:将10.0g的异烟肼,溶于200mL纯化水中,加入8%浓度(w/v,g/mL)的亮氨酸,配制成澄清透明溶液,对上述溶液进行喷雾干燥,进风温度设置120℃,转速10rpm,风机频率45Hz,出风温度130℃,收集旋风分离器中的颗粒。继续烘干5h。Example 11: Dissolve 10.0 g of isoniazid in 200 mL of purified water, add leucine at a concentration of 8% (w/v, g/mL) to prepare a clear and transparent solution, spray-dry the above solution, and prepare the solution. The air temperature was set to 120°C, the rotational speed was 10rpm, the fan frequency was 45Hz, and the outlet air temperature was 130°C, and the particles in the cyclone were collected. Continue to dry for 5h.
实施例12:将10.0g的异烟肼,溶于200mL纯化水中,加入8%浓度(w/v,g/mL)的亮氨酸,配制成澄清透明溶液,对上述溶液进行喷雾干燥,进风温度设置120℃,转速10rpm,风机频率45Hz,出风温度130℃,收集旋风分离器 中的颗粒。继续烘干5h,加入硬脂酸镁和Inhalac 140乳糖混合30min,硬脂酸镁占制剂总重量的2.5%和乳糖占制剂总重量的30%Example 12: Dissolve 10.0 g of isoniazid in 200 mL of purified water, add leucine at a concentration of 8% (w/v, g/mL) to prepare a clear and transparent solution, spray-dry the above solution, and prepare the solution. The air temperature was set to 120°C, the rotational speed was 10rpm, the fan frequency was 45Hz, and the outlet air temperature was 130°C, and the particles in the cyclone were collected. Continue to dry for 5h, add magnesium stearate and Inhalac 140 lactose and mix for 30min, magnesium stearate accounts for 2.5% of the total preparation weight and lactose accounts for 30% of the total preparation weight
2.对异烟肼干粉吸入剂中异烟肼微粉颗粒的表征2. Characterization of isoniazid micropowder particles in isoniazid dry powder inhaler
采用扫描电镜观察异烟肼微粉颗粒的形状,采用干法测定粉体粒径,采用NGI法测定异烟肼微粉颗粒的微细粒子剂量。实施例6和实施例8的扫描电镜结果分别如图1和图2所示。结果如表1所示。The shape of the isoniazid micropowder particles was observed by scanning electron microscope, the particle size of the powder was determined by the dry method, and the fine particle dose of the isoniazid micropowder particles was determined by the NGI method. The SEM results of Example 6 and Example 8 are shown in Figure 1 and Figure 2, respectively. The results are shown in Table 1.
表1:异烟肼干粉吸入剂中异烟肼微粉颗粒的表征Table 1: Characterization of Isoniazid Micropowder Particles in Isoniazid Dry Powder Inhaler
Figure PCTCN2021130116-appb-000001
Figure PCTCN2021130116-appb-000001
上述结果表明,上述批次的细颗粒剂量(FPD)数值均达到中国药典规定值(>10%),微粉化和喷雾干燥技术均可满足要求,但外加不同乳糖可能造成微细粒子的变动,实施例3说明在加入一定量细颗粒乳糖时较加入大颗粒乳 糖有一定优势,但当乳糖过量则FPD值会显著下降,可能是由于乳糖量过大时,大量吸入细颗粒原料于表面,而使细颗粒随乳糖一起沉积在喉部,降低了FPD。此外,喷雾干燥工艺参数的变化可以引起颗粒粒径变化,转速选择较低时,颗粒的FPD值有所提高,API的浓度较低时,颗粒的FPD值有所提高,外加硬脂酸镁可以显著提高颗粒的FPD值,可能与其良好的润滑与助流作用相关,颗粒之间相互作用降低。但是,如实施例9和实施例10所示,当转速过高时,调整其他参数对颗粒的FPD作用影响小,转速与追中所得颗粒的大小密切相关。The above results show that the fine particle dosage (FPD) values of the above batches all reach the value specified in the Chinese Pharmacopoeia (>10%), and the micronization and spray drying technologies can meet the requirements, but the addition of different lactose may cause changes in fine particles. Example 3 shows that adding a certain amount of fine-grained lactose has a certain advantage over adding large-grained lactose, but when the amount of lactose is excessive, the FPD value will drop significantly, which may be due to the fact that when the amount of lactose is too large, a large amount of fine-grained raw materials are sucked into the surface, causing Fine particles are deposited in the throat along with lactose, reducing FPD. In addition, the change of spray drying process parameters can cause the change of particle size. When the rotation speed is selected lower, the FPD value of the particles increases. When the concentration of API is low, the FPD value of the particles increases. The addition of magnesium stearate can The significant increase in the FPD value of the particles may be related to their good lubrication and flow-assisting effects, and the interaction between particles decreases. However, as shown in Example 9 and Example 10, when the rotation speed is too high, adjusting other parameters has little effect on the FPD effect of the particles, and the rotation speed is closely related to the size of the particles obtained by the pursuit.
3.异烟肼干粉吸剂的稳定性研究3. Stability study of isoniazid dry powder absorbent
将实施例11和实施例12收集的粉末置于稳定性试验箱,40℃±2℃5%条件下,分别在0月、1月、2月、3月进行干法测定粉体粒径,NGI进行微细粒子粒径测定、干燥失重法测定粉末水分。结果分别如表2和表3中所示。The powders collected in Example 11 and Example 12 were placed in a stability test chamber, under the conditions of 40°C ± 2°C 5%, and the particle size of the powder was measured by dry method in 0, January, February, and March, respectively. NGI measures the particle size of fine particles, and measures the moisture content of the powder by the loss-on-drying method. The results are shown in Table 2 and Table 3, respectively.
表2:实施例11制备的异烟肼干粉吸入剂的稳定性结果Table 2: Stability results of the isoniazid dry powder inhaler prepared in Example 11
Figure PCTCN2021130116-appb-000002
Figure PCTCN2021130116-appb-000002
Figure PCTCN2021130116-appb-000003
Figure PCTCN2021130116-appb-000003
表3:实施例12制备的异烟肼干粉吸入剂的稳定性结果Table 3: Stability results of the isoniazid dry powder inhaler prepared in Example 12
Figure PCTCN2021130116-appb-000004
Figure PCTCN2021130116-appb-000004
结果表明,选取喷雾干燥技术时,该方法较流化床超音速气流粉碎法制备的颗粒更加均一,内加抗静电剂能够增强原料成球性,减小药物粒径,使药物与辅料分布均一,而外加助流剂硬脂酸镁或乳糖,进一步优化粉末的流动性与分散性,制备所得的粉末更加稳定,易于灌装。The results show that when the spray drying technology is selected, the particles prepared by this method are more uniform than those prepared by the fluidized bed supersonic jet pulverization method. The addition of an antistatic agent can enhance the spheroidization of the raw material, reduce the particle size of the drug, and make the distribution of the drug and the excipients uniform. , while adding glidant magnesium stearate or lactose to further optimize the fluidity and dispersibility of the powder, the prepared powder is more stable and easy to fill.
4.异烟肼干粉吸入剂在大鼠中的血药浓度以及在大鼠组织中的分布情况4. The plasma concentration of isoniazid dry powder inhaler in rats and the distribution in rat tissues
取12只SD大鼠(200g±20g),灌胃异烟肼片组6只;异烟肼吸入粉雾剂组(实施例6):6只。两组均给予等量异烟肼,5.4mg/只。分别在10min,30min,1h,2h,4h,6h,8h,12h。使用LC-MS测定血浆药物浓度。Twelve SD rats (200g±20g) were taken, 6 rats in the isoniazid tablet group; 6 rats in the isoniazid inhalation powder aerosol group (Example 6). The two groups were given the same amount of isoniazid, 5.4mg/only. 10min, 30min, 1h, 2h, 4h, 6h, 8h, 12h respectively. Plasma drug concentrations were determined using LC-MS.
另取64只SD大鼠(200g±20g),灌胃异烟肼片组32只;异烟肼吸入粉雾剂组(实施例6):32只。两组均给与等量异烟肼,5.4mg/只。分别在10 min,30min,1h,2h,4h,6h,8h,12h。每组解剖4只,使用LC-MS测定肝、肺组织药物浓度。结果分别如表4、表5和表6中所示。Another 64 SD rats (200g±20g) were taken, 32 rats in the isoniazid tablet group; 32 rats in the isoniazid inhalation powder aerosol group (Example 6). Both groups were given the same amount of isoniazid, 5.4mg/only. 10min, 30min, 1h, 2h, 4h, 6h, 8h, 12h respectively. Four animals in each group were dissected, and the drug concentration in liver and lung tissue was determined by LC-MS. The results are shown in Table 4, Table 5 and Table 6, respectively.
表4:异烟肼干粉吸入剂和异烟肼片剂中的异烟肼在大鼠中的血浆药物浓度Table 4: Plasma Drug Concentrations of Isoniazid in Rats in Isoniazid Dry Powder Inhaler and Isoniazid Tablets
Figure PCTCN2021130116-appb-000005
Figure PCTCN2021130116-appb-000005
表5:异烟肼干粉吸入剂和异烟肼片剂中的异烟肼在大鼠肺组织中的药物浓度Table 5: Drug concentrations of isoniazid in isoniazid dry powder inhaler and isoniazid tablet in rat lung tissue
Figure PCTCN2021130116-appb-000006
Figure PCTCN2021130116-appb-000006
表6:异烟肼干粉吸入剂和异烟肼片剂中的异烟肼在大鼠肝组织中的药物浓度Table 6: Drug concentration of isoniazid in isoniazid dry powder inhaler and isoniazid tablet in rat liver tissue
Figure PCTCN2021130116-appb-000007
Figure PCTCN2021130116-appb-000007
如表4所示,血浆中的药物浓度结果显示,吸入粉末在血浆中的药物浓度变化类似注射液,很快吸收入血,且C max高于灌胃组的C max,具有入血快的优势。如表5所示,肺组织中的药物浓度结果显示,吸入粉末在肺组织中的药物浓度变化也类似注射液,但C max可以达到灌胃组C max的3倍左右,说明异烟 肼粉雾剂吸入后可以快速在肺组织达到较高浓度而杀灭肺部的结核分枝杆菌。如表6所示,肝组织中的药物浓度结果显示,吸入粉末在肝组织中的药物浓度变化和灌胃组变化不大,但灌胃组在肝组织中的滞留时间相对较长,>1μg/mL组别,灌胃组从10min持续至6h,而吸入组仅从10min持续至2h。异烟肼吸入后有降低肝脏毒性的潜在优势。 As shown in Table 4, the results of drug concentration in plasma show that the change of drug concentration in plasma of inhaled powder is similar to that of injection, and it is quickly absorbed into the blood, and the Cmax is higher than the Cmax of the gavage group, and it has a fast blood entry. Advantage. As shown in Table 5, the results of drug concentration in lung tissue show that the change of drug concentration in lung tissue of inhaled powder is also similar to that of injection, but Cmax can reach about 3 times of Cmax of gavage group, indicating that isoniazid powder After the aerosol is inhaled, it can quickly reach a higher concentration in the lung tissue and kill the Mycobacterium tuberculosis in the lungs. As shown in Table 6, the results of drug concentration in liver tissue showed that the drug concentration of inhaled powder in liver tissue did not change much compared with the gavage group, but the retention time in liver tissue of gavage group was relatively long, >1 μg /mL group, the gavage group lasted from 10min to 6h, while the inhalation group only lasted from 10min to 2h. Isoniazid has the potential advantage of reducing liver toxicity after inhalation.
5.异烟肼干粉吸入剂在小鼠中的药效学实验结果5. Pharmacodynamic test results of isoniazid dry powder inhaler in mice
气溶胶感染急性小鼠结核病模型,用PBS+0.04%Tween 80稀释冻存的结核分枝杆菌H37Rv(储存浓度应>10 8cfu/mL),稀释冻存的结核分枝杆菌H37Rv至浓度为5×10 6cfu/mL。将待感染的24只BALB/C小鼠(18-20g)装入雾化室,关闭腔室,把菌液吸入雾化器。按照预热15min,雾化30min,烟雾衰减30min,净化15min进行雾化感染和杀菌消毒。感染后小鼠分笼饲养于负压感染动物房内,感染后第3天解剖3只小鼠,进行肺活菌计数,以确定感染是否成功。感染后第10天解剖3只小鼠,提供开始治疗时肺活菌数的基础值。 Aerosol infection of acute mouse tuberculosis model, diluted with PBS+0.04% Tween 80 cryopreserved Mycobacterium tuberculosis H37Rv (storage concentration should be > 10 8 cfu/mL), diluted cryopreserved Mycobacterium tuberculosis H37Rv to a concentration of 5 ×10 6 cfu/mL. The 24 BALB/C mice (18-20 g) to be infected were loaded into the nebulizer chamber, the chamber was closed, and the bacterial liquid was sucked into the nebulizer. According to preheating for 15 minutes, atomization for 30 minutes, smoke decay for 30 minutes, and purification for 15 minutes, atomization infection and sterilization were carried out. After the infection, the mice were kept in separate cages in the negative pressure infection animal room. On the 3rd day after the infection, 3 mice were dissected, and the viable bacteria were counted to determine whether the infection was successful. Three mice were dissected on day 10 post-infection to provide basal values for lung viable counts at the start of treatment.
感染后第10天开始治疗,空白对照组(6只):0.5%羟甲基纤维素(CMC),阳性对照组(6只):异烟肼片灌胃(5.4mg/只,浓度54mg/mL,每次灌胃0.1mL),阳性治疗组(6只):异烟肼干粉吸入剂组(实施例7制剂,剂量每只10mg药物粉末,异烟肼含量约60%,相当于约给药6mg),使用微型肺部粉尘雾化器,每只小鼠气管插管雾化5.4mL。每天给药1次,连续给药4周,28 个剂量后的次日,将各组小鼠处死,称取小鼠体重,并进行肺活菌计数。结果如表7所示。The treatment was started on the 10th day after infection. The blank control group (6 animals): 0.5% hydroxymethyl cellulose (CMC), the positive control group (6 animals): isoniazid tablets (5.4 mg/nose, concentration 54mg/gavage) mL, 0.1 mL per gavage), positive treatment group (6 rats): isoniazid dry powder inhalation group (preparation of Example 7, the dose of each drug powder is 10 mg, the isoniazid content is about 60%, which is equivalent to about 60% of isoniazid) drug 6mg), using a miniature lung dust atomizer, each mouse tracheal intubation nebulized 5.4mL. The mice were administered once a day for 4 consecutive weeks, and the next day after 28 doses, the mice in each group were sacrificed, the mice were weighed, and the viable lung bacteria were counted. The results are shown in Table 7.
表7:不同治疗组活菌计数(log10cfu)情况Table 7: Viable counts (log10cfu) in different treatment groups
Figure PCTCN2021130116-appb-000008
Figure PCTCN2021130116-appb-000008
结果表明,第3天肺部仍有大量结核菌生长,第10天结核菌数量有所增高,治疗四周后,肺组织细菌计数结果表明,治疗组较对照组细菌数量明显减少,其中吸入治疗方式可显著减少组织中结核菌,证明吸入较灌胃治疗,具有良好的局部杀菌效果。并且体重变化的趋势,与肺部细菌数量有一定相关性,细菌数越多,小鼠体重相对较轻,可能和细菌在肺部生长影响小鼠的生长状态,相关。猜测异烟肼粉雾剂在临床上具有改善肺结核病人生活状况的潜在优势。The results showed that a large number of tuberculosis bacteria still grew in the lungs on the third day, and the number of tuberculosis bacteria increased on the tenth day. After four weeks of treatment, the bacterial count in the lung tissue showed that the number of bacteria in the treatment group was significantly lower than that in the control group. It can significantly reduce tuberculosis bacteria in tissues, which proves that inhalation has better local bactericidal effect than gavage treatment. And the trend of body weight change has a certain correlation with the number of bacteria in the lungs. The higher the number of bacteria, the lighter the weight of mice, which may be related to the growth of bacteria in the lungs affecting the growth state of mice. It is speculated that isoniazid powder aerosol may have potential clinical advantages in improving the living conditions of pulmonary tuberculosis patients.
综上所述,本发明的干粉吸入剂具有较高的载药量,药物制剂中80%甚至95%以上均为活性成分异烟肼。本发明的干粉吸入剂具有较高的制剂稳定性,且制备工艺简单,可快速制备异烟肼干粉吸入剂,能够满足放大生产的要求。采用本发明方法制备得到的异烟肼干粉吸入剂尤其适于治疗肝功能受损患者的肺结核,以及支气管结核,具有重要的临床意义。To sum up, the dry powder inhaler of the present invention has a relatively high drug load, and 80% or even more than 95% of the pharmaceutical preparation is the active ingredient isoniazid. The dry powder inhalant of the invention has high formulation stability and simple preparation process, can rapidly prepare the isoniazid dry powder inhalant, and can meet the requirements of scaled production. The isoniazid dry powder inhaler prepared by the method of the invention is especially suitable for treating pulmonary tuberculosis and bronchial tuberculosis in patients with impaired liver function, and has important clinical significance.
显然,本领域的技术人员可以对本发明进行各种改动和变型而不脱离本发明的精神和范围。这样,倘若本发明的这些修改和变型属于本发明权利要求及 其等同技术的范围之内,则本发明也意图包含这些改动和变型在内。It will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the spirit and scope of the invention. Thus, provided that these modifications and variations of the present invention fall within the scope of the claims of the present invention and technical equivalents thereof, the present invention is also intended to include these modifications and variations.

Claims (10)

  1. 一种用于治疗肺结核的异烟肼干粉吸入剂,其特征在于:所述干粉吸入剂包含异烟肼微粉,以及包含或不包含载体微粉,通过流化床超音速气流粉碎法或喷雾干燥法将异烟肼微粉的颗粒尺寸处理为d 10=0.1-3μm、d 50=3-7μm和d 90=7-10μm,当包含载体微粉时,所述载体微粉由内加辅料制成,所述内加辅料为氨基酸、甘露醇或磷脂,所述干粉吸入剂还包含外加辅料,所述外加辅料选自氨基酸、磷脂、糖类或硬脂酸镁中的一种或多种。 An isoniazid dry powder inhaler for treating pulmonary tuberculosis, characterized in that: the dry powder inhaler contains isoniazid micropowder, and contains or does not contain carrier micropowder, and is subjected to a fluidized bed supersonic jet pulverization method or a spray drying method. The particle size of the isoniazid micro-powder is processed to be d 10 =0.1-3 μm, d 50 =3-7 μm and d 90 =7-10 μm, when the carrier micro-powder is included, the carrier micro-powder is made by adding auxiliary materials, the The internal adjuvant is amino acid, mannitol or phospholipid, and the dry powder inhaler further comprises external adjuvant, and the external adjuvant is selected from one or more of amino acids, phospholipids, carbohydrates or magnesium stearate.
  2. 根据权利要求1所述的干粉吸入剂,其特征在于:所述氨基酸选自亮氨酸、缬氨酸、甘氨酸或异亮氨酸,优选为亮氨酸,所述糖类选自甘露醇、乳糖、麦芽糖、海藻糖或蔗糖,优选为乳糖或甘露醇。The dry powder inhaler according to claim 1, wherein the amino acid is selected from leucine, valine, glycine or isoleucine, preferably leucine, and the saccharide is selected from mannitol, Lactose, maltose, trehalose or sucrose, preferably lactose or mannitol.
  3. 根据权利要求2所述的干粉吸入剂,其特征在于:所述乳糖的型号为Inhalac 120、Inhalac 140、Inhalac 230或Inhalac 400的一种或多种。dry powder inhaler according to claim 2, is characterized in that: the model of described lactose is one or more of Inhalac 120, Inhalac 140, Inhalac 230 or Inhalac 400.
  4. 根据权利要求1至3中任一项所述的干粉吸入剂,其特征在于:所述内加辅料为亮氨酸,所述亮氨酸的添加量占干粉吸入剂总重量的0-30%,优选2-10%,所述外加辅料为亮氨酸和/或乳糖和/或硬脂酸镁和/或甘露醇,所述亮氨酸的添加量占干粉吸入剂总重量的0-30%,优选2-10%,所述乳糖的添加量占干粉吸入剂总重量的0-50%,优选10-30%,所述硬脂酸镁的添加量占干粉吸入剂总量的0-10%,优选1-5%,所述甘露醇的添加量占干粉吸入剂总量的0-50%,优选10-30%。The dry powder inhaler according to any one of claims 1 to 3, wherein the added auxiliary material is leucine, and the addition of the leucine accounts for 0-30% of the total weight of the dry powder inhaler , preferably 2-10%, the adjuvant is leucine and/or lactose and/or magnesium stearate and/or mannitol, the addition of the leucine accounts for 0-30% of the total weight of the dry powder inhaler %, preferably 2-10%, the addition of the lactose accounts for 0-50% of the total weight of the dry powder inhaler, preferably 10-30%, the addition of the magnesium stearate accounts for 0-50% of the total weight of the dry powder inhaler 10%, preferably 1-5%, the added amount of the mannitol accounts for 0-50% of the total dry powder inhaler, preferably 10-30%.
  5. 权利要求1至4中任一项所述的干粉吸入剂的制备方法,所述方法包括以下步骤:将异烟肼通过流化床超音速气流粉碎法制备异烟肼微粉,取异烟肼微粉,按照一定比例将乳糖与异烟肼微粉混合,混合后加入亮氨酸,再将混合后的粉末装于胶囊或泡罩内,或以储库形式包装在多剂量干粉吸入装置内,或者所述方法包括以下步骤:将异烟肼溶于一定量溶剂中,加入亮氨酸,配制成澄清透明溶液,对上述溶液进行喷雾干燥,收集旋风分离干燥器中的微粉,继续烘干一段时间,加入乳糖和/或硬脂酸镁继续混合一段时间,再将混合后的粉末装于胶囊或泡罩内,或以储库形式包装在多剂量干粉吸入装置内。The preparation method of the dry powder inhaler according to any one of claims 1 to 4, the method comprising the steps of: preparing the isoniazid micropowder by a fluidized bed supersonic jet pulverization method, and taking the isoniazid micropowder , mix lactose and isoniazid micropowder in a certain proportion, add leucine after mixing, and then pack the mixed powder in a capsule or blister, or pack it in a multi-dose dry powder inhalation device in the form of a reservoir, or The method includes the following steps: dissolving isoniazid in a certain amount of solvent, adding leucine to prepare a clear and transparent solution, spray-drying the solution, collecting the fine powder in the cyclone dryer, and continuing to dry for a period of time, Lactose and/or magnesium stearate are added and mixing is continued for a period of time before the mixed powder is packaged in capsules or blister packs, or in a depot in a multi-dose dry powder inhaler device.
  6. 根据权利要求5所述的制备方法,其特征在于:所述溶剂选自纯化水、丙二醇或乙醇,优选纯化水。The preparation method according to claim 5, wherein the solvent is selected from purified water, propylene glycol or ethanol, preferably purified water.
  7. 根据权利要求5或6所述的制备方法,其特征在于:所述喷雾干燥进风温度为100℃-180℃,优选120℃-150℃;风机频率30Hz-40Hz,优选34Hz-38Hz;转速5rpm-40rpm,优选8rpm-20rpm;雾化压力0.20MPa-0.30MPa,优选0.24MPa-0.28MPa;喷孔大小0.5mm-1.2mm,优选0.8mm-1mm。The preparation method according to claim 5 or 6, characterized in that: the spray drying air inlet temperature is 100°C-180°C, preferably 120°C-150°C; the fan frequency is 30Hz-40Hz, preferably 34Hz-38Hz; the rotational speed is 5rpm -40rpm, preferably 8rpm-20rpm; atomization pressure 0.20MPa-0.30MPa, preferably 0.24MPa-0.28MPa; orifice size 0.5mm-1.2mm, preferably 0.8mm-1mm.
  8. 根据权利要求5至7中任一项所述的制备方法,其特征在于:烘干时间为5h-48h;混合时间为0.5h-1h。The preparation method according to any one of claims 5 to 7, characterized in that: the drying time is 5h-48h; the mixing time is 0.5h-1h.
  9. 权利要求1至4中任一项所述的干粉吸入剂或由权利要求5至8中任一项所述的制备方法制备得到的干粉吸入剂在制备治疗肺结核的药物中的用途。Use of the dry powder inhaler according to any one of claims 1 to 4 or the dry powder inhaler prepared by the preparation method according to any one of claims 5 to 8 in the preparation of a medicine for treating pulmonary tuberculosis.
  10. 根据权利要求9所述的用途,其特征在于:所述肺结核是肝功能不佳患者的肺结核,或者所述肺结核是支气管结核。The use according to claim 9, wherein the pulmonary tuberculosis is pulmonary tuberculosis in patients with poor liver function, or the pulmonary tuberculosis is bronchial tuberculosis.
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