NZ601553B - Ready-to-bake batter and methods of making the same - Google Patents
Ready-to-bake batter and methods of making the same Download PDFInfo
- Publication number
- NZ601553B NZ601553B NZ601553A NZ60155312A NZ601553B NZ 601553 B NZ601553 B NZ 601553B NZ 601553 A NZ601553 A NZ 601553A NZ 60155312 A NZ60155312 A NZ 60155312A NZ 601553 B NZ601553 B NZ 601553B
- Authority
- NZ
- New Zealand
- Prior art keywords
- batter
- cream
- heated mixture
- cheesecake
- mixture
- Prior art date
Links
- 239000006071 cream Substances 0.000 claims abstract description 87
- 235000013351 cheese Nutrition 0.000 claims abstract description 53
- 239000000203 mixture Substances 0.000 claims abstract description 41
- 235000013601 eggs Nutrition 0.000 claims abstract description 40
- 239000011874 heated mixture Substances 0.000 claims abstract description 36
- 238000001816 cooling Methods 0.000 claims abstract description 19
- 239000011261 inert gas Substances 0.000 claims abstract description 13
- 235000003599 food sweetener Nutrition 0.000 claims abstract description 11
- 239000003765 sweetening agent Substances 0.000 claims abstract description 11
- 238000010438 heat treatment Methods 0.000 claims abstract description 8
- IJGRMHOSHXDMSA-UHFFFAOYSA-N nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 30
- 235000000346 sugar Nutrition 0.000 claims description 19
- 229910052757 nitrogen Inorganic materials 0.000 claims description 15
- 238000010411 cooking Methods 0.000 claims description 7
- 238000003860 storage Methods 0.000 claims description 6
- 239000004615 ingredient Substances 0.000 description 51
- 239000000796 flavoring agent Substances 0.000 description 25
- 235000019634 flavors Nutrition 0.000 description 23
- 210000004027 cells Anatomy 0.000 description 22
- 235000019197 fats Nutrition 0.000 description 16
- 241000499037 Vanilla Species 0.000 description 14
- 235000009499 Vanilla fragrans Nutrition 0.000 description 14
- 235000012036 Vanilla tahitensis Nutrition 0.000 description 14
- 239000000047 product Substances 0.000 description 13
- 235000012970 cakes Nutrition 0.000 description 12
- 108090000623 proteins and genes Proteins 0.000 description 12
- 102000004169 proteins and genes Human genes 0.000 description 12
- 235000009508 confectionery Nutrition 0.000 description 8
- 230000000694 effects Effects 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 8
- 238000000034 method Methods 0.000 description 8
- 229940075582 Sorbic Acid Drugs 0.000 description 7
- 239000000499 gel Substances 0.000 description 7
- 235000010199 sorbic acid Nutrition 0.000 description 7
- 239000004334 sorbic acid Substances 0.000 description 7
- WSWCOQWTEOXDQX-UHFFFAOYSA-N sorbic acid Chemical compound CC=CC=CC(O)=O WSWCOQWTEOXDQX-UHFFFAOYSA-N 0.000 description 7
- 210000002969 Egg Yolk Anatomy 0.000 description 5
- 238000002347 injection Methods 0.000 description 5
- 239000007924 injection Substances 0.000 description 5
- 238000001218 confocal laser scanning microscopy Methods 0.000 description 4
- 235000021185 dessert Nutrition 0.000 description 4
- 210000004080 Milk Anatomy 0.000 description 3
- 230000015556 catabolic process Effects 0.000 description 3
- 235000013345 egg yolk Nutrition 0.000 description 3
- 235000013312 flour Nutrition 0.000 description 3
- 235000013336 milk Nutrition 0.000 description 3
- 239000008267 milk Substances 0.000 description 3
- 238000004621 scanning probe microscopy Methods 0.000 description 3
- 229920002472 Starch Polymers 0.000 description 2
- 238000010793 Steam injection (oil industry) Methods 0.000 description 2
- 235000015142 cultured sour cream Nutrition 0.000 description 2
- 235000013355 food flavoring agent Nutrition 0.000 description 2
- 150000002500 ions Chemical class 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000000386 microscopy Methods 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- GQPLMRYTRLFLPF-UHFFFAOYSA-N nitrous Oxide Chemical compound [O-][N+]#N GQPLMRYTRLFLPF-UHFFFAOYSA-N 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-N phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 235000019698 starch Nutrition 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- BCZXFFBUYPCTSJ-UHFFFAOYSA-L Calcium propanoate Chemical compound [Ca+2].CCC([O-])=O.CCC([O-])=O BCZXFFBUYPCTSJ-UHFFFAOYSA-L 0.000 description 1
- 229920002261 Corn starch Polymers 0.000 description 1
- 241000196324 Embryophyta Species 0.000 description 1
- 108010010803 Gelatin Proteins 0.000 description 1
- 240000002129 Malva sylvestris Species 0.000 description 1
- 235000006770 Malva sylvestris Nutrition 0.000 description 1
- 235000010703 Modiola caroliniana Nutrition 0.000 description 1
- 229960004838 Phosphoric acid Drugs 0.000 description 1
- 229940069338 Potassium Sorbate Drugs 0.000 description 1
- CHHHXKFHOYLYRE-STWYSWDKSA-M Potassium sorbate Chemical compound [K+].C\C=C\C=C\C([O-])=O CHHHXKFHOYLYRE-STWYSWDKSA-M 0.000 description 1
- 210000003491 Skin Anatomy 0.000 description 1
- CIWBSHSKHKDKBQ-JLAZNSOCSA-N Vitamin C Chemical compound OC[C@H](O)[C@H]1OC(=O)C(O)=C1O CIWBSHSKHKDKBQ-JLAZNSOCSA-N 0.000 description 1
- 238000005273 aeration Methods 0.000 description 1
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 1
- 235000010323 ascorbic acid Nutrition 0.000 description 1
- 229960005070 ascorbic acid Drugs 0.000 description 1
- 239000011668 ascorbic acid Substances 0.000 description 1
- 235000014121 butter Nutrition 0.000 description 1
- 239000004330 calcium propionate Substances 0.000 description 1
- 235000010331 calcium propionate Nutrition 0.000 description 1
- 235000013736 caramel Nutrition 0.000 description 1
- CURLTUGMZLYLDI-UHFFFAOYSA-N carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 235000019219 chocolate Nutrition 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000004581 coalescence Methods 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 235000014510 cooky Nutrition 0.000 description 1
- 239000008120 corn starch Substances 0.000 description 1
- 229940099112 cornstarch Drugs 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 239000003995 emulsifying agent Substances 0.000 description 1
- 230000002708 enhancing Effects 0.000 description 1
- 235000013861 fat-free Nutrition 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 239000008273 gelatin Substances 0.000 description 1
- 229920000159 gelatin Polymers 0.000 description 1
- 235000019322 gelatine Nutrition 0.000 description 1
- 235000011852 gelatine desserts Nutrition 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 239000002655 kraft paper Substances 0.000 description 1
- 235000004213 low-fat Nutrition 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006011 modification reaction Methods 0.000 description 1
- 239000001272 nitrous oxide Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 235000011007 phosphoric acid Nutrition 0.000 description 1
- 235000010241 potassium sorbate Nutrition 0.000 description 1
- 239000004302 potassium sorbate Substances 0.000 description 1
- 230000002335 preservative Effects 0.000 description 1
- 239000003755 preservative agent Substances 0.000 description 1
- 230000002441 reversible Effects 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 239000011780 sodium chloride Substances 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 239000008107 starch Substances 0.000 description 1
- 235000012976 tarts Nutrition 0.000 description 1
- 239000008256 whipped cream Substances 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21D—TREATMENT, e.g. PRESERVATION, OF FLOUR OR DOUGH, e.g. BY ADDITION OF MATERIALS; BAKING; BAKERY PRODUCTS; PRESERVATION THEREOF
- A21D10/00—Batters, dough or mixtures before baking
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21D—TREATMENT, e.g. PRESERVATION, OF FLOUR OR DOUGH, e.g. BY ADDITION OF MATERIALS; BAKING; BAKERY PRODUCTS; PRESERVATION THEREOF
- A21D10/00—Batters, dough or mixtures before baking
- A21D10/04—Batters
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21D—TREATMENT, e.g. PRESERVATION, OF FLOUR OR DOUGH, e.g. BY ADDITION OF MATERIALS; BAKING; BAKERY PRODUCTS; PRESERVATION THEREOF
- A21D10/00—Batters, dough or mixtures before baking
- A21D10/04—Batters
- A21D10/045—Packaged batters
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23C—DAIRY PRODUCTS, e.g. MILK, BUTTER OR CHEESE; MILK OR CHEESE SUBSTITUTES; MAKING THEREOF
- A23C19/00—Cheese; Cheese preparations; Making thereof
- A23C19/06—Treating cheese curd after whey separation; Products obtained thereby
- A23C19/09—Other cheese preparations; Mixtures of cheese with other foodstuffs
- A23C19/0912—Fried, baked or roasted cheese products, e.g. cheese cakes; Foamed cheese products, e.g. soufflés; Expanded cheese in solid form
Abstract
Patent No. 601553 Disclosed is a method for preparing a ready-to-bake batter, the method comprising the steps of: combining cream cheese, cream, sweetener and eggs to form a mixture; heating the mixture to at least 140 deg F to create a heated mixture; injecting an inert gas into the heated mixture when the heated mixture is at least 140 deg F; aerating the heated mixture; and cooling the heated mixture to form a batter. ixture when the heated mixture is at least 140 deg F; aerating the heated mixture; and cooling the heated mixture to form a batter.
Description
PATENTS FORM NO. 5 Our ref: JB 234347NZPR
NEW ZEALAND
PATENTS ACT 1953
COMPLETE SPECIFICATION
Ready-to-bake batter and methods of making the same
We, Kraft Foods Global Brands LLC, a Delaware ation, of Three Lakes Drive,
Northfield, 60093, Illinois, United States of America hereby e the invention, for which
we pray that a patent may be granted to us and the method by which it is to be performed, to
be particularly described in and by the following statement:
(followed by page 1a)
READY-TO—BAKE BATTER AND METHODS OF MAKING THE SAME
FIELD
The present application is directed to a to—bake dessert product and its
method of manufacture. More particularly, the present application relates to a cheesecake
batter which can be stored for extended periods of time at refrigerated temperatures and then
may be directly poured and baked to produce a high—quality cheesecake dessert.
BACKGROUND
Making a cheesecake from scratch using ingredients including a soft d cheese
(such as cream cheese), butter, eggs, and sugar provides a quality dessert having premium
flavor and texture. Preparing such a cheesecake, however, requires significant time and effort
that many consumers today are unwilling or unable to expend. Various ready—to-use~type
cake products are known which are intended to allow the consumer to prepare a
cheesecake in less time and with less effort. These products, however, sacrifice a certain degree
of quality to ience. To compensate for the decline in y, it may be necessary for the
consumer to add staple ingredients, such as cream cheese, in order to provide a cheesecake of a
quality more closely resembling a from-scratch cheesecake.
Dry mixes may also offer certain time—saving advantages. Often, the mixes are
made so that the consumer only adds water to the mix and bakes. These mixes can be stored
at ambient temperature for extended periods of time. However, these mixes alone do not
e the quality of fresh ingredients. In fact, in some cases, the consumer may be ed to
add certain ingredients to e the quality. However, having the consumer add ients
detracts from the time—saving advantages of using a prepared mix, as well as increases the effort
required by the consumer.
Cheesecake mixes are also known that can be used to prepare a cold-set cheesecake,
thereby eliminating baking. US. Patent No. 4,312,891, issued to dt, is directed to a shelf~
stable fluid product that gels upon setting at refrigerated temperatures. The product contains
gelatin, starch, sweetening agent, and a protein source, which are ed to interact during
preparation of the product to provide a reversible gel matrix. The er whips the product
_ 1 a _ (followed by page 2)
to incorporate air into the product and then refrigerates the product, allowing it to gel and form
a cheesecake.
US. Patent No. 4,594,255, issued to Wilson, is directed to a dry mix which can be
used to prepare a sugar-free cheesecake. Milk is added to the mix, and the rehydrated mix then
is whipped to mix the ingredients, as well as to incorporate air into the filling, which will affect
the lightness of the texture of the final product. The mix is then poured into a prepared crust
and chilled for l hours to allow the mix to gel and form a cake.
These cold-set mixes also sacrifice a degree of quality because of the constitution of
the ingredients and the method of preparation. Cold-set cakes generally cannot offer the
texture and mouthfeel of a baked-from—scratch cheesecake because of the addition of a gel
component in the mix. Furthermore, gh the cold-set method may be easier than baking,
the benefits to texture and ance from baking are lost.
Cheesecake products are known which can be used to prepare an improved-quality
cheesecake when the consumer bakes the dessert rather than having it gel in the refrigerator.
These ts still save time because a complete (or nearly te) mix is provided. One
such ready-to-bake mix is disclosed in US. Patent No. 4,732,772 to Nolte which ses a
ready-to-use cheesecake filling mix which, upon whipping and , produces a quality
cheesecake filling. The filling mix contains, among other ingredients, cream, sugar, eggs, milk,
and nonfat dry milk. Such a mix is storable for an extended period of time at refrigerator or
freezer temperatures. The consumer aerates the filling mix by whipping and then bakes.
Preparing a cheesecake from a mix of this type still requires effort and time on the part of the
consumer. Moreover, failure to fully aerate the filling mix can result in a less ble product.
Moreover, many of the prior cheesecake batters sacrifice flavor and texture for shelf
life and stability. For example, ingredients having a longer shelf life are tuted for
ingredients that traditionally may be used in made-from—scratch recipes. Conversely,
ingredients used in traditional made-from—scratch recipes lly do not have as long of a
shelf life and stability. In this regard, it may be desirable to have a cheesecake batter that has
the taste and texture of a traditional made-from—scratch recipe with increased shelf life and
stability. For example, it may be desirable to have a cheesecake batter that has a shelf life of at
least 120 days.
In one form, a ready-to—bake cheesecake batter and a method for producing such a
batter is provided. In this regard, the batter may be used to bake a real, ”authentic” full fat
made from scratch cheesecake taste.
According to one form, the batter contains ients such as cream cheese, cream
and eggs, and can be stored for an extended period in the refrigerator. For example, the batter
may be stable for at least 120 days when refrigerated.
In accordance with one form, no additional ingredients need be added to the batter
in order to prepare a cheesecake. Using this batter, a consumer can bake a cheesecake which
has the quality and flavor of a baked—from—scratch cake in an easy, time-saving manner.
The batter can be stored at refrigerated temperatures until used, at which time the
consumer simply pours the batter into a prepared crust and bakes in the oven. Adding
ingredients, mixing, and/ or whipping are not required. The batter can be made in a variety
of flavors and in a low—fat n.
In one form, a method for preparing a ready-to-bake batter is provided. The
method includes the steps of combining cream cheese, cream, sweetener, and eggs to form a
mixture; heating the mixture to at least 140°F to create a heated mixture; injecting an inert gas
into the heated mixture; aerating the heated mixture; and cooling the heated mixture to form a
batter.
A ready-to—bake batter and method for manufacture are provided. The method
includes the steps of: combining cream cheese, cream, sweetener, and eggs to form a mixture;
g the mixture to at least 140°F to create a heated mixture; and aerating and cooling the
heated e concurrently to form a batter. Further, the temperature of the heated mixture at
the beginning of the ng and cooling step is at least 140°F.
A ready-to—bake batter and method for manufacture are provided. The method
includes the steps of: combining cream cheese, cream, ner, and eggs to form a mixture;
heating the mixture to at least 140°F to create a heated mixture; and aerating and cooling the
heated mixture in a scraped surface heat exchanger to form a . Further, the heated
mixture is maintained above 140°F for less than 20 s to minimize cooking of the eggs and
the temperature of the heated mixture at the beginning of the aerating and cooling step is at
least 140°F.
AccOrding to one form, the aerating and cooling steps are performed concurrently.
In accordance with one form, the aerating and cooling steps are med in a
d surface heat exchanger.
In one form, the cream cheese and cream are each preheated prior to combining
with the eggs.
According to one form, the method further includes the step of cool filling the batter
in one or more containers at a ature below 60°F prior to storage.
In accordance with one form, the sweetener is sugar.
In one form, the batter is stable for over 120 days when stored at a temperature at or
below about 55°F.
According to one form, the inert gas is nitrogen and is injected when the heated
mixture is at least 140°F.
In one form, the batter is stable when stored for over 120 days such that When
baked, the batter provides a cake similar to a fresh made—from~scratch cake.
BRIEF DESCRIPTION OF THE GS
is a process flow diagram illustrating one process for manufacturing ready—
e cheesecake batter;
is a light microscopy of a cheesecake batter that has been whipped While
hot;
is a light scanning copy of a cheesecake batter that has been whipped
while cold;
is a light scanning microscopy of a cream cheese that has been whipped;
is a light scanning microscopy of a cheesecake batter that has been hot
processed without Whipping;
is a confocal laser scanning microscopy of a cheesecake batter that has been
Whipped While hot;
is a confocal laser scanning microscopy of a cheesecake batter that has been
whipped while cold;
is a confocal laser scanning microscopy of a cream cheese that has been
whipped; and
is a confocal laser scanning microscopy of a cheesecake batter that has been
hot processed without whipping.
DETAILED DESCRIPTION
The present application relates to a ready-to—bake cheesecake batter and a method
for producing such a batter. In one form, the batter contains fresh, high quality ingredients,
such as cream cheese, cream and eggs, and can be stored for an extended period in the
refrigerator. In one form, no additional ingredients need be added to the batter in order to
prepare a cake. The batter may be processed using a hot whipping procedure whereby
the combined ingredients are cooked and then whipped hot to aerate While cooling. It is
hypothesized that the hot whipping helps enrobe inert gas cells with fat and/ or protein to help
stabilize the cells and y improve shelf life.
Using this batter, a consumer can bake a cheesecake which has the quality and
flavor of a baked—from—scratch cake in an easy, time-saving . Numerous flavor
varieties of the cheesecake are possible. By ”baked-from—scratch cheesecake” it is meant a
cake prepared in a conventional manner of combining fresh ingredients such as eggs,
cream, and sugar, Whipping the ients together to mix and aerate the batter, pouring the
batter into a crust, and baking in an oven.
In one form, the cheesecake batter generally ns cream cheese, sweetener,
cream, eggs and other optional ingredients such as stabilizers and flavoring agents. This
product uses standard cream cheese as a base and egg ingredients to have the preferred e
and flavor after baking.
The cream cheese may be a full fat cream cheese or a reduced fat cream cheese.
Using cream cheese and cream in the batter may provide a premium quality cheesecake. It
should be noted that a variety of different forms of cream cheese may be used including, but
not limited to, full fat cream cheese, d fat cream , Neufchatel cheese and the like.
These ingredients may e the quality of a rom-scratch cheesecake in a ready-to—use
batter, so that the consumer need not purchase the cream cheese separately. Generally, the
cheeses and cream provide the desired flavors, texture, and viscosity.
The sweetener may be sugar or other natural or processed ners. The eggs
may be pasteurized eggs, egg replacements, starches and the like. The preservatives may
include calcium propionate, potassium sorbate, sorbic acid, phosphoric acid, and the like.
Suitable emulsifiers include mono and diglycerides and the like. The flavoring agents may
include any number of different flavoring and texturizing agents such as fruit flavoring,
chocolate flavoring, cookie flavoring and the like.
It should be understood that other ingredients may also be included in the batter
before, during and/or after processing. For example, the batter may also include flour,
cornstarch, cream, sour cream, as well as other ingredients.
A standard New York style cheesecake includes 60-63% cream cheese, 12-15%
sugar, 10—15% flour, 02—08% vanilla extract, 5-13 sour cream or heavy cream and 10—18% eggs.
In one form, the ients in the batter include all the ingredients used to make a standard
New York style cheesecake, with the exception of flour.
In one form, the cheesecake batter includes components in the ranges as listed
below in Table 1. However, it should be tood that other ient ranges and also
ingredients may also be utilized.
Table 1. Ingredient ranges
-15%
Suared E ; Yolks
One form of a s to manufacture batter will be described with reference to
Generally this process involves mixing and homogenizing with a cooking step to
combat rganisms and mold to improve shelf life. As will be described below in more
detail, the ingredients may be added in a variety of combinations and orders and may also
include pre—heated ingredients.
In one form, the cream , sugar and cream are added first to reduce lumps of
cream cheese and to dissolve the sugar. Afterwards, the eggs, vanilla and ascorbic acid may be
added. It should be understood that ingredients may also be added in different orders.
Additionally, in one form, the cream cheese and cream are preheated. According to one form,
the cream cheese and cream may be preheated to 160-165°F.
As shown in an input 20 containing hot cream, eggs, sugar, a and
sorbic acid are combined with an input 22 containing cream . The inputs 20,22 are
combined in a blender or mixer 24, such as a er mixer. Generally, the ingredients may
be mixed for 1-2 minutes with recirculation. The combined ingredients are then heated for
about 1~5 minutes to a temperature range of about 145°F to about 155°F and held for about
1-5 minutes. In one form, steam may be used, as shown at reference number 26. In this regard,
the steam may be used to quickly heat the combined ingredients while attempting to minimize
cooking of the egg component in the combined ingredients. According to one form, the eggs
should be maintained above 140°F for less than 20 minutes. In another form, the eggs should be
maintained above 140°F for less than 10 minutes. In one form, the steam may be at a pressure of
40 psi. g. at a saturated temperature of 331°F. However, it should be understood that other
temperatures and pressures may also be used.
The , combined ingredients may then be optionally transferred to a surge
tank 28 or directly transferred, such as Via one or more pumps 30 to a scraped surface heat
exchanger 32. Additionally, an inert gas, such as nitrogen may be added from a tank 34 to the
heated, ed ingredients. In one form, the inert gas is added when the heated combined
ingredients are at a ature of above about 145°F. While shown as being added at the
pump 30, the inert gas may also be added elsewhere during the process prior to cooling and
packaging. Further, the inert gas may also or alternatively include other gases such as carbon
dioxide, nitrous oxide and the like.
The scraped surface heat exchanger 32 may be used to further aerate and also cool
the heated combined ingredients to create a cheesecake batter. In this regard, the ,
combined ingredients are aerated and cooled such that air cells are . It is hypothesized
that as the batter cools, the air cells are generally lined with a layer of protein and/ or fat on the
air cell surfaces to help stabilize the air cells. In one form, the batter enters the scraped surface
heat exchanger 32 at a temperature of about 145°F to about 155°F and exits at a lower
temperature, such as about 45°F to about 65°F.
lly, hot whipped refers to ingredients that are whipped and/or aerated at
around 150°F while cold whipping generally refers to ingredients that are whipped and/ or
aerated below about 50°F. Further, cold whipping may involve injecting the inert gas after the
batter has been cooled. Other units may also be used besides a scraped surface heat exchanger.
In one form, the unit(s) should be suitable to cool and/ or provide shearing to whip the
ingredients.
The batter is then passed on to a filler 36 where the batter may be placed in
containers. It should be noted that the batter should be ed into containers at a
temperature range of about 45°F to about 60°F. It was found that if the batter is not chilled prior
to packaging, such as in the scraped surface heat exchanger 32, that the egg component may
continue to cook which may result in an undesirable cheesecake when the batter is baked. For
example, if the batter is permitted to stay above 140°F for 1-3 days, the eggs may ate and
result in poor performance of the batter.
FIGS. 2A-2D are light microscopy images of various forms of cheesecake batter and
also a cream cheese. Referring to , an image of a batter that has been whipped While
hot, such as found in the process of is shown. In this image, the batter es air cells
40 that are small evenly dispersed ts with a small amount of coalescence of the air cells
42. This generally illustrates a stable network or n gel with embedded fat. FIG. ZB shows
a similar batter that was first cooled to approximately 50°F prior to whipping. As compared to
, the batter in generally includes smaller cells 44 with a greater number of large
coalesced cells 46. illustrates a batter which was heated, but did not include any
Whipping. In this sample it can be seen that there are significantly fewer air cells 48.
illustrates cream cheese that was Whipped and aerated. As can be seen in , there are a
significant number of irregular cells 50 of various sizes.
FIGS. 3A—3D are al laser scanning microscopy images of various forms of
cheesecake batter and also a cream cheese and generally correspond with the batters and
cheesecake found in FIGS. 2A-2D. As seen in , a layer of fat and protein 52 is found on
the air surface to stabilize the air cells 54. FIG. BB, on the other hand, does not include any
significant layering of fat and/ or protein at the air cell 56 surfaces, but may include some
particles. Similarly, the batter shown in , which was hot processed, but not Whipped,
does not include any significant layering of fat and/ or protein at the air cell 58 surfaces and
es few air cells whatsoever. The Whipped cream cheese shown in FIB. 3C does include
some protein and fat 60 at the surface of the air cells 62, but not quite to the level of layering
found in the batter of . Therefore, it is hypothesized that whipping of a hot mixture,
such as in a scraped e heat exchanger may provide a unique combination of protein
and/or fat at the surface of the air cells to help stabilize the air cells. In some approaches, the
air cells may be from about 1 to about 100 microns in size and have a layer of fat and/ or protein
surrounding substantially the entire air cell, and in some cases, the entire air cell. The layer of
fat and protein may be about 1 to about 10 microns thick.
In one form, the consumer does not need to mix, add additional ingredients to, or
ise prepare the batter before baking. Whipping in order to aerate the batter, however,
sometimes may be desirable, although not required. Thus, ng may produce an
ally light and airy e that some consumers may find desirable. Such Whipping can
be carried out, for example, using a wisp or a conventional home kitchen-type mixer.
Additionally, the consumer may choose to add other ingredients to customize the flavor of the
cheesecake. Such additional ients only enhance the flavoring already provided in the
batter; they are not required in order to prepare a quality cheesecake from the batter of the
invention. Of course, if desired, such flavor ents could be added to the batter during
manufacture.
In general, the consumer only has to open the container in which the batter is
stored, pour or otherwise place the batter into a ed crust, and then bake. The batter is
readily pourable from the container and is easily spreadable in the crust. Generally the batter
is a light yellow to cream color, although, if desired, other colorants can be included. When
baked, the cheesecake is similar to a baked-from—scratch cheesecake. It has a light yellow
or with a lightly d surface with a distinct cream cheese flavor, slightly ned,
and a smooth mouthfeel. Using only a conventional home kitchen-type mixer, the resulting
cheesecake is fluffy With a specific gravity of about 0.9. Further, the batter has a water activity
of approximately 0.978 at 25.7°F and a density of about 0.88-0.90 g/ cc.
In some approaches, after cooking, the e can include hot Whipping with an
amount of nitrogen may be added thereto to form a cheese cake batter with an overrun of
about 10-25%.
The batter is normally stored at erated temperatures. An able storage
temperature is in the range of about 35°F to about 45°F. When stored at these temperatures, the
batter generally has a four to six month shelf life.
EXAMPLES
A number of exemplary processes and compositions were prepared to analyze a
number of compositional and processing variables. For example, the types of ingredients as
well as order of on of ingredients were varied to compare the resulting batters. Further,
different processing techniques and overruns were varied to compare the resulting batters.
EXAMPLE 1
In Example 1, Sample A was prepared with the following formula:
. . % of Total
Cream Cheese (F201A13) 64.88% 77.86
Su ar I 14.00%
0.09%
6.76%
12.18%
2.03%
0.06%
10000%
Sample A was prepared by heating cream cheese to 160—165°F. The mixture was
collected and transferred to a Pfaudler kettle with heating and steam injection. The mixture was
maintained in the er kettle with ion and recirculation. The mixture was allowed to
reach 160°F at which point eggs were added and then heated to 150°F and held for approxi-
mately 4.5 s. The combined mixture was injected with nitrogen and Whipping for an
overrun of 15% and then cooled. The mixture was cooled to a temperature of approximately
45—55°F and then packaged.
The results of Sample A ed a baked cheesecake that showed an expansion of
the batter during cooking similar to a control made-from—scratch cheesecake. Sample A also
resulted in a cooked cheesecake that had a uous texture throughout and had a similar
appearance and cooked height to the control cheesecake.
EXAMPLE 2
In Example 2, a number of different samples with varying amounts of overrun were
prepared. Samples B—D generally had the following formula:
463.9 64.9% Cream Cheese
14.0% Sugar
0.1%
6.8%
12.2% Liquid Whole Eggs
2.0% d Egg Yolks
0.1% | Sorbic Acid
100% I
Each of Samples B—D was prepared by transferring heated cream cheese at 160—165°F
to a Pfaudler cooking . Hot cream at a temperature of 160-165°F along with sugar were
added to the kettle and agitated with recirculation. Eggs, vanilla extract and sorbic acid were
then added and mixed. The mixed ingredients were steam ed to 155°F and held for
4.5 minutes. The heated, mixed ingredients were transferred to a surge kettle where Samples C
and D were nitrogen injected before transferring to a scraped surface heat ger. The
batter was cooled and then filled into tubs at 50-58°F.
Sample B did not have en injection, but did have air incorporated therein
which resulted in 45% overrun. Sample C had a low level of nitrogen injection which resulted
in approximately 15% overrun. Sample D had a medium level of nitrogen injection which
resulted in approximately 30% overrun.
s B-D resulted in batters having the following attributes:
Moisture (%) SOB-52.6%
Fat (%) 24%
Protein (%) 6.2-6.7
Salt (%) 0.609%
Sample C was preferred over the other samples as it had a preferred texture, taste
and appearance that was closest to a l made-from-scratch cheesecake. Sample C was
chosen for further stability testing that will be described in further detail below. Samples B
and D resulted in cheesecakes that were too aerated and not as dense as the control cheesecake.
EXAMPLE 3
In Example 3, Samples E-H were prepared to test order of addition of ingredients
and amount of n. Generally, each of s E-H included the following formula:
Samples E—H
% of Total
Description Formula Pounds/Batch
Cream Cheese (F201A13) 64.88% 97.32
Sugar 14.00% 21.00
Vanilla extract 0.09% 0.14
Heav cream 6.76% 10.14
WholeE d, Past.) 12.18% 18.27
Suared E ; Yolks 2.03%
Sorbic acid 0.06% m
Total 100.00%
Generally, Sample E was prepared with eggs and sugar added first to evaluate if the
batter would curdle and to compare the order of addition of ingredients. As the eggs were
added first prior to the hot cream and hot cream cheese, the eggs curdled and the product was
not packaged or further tested.
Sample F was prepared with cream cheese, sugar and hot cream added first and
with no nitrogen injection. Sample G was prepared with cream , sugar and hot cream
added first with nitrogen injection for a target of 10% overrun. Sample H was prepared with
cream cheese, sugar and hot cream added first with nitrogen added for a target of 15% overrun.
Generally, the ingredients were added as described above to a Pfaudler kettle which
utilized heating and steam injection. The ingredients were held in the Pfaudler kettle with
agitation and recirculation. The ients were heated to 150°F and held for 4.5 minutes.
Then, steam ion was used to heat above 155°F. The samples then had nitrogen injected
and were cooled and Whipped to have the respective amounts of overrun.
During Example 3, the nitrogen levels were somewhat difficult to l in the
pilot plant. The Cheesecakes that ed from s F—H resulted in heights that were
approximately the same as a control made-from-scratch cheesecake. However, the textures of
the sample Cheesecakes varied depending on the level of nitrogen. Sample H had a denser,
more creamy texture.
EXAMPLE 4
In Example 4, Sample I was prepared with the following a:
Amount (lb) % Weight Item Name
937 Cream Cheese
105 Cream
13.81% Sugar
1.4 0.1% 10x Vanilla Extract
12.01% Liquid Whole Eggs
Sugared Egg Yolks
Sorbic acid
Approximately 470 lb of the cream cheese was combined with 105 lb of hot cream.
Next, 2001b of sugar was added. This mixture was then agitated. Next, the remainder of the
cream cheese was added and then agitated. Next, 174 lb of whole eggs, 301b of sugared egg
yolks, 1.4 lb of vanilla extract and 0.8 lb of sorbic acid were added. This mixture was then
agitated. While being agitated, steam was ed at 157°F and held for a minimum of 108 sec
so the mixture was at 155°F. The heated mixture was then sent to a surface scraped heat
exchanger with a nitrogen flow of 19.5 s.c.f.h. The cooled batter was then cold filled in
containers at a temperature of about 50-58°F.
Generally, the finished batter should have the following ties:
I 0.7% l 1
I 50.1 % | l .
| 4.9 I 4.7 | 5.1
Protein l 6% l 5.9% 1 6.1%
After baking, Sample I had a similar taste, texture and appearance as found for
Sample C. Both of these s were red as being closest to a control made-from~scratch
cheesecake.
The stability of some of the samples was analyzed to determine the processing and
ingredient differences on the batter. A control was prepared using the ingredients and methods
described above for a rd New York style cheesecake made-from—scratch. This was
compared with Sample C. The control was stored at 45°F while one portion of Sample C was
stored at 45°F and another portion of Sample C was cycled between 45°F and 55°F where one
week every thirty days the sample was held at 55°F. Portions of each of the samples were then
cooked into a cheesecake eat 325°F for one hour and twenty minutes after varying amounts of
storage time. The results of the stability testing are shown below in the stability chart.
Stability Chart
Descripu‘on Age Cheesecake
hei_ ht in.
45°F Cheesecake: Slightly Samples of Cheesecakes are 1.5
r in color, slightly comparable with the l
taller, stadium . having a slightly drier
Sour, vanilla notes, firm, texture and more sour
sweet, dry like a New flavor. Sample of batter is
J York style cheesecake, consistent and not too
breaks down fast aerated. Continue study.
Sample C 30 Days 45°F Batter: Density in a 4 oz. Time stamp on 45°F batter 1.5
cup: 111g. Less sweet 13:13. Samples of
than baked cheesecake, Cheesecakes are able
milky, vanilla, smooth, with the control having a
slightly aerated, stable, slightly drier texture and
cream cheese, not as more sour flavor. Sample of
much vanilla compared to batter is consistent and not
the baked Control too aerated. Continue
Cheesecake: darker in study.
color, a little shorter than
l, stadium effect,
moist, no sour/ cultured,
lighter in texture, easier to
eat, not as flavor overall,
good texture throughout,
faster rate of breakdown
than Control, no off-notes
Control 1 Day 45°F Cheesecake: Cracked in Samples are comparable, 1.5
, light brown on continue study. Samples
edges with brown spots were all baked in the same
on cheesecake. Slightly oven due to time
grainy, creamy, dense, constraints, so appearance
sour, sweet, typical, egg varied greatly. The batter
note, graham r sample had smoother
flavor, buttery texture, but overall mild
cheesecake .
Sample C 60 Days 45°F : Smooth, sweet, Samples are comparable, 1.625
slight aeration, creamy, continue study. Samples
milky, mild flavor overall. were all baked in the same
Cheesecake: Brown on oven due to time
edges, stadium effect and constraints, so appearance
almost burned on varied greatly. The batter
cheesecake edge, sample had smoother
smoother than control, texture, but overall mild
less dense, less sour, less cheesecake flavor.
sweet, milder overall, not
as eggy as control, vanilla,
enser on outer
edge, caramel notes on
outside
Description Condition Observation Conclusion Cheesecake
hei ht (in)
Cycled - Batter: Similar to 45F Time stamp on 45°F batter 1.625
45°F/55°F sample, but more 13:10, Time stamp on Cycled
sweetness and more batter 13:13. All the
vanilla notes. Texture is Cheesecakes cracked and
little softer and slightly were baked in the same
more aerated. oven on 06/13/11, so the
Cheesecake: Stadium prototypes showed more of
effect, brown on edges, a stadium effect and
cracked similar to 45F browning on edges. Cycled
sample, sweeter than 45F sample turned onto plate
sample, more vanilla, showed yellow syneresis on
smooth, creamy, bottom. Samples were
caramelized notes on top, comparable when baked
graham flavor and compared to control in
flavor, continue stud .
Control 1 Day 45°F Cheesecake: Pale in Samples are comparable, 1.5625
appearance with a few continue study. All
brown spots, no cracks, Cheesecakes were baked
Stadium effect (slight). individually in the same
dense, powdery, sour oven. No cracks on l,
cream flavor, sweetness, but cracks in .
not very much cream Prototype was less dense
, tart, sour bite than Control cake.
45°F Batter: Sweet, vanilla, Samples are comparable, 1.75
slightly aerated, fast rate continue study. All
of own, cream cakes were baked
cheese, sour, no off-notes. individually in the same
Cheesecake: Crack in oven. N0 cracks on Control,
cheesecake, most brown but cracks in Batter.
of all, stadium effect most Prototype was less dense
pronounced, dark spots, than Control cheesecake.
less dense, not as cohesive
in mouth, not sour, no
tanness, sweet, clean,
cream cheese,
lized, top of a flan
flavor
Sample C 90 Days Cycled — Batter: Not as much Time stamp on 45°F batter 1.6875
45°F/55°F sweet, not as much vanilla 13:07, Time stamp on Cycled
as 45°F , softer batter 13:10. The prototypes
than 45°F sample, less showed more of a stadium
whipped, more dense, effect and browning on
lower flavor, more sour. edges. Both batter samples
Cheesecake: No cracks, turned onto plate showed
brown on edges, smooth, yellow sis on bottom.
browning even. More Samples were comparable
dense than 45°F sample, when baked and compared
lized, a on to control in flavor, continue
top, more sour than 45°F study.
sample, slight skin on top,
slower rate of breakdown
in mouth than 45°F
sample, but fast rate of
breakdown compared to
Control
-17..
The matter set forth in the foregoing ption and accompanying drawings is
offered by way of illustration only and not as a limitation. While particular embodiments have
been shown and described, it will be nt to those skilled in the art that changes and
modifications may be made without departing from the broader aspects of applicants’
contribution. The actual scope of the protection sought is intended to be defined in the
following claims when Viewed in their proper perspective based on the prior art.
Claims (21)
1. A method for preparing a ready-to-bake batter, the method sing the steps combining cream cheese, cream, sweetener, and eggs to form a mixture; heating the mixture to at least 140°F to create a heated mixture; injecting an inert gas into the heated mixture when the heated mixture is at least 140°F; aerating the heated mixture; and cooling the heated mixture to form a batter.
2. The method of claim 1 wherein the aerating and cooling steps are performed concurrently.
3. The method of claim 1 or claim 2 wherein the ng and cooling steps are med in a scraped surface heat exchanger.
4. The method of any one of the ing claims wherein the cream cheese and cream are each preheated prior to combining with the eggs.
5. The method of any one of the preceding claims further sing the step of cool filling the batter in one or more containers to a temperature below 60°F prior to storage.
6. The method of any one of the preceding Claims wherein the sweetener is sugar.
7. The method of any one of the preceding claims wherein the batter is stable for over 120 days when stored at a temperature at or below about 55°F.
8. The method of any one of the preceding claims wherein the inert gas is nitrogen.
9. A method for preparing a ready-to—bake batter, the method comprising the steps combining cream cheese, cream, sweetener, and eggs to form a e; g the mixture to at least 140°F to create a heated mixture; and ng and cooling the heated mixture concurrently to form a batter, wherein the temperature of the heated mixture at the beginning of the aerating and cooling step is at least 140°F.
10. The method of claim 9 wherein the aerating and cooling step is performed in a scraped surface heat exchanger.
11. The method of claim 9 or claim 10 wherein the cream cheese and cream are each preheated prior to combining with the eggs.
12. The method of any one of claims 9 to 11 further comprising the step of cool filling the batter in one or more containers to a temperature below 60°F prior to storage.
13. The method of any one of claims 9 to 12 wherein the batter is stable for over 120 days when stored at a ature at or below about 55°F.
14. The method of any one of claims 9 to 13 further comprising the step of injecting and inert gas into the heated mixture when the temperature of the heated mixture is at least 140°F.
15. A method for preparing a to-bake batter, the method comprising the steps combining cream cheese, cream, sweetener, and eggs to form a mixture; heating the mixture to at least 140°F to create a heated mixture; and aerating and cooling the heated mixture in a scraped e heat exchanger to form a batter, wherein the heated mixture is ined above 140°F for less than 20 minutes to minimize cooking of the eggs and the temperature of the heated mixture at the beginning of the aerating and cooling step is at least 140°F.
16. The method of claim 15 wherein the cream cheese and cream are each preheated prior to combining with the eggs.
17. The method of claim 15 or claim 16 further comprising the step of cool g the batter in one or more containers to a temperature below 60°F prior to storage.
18. The method of any one of claims 15 to 17 wherein the batter is stable for over 120 days when stored at a temperature at or below about 55°F.
19. The method of any one of claims 15 to 18 further comprising the step of injecting and inert gas into the heated mixture when the ature of the heated mixture is at least 140°F.
20. A ready—to-bake batter prepared according to the method of any one of the preceding claims.
21. The method of any one of claims 1, 9 or 15 substantially as herein described with reference to any one of the es and/ or
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US201161515483P | 2011-08-05 | 2011-08-05 | |
USUSSN:61/515,483 | 2011-08-05 |
Publications (2)
Publication Number | Publication Date |
---|---|
NZ601553A NZ601553A (en) | 2013-05-31 |
NZ601553B true NZ601553B (en) | 2013-09-03 |
Family
ID=
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