NZ616867B2 - Assessment of rotor blades - Google Patents
Assessment of rotor blades Download PDFInfo
- Publication number
- NZ616867B2 NZ616867B2 NZ616867A NZ61686712A NZ616867B2 NZ 616867 B2 NZ616867 B2 NZ 616867B2 NZ 616867 A NZ616867 A NZ 616867A NZ 61686712 A NZ61686712 A NZ 61686712A NZ 616867 B2 NZ616867 B2 NZ 616867B2
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- New Zealand
- Prior art keywords
- camera
- rotor blade
- region
- assessed
- orientation
- Prior art date
Links
- 238000001514 detection method Methods 0.000 claims abstract description 21
- 238000009434 installation Methods 0.000 claims description 40
- 230000003287 optical Effects 0.000 claims description 27
- 230000000875 corresponding Effects 0.000 claims description 20
- 238000011156 evaluation Methods 0.000 claims description 2
- CWFOCCVIPCEQCK-UHFFFAOYSA-N Chlorfenapyr Chemical compound BrC1=C(C(F)(F)F)N(COCC)C(C=2C=CC(Cl)=CC=2)=C1C#N CWFOCCVIPCEQCK-UHFFFAOYSA-N 0.000 description 7
- 238000000034 method Methods 0.000 description 7
- 238000005516 engineering process Methods 0.000 description 4
- 238000005336 cracking Methods 0.000 description 3
- 230000004301 light adaptation Effects 0.000 description 3
- 239000004544 spot-on Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 230000003019 stabilising Effects 0.000 description 2
- 101700010245 CDC23 Proteins 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000002708 enhancing Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 238000003384 imaging method Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000000306 recurrent Effects 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F03—MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
- F03D—WIND MOTORS
- F03D17/00—Monitoring or testing of wind motors, e.g. diagnostics
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F03—MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
- F03D—WIND MOTORS
- F03D80/00—Details, components or accessories not provided for in groups F03D1/00 - F03D17/00
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05B—INDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
- F05B2270/00—Control
- F05B2270/80—Devices generating input signals, e.g. transducers, sensors, cameras or strain gauges
- F05B2270/804—Optical devices
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/95—Investigating the presence of flaws or contamination characterised by the material or shape of the object to be examined
- G01N21/9515—Objects of complex shape, e.g. examined with use of a surface follower device
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06T—IMAGE DATA PROCESSING OR GENERATION, IN GENERAL
- G06T7/00—Image analysis
- G06T7/70—Determining position or orientation of objects or cameras
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/70—Wind energy
- Y02E10/72—Wind turbines with rotation axis in wind direction
Abstract
The disclosure relates to a method for optically assessing a wind power plant (1) or a part thereof, in particular a rotor blade (6), comprising the following steps: directing a camera towards a region to be assessed, taking a photo of the region to be assessed by means of the camera, detecting the position of the photographed region, and associating the determined position with the photographed region, for example such that a position detection device is designed as a projection device having a projection surface and comprises a luminous means, for example a laser pointer, which is connected to the camera. The camera is in front of the power plant. position of the photographed region, and associating the determined position with the photographed region, for example such that a position detection device is designed as a projection device having a projection surface and comprises a luminous means, for example a laser pointer, which is connected to the camera. The camera is in front of the power plant.
Description
Aloys Wobben
Argestrasse 19, 26607 Aurich
Assessment of rotor blades
The present invention concerns a method of assessing a wind power
installation, in particular assessing rotor blades of a wind power installation,
and a corresponding assessment apparatus.
In particular the present invention concerns the assessment of a
horizontal-axis wind power installation comprising a pylon and a pod with
rotor and rotor hub with a plurality of rotor blades, as is shown in Figure 3.
Rotor blades of a wind power installation can nowadays be of lengths
of up to 60m and in that case are exposed to fluctuating wind loads and
sometimes even storms. In that case considerable loadings occur and in
particular rotor blades which are made entirely or partly from a composite
fibre material like for example glass fibre materials can be damaged in
particular by such overloads. Such damage can be recognised for example
by crack formations. It is important that such cracks or other indications of
damage are recognised at an early time in order to avoid major damage by
the rotor blade being replaced or if possible repaired.
For that reason a regular inspection of rotor blades for any
symptoms of damage can be appropriate. Such investigations are also
referred to as assessments or appraisals. In principle such assessments
can also be performed on other components of a wind power installation
like for example the pylon or the pod. To perform rotor blade assessment,
the procedure involved is frequently that the wind power installation is
stopped and the surfaces of the rotor blades are inspected by means of
equipment like cherrypickers, working platforms or abseiling devices. Such
inspections are time-consuming and costly and the described operations at
height also involve a risk for the service workers who perform those
inspections, namely assessment operations, namely being a risk due to
working at height.
As state of the art attention is directed at this juncture generally to
the following documents: DE 10 2006 032 387 A1, DE 103 23 139 A1, DE
2008 053 928 A1, DE 10 2009 009 272 A1 and 278 A1.
The object of the present invention is to eliminate or reduce at least
one the above-described problems. In particular the invention seeks to
propose a possible way of improved assessment of a wind power
installation, in particular rotor blades thereof, which is less expensive than
previous solutions and which as far as possible reduces a working risk to
service personnel who perform such an assessment, at least the invention
seeking to propose an alternative solution.
According to the invention there is proposed a method according to
claim 1. Such a method is adapted to optically assess a wind power
installation or a part thereof, in particular a rotor blade or a plurality
thereof, in succession, namely to optically inspect for any damage or first
signs of damage or indications of damage. Accordingly a camera is used,
which in particular is a high-resolution digital camera. So-called webcams
or special cameras are also considered. Preferably photographic cameras
are proposed, but it is also possible to use film cameras. Such a camera is
directed on to a region to be assessed, that is to say on to a region of the
wind power installation, in particular a region of the rotor blade. A
photograph is taken of that region with the camera. The photograph taken
in that way can be evaluated on site or later and/or archived. On the basis
of the photograph it is now possible to arrive at a visual finding in respect
of the region to be assessed. In particular, such a photograph makes its
possible to recognise cracking or to inspect the region to be assessed for
cracking. Instead of a photograph it would also be possible to record a film
sequence.
In relation to the region to be assessed or the assessed region, that
is to say the photographed region, the position on the rotor blade is also
detected, and associated with the photographed region and thus the
respectively assessed region. To completely assess the rotor blade or the
other region of the wind power installation the described procedure is to be
repeated successively for all regions to be inspected of the respective part,
that is to say for example the rotor blade. In that case, in relation to each
assessed and thus photographed region, a respective position is detected
and associated so that documentation of the assessment result for the rotor
blade can also be provided.
Preferably the camera is equipped with a telescopic optical system,
in particular a telescope, and for recording a photograph of the region to be
assessed that region is optically magnified in order thereby to obtain a
photograph of the highest possible resolution.
The use of a telescopic optical system, in particular in conjunction
with a high-resolution digital camera, makes it possible to arrive at a high-
quality optical assessment of the respective region from the ground so that
it is possible to avoid working at height, that is to say working by means of
lift platforms, platforms, abseiling devices or the like on the rotor blade or
other regions of the wind power installation.
Preferably a rotor blade of a so-called horizontal-axis wind power
installation which has a rotor blade root and a rotor blade tip is assessed.
The rotor blade root is the part of the rotor blade which is fixed to the rotor
hub and the rotor blade tip is the part of the rotor blade, that is remote
from the hub.
In that case the rotor blade and the camera are preferably so
oriented relative to each other that the same spacing is set between the
camera and the rotor blade root on the one hand and the camera and the
rotor blade tip on the other hand, or a longitudinal axis of the rotor blade,
that is to say an axis from the rotor blade root to the rotor blade tip, is set
perpendicularly to an optical axis, namely an optical axis which connects
the camera to a central region of the rotor blade. If the camera is at a
sufficiently great spacing relative to the rotor blade, which in most cases
can already be the case when the camera is on the ground in the proximity
of the wind power installation then in principle the spacing from the camera
to each region of the rotor blade is approximately constant. Preferably
however the camera at least is to be arranged on the ground on a camera
stand to avoid working at a height as referred to above. Arranging the
rotor blade in relation to the camera as stated can be effected for example
in such a way that the wind power installation is shut down so that the
rotor blade remains in a suitable selected position relative to the camera.
Depending on the space on the ground in the region of the wind power
installation the described orientation as between the rotor blade and the
camera can also be implemented by suitable installation of the camera.
In a configuration it is proposed that a projection device having a
projection surface is used to ascertain the position of the photographed
region. That projection device is so adapted that a position corresponding
to the assessed region is projected on to the projection surface, by virtue of
the orientation of the camera. Here orientation of the camera is effected
by the camera as such or at least a part thereof being moved for it to be
directed on to the region to be assessed, and by it assuming a suitable
oriented position after that orientation operation. That oriented position is
projected on to the projection surface of the projection device.
Preferably a projection is effected by means of a lighting means on
the camera. That lighting means can be for example a laser pointer or the
like. In particular a light source involving minimum scatter should be used
so that in relation to each orientation of the camera, a light dot or at least a
light spot on the projection surface specifies a position corresponding to the
respective region which is assessed or is to be assessed.
In other words the projection device is so adapted that, upon
continuous scanning of a silhouette of the rotor blade – this is described
here only for illustration purposes – this gives an in particular reduced-size
image on the projection surface if the corresponding movement of the light
dot or spot of the lighting means were traced. A rigid connection between
the lighting means and the camera to be oriented provides that each
orientation can be easily drawn on the projection surface and documented.
The projection surface can be for example a drawing sheet of a flipchart
and each position is then drawn by hand on that flipchart corresponding to
the respectively occurring light dot or light spot. Likewise a measurement
recording device which detects the respective position in an automated
procedure can be provided as the projection surface. With automated
detection determining the orientation of the camera in a different way is
also envisaged, like for example by a rotary rate sensor. The preferred use
of a projection surface which is to be written upon manually is however
simple, inexpensive and advantageous.
To be able to associate the positions of the assessed regions, which
positions are respectively recorded on the projection surface, with positions
on the rotor blade, the rotor blade can be plotted for example in its
silhouette or in some corner points on a reduced scale on the projection
surface. In particular the position of the rotor blade tip and the root region,
in particular specifically the flange for fixing to the rotor blade, are
considered as being recorded for that purpose for orientation purposes. For
that purpose the camera can be oriented in relation to the rotor blade tip
and then the flange of the rotor blade, in which case the respective
corresponding point is plotted on the projection surface. On the basis at
least of those two corner points, scaling is then possible by way of the
knowledge of the rotor blade dimensions, in particular the blade length.
It is preferably proposed that rotor blade scaling be provided on an
elastic band like a rubber band. When therefore a scaling of the known
rotor blade is recorded on the rotor blade, the elastic band only needs to be
stretched in such a way that it joins the point which has just been plotted
of the rotor blade tip to the plotted point of the flange of the rotor blade.
In that case scaling on the elastic band is uniformly stretched and then only
still needs to be transferred on to the projection surface. Likewise – if this
is necessary – scaling can also be implemented in the transverse direction
of the rotor blade.
According to the invention there is also proposed an assessment
apparatus according to claim 7. That assessment apparatus is adapted to
visually assess a rotor blade of a wind power installation. In principle
assessment of other components like the pylon or the pod of the wind
power installation is also envisaged herewith.
The assessment apparatus has a camera for recording a respective
photograph of a region of the rotor blade, that is to be assessed.
Connected to the camera is an orientation apparatus for orienting the
camera on to the region to be assessed. In particular an adjustable stand,
that is to say a stand with an arrestable or lockable motion mechanism for
the camera can be used for that purpose. The assessment apparatus
further has a position detection device adapted to detect the respective
position of the region to be assessed or the assessed region.
Preferably the camera is provided with a telescopic optical system, in
particular a telescope, to optically magnify the regions to be assessed, in
particular to be able to record a magnified photograph of the respective
region to be assessed. Preferably a high-resolution photographic camera is
used in particular together with such a telescopic optical system.
In an embodiment the position detection device is in the form of a
projection device having a projection surface. Preferably the camera is
connected to a lighting means, in particular a laser pointer to produce a
light spot on the projection surface at a position corresponding to the
position of the region to be assessed on the rotor blade.
A further embodiment proposes the provision of a data processing
device for associating the respective photograph of the respective region to
be assessed with the detected position of the region to be assessed.
Preferably that data processing device is adapted to store a photograph
with the associated position. That proposes a higher degree of automation
which permits optical assessment of a rotor blade with subsequent
documentation, wherein the documentation can be taken over entirely or
partially by the data detection device. That saves time and avoids sources
of error.
It is desirable if the orientation device has at least one electronic
control and a motor drive for automated orientation of the camera. That
can provide for optical assessment in a simple fashion. It is possible in that
way for the regions of a rotor blade, that are to be assessed, that is to say
in particular all the surface regions of a rotor blade, to be successively
scanned, for a respective photograph or, to be on the safe side, a plurality
of photographs, to be taken for each region, for it to be documented and
archived. Even if no crack or other initial sign of rotor blade damage were
found, such documentation can serve as later proof. The assessment of the
rotor blade or another part of a wind power installation, by the assessment
apparatus, more specifically in particular from the ground, makes it
possible to provide suitable automation technology for the assessment
apparatus.
Preferably such an automated orientation device is coupled to the
data processing device to be controlled by the data processing device. In
that way implementation and archiving of the assessment and possible also
evaluations of the assessment can be implemented in automated fashion.
As a result corresponding time savings and improved levels of
reproduceability are to be specified as advantages here. Preferably the
data processing device has image processing software which can evaluate
or at least subject to preliminary evaluation each image for cracking or
other known initial signs of damage.
Finally, for enhanced automation and the avoidance of complicated
and expensive operations at a height, a safety aspect is also to be named
as a further advantage here. More specifically, if a very great simplification
in assessment can be achieved, then an assessment can also be readily
performed at shorter intervals, thereby guaranteeing a higher level of
safety. If an automated assessment of the rotor blade is effected then
markedly shorter stoppage times of the wind power installation are also
necessary during the assessment procedure.
Thus there is proposed a method of and an apparatus for optical
assessment of parts of a wind power installation, in particular regions of a
rotor blade. That aims to achieve in particular savings in respect of cost
and time in the assessment of rotor blades, as well as minimising risks due
to working at a height. In addition, it is possible to achieve optimisation of
operational planning for a rotor blade service, that is to say the service
which rotor blade assessments usually involve. In addition a mass
assessment is possible or at least is made easier, and an improvement in
operational planning of rotor blade maintenance operations can be effected
for example in such a way that the assessment is effected at the right
moment in time on the right installation. In addition this promotes
condition-oriented maintenance. A fast assessment in respect of rotor
blades and thus short stoppage times also enhances the acceptance on the
part of the wind power installation operator for accepting such an
assessment and a stoppage linked thereto.
The proposed assessment and assessment apparatus aims in
particular at an assessment from the ground. In principle a commercially
available telescope can be used, which is suitable for terrestrial
observations. Such modern telescopes have the advantages that they are
inexpensive, transportable and in part finely controllable, namely both
manually and also by way of a computer. Further advantages are that
known camera technology can be adopted, such as for example a webcam
or high-grade camera technology. In principle the use of special cameras
for thermal images or infrared recordings is also considered. Preferably a
high-resolution camera should be used, which however can be limited in
combination with a telescope. It is also possible to use software for
processing and control. For special applications such as for example
specific adaptation to the shape of the rotor blade to be assessed, systems
used can permit open interfaces for adaptations to specific applications.
A possible way of implementing assessment is effected by a
telescope under the mark "Meade", type designation LX90, as for example
on the Internet page http://www.meade.com/lx90/index.html. This
involves an 8 inch device which has GPS and a compass and is oriented by
motor means.
The orientation of that telescope is substantially automatically
effected for astronomical observations by means of GPS and compass. In
the terrestrial mode which can be used for the assessment procedure the
telescope is preferably positioned and controlled manually by way of a
remote operating system. Here too however adaptation can preferably be
effected by way of provided interfaces and automation can be provided for
recurrent checking operations.
In principle purely manual assessment by means of a telescope, that
is to say exclusively by viewing through the telescope, can be performed.
In principle however, for photograph documentation, it is proposed that a
high-grade 20 Megapixel camera of type Canon EOS5D or a commercially
available webcam like for example Logitech 2 Megapixel camera or a
commercially available small digital camera like for example a Canon
Powershot A460, 5 Megapixel, is used. Other cameras can also be used
and adapted to a suitable telescope such as for example a camera from the
corporation "The Imaging Source".
Instead of the above-mentioned 8 inch device the use of a 10 inch or
12 inch device is proposed.
The structure of an assessment apparatus as well as orientation and
direction of the rotor blade is described hereinafter by means of a specific
example.
A telescope is used, mounted on a stable stand. As an embodiment,
it is proposed that the equipment, that is to say in particular the telescope,
is to be provided on a vehicle, in which the telescope can remain
completely on the vehicle. For that purpose, a frame is used for the vehicle
and can be let down through a vehicle floor. In that case the telescope
stands on the frame which can be let down so that the telescope then has a
firm stand on the ground, and is nonetheless in the vehicle, and is at least
partially disposed in the vehicle. That makes it possible to reduce
equipment setup times involved in setting up and taking down the
telescope. In principle it is possible to drive with the vehicle to the desired
location, to open the corresponding vehicle door and to start the
assessment procedure. Letting down the frame through the vehicle floor
provides that the vehicle and the telescope are uncoupled from each other.
In that way the quality of the images can be crucially improved or it is first
possible in that way to achieve high quality because in particular a more
stable setup should be guaranteed for that purpose. Alternatively or
additionally it is possible to use stabilising systems for stabilising the
image, and this is proposed as an embodiment. For orientation purposes
the telescope can be controlled under computer control or manually by way
of a remote control. A camera can be fitted over the eyepiece of the
telescope.
The rotor blade is so positioned that an almost identical spacing
between the rotor blade and telescope or camera is achieved over the
length of the blade. Range measurement can be effected for example with
a so-called range finder.
In that case, firstly the distance between the telescope and the blade
enlargement or underside of the pod is determined. That spacing must
then also be set between rotor blade tip, that is to say the tip, and the
telescope. For that purpose the rotor can initially idle, that is to say
basically be rotated by the wind but without force, in order then to stop the
rotor at the correct moment at the control cabinet of the wind power
installation by actuation of the emergency off switch and thus to stop the
rotor blade to be inspected at the desired location.
A spacing as constant as possible between the telescope and rotor
blade or another component to be inspected, over the entire rotor blade
length or component length, provides that little or no re-focussing at all has
to be effected. Focussing for assessment of the entire rotor blade can
possibly be sufficient. If the rotor blade is not oriented in that desired
fashion optical assessment can nonetheless be carried out, but leads to a
higher degree of focussing involvement.
For orientation to the rotor blade, mounted on the telescope or the
camera is a laser pointer which projects a dot on a flipchart behind the
telescope. For orientation on the rotor blade, the tip is approached with
the telescope and the tip position marked on the flipchart. In the case of
an Enercon E82 wind power installation that corresponds to a radius 41m.
Next the root region or the blade skirt is approached, this basically also
being the same as a flange of the rotor blade for fixing it to the rotor hub.
For the example of the Enercon E82 wind power installation that
corresponds to a radius of 3.1m. That dot is also marked on the flipchart
and the other radii between those two points can be easily determined.
Radii, for example at the spacing of metres, are either calculated and
identified on the flipchart or an elastic band, in particular a rubber band, is
used, on which a raster pattern for the wind power installation, that is to
say in the above example for the rotor blade of the Enercon E82 wind
power installation, is identified. The spacing between the telescope and the
rotor blade can vary from one installation to another and the spacing
between the telescope and the flipchart, that is to say the projection
surface, can also slightly vary. By stretching the elastic band and therewith
the rubber band raster pattern shown thereon, the reference dimensions
can be easily transferred on to the flipchart. Alternatively for example a
reference dimension, that is to say a scaling by means of an inch rule, can
be provided on the flipchart, that is to say drawn thereon, and the
associated radii can be calculated. In addition there is the possibility of
implementing orientation by way of angle information or angle details of
the telescope, and the geometrical conditions involved. It is preferably
proposed that reference marks be provided on the rotor blade, which a
suitable system like a data processing device which is connected to the
assessment apparatus, in particular the camera, reads in and processes.
That makes it possible to effect or improve orientation in relation to the
rotor blade.
In an embodiment of the invention there is proposed a method which
is characterised in that, to detect the position of the photographed region,
at least one orientation angle of the camera or a telescopic optical system
used is detected in relation to a reference orientation. The position of the
respectively photographed and thus assessed region can be determined by
the detection of such an angle. For that purpose, the angle can be
detected in one direction, for example a longitudinal direction of the
assessed part, to detect a position in respect of that direction on the part.
Optionally at least one further angle can additionally be recorded in
particular in a transverse direction relative to the stated longitudinal
direction or transversely relative to another first direction in order to be
able to determine an assessed region in two directions in order thereby to
determine a respective position on a surface, that is to say in two-
dimensional mode. The underlying options are described hereinafter in
particular for detecting an angle in a direction, which however can also be
appropriately readily applied to the use of at least two angles.
An actual location on the part to be assessed, in the sense of
coordinates or dimensions, can be associated by way of known
relationships, from a recorded angle. In other words, angle values can be
converted by calculation into corresponding length values. Alternatively the
angle values can simply be stored as reference values without calculation
conversion. The orientation angle relates to a reference orientation which
can be arbitrarily fixed. A possible way of establishing the reference
orientation is to associate therewith a characteristic point on the part to be
assessed, such as for example in the middle or at the edge of the part to be
assessed.
It is preferably proposed that at least one dimension be detected in a
longitudinal direction of the part to be assessed, from a first reference point
to a second reference point on that part. For example the part to be
assessed can be a rotor blade and the first reference point is at the root of
the rotor blade and the second reference point is at the rotor blade tip.
Detection of the dimensions in the longitudinal direction, that is to say in
this example detection of the length of the rotor blade, can also be effected
by the corresponding value already being known or by it being taken from a
data sheet.
In addition a first reference angle and a second reference angle are
recorded. They respectively relate to the orientation angle of the camera
or telescopic optical system in relation to the first and second reference
points respectively. In the specified example the first reference angle thus
given the angle upon orientation in relation to the rotor blade root and the
second reference angle gives the orientation angle upon orientation in
relation to the rotor blade tip. In that way, a differential angle between the
first and second orientation angles is also known or can be easily
calculated. In addition the dimension, that is to say the rotor blade length
in the specified example, can be associated with such a differential angle.
In addition, a respective currently prevailing orientation angle of the
camera or telescopic optical system in relation to the currently assessed
region is recorded. The current orientation angle is thus that angle which is
set when the photographic camera or the telescopic optical system is
directed towards the respective region to be assessed. That current
orientation angle can be associated with the photograph, which is recorded
in that case, of the respective region. Preferably it is stored together with
the photograph or with an identification code such as a reference number of
the recorded photograph, in a table.
Alternatively or additionally the current position can be determined
from the currently prevailing orientation angle, having regard to the two
reference angles and the dimension. That can be effected for example by
interpolation.
If for example a 50m long rotor blade is oriented for the assessment
operation perpendicularly to a viewing direction from an assessment
apparatus and if the first reference angle, that is to say the angle relative
to the rotor blade root, is 5 degrees and the second reference angle,
namely the angle relative to the rotor blade tip, is –5 degrees, then in a
first approximation a dimension of 5m is to be associated with each degree.
If therefore a current orientation angle is for example 2 degrees, then the
associated assessed region is 15m below the rotor blade root. That
position can be stored in a table together with a reference number for the
photograph of that region. Even smaller angle steps can be associated with
a position. The association can be implemented for example by
interpolation. Alternatively, the position can be even more accurately
calculated using trigonometric functions and stored or alternatively can first
be stored and later calculated.
Preferably an assessment apparatus thus has a position detection
device including an angle detection means. That angle detection means
can detect an orientation angle of a camera, in particular a photographic
camera, and/or a telescopic optical system, and in particular subject it to
further processing by data processing technology, such as for example
being transferred to a connected data processing device. The angle
detection means can be equipped with a compass and/or a rotary rate
sensor and/or a bubble level in order thereby to be able to determine a
relative and/or an absolute angle. Further technical implementations are
also possible.
The use of a position detection device by means of an angle
detection means can be effected alternatively or additionally to the
detection of an assessed position by means of a projection device.
The invention is described by way of example hereinafter by means
of embodiments with reference to the accompanying Figures.
Figure 1 diagrammatically shows an arrangement with a wind power
installation readied for assessment,
Figure 2 diagrammatically shows a rotor blade assessment
apparatus, and
Figure 3 diagrammatically shows a wind power installation.
Figures 1 diagrammatically shows a wind power installation 1
comprising a pylon 2 and a pod 4 or hub 4 which has three rotor blades 6
of which only one is shown in Figure 1.
An observer 10 is at an observation distance 8 from the pylon 2.
The observation distance 8 is indicated by a double-headed arrow and in
the present example is 100m, which only represents a value by way of
example.
Here assessment is to be effected from the position of the observer
The rotor blade 6 has a rotor blade tip 12 which here is also referred
to simply as the "tip". Towards the pod or hub 4 the rotor blade 6 has a
root region 14 with a flange for fixing to the pod or hub 4. In this respect
the flange is not shown in detail but basically forms the contact region of
the hub with the rotor blade 6. A central region 16 is between the rotor
blade tip 12 and the root region 14.
For the assessment operation the wind power installation is stopped
in such a way that the rotor blade 6 to be inspected comes to a stop in
such a fashion that the spacing between the root region 14 and the rotor
blade tip 12 relative to the observer 10 is as equal as possible. If the
observation distance 8 and thus the distance of the observer 10 from the
rotor blade 6 is only sufficiently great, the distance from the observer 10 to
the central region 16 of the rotor blade 6 also approximately corresponds to
the distance from the observer 10 to the root region 14 and the rotor blade
tip 12 respectively of the rotor blade 6.
In the example selected in Figure 2 for illustration purposes the wind
power installation 1 has a hub height of 100m. The observation distance 8
from the observer 10 to the pylon 2, namely to the pylon base, is also
100m. There is however no need for the observation distance 8 to
correspond to the hub height. That preferred configuration however is well
suited for describing the present assessment method. The length of the
rotor blade 6 in the illustrated example is 40m wherein for the sake of
simplicity the centre point of the rotor hub 4 is assumed to be the same as
the root region 14 of the rotor blade 6. The flange distance 18, that is to
say the distance from the observer 10 to the root region or flange region
14 of the rotor blade 6, is thus 141m.
The rotor has now been stopped in such a position that the rotor
blade 6 is in such a position that the tip distance 20, namely the distance
from the observer 10 to the rotor blade tip, is precisely the same as the
flange distance, namely 141m. The tip distance can also be referred to as
the distance in relation to the rotor blade tip. Accordingly there is a central
region distance 22, namely the distance of the observer 10 relative to the
central region 16 of the rotor blade 6, which is 139m. Accordingly this
involves approximately – to a few metres – an identical distance from the
observer 10 to different regions of the rotor blade 6. Thus for observation
of the rotor blade from the observer 10 by means of an optical device, one-
off focussing may be sufficient for assessment of the entire rotor blade 6.
For that purpose, in the illustrated example, the depth of focus or
correction of the depth of focus or sharpness of the optical device only
needs to be or compensate for about 2m.
An assessment arrangement 30, that is to say an arrangement for
carrying out an assessment of a rotor blade, is shown in Figure 2. The
assessment arrangement 30 has substantially a camera 32, in particular a
digital photographic camera, as well as a projection recording means 34
having a projection surface 36. By way of example the projection recording
means used can be a so-called flipchart, that is to say a board with writing
or drawing paper. The camera 32 is preferably fixed on a support stand -
not shown in the diagrammatic view in Figure 2 – in order on that stand to
be oriented in a direction towards the rotor blade 6, towards the respective
region thereof that is to be assessed. The camera 32 is thus oriented
successively on to surface regions of the rotor blade 6 to be assessed and
the corresponding regions are photographed and can be evaluated on site
or subsequently. Figure 2 shows by way of example the orientation 18'
towards the flange or root region 14 of the rotor blade 6, the orientation
21' in the direction towards the tip or rotor blade tip 12, and the orientation
22' towards the central region 16 of the rotor blade 6. The orientations
18', 20' and 22' thus extend along the lines shown in Figure 2 which
illustrate the flange distance 18, the tip distance 20 and the central region
distance 22 respectively.
For the sake of completeness it should be mentioned that Figures 1
and 2 illustrate the assessment method by way of example in one plane,
and accordingly the orientation of the camera 32 only alters along a
longitudinal axis of the rotor blade 6. It will be appreciated that in actual
fact an orientation transversely relative to the longitudinal axis of the rotor
blade can also be altered. Figure 2 shows, for orientation purposes, a
pivotal direction 38 with a corresponding double-headed arrow, by which
the camera 32 can be oriented along the longitudinal direction of the rotor
blade, whereas a second pivotal direction for orientation transversely
relative to the longitudinal direction of the rotor blade 6 extends into the
plane of the drawing in Figure 2 and is not shown for that reason.
The camera 32 also has a lighting means such as for example a laser
pointer or modified laser pointer which produces a light beam along the
optical axis of the camera 32 in the rearward direction, namely from the
camera 32 towards the projection surface 36. For the orientations shown
in Figure 2, namely the orientation 18' towards the flange, 20' towards the
tip and 22' towards the central region, corresponding projection beams are
shown, corresponding to the corresponding orientation. Thus there is a
flange projection beam 18'' in relation to a flange orientation 18', a tip
projection beam 20'' in relation to the orientation 20' to the tip and a
central region projection beam 22'' in relation to the central region
orientation 22'. Assessment of the rotor blade 6 can be documented on the
projection surface 36 by way of the resulting light spot on the projection
surface 36. Thus for example for each photograph which is taken in a
region of the rotor blade 6, a corresponding data file number, for example a
number of the photographic data file, can be noted at the corresponding
position on the projection surface 36.
That rearwardly emitted light beam which can also be provided in
other directions provides that the entire shape, for example a silhouette of
the rotor blade, can be drawn on the projection surface 36 which for
example can be a sheet of drawing paper. The rotor blade projected in that
way is rotated through 180 degrees with respect to the original rotor blade
6 and reduced in scale. As the size of the rotor blade to be assessed is
known scaling of the projection on the projection surface 36 is easily
possible. For example, for the sake of simplicity, it is also possible to
provide a scaling which is to be expected or a scaling recorded in an earlier
assessment of a wind power installation of the same structure, on a rubber
band. In that way the scaling can be easily transferred to the new
projection by the rubber band carrying the scaling being stretched to the
new size, in the event of slight deviations in the size relationships. The
scaling is proportionately adapted and does not need to be freshly
calculated in detail.
Claims (17)
1. A method of optically assessing a wind power installation or a part thereof, in particular a rotor blade, including the steps: - orienting a camera on to a region to be assessed, - recording a photograph of the region to be assessed with the camera, - detecting the position of the photographed region, and - associating the detected position with the photographed region; and placing the camera at a distance in front of the wind power installation.
2. A method according to claim 1 characterised in that the camera includes a telescopic optical system, and the region to be assessed is optically magnified for recording a photograph by means of the telescopic optical system.
3. A method according to claims 1 or claim 2 characterised in that a rotor blade having a rotor blade root and a rotor blade tip is assessed and the rotor blade and the camera are so oriented relative to each other that the same distance is set between the camera and the rotor blade root on the one hand and between the camera and the rotor blade tip on the other hand and/or a longitudinal axis of the rotor blade is perpendicular to an optical axis between the camera and a central region of the rotor blade.
4. A method according to claim 2 or claim 3 characterised in that at least one orientation angle of the camera and/or the telescopic optical system in relation to a reference orientation is detected for detecting the position of the photographed region.
5. A method according to claim 4 characterised by the steps: - detecting at least one dimension in a longitudinal direction of the part to be assessed from a first reference point to a second reference point of the part, - recording at least one first reference angle which specifies the orientation angle relative to the first reference point, - recording at least one second reference angle which specifies the orientation angle relative to the second reference point, - recording a current orientation angle which specifies the orientation angle relative to the currently assessed region, and - ascertaining the current position of the currently assessed region, at least in relation to the longitudinal direction of the part, from the current orientation angle, the reference angles and optionally the dimension in the longitudinal direction, and/or - storing the current orientation angle and/or the ascertained current position in a table together with data of the recorded assessment, in particular together with the recorded photograph and/or an identification code of the recorded photograph.
6. A method according to claim 5 characterised in that a rotor blade is assessed and the first reference point is defined in the root region of the rotor blade and the second reference point is defined at the tip of the rotor blade.
7. A method according to any one of the preceding claims characterised in that to ascertain the position of the photographed region there is provided a projection device having a projection surface for projecting a position corresponding to the assessed region on to the projection surface by the orientation of the camera.
8. A method according to claim 7 characterised in that the camera has a lighting means, in particular a laser pointer, to give light on to a or the projection surface in dependence on the orientation of the camera so that a light dot or light spot becomes visible on the projection surface.
9. A method according to claim 7 or claim 8 characterised in that a or the projection surface is scaled by means of a scaling plotted on an elastic band, wherein the elastic band is stretched for scaling of the projection surface to a distance to be scaled.
10. An assessment apparatus for optical assessment of a rotor blade of a wind power installation including - a camera for recording a respective photograph of a region to be assessed of the rotor blade, - an orientation device connected to the camera for orientation of the camera on to the region to be assessed, and - a position detection device for detection of the position of the region to be assessed; and - wherein the camera is placed at a distance in front of the wind power installation when the assessment apparatus is in use.
11. An assessment apparatus according to claim 10 characterised in that the camera is fitted with a telescopic optical system, in particular a telescope, for optical magnification of the region to be assessed prior to taking a photograph.
12. An assessment apparatus according to claim 10 or claim 11 characterised in that the position detection device is in the form of a projection device having a projection surface and optionally has a lighting means connected to the camera , in particular a laser pointer, for producing a light spot or light dot on the projection surface at a position corresponding to the position of the region to be assessed.
13. An assessment apparatus according to any one of claims 10 to 12 including a data processing device for associating the photograph of the region to be assessed with the detected position of the region to be assessed and optionally storing the photograph with the associated position or identification data thereof.
14. An assessment apparatus according to any one of claims 10 to 13 characterised in that the orientation device has at least an electronic control and a motor drive for automated orientation of the camera and/or the orientation device is coupled to a or the data processing device to be controlled by the data processing device.
15. An assessment apparatus according to any one of claims 10 to 14 characterised in that a or the data processing device has image processing software for evaluation of a respective photograph of a region to be assessed.
16. An assessment apparatus according to one of claims 10 to 15 characterised in that the position detection device includes an angle detection means for recording at least one orientation angle of the camera and/or the or a telescopic optical system.
17. A method of optically assessing a wind power installation substantially as hereinbefore described with reference to accompanying
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102011075675A DE102011075675A1 (en) | 2011-05-11 | 2011-05-11 | Diagnosis of rotor blades |
DE102011075675.2 | 2011-05-11 | ||
PCT/EP2012/057188 WO2012152561A1 (en) | 2011-05-11 | 2012-04-19 | Assessment of rotor blades |
Publications (2)
Publication Number | Publication Date |
---|---|
NZ616867A NZ616867A (en) | 2016-07-29 |
NZ616867B2 true NZ616867B2 (en) | 2016-11-01 |
Family
ID=
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