NZ581737A

NZ581737A - Unit for disposing waste liquid including a vacuum pump

Info

Publication number: NZ581737A
Application number: NZ581737A
Authority: NZ
Inventors: Wayne Anthony Dale; Peter John Fitzgerald
Original assignee: Brooklite Pty Ltd
Priority date: 2007-06-08
Filing date: 2008-06-06
Publication date: 2012-03-30
Also published as: WO2008148167A1; AU2008258278A1; AU2008258278B2

Abstract

Disclosed is a waste disposal unit (10) for collecting waste liquid entrained with particles from a waste liquid source. The unit has a tank (12) for collecting waste liquid having a lid (15) that when closed creates a substantially sealed environment in the interior of the tank. A vacuum pump (20) in communication (22) with an upper region (24) of the tank interior for creates a low pressure in the tank interior. A delivery hose (30) sealingly coupled (32) to the tank interior draws liquid from the waste liquid source to the tank interior when the pressure in the tank interior is lower than the pressure at the waste liquid source.

Description

Received at IPONZ 24 February 2012 ■ILLIQUID WASTE DISPOSAL UNIT The present invention relates to a waste disposal unit for collecting liquid entrained with particles from a source of waste liquid. In particular, the unit has application with the collection of waste oil.

Background of the Invention Examples of the collection of waste liquid entrained with particles can be found in the collection of waste oil where the oil has been used for cooking or in machinery as a hydraulic fluid or lubricating oil, or the like. Waste oil from such applications must be disposed of carefully then preferably treated so as not to adversely impact on the environment.

Taking the collection and treatment of spent cooking oil as an example, cooking oil from a waste source such as a deep fryer is often disposed manually by pouring the spent oil into a waste storage unit. From there the spent oil awaits collection for bulk disposal usually through an appropriate collection service.

Lifting and pouring of heavy oil poses occupational health and safety issues that should be avoided.

An alternative to manually handling spent oil is to pump the oil from the waste source through a liquid pump directly into a waste storage unit. While this alleviates physical demand on the person concerned it has been found that the pump eventually becomes blocked as a result of the particles entrained in the waste oil becoming lodged in the pump's componentry. The pumping equipment therefore requires regular cleaning and maintenance in order to operate effectively, but in general the pump equipment has a shorter than expected life and will Received at IPONZ 24 February 2012 • 2 • require early replacement.

There is therefore a need for a manner of disposing waste liquid that as well as being safe to operate is also effective and reliable.

It is an object of the inventor to address the foregoing need or at least to provide the public with a useful choice.

SUMMARY OF THE INVENTION In accordance with the present invention there is provided a waste disposal unit for collecting waste liquid entrained with particles from a waste liquid source, comprising; a tank for collecting waste liquid having an access that when closed creates a substantially sealed environment in the interior of the tank; a vacuum pump in communication with the tank interior for creating a low pressure in the tank interior; a vacuum tube coupled to the vacuum pump and extending upwardly through the tank interior with an open end of the vacuum tube facing upwardly in the tank interior to draw air from an upper end of the tank interior; a delivery hose sealingly coupled to the tank interior to draw liquid from the waste liquid source to the tank interior when the pressure in the tank interior is lower than the pressure at the waste liquid source; and means for protecting against liquid entering the vacuum tube.

The pump is, in a preferred embodiment, located underneath the tank and the tube extends upwardly through the tank interior.

The open end of the vacuum tube is preferably located close to the underside of the lid. The open end of the tube is surrounded by a shroud in order to avoid waste liquid entering the vacuum tube.

Received at IPONZ 24 February 2012 The tank also preferably includes a strainer positioned in the tank interior to catch waste liquid entering the tank interior through an outlet of the delivery conduit, typically a hose, such that the strainer strains waste liquid entering the tank of particles entrained in the liquid.

In a preferred embodiment the delivery hose is rigidly curved where the hose couples with the tank. The delivery hose preferably has a diameter of between 20mm to 7 0mm, and preferably 5 0mm.

The waste disposal unit further typically includes a level indicator that is operable by a ball float located in the tank interior.

A front compartment located to one side of the tank is used to store the delivery hose and controls for the waste disposal unit.

The unit is typically mounted on wheels so as to be moveable.

In accordance with the present invention there is also provided a method of collecting waste liquid entrained with particles from a waste liquid source using a waste disposal unit, including: inserting a delivery conduit into a waste liquid source, the delivery conduit being sealingly coupled to a tank of the waste disposal unit; activating a vacuum pump that is in communication with an interior of the tank to create a low pressure in the tank interior; a vacuum tube being coupled, to the vacuum pump and extending upwardly through the tank interior with an open end of the vacuum tube facing upwardly in the tank interior to draw air from an upper end of the tank interior; Received at IPONZ 24 February 2012 4 - drawing waate liquid through the delivery conduit and into the tank interior by way of the pressure in the tank interior being lower than the pressure at the waste liquid source; and protecting against liquid entering the vacuum tube.

Received at IPONZ 24 February 2012 with reinforcing cross struts 13. As illustrated in all the drawings tank 12 is an open-top tank having an upper tank opening 14 and is capable of holding liquid. Typically, but not necessarily, the tank is manufactured from welded metal panels such as stainless steel.

Tank 12 is fitted with a hinged upper lid 15 that when closed on tank opening 14 creates a substantially sealed environment in the tank interior 17. While not shown in the drawings, sealing of the lid may be achieved by ensuring a close fit of the lid 15 on tank opening 14, by using seals around the rim of the lid, and/or using a lockable toggle latch.

As illustrated in the cross sectional view of Figure 2 tank 12 includes an under compartment 18 which houses a vacuum pump 20. The vacuum pump is in communication with the tank interior 17 and, because of the substantially sealed environment created in the tank interior with the closed lid, the vacuum pump 20 creates a low pressure in the tank interior. Vacuum pump 20 is powered by connecting a power supply to a plug 21 located in a rear panel 16 of tank 12 (as shown in Figure 4).

A conduit in the form of a delivery hose 30 transfers waste liquid from the waste liquid source to the tank interior 17. Liquid delivery is achieved by way of the pressure in the tank interior being lower than the pressure at the waste liquid source. Consequently the waste liquid is drav/n into the tank interior under the suction effect created by the vacuum pump.

Delivery hose 30 is coupled to the tank interior through a rigid sealed coupling 32 located through a front panel 19 of the tank 12. Coupling 32 is curved so as to direct liquid through delivery hose 3 0 in a downwardly direction into tank interior 17 through a delivery outlet 33.

Received at IPONZ 24 February 2012 Coupling 32 has a diameter of about 50mm and is fixed to front panel 19 by a welded join.

Delivery hose 3 0 is a flexible hose typically made of wire 5 reinforced rubber and is sufficiently long to manoeuvre into a waste liquid source, such as a deep fryer vat or the like. The hose has a sufficiently large diameter to draw liquid entrained with particles without blocking, with the diameter in the region of 2 0mm to 70mm, and io typically about 5 0mm.

A long suction nozzle 34 is provided on the end of the delivery hose for inserting into the waste liquid source. Suction nozzle 34 has a smaller diameter than the hose and 15 is about 3 0mm to 4 0mm in diameter, and preferably 3 5mm. A rearwardly directed handle 3 5 on nozzle 34 allows the user to grip and manoeuvre the delivery hose 30.

Delivery hose 30 is folded and stored in a front 20 compartment 3 7 of the tank 12, the front compartment 37 being defined by the tank's front panel 19, a hose access door 40 and a hose access cover 41. To remove hose 30 from compartment 3 7 only hose access cover 41 needs to be hinged open for a user to reach into the front compartment 25 and extract deliver hose 30. Hose access door 40 may be hinged open in order to gain greater accessibility to delivery hose 30 but also to gain access to controls 42 also located in front compartment 37.

The controls 42 include a high liquid level indicator operable by a ball float valve 43 located in the tank interior. The controls 42 also include a safety cut-out and reset controls for turning off the vacuum pump when the liquid level in the tank reaches a predetermined 35 maximum.

The suction effect in the tank interior caused by the low Received at IPONZ 24 February 2012 pressure is created by the vacuum pump 2 0 drawing air from an upper end of the tank interior 17. A vacuum tube 22 coupled to the vacuum pump in under compartment 18 locates through a sealed opening in a bottom panel 23 of tank 12 to extend upwardly through the tank interior 17 and terminate with an open end 24 facing upwardly in the tank interior and close to the underside of lid 15 when closed. Drawing air from an upper end of the tank interior in this manner allows the liquid level to rise inside the tank without interfering with the suction effect as the liquid rises.

The open end 24 of vacuum tube 22 is located in the tank interior at an opposite end to the delivery outlet 33 so as to reduce the likelihood of liquid entering the tank inadvertently entering vacuum tube 22 and interfering with operation of the vacuum pump 20. To further protect against liquid entering vacuum tube 22 a shroud 26 surrounds the vacuum tube at the open end 24. Liquid splashing in the vicinity of open end 24 is deflected by shroud 2 6 back into the tank.

In the embodiment shown vacuum tube 22 is located in the corner of the tank interior and shroud 26 is a right-angled member that boxes off vacuum tube against the corner.

The waste disposal unit 10 also includes a strainer 45 located at an upper end of the tank interior 17 and positioned to catch liquid entering the tank interior through delivery outlet 33. Strainer 45 is a perforated metal strainer that strains liquid that enters the tank of particles entrained in the liquid. Strainer 45 is in the form of a basket with a handle 4 6 so as to be removable to allow emptying of the waste particles and cleaning of the strainer. The strainer 4 5 is supported at an upper end of the tank interior by appropriate shelving 48 fixed in the Received at IPONZ 24 February 2012 tank interior.

The whole waste disposal unit 10 is typically supported on castor wheels 50 to allow the unit to be moveable toward the waste liquid source. The unit 10 may be used to cumulatively collect waste liquid over a period and store the liquid until a maximum level is reached and a waste disposal service is called to dispense the waste liquid from the unit 10. In this embodiment the size of the tank 12 should be sufficient to meet the usage and storage needs of the user taking into account the volume of waste liquid generated over a certain period of time. For example for large business using large volumes of cooking oil a larger waste disposal unit would be more suitable than a smaller unit which would only cater for occasional disposal of waste liquid.

In an alternative embodiment illustrated in Figures 6 and 7 a waste disposal unit 110 can be used as a transfer medium between a storage vat and a waste collector. In this case the unit 110 would also include a discharge pump 125 and a discharge pipe 111 for the transfer of liquid to the waste collector. The size of tank 112 in this embodiment would not need to reflect the storage capacity of the unit but only the volume of transient liquid since the waste disposal unit 110 acts more as a transfer unit than a holding tank.

This embodiment allows the tank 112 to be emptied so that the contents can be safely transferred to a larger holding vessel. Alternatively if it is desired to reuse the oil collected in the tank 112 the oil may be pumped out of the tank 112 and, for example, back to the fryer passing first through a cone filter mounted over the fryer.

Discharge pump 125 is a liquid pump mounted in under compartment 118 next to vacuum pump 120. Discharge pump Received at IPONZ 24 February 2012 collects the tank contents from an exit hole 127 in the base of tank 112 and is hard plumbed to exit hole 127 to eliminate any leakages at plumbing joins.

From discharge pump 125 the tank contents are pumped through a discharge conduit, discharge pipe 111, to the rear of the waste disposal unit 110 and up alongside rear panel 116 where it releasably connects to a U-shaped exit pipe 128 at a camlock fitting 129. When not in use exit io pipe 128 is stowed on brackets at the rear of unit 110.

A rigid ext pipe 128 is illustrated in the drawings although flexible hoses may be used instead depending on the application and whether greater flexibility of the 15 exit conduit is required for maneouverability, for example reach into a large holding tank or one located on another level.

Operation of the discharge pump 125 is by way of a 20 discharge switch (not shown) with the controls 142 located in the front compartment 137.

The waste disposal units 10, 110 allow the safe filtration and transfer of liquid contents, such as oil. The units 25 itself may also be used to store the liquid or may provide convenient and safe transfer of liquid to another storage body. An advantage of the units is a minimization of damage and wear to the units' components because liquid is drawn into the tank under low pressure passing through a 30 filter. Liquid contents exiting the tank through the discharge pump and discharge pipe has already been filtered and therefore the risk of damage to the pump is reduced.

It will be understood to persons skilled in the art of the invention that many modifications may be made without departing from the spirit and scope of the invention.

Received at IPONZ 24 February 2012 - 9A - Unless the context clearly requires otherwise, throughout the description and the ciaiimi, the wortitt "comprise", "comprising", and the like, are to be construed in an 5 inclusive sense as opposed to an exclusive or exhaustive sense, that is to say, in the sense of "including, but not limited to",

Claims

Received at IPONZ 24 February 2012 - 10 - THE CLAIMS DEFINING THE INVENTION ARE AS FOLLOWS:

A waste disposal unit for collecting waste liquid entrained with particles from a waste 1iquid source, comprising: a tank for collecting waste liquid having an access that when closed creates a substantially sealed environment in the interior of the tank; a vacuum pump in communication with the tank interior for creating a low pressure in the tank interior; a vacuum tube coupled to the vacuum pump and extending upwardly through the tank interior with an open end of the vacuum tube facing upwardly in the tank interior to draw air from an upper end of the tank interior; a delivery hose sealingly coupled to the tank interior to draw liquid from the waste liquid source to the tank interior when the pressure in the tank interior is lower than the pressure at the waste liquid source; and means for protecting against liquid entering the vacuum tube.
The waste disposal unit claimed in claim 1, wherein the means for protecting against liquid entering the vacuum tube includes the placement of an outlet of the delivery hose at an opposite side of the tank interior to the vacuum tube.
The waste disposal unit claimed in claim 1 or claim 2, wherein the means for protecting against liquid entering the vacuum tube includes a shroud surrounding the open end of the vacuum tube.
The waste disposal unit claimed in claim 2 or claim 3, wherein the open end is located close to the underside of the access, which is a lid. Received at IPONZ 24 February 2012 - 11 -
5. The waste disposal unit claimed in any one of the preceding claims, wherein the vacuum pump is located on a lower exterior of the tank and the vacuum tube 5 sealingly passes upward through a bottom wall of the tank.
6. The waste disposal unit claimed in any one of the preceding claims, comprising a discharge pump connected to a discharge conduit for transferring the 10 waste liquid out of the tank.
7. The waste disposal unit claimed in claim 6, wherein the discharge pump draws waste liquid from an exit hole in the bottom wall of the tank and transfers waste liquid through the discharge conduit. 15
8. The waste disposal unit claimed in any one of the preceding claims, wherein the delivery hose is rigidly curved where the hose couples with the tank.
9. The waste disposal unit claimed in claim 8, wherein the delivery hose has a diameter of between 20mm to 20 7 0mm.
10. The waste disposal unit claimed in any one of the preceding claims wherein the other end of the delivery hose to the tank is provided with a nozzle having a diameter smaller than the diameter of the delivery 25 hose.
11. The waste disposal unit claimed in claim 10, wherein the diameter of the nozzle is between 30mm and 40mm.
12. The waste disposal unit claimed in any one of the preceding claims, including a strainer positioned in 30 the tank to strain waste liquid as it enters the tank from the delivery hose.
13. The waste disposal unit claimed in any one of the preceding claims, including controls and a level indicator to stop operation of the vacuum pump when Received at IPONZ 24 February 2012 - 12 - the level of waste liquid in the tank reaches a predetermined value. A method of collecting waste liquid entrained with particles from a waste liquid source using a waste disposal unit, including: inserting a delivery conduit into a waste liquid source, the delivery conduit being sealingly coupled to a tank of the waste disposal unit; activating a vacuum pump that is in communication with an interior of the tank to create a low pressure in the tank interior; a vacuum tube being coupled to the vacuum pump and extending upwardly through the tank interior with an open end of the vacuum tube facing upwardly in the tank interior to draw air from an upper end of the tank interior; drawing waste 1iquid through the delivery conduit and into the tank interior by way of the pressure in the tank interior being lower than the pressure at the waste liquid source; and protecting against liquid entering the vacuum tube. The method claimed in claim 14, comprising: discharging waste 1iquid from the tank by pumping the waste liquid through an exit hole in a lower portion of the tank and out through a discharge conduit. The method claimed in claim 14 or 15, including protecting against liquid entering the vacuum tube by locating the delivery conduit in the tank interior at an opposite side of the tank to the open end of the vacuum tube, or by providing a shroud surrounding the open end of the vacuum tube. A waste disposal unit or a method of collecting waste liquid, substantially as herein described with reference to the accompanying drawings.