NZ537290A - Packaging method and device - Google Patents

Abstract

Methods and apparatus for packaging an item by means of packaging formed from a shrinkable lower film (7) and an upper film (10) are disclosed. The lower film is deep-drawn to form a container receiving the item and the upper film is placed above to form a packaging. The packaging is sealed in an evacuating and sealing station. In order to remove the film section arising between the part of the lower and upper film directly adjacent to said item and the edge of the seal (16), post-shrinkage occurs by impinging heat upon said packaging on all sides after evacuation and sealing.

Description

VERIFICATION I, Dirk Ciesla, Stockach 1 of: 83623 Dietramszell Germany do hereby verily declare that the attached document is a true translation of Made by: Multivac Sepp Haggenmiiller GmbH & Co., KG BahnhofstraSe 4 87787 Wolfertschwenden / Germany I hereby declare that all statements made herein of my own knowledge are true and that all statements are made on information and belief are believed to be true; and further that these statements are made with the knowledge that willful false statements and the like so made are punishable by fine or imprisonment, or both, and that such willful false statements may jeopardize the validity of the application or any patent issued thereon.

No.

For: Method and Device for Packaging Signed this at Munich, April 28, 2005 Dirk Ciesla MV 579-17800.7 DH/DC Multivac Sepp Haggenmuller GmbH und Co. KG, Wolfertschwenden Method and device for packaging The invention relates to a method for packaging a good in a shrink package as well as to a device for executing the method and to a package made of shrinkable film.

The method and the device shall serve to package perishable food such as meat products. The problem occurring is that liquid may leak out during the time of storage and ripening, deteriorating the storage life by an enhanced growth of germs in the liquid.

In practice, in a simple case, meat pieces are placed in an appropriate film bag and evacuated and sealed in a vacuum chamber machine. Since the bags are always bigger than the products, excessive film remains and creases develop. When using a shrinkable film, the wrapping is shrunk by a subsequent heat wrapping on the package and a skin-tight fitting of the film is attained. A disadvantage of this method of packaging is the high personnel costs. A further kind of packaging is the so-called vacuum deep-drawing packaging, as it is known from DE-A-2 364 565. Here, trays in which the product to be packaged is MV579/DH/DC/10.11 04 2 placed are formed from a lower film layer. The so-filled container is brought into a vacuum chamber together with a covering upper film layer and is evacuated and sealed there. In the chamber, the tray formed of the lower film is subjected to heat, whereby shrinking forces are released leading to the lower film nestling to the good to be packaged. A package formed in this way is shown in Fig. 6. It has the disadvantage that the lower film and the upper film are in contact with each other without being sealed together in a region between the product and the sealing rim and that creases exist in the region in which the lower film and the upper film are in contact. In the course of the time of ripening, meat liquid enters into this non-sealed section between the lower film and the upper film.

From EP-A-12 7 016 a method is known, in which the heating for the purpose of shrinking of the deep-draw package is effected by vapour. Here, the same disadvantages are present as in the package described above.

It is an object of the invention to provide a method and a device as well as a package enabling a long storage life of food such as meat, wherein, for marketing, the package shall have an appealing appearance.

This object is solved by the present invention.

Specifically in a first aspect, the present invention provides a method for packaging a good by means of a package formed of a shrinkable lower film and a shrinkable upper film with the steps: deep-drawing the lower film to form a INTELLECTUAL PROPERTY OFFICE OF N.Z. - 6 MAR 2007 received 2A container for accommodating the good; filling the good into the container, supplying the upper film above the filled container for covering the same, evacuating and sealing of the so-covered container along a rim, releasing said rim, and subjecting the such-formed package to heat from all sides for all-side shrinking.

In another aspect, the present invention provides a device for executing the method as described above, characterized by: an input side and an output side, an apparatus for laterally gripping and guiding a lower film to be supplied from the input side and to the output side, a forming station arranged on the input side for forming containers, an evacuating and sealing station, an apparatus for supplying an upper film to the input side of the evacuating and sealing station, a separating station at the output side and a station for subjecting the package to heat from all sides for shrinking.

In a further aspect, the present invention provides a package made of a strip-shaped shrinkable lower film and a strip-shaped shrinkable upper film being sealed together along a rim, wherein the inside of the package is evacuated and wherein the upper film and the lower film are shrunk such that on all sides the film rests against a good position in the package.

Further features and advantages of the invention will arise from the description of embodiments with reference to the figures, wherein Fig. 1 shows a schematic side view of a packaging machine with the side wall omitted; INTELLECTUAL PROPERTY OFFICE OF N.Z. - 6 MAR 2007 receivedI 3 Fig. 2 shows a corresponding illustration of a modified embodiment; Fig. 3 shows a corresponding illustration of a further modified embodiment; Fig. 4 shows a sectional view along line IV-IV in Fig. 3; Fig. 5 shows a sectional view along line V-V in Fig. 3; Fig. 6 shows an illustration of a known package; Fig. 7 shows a first embodiment of a package in accordance with the invention; Fig. 8 shows a second embodiment of a package in accordance with the invention; and Fig. 9 shows a third embodiment of a package in accordance with the invention.

As can best be seen in Fig. 1, the packaging machine includes a frame 1 having a side wall 2 and feet 3 supporting the same. The frame supports a forming or deep-drawing station 4 and an evacuating and sealing station 5, consecutively arranged from the input side in direction towards the output side.

As can be seen in Fig. 1, a supply for a lower film 7 is provided on the input side/This lower film is guided through the stations from the input side to the end on the output side. In the side walls circulating strands of chains are provided for guiding each, laterally gripping the supplied lower film at the MV 579/DH/DC/10 11.04 4 input side and guiding it to the output side while maintaining it in a preselectable prestressed condition.

In the forming station 4 a forming of containers 8 is effected by deep-drawing in a known manner. These are filled with the good 9 to be packaged subsequent to the forming station.

As can be seen in Fig. 1, the frame comprises an attachment 11 supporting a reel of upper film 10. The upper film 10 is supplied to the upper side of lower film 7 via corresponding pulleys from the input to the evacuating and sealing station 5 to virtually form a cover for the containers 8. The lower film 7 and the upper film 10 supplied here, are both provided as a shrinking film.

The evacuating and sealing station 5 is formed such that a lower part 13 is moved toward an upper part 15 in the direction of the arrow 14 to hermetically close the station. In the manner known from the above mentioned DE-A-2 364 565, evacuating, sealing and closing of the shrinkable lower film to the good to be packaged is performed. As can be seen in Fig. 6, the such-formed package comprises a sealing rim 16 and the section of the shrunk lower film 7 and the upper film 10 which is tightly enclosing the good to be packaged. Furthermore, between the film sections contacting the good and the sealing rim 16 a section 17 exists in which the lower film 7 and the upper film 10 tightly contact each other without being fused together.

In the cutting device 6 arranged subsequently, the thus-formed containers shown in Fig. 6 are cut out from the film layer by transverse and longitudinal cutting and are placed on a conveyor belt 18.

In the embodiment shown, the packaging machine has an additional shrinking apparatus 19 which is only schematically deMV 579/DH/DC/10 11.04 picted on its output side. The additional shrinking apparatus is formed such, that a package of the kind shown in Fig. 6 which is supplied, is subjected to heat from all sides to result in an additional shrinking of the lower film 7 and the upper film 10, such that the section 17 vanishes by shrinking and the such-formed package 36 adopts the appearance shown in Fig. 7. As a result, the lower film 7 and the upper film 10 fully contact the good to be packaged and the section 17 does no longer exist.

On the one hand, the additional shrinking apparatus 19 may be formed to shortly expose the package to water having a temperature below the boiling point. By the heated water, an intense and fast shrinking is performed without adversely affecting the product by the heat. Alternatively, the apparatus 19 may provide for rinsing the free package with heated air.

The embodiment shown in Fig. 2 is modified in such a manner that the good 9' can be packaged which projects above the plane of the lower film after being filled in the deep-drawn container 8 as shown in Fig. 2. The parts corresponding to each other are provided with identical reference numerals. The main difference consists in the supply of the upper film 10 and in the construction of the evacuating and sealing station 25.

As shown in Fig. 2, on both sides of the upper film, a circulating strand of chain 21 supported by the attachment 11 is provided which, guided via a pulley 22 at a distance from the input side of the evacuating and sealing station 25, laterally grips the upper film 10 and guides the held upper film 10 through the evacuating and sealing station 25 and which releases it at a distance downstream of the evacuating and sealing station 25. In the section between the pulley 22 and the input side of the evacuating and sealing station 25, a heating apparatus 23 is provided subjecting the upper film 10 to heat.

MV 579/DH/DCi'lO 11.04 6 This may be formed as a contact heating area or as a radiation heating area.

The evacuating and sealing station 25 has an upper part 26 provided in the lower part 13 already described and being also movable in a reciprocating manner in the direction of an arrow 24. On its side facing the lower part 13, the upper part 26 has a cavity 27 inside, large enough to accommodate the part of the good 9' to be packaged which projects above the plane of the lower film.

When operated, for supply, the two parts 13 and 26 are held in the position shown in Fig. 2 separated from each other so that the filled package with the upper and the lower film is insert-able. Then, the two parts are brought together such that the contact area is in the plane of the lower film and that the edges of the lower film and the upper film are held upon each other. In this way, in the evacuating and sealing station a stretching of the upper film enabled by the pre-heating takes place. Here, like in the first embodiment, the shrinking onto the good is performed for the lower film as well as for the upper film. As in case of the embodiment described first, an additional shrinking is performed in the additional shrinking apparatus 19 and in consequence the formed package 37 adopts the appearance as shown in Fig. 8, i.e. the package section 17 initially existent between the product region and rim 16 vanishes.

The embodiment shown in Fig. 3 is formed to accommodate good 9'' to be packaged. As shown in Fig. 3, this good considerably projects above the plane of the lower film 7.

Additionally to the forming station 4 for the deep-drawing of the lower film, in the section between the pulley 22 and the input side of the evacuating and sealing station 35, thus in the region in which the heating apparatus 23 is provided in the MV 579/DH/DC/1Q 11.04 7 second embodiment, an additional forming station 28 is provided here. On the side of the upper film plane facing the good to be packaged it has a stationary part 30 corresponding to the upper part of the forming station 4 and, on the opposite side of the film plane 1, it has an upper part 32 reciprocating in the direction of the arrow 31. The upper part corresponds to the lower part of the forming station 4. The forming station 28 functions in the same way as the forming station 4 and generates a container part 33 projecting upward above the projecting product by deep-drawing.

The evacuating and sealing station 35 differs from the station described in Fig. 2 in that the cavity 33' has a size appropriate for accommodating the container part 33.

In operation, the good 9'' to be packed is inserted into the containers in the lower film downstream of the forming station 4. Upstream of the evacuating and sealing station 35, the upper film deep-drawn to the opposite direction is placed on the product and the thus-prepared package is fed into the evacuating and sealing station 35 and is evacuated, sealed and shrunk in the above described way. Subsequently, separation is performed in the above described way. Again, in the additional shrinking apparatus 19, the additional shrinking is performed having the consequence of attaining a package 38 as shown in Fig. 9 in which again section 17 between the film directly contacting the product and the rim is shrunk away.

In the above described embodiments, the additional shrinking apparatus 19 is in each case provided directly on the output side of the packaging machine. It is also possible to provide the additional shrinking apparatus 19 separated from the packaging machine, to transport the packages released by the cutting device 6 on the output side to the separately provided additional shrinking apparatus 19 provided and to perform the ad MV 579/DH/DC/10.11.04 8 ditional shrinking operation there. However, preferably the additional shrinking apparatus 19 is a component of the packaging machine.

The strand of chain 21' transporting the lower film layer 7 and the strand of chain 21 transporting the upper film layer holding the edge of lower film and upper film brought together in the position in the evacuating and sealing station 25 and 35, respectively, are illustrated in Fig. 4.

In the illustration shown in Fig. 5, the strand of chain in the forming station 28 is shown in which the upper film is guided in the plane of the lower part 30 while being laterally clamped.

In the case of the good to be packaged having cavities as in case of cheese or poultry, for example, the evacuating and sealing station may be respectively formed in a known manner so as to supply an inert gas for filling the cavities in the product after evacuating.

MV 579/DH/DC/10.11.04 9

Claims (16)

WHAT WE CLAIM IS:

1. Method for packaging a good by means of a package formed of a shrinkable lower film and a shrinkable upper film with the steps deep-drawing the lower film to form a container for accommodating the good; filling the good into the container, supplying the upper film above the filled container for covering the same, evacuating and sealing of the so-covered container along a rim, releasing said rim, and subjecting the such-formed package to heat from all sides for all-side shrinking.

2. Method for packaging a good according to claim 1, wherein also the upper film is supplied in a pre-stressed condition.

3. Method for packaging a good according to claim 1 or claim 2, wherein the upper film is heated before being supplied above the filled container.

4. Method for packaging a good according to any one of claims 1 to 3, wherein the upper film is deep-drawn before being supplied above the filled container.

5. Method for packaging a good according to any one of claims 1 to 4, wherein after evacuating and before sealing an inert gas is supplied for filling cavities present in the. good. INTELLECTUAL PROPERTY OFFICE OF N.Z. - 6 MAR 2007 received 10

6. Device for executing the method according to any one of claims 1 to 5, characterized by an input side and an output side, an apparatus for laterally gripping and guiding a lower film to be supplied from the input side and to the output side, a forming station arranged on the input side for forming containers, an evacuating and sealing station, an apparatus for supplying an upper film to the input side of the evacuating and sealing station, a separating station at the output side and a station for subjecting the package to heat from all sides for shrinking.

7. Device according to claim 6, wherein an apparatus is provided for laterally guiding the upper film.

8. Device according to claim 6 or claim 7, wherein an apparatus is provided for heating the upper film.

9. Device according to claim 6 or claim 7, wherein a forming station for the upper film is provided upstream of the evacuating and sealing station.

10. Package made of a strip-shaped shrinkable lower film and a strip-shaped shrinkable upper film being sealed together along a rim, wherein the inside of the package is evacuated and wherein the upper film and the lower film are shrunk such that on all sides the film rests against a good positioned in the package. INTELLECTUAL PROPERTY OFFICE OF N.Z. - 6 MAR 2007 11

11. Package according to claim 10, wherein the packages are separated into single packages and are supplied to a shrinking apparatus when separated.

12. Package according to claim 10 or claim 11, wherein the sealing seam is generated close to the good to be packaged and in that the film projecting out is circumferentially cut off.

13. Package according to any one of claims 10 to 12, wherein cavities in the good are filled with an inert gas.

14. A method according to claim 1 substantially as herein described or exemplified.

15. A device substantially as herein described or exemplified, with reference to the accompanying drawings.

16. A package substantially as herein described or exemplified, with reference to the accompanying Figures 1 to 5 and 7 to 9. END OF CLAIMS INTELLECTUAL PROPERTY OFFICE OF N.Z. - 6 MAR 2007 received