NZ534671A - A method and means of applying adhesive tape with cutter and guides - Google Patents

Abstract

Apparatus is disclosed for applying adhesive tape to an article having first and second surfaces to be securely joined together by the adhesive tape. The apparatus includes a gripper (11) which draws tape T from a reel R. A cutter assembly (14) is operable to cut the tape T to a required length. The length of tape is held by suction on grids (16). The grids (16) are moveable to a lowered position to enable the length of tape T to be transferred to application arms (21) and thereby be positioned adjacent the first and second surfaces. Applicating heads (30) are operable to press an area of the tape onto the first and second surfaces. Relative movement between the applicating heads (30) and the surfaces cause the tape to become adhered to and join the first and second surfaces.

Description

No: 534671 Date: 1 3 August 2004 NEW ZEALAND Patents Act 1953 COMPLETE SPECIFICATION A METHOD AND MEANS OF APPLYING ADHESIVE TAPE WE, LEYHATTON INNOVATIONS LIMITED a New Zealand company of 6-8 Weld Street, 25 Feilding, New Zealand do hereby declare the invention, for which we pray that a Patent may be granted to us, and the method by which it is to be performed to be particularly described in and by the following statement:- li»i&iECTu«ifwjopenTY OFFICE! 15 AUG 2005 2 Title of the Invention A Method and Means of Applying Adhesive Tape 5 Background to the Invention This invention relates to a method and means of applying adhesive tape.

The present invention has particular application for applying adhesive tape to elements 10 of a carton, container, case or like packaging and more particularly elements which overlap or are non-aligned such as overlapping closure flaps or a closure flap overlapping part of the body (base) of the carton.

In the following, the term "carton" will be used in a general sense to describe a 15 container, which has a body (case) and a closure (e.g. lid, flap or the like). The carton can be made of cardboard or a plastic based material, such as polystyrene, or other suitable material which can be closed/sealed using an adhesive tape.

In such situations, the tape when applied tends to stretch directly across from one 20 surface to the other. It, therefore, does not follow the contour of the edges of the abutting/overlapping elements. Also, there is a tendency for the tape to be in lateral tension and, therefore, tend to lift or pull away from one surface (generally the overlap surface). As a result of the foregoing, the tape does not add significantly to the strength or integrity of the carton.

New Zealand currently packs a significant proportion (approximately 90%) of its meat and related products in 20kg cartons. These cartons are used to export a range of primary products including meat, offal and fish. Similar cartons are also in use in other countries. As a result, there is a growing need to provide a solution to the increasing 30 challenges of ensuring packaging integrity, tamper evidence and product traceability. 3 For example, one current method of "sealing" cartons is to use strapping but strapping can easily be tampered without detection. Also, the polypropylene strapping used has become environmentally unacceptable.

While the present invention has particular application to applying adhesive tape to cartons used in the meat packaging field the invention is by no means limited to such applications. The inference to taping of such cartons is given solely by way of example.

Summary of the Invention An object of the present invention is thus to provide a method of closing and/or sealing cartons by fixing one element of the carton e.g. a flap, closure element or other part to a second element of the carton e.g. base or another part of the carton by applying a pressure sensitive tape closure horizontally to encapsulate part of both elements 15 around the or part of the perimeter of the carton so that the two elements can act as one with considerable strength.

It is another object of the present invention to provide a machine which is usable to close cartons by fixing one element/part of the carton to another element/part of the 20 carton by applying, a pressure sensitive tape closure horizontally to encapsulate parts of both the elements/parts around at least part of the perimeter of the carton so that the elements/parts can act as one with considerable strength.

In achieving the objects of the invention it is believed that generally a single length of 25 tape around the carton will achieve what has previously required 2 or 3 pieces of tape, bands or other elongate joining elements.

Broadly according to one aspect of the invention there is provided apparatus for applying adhesive tape to an article having first and second surfaces to be securely joined together by the adhesive tape, the apparatus including tape dispensing means, Intellectual Property *""" Office of N.Z. 14 AUG 2007 R ivpn 4 tape holding means for holding a length of tape disconnected from the tape dispensing means and positioning the length of tape relative to the first and second surfaces, pressure means operable to press an area of the length of tape onto said first and second surfaces and moving means to cause relative movement between the pressure 5 means and first and second surfaces to cause the length of tape to become adhered to and join the first and second surfaces.

Preferably the tape holding means is moveable relative to a second tape holding means, there being transfer means whereby the length of tape can be transferred to the second 10 tape holding means.

Preferably the second tape holding mean is moveable by moving means to position the tape relative to the first and second surfaces.

In the preferred form of the apparatus the pressure means includes at least one applicator head which is contactable with the non-adhesive side of the tape, there being means to cause relative movement between the first and second surfaces and the applicator head to cause said area of the tape to contact the first and second surfaces.

Preferably the applicator head includes a pair of rotatable elements mounted for relative movement therebetween whereby one rotatable element can be offset to the other rotatable element.

Preferably each rotatable element is of conical (more preferably truncated conical) 25 shape, the conical surface forming a contact surface for pressing the tape onto the first or second surface. Preferably the apex of the conical shape or the end, which is of smaller diameter, is located more distant from the join of the first and second surfaces than the end of the largest diameter.

Intellectual Property Office of N.Z. 14 AUG 2007 RECEIVED In a preferred form of the apparatus at least one of the conical rotatable elements includes a second contact surface, which inclines away from the largest diameter of the conical shape.

According to one form of the apparatus the applicator head(s) is/are moveable relative to the first and second surfaces.

According to a further form of the apparatus the first and second surfaces are also moveable in relation to the changing position of the applicator head(s).

In yet a further form of the invention the applicator head(s) is/are held in a substantially fixed position and the first and second surfaces are moveable by moving means.

Preferably the apparatus includes control means, which responsive to sensor means 15 determining a type of article incorporating the first and second surfaces controls the dispensing means to cut the tape to a required length.

In the preferred form of the invention the dispensing means includes a reel of tape, a movable gripper to draw tape from the reel and cutting means to cut the tape at the 20 required length.

In a preferred form of the invention the apparatus is arranged to perform horizontal application of tape to a carton. Preferably the tape holding means holds tape relative to the carton across a front face of the carton and moving means applies relative 25 movement between the carton and tape holding means whereby the tape once applied across the front fence is pressed by the pressure means along the sides of the carton.

According to the second broad aspect of the invention there is provided a method of applying a length of adhesive tape to secure a first component having a face surface Intellectual Property Office of N-Z. 14 AUG 2007 R F r. FI \/ c n 6 and an edge surface to a face surface of a second component, the method comprising steps of holding a disconnected length of tape in a position relative to face and edge surfaces, bringing pressure applying means into contact with an area of the length of tape to cause the tape in the vicinity of the contact area to contact said surfaces and 5 then cause relative movement between said surfaces and the pressure applying means to occur to thereby cause the length of tape to become adhered along its length to the surfaces and follow the contour of the surfaces.

The method includes the step of drawing tape from storage means onto a tape holding 10 means and cutting the tape to length.

In a preferred form of the method the holding means is moveable to move the length of tape to said position relative to the face and edge surfaces.

According to one form of the method the holding means is moveable to move the length of tape to said position relative to the face and edge surfaces.

According to one form of the method the length of tape is transferred from said holding means to second tape holding means prior to the pressure applying means 20 causing the area of tape to contact the surfaces.

In one form of the invention the tape holding means is a reel.

Preferably in one form of the method pressure applying means is moved and the 25 surfaces remain stationary.

According to another form of the invention the surfaces are moved and the pressure applying means remains stationary.

Intellectual Property"" Office of N.Z. 14 AUG 2007 RECEIVED 7 In yet a further form of the invention both the pressure applying means and the surfaces are moved.

In the preferred form of the method the first component is a closure of a carton and the 5 second component is a case of the carton, the tape being applied horizontally around the carton. Preferably the tape is applied for the full peripheral extent of the carton.

Also in the preferred form of the invention the pressure applying means has first and second moveable pressure means one being cause to press part of the tape onto the 10 face surface of the closure and the other being caused to press part of the tape onto the edge surface of the closure and the face surface of the case.

Intellectual Property ~ Office of N.Z. 14 AUG 2007 ; RECEIVED i 8 Brief Description of the Drawings In the following more detailed description of the invention reference will be made to the accompanying drawings in which:- Figure 1 provides a partial perspective view (and enlarged detail) of one type of carton to which an adhesive tape has been applied horizontally around the carton with the adhesive tape following the contour of the "gutter" formed by the edge of the lid adjacent a wall surface of the case, Figure 2 is a perspective view of an assembly which will form part of a machine, the assembly facilitating the cutting to length of adhesive tape and then supporting the adhesive tape ready for application of the length of tape to a carton, Figure 3 is a view similar to Figure 2 but showing adhesive tape in the process of being dispensed from a roll of tape such that the dispensed tape can be cut to length and supported by a tape holding grid, Figure 4 is a view similar to Figure 3 showing the tape fed from the reel and cut to length and supported by the tape holding grid, Figure 5 is yet a further similar view but showing the tape holding grid having moved to a position relative to tape application arms, Figure 6 is a view similar to Figure 5 showing the tape transferred to the tape application arms and the tape holding grid in the process of reverting to its elevated position, Figure 7 is a view similar to Figure 6 but with the tape applicating arms and the tape holding grid restored to the elevated position with a new length of tape in the process of being fed from the reel, Figure 8 is a view similar to Figure 7 but showing the cut length of tape at the beginning of its application to a carton (not shown) and the new length of tape being further drawn from the reel, Figure 9 is a perspective view of a second example of how a carton can be presented to tape application arms, Figure 10 is a view similar to Figure 9 but from a reversed position, Figure 11 is a perspective view of an example of a tape applicating head suitable for the machine for applying the tape to a carton the applicating head being of a type useable with, for example, the embodiment of the assembly shown in Figures 9 and 10, Figure 12 is a perspective view of the applicating head from a reverse angle, Figure 13 is a side elevation view of the tape applicating head, Figure 14 is a further perspective view of the tape applicating head, Figure 15 is a top plan view of the tape applicating head, Figure 16 is a side elevation view of the applicating head and a carton of the type shown in Figure 1, Figure 17 is a perspective view of a form of tape cutter and gripping assembly, Figure 18 is a similar view to Figure 16 showing the end of the tape being gripped prior to drawing of the tape from the reel, and Figure 19 is a view similar to Figure 17 but with the tape in the process of being drawn from the reel.

Description of a Preferred Embodiment of the Invention It is intended that the machine according to the present invention will be able to handle different carton types including cartons typically used in the New Zealand meat processing industry. Thus it will be able to handle cartons including a three flap frozen carton with 1.5mm gutter, a three flap frozen carton with full depth end flaps, a four 15 flap frozen carton with lid in place and a four flap chilled type with 9mm gutter. It will be appreciated by those skilled in the art that this is only by way of example intended to identify the versatility of a machine according to the present invention.

The term carton used herein is thus, as previously indicated, used in a general sense.

Each carton will preferably be supplied from the manufacturer with carton type identifier bar code. Thus the machine will include bar code reading means so as to be able to identify the type and specification of carton to which the adhesive tape is to be applied. Therefore, the PLC control system of the machine will, from the bar code read, 25 be able to determine from stored information carton closure information including carton dimensions and centre line height. This will do away with the need for the machine to have sensing means to sense carton type, size etc.

In the event that no bar code is presented or a bar code is present for which no carton 30 settings are known by the machine, the control system of the machine will control the 11 machine such that the carton is passed straight through the machine i.e. without application of tape.

In the preferred form of the invention cartons to be closed are presented broadside, 5 flap forward in the direction of travel as will hereinafter be evident.

Once again, this is by way of example as a means of describing a preferred form of the invention. It will be appreciated by those skilled in the art that other arrangements are possible. For example, the machine could be arranged to include provision for carton 10 rotation so that an incorrectly presented carton could be automatically identified and then rotated to the correct orientation.

Figures 1 and 1 6 of the drawings illustrates a carton C having a base B and a lid L or lid flap. As can be seen the lid or lid flap overlaps with the sidewall S of the carton so as to 15 form a gutter G which, effectively, is the edge of the lid or flap where it overlaps with the sidewall of the carton. The adhesive tape T is therefore, according to the invention, applied by the machine so that the tape follows the contours of the flap/lid L, the gutter G and the sidewall S of the carton C.

Figures 2-8 illustrate a frame assembly which facilitates the drawing of tape T from a reel R onto a tape holding grid and then transferring the tape (after it has been cut to length), to tape application arms to thereby support the tape for application to the carton by applicating heads.

As shown in Figure 2, one or more reels R of tape T are supported by the assembly 10. In the illustrated arrangement three reels R are placed on friction mandrels in a carousel configuration. 12 The fag end of the tape T is attached to a gripper 11 which is mounted to and suspended between a pair of endless toothed belts 12 and 13. At initialisation the gripper 11 will be located adjacent a cutter mechanism 14 (see Figure 19). Thus as shown in Figure 3 movement of the belts 12 and 13 is initiated by a suitable powered 5 source (motor) driving one or more drive rollers 15 which results in movement of the gripper 11 such that the tape T is drawn from the reel R. In Figure 3 the tape is shown partly through the drawing out process.

As shown in Figure 4 the tape T is drawn across the face of two tape holding grids 16, 10 one positioned on either side of the assembly. Each tape holding grid 16 consists of a series of fingers 1 7 which are hollow and are coupled to a vacuum source via a manifold or the like. Each finger 1 7 has a plurality of openings 18. The fingers 1 7 are spaced apart as can be seen in, e.g. Figures 2 and 4.

Thus, with sub-atmospheric pressure applied to each of the tape holding grids 16, the tape T can be held in position as shown in Figure 4. The tape T as shown in Figure 4 is a single length having been cut by a cutter assembly 14 (hereinafter described) to the required length. The tape holding grids 16 are located behind the tape feed belts system (12, 13) so as to be clear of the belt system and therefore moveable as 20 hereinafter described.

The tape holding grid 1 6 is supported on a pair of columns or the like 20 and the tape holding grid 16 is therefore, moveable between an upper position (as shown in Figure 4) and a lower position as shown in Figure 5. This movement of the tape holding grids 25 16 can be facilitated by any suitable mechanism such as one or a pair of pneumatic linear actuators.

As can be seen in Figure 5 the tape holding grid 16 when in the lower position is located adjacent a tape application arm 21. Each tape application arm 21 is machined intellectual Property j Office of N.Z. 14 AUG 2007 RECEIVED i 13 from solid material in much the same fashion as the tape holding grid 16 but with slotted grooves or recesses 22 which correspond in position and with slightly greater physical dimensions than the fingers 1 7. As can be seen in Figure 4 each resultant projection 24 is formed with a plurality of openings 23 so that sub-atmospheric 5 pressure applied to the tape application arm 21 enables the cut tape T to be held by the tape application arm 21 (as shown in Figure 6) when transferred from grid 16.

When the tape holding grid 16 has reached the position as shown in Figure 5, the fingers 1 7 are located opposite the grooves or recesses 22 (Figure 4).

The tape application arms 21 are mounted to be moveable transverse to their length so that the projections 24 engage in the slots between the fingers 1 7. Accordingly, the tape holding grid 16 and tape application arm 1 7 interlock though when the application arms 21 move outward the surfaces of the projections 24 become slightly proud of the 15 outward facing surface of the tape holding grid 16.

By vacuum being applied to the application arms 21 and vacuum removed from the tape holding grids 16 the tape is transferred to the application arms 21. As a consequence the tape holding grid 1 5 can then be raised back to the elevated position 20 to be located behind the next length of tape T drawn from the reel R. Consequently, while the tape T supported by the application arms 21 is applied to a carton the next length of tape T can be drawn out, cut and applied to the tape holding grids 16 in readiness for the next carton to be taped.

It will be appreciated that the bar code reading of the carton will take place in respect of the carton next after the one being taped by the machine. This enables the tape T to be cut to the correct length for the next carton. 14 In the preferred form of the invention the tape application arms 21 have heating elements buried therein so that the arms can be heated. The heat in the arms 21 is, therefore, transferred into the substrate surface of the tape T. This preferred arrangement enables the cure time of the adhesive of the tape to be reduced because 5 of the preheating of the adhesive, the tape substrate and the area where the tape is to be applied.

Figure 7 of the drawings shows the tape holding grids 16 raised to the elevated position and the new length of tape T being drawn from the reel R. The length of tape 10 T held by the application arms 21 is ready for application to a carton by way of applicating heads 30.

As can be seen in Figure 8, the applicating heads 30 (of which a preferred form will be described in more detail hereinafter) are each mounted by arms 31 so that, as shown in 15 Figure 8 the heads 30 can initially be moved toward the carton to create a portion T of tape which will be initially applied to the carton.

According to the arrangement shown in Figure 8 each arm 31 is slidingly mounted on a transverse track 32. By a suitable drive mechanism the arms 31 can move in opposite 20 directions so that the heads 30 move away from each other and toward the most adjacent application arm 21. Consequently, each head 30 moves from the centre of the carton towards the end of the front sidewall S. Upon reaching the edge of the front sidewall the head 30 is able to rotate so as to continue to push the tape onto end sidewall of the carton as the carton moves between the opposed heads 30 by a 25 conveyor on which the carton fully or partially resides.

In use of the machine cartons are delivered to the machine by an in-feed conveyor (not shown). A mechanism is provided at the entry of the machine to control the entry of intellectual Property Office of N.Z. 14 AUG 2007 cartons such that only one carton at a time moves into the machine i.e. there is a space between the incoming carton and the next carton.

At the in-feed part of the machine a data reader is positioned so as to read the bar 5 code as mentioned previously.

The carton C, which has entered the machine, is prevented from reverse movement by a gate, stop mechanism or the like (not shown). Not only does this mechanism serve as backstop to the carton when it is being taped across the front but also it presents a 10 barrier to the next carton moving into the machine.

A split flat plate gate 40 (see Figure 10) elevates from below the transport belt 41 to project above the surface of the transport belt. This holds the front of the carton C square. The gap 42 between the two plates 43 of the gate 40 provides a clearance for 15 the taping heads 30 so that they can make initial contact with the front sidewall of the carton C.

The machine pic control lowers the split flat plate gate 40 to below the surface of the belt 41 and as this occurs the arms 31 move the tape heads 30 in opposite directions 20 across the carton C. The transport belt 41 moves the carton C forward as the heads 30 move around the corner of the box and onto the end sidewalls S and apply the tape to the ends of the carton.

In a preferred form of the invention the carton has pressure applied to the top, bottom 25 ends by way of compression/container rollers or belts so as to ensure that the carton conforms to a "brick" shape.

In a preferred form of the invention each application arm 21 has, at the leading end relative to the incoming carton, a moveable portion 25 which is able to hinge about an 16 axis of a pivot joint 26. Accordingly, as the carton advances and moves between the application arms 21 this moveable portion 25 hinges so that it assumes a position more or less parallel to (or alongside) the end sidewall of the carton thereby ensuring that the tape as it is drawn off the application arms during movement of the carton relative to 5 the application arms 21 is correctly presented to the end of the carton.

In this form of the invention the applicating head 30 is fastened or mounted to the distal end of the moveable portion 25. Also according to this form of the invention the head 30 is of the type hereinafter described with reference to Figures 11-16 of the 10 drawings.

Once the carton has had the tap? T applied to the end sidewalls, the applicating heads 30 move across the back sidewall of the carton to complete application of the pre-cut length of the tape. Thus the horizontally taped carton can then be moved out of the 15 machine by output conveyor 45.

Between a conveyor 44, which moves the carton during the tape application process, and the output conveyor 45 there is a gap 46 through which a second plate gate (not shown) can project. This second plate gate engages with the front or leading sidewall 20 of the carton to support the carton against movement while the tape is being applied to the back or trailing sidewall of the carton. Once the tape has been applied to the back sidewall the second plate gate descends thereby clearing the way for the carton to move via output conveyor 45 from the machine.

In Figures 2 to 8 the applicating heads 30 are shown in a form where the head is essentially shaped like a fist and is able to change its position relative to the carton as the heads move around the front, end and back sidewalls of the carton. However, in the preferred form of the invention the applicating head 30 is of the type shown in Figures 11 -16 to which reference will now be made. 17 Each head 30 is mounted to the application arm 21 via a body or mounting 27 which is attached to or can form the or part of movable portion 25 (Figure 9).

Each mounting 27 can include a vacuum/heating pad 28 which is located on the tape feed side of the head. This pad 52 applies tension to the "tail" end of the tape when the tail end of the tape has been removed from the moveable portion 25 or the application arm 21. The heated surface also transmits heat (as is the case with the applicating arm) into the adhesive and substrate to both soften the substrate and precondition the 10 curing time of the adhesive.

Mounted by the frame or body of the head 30 is a pair of freely rotating rotary cones 50 which act as rollers. The rotary cones 50 are disposed as shown in Figures 11-15 so that the peripheral larger diameter edges 51 are adjacent one another. The fact that 15 there will be speed differentials between the minor and major circumferences of the rotary cones 50 provides a two fold effect. On the in-feed side the substrate (tape) being applied to the carton will be converged and the opposing arc will be diverging i.e. "smoothing outward". The contact circumference (larger) has an ascending, descending horizon but applies point pressure over the greater area.

The lips 52 for cones 50 allow for the tape T to be applied and "smoothed" onto three surfaces of the carton simultaneously (see for example Figure 16). This is achieved by the cones 50 being able to "offset" to allow for corner taping underneath a surface e.g. into the gutter G. The offset is automatically adjusted depending on the amount of 25 uneven surface with which the cones made contact.

For example, chilled cartons generally have the end flaps of the lid doubled folded to form a 9mm air gap for air circulation between stacked product, whereas frozen product normally has only 1.5mm flap thickness. Accordingly, the inverted cones will 18 have a greater offset depending on the more depth which the applicating head needs to content with.

This offset is achieved by the following construction. Each cone 50 is rotatably 5 mounted to a mounting plate 54 which at one end has an angled portion (shown at 54a in Figure 16) with which the axle or shaft 58 which mounts and establishes the axis of rotation of the rotary cone 50 is attached.

A pair of parallel connecting links 55 extend through an angular passage 59 in a rotary 10 mounting 56. Each link 55 is mounted within the angular passage 59 to be moveable about a pivot axis of pivot 55a. The ends of each link 55 are pivotally coupled by pivots 55b in a shaped slot 57 in the mounting plate 54. As a result of this mounting arrangement the rotary cones 50 can move so as to achieve the offset and the amount offset (shown e.g. in Figure 16) and can do so continuously as the head moves about 15 the carton so as to accommodate variations in the wall surface and overlap of the lid/flap.

The angular passage 59 is formed in the rotary mounting 56 which is rotatably coupled to head mounting 27 (see Figure 16). Therefore, under the action of the motor M and 20 associated drive mechanism (which includes link arm 60 between motor M and rotary mounting 56) the angular position of the assembly of rotary cones 50 relative to the head mounting 27 can be incremented in 90° steps through 180°. The motor M is preferably a stepping motor. Positioning is by proximity sensors.

The application arm 21 is mounted at one end by a mounting bracket 61. The moveable portion 25 is supported at or adjacent the applicating head 30 by arm 31 as previously described. As a consequence of these mounting being coupled to a suitable driving or moving arrangement the application arm 21 moveable portion 25 and head 30 can be positioned height-wise so as to align the centre line of the tape T with the 19 gutter G of the carton C. Thus with the tape located in the correct position, it can be applied to contact (according to one preferred form of the invention) 35mm of the flap F/lid L and 35mm of the sidewall S and over the depth of 1.5mm gutter G. This is a typical arrangement with most non-chilled cartons. In such an arrangement the tape is 5 normally 72mm wide.

Referring to now to Figures 17-19 there is shown a typical gripper and cutter arrangement.

At initialisation of the apparatus the gripper 11 attaches itself to the fag end of the tape T. The gripper 11 is mounted on the twin toothed driven belt arrangement formed by belts 12 and 13. The gripper 11 includes a suction pad 70 and a gripper plate 71. The gripper plate 71 is slidingly moveable in an inclined track 72 and is controlled by a small linear actuator 73.

Accordingly, the fag end of the tape T can be brought into proximity of the suction pad 70 and sucked thereon. The linear actuator 73 is then actuated to slide the gripper plate 71 toward and inwardly (due to the inclined track 72) to mechanically grip the fag end of the tape T between the suction pad 70 and the gripper plate 71.

The cutter arrangement consists of a cutter 74 mounted by a holder 75. The cutter 74 is a serrated blade and is located to one side of the belt system 12 and 13. To the other side of the belt system there is a suction pad 76 which is formed part of a slider 77 which by suitable control means (not shown) can be slid over a chamber 78 which is 25 connected to sub-atmospheric p.essure.

Accordingly when the gripper has drawn from the reel R the required length of tape T the slider 77 is moved over the suction chamber 78 so as to apply a suction to the tape whereupon the tape can be cut by the blades 74. The suction created via the suction pad 76 (which is positioned over suction chamber 78) holds what becomes the fag end of the tape T while the gripper 11 then moves to a position which corresponds with the required position of the tape T on the tape holding grids 16. It will be appreciated by those skilled in the art that the suction on tape via tape holding grids 16 is sufficient to 5 maintain the tape on the holding grids but not sufficient to prevent the tape T sliding over the tape holding grids 1 6 as the gripper 11 moves to its final position.

Once the tape T has been transferred to the tape application arms 21 the gripper 11 can return to its "home" position and pick up the fag end of the tape T whereupon suction to the fag end via suction pad 76 is removed to thereby enable the gripper 11 to once again move and draw tape T from the reel R.

In a preferred form of the machine a knife blower is provided in order to blow hot air at high velocity onto the surface of the carton. The knife blower includes a "knife" shape nozzle. The purpose of the knife blower is to clear the board surface of any residual moisture and serves to heat the fibres of the board of the carton prior to the adhesive of the tape making contact with the board. This also speeds up the fusion and cure of adhesive to fibreboard.

It will be appreciated by those skilled in the art that the invention is open to modification. For example, the carton could be positioned on a rotary platen and, therefore, be moveable relative to fixed applicator head(s) and application arms. In fact, it will be apparent to the skilled person that a variety of means can be used to achieve relative movement between the carton, applicator head(s) and application arms to achieve horizontal "wrapping" of the tape around the periphery of the box and pressing of the tape onto the carton. intellectual Property Office of N.Z. 14 AUG 2007 RECEIVED i 21 The invention is particularly useful when applying tape to a carton when a "gutter" is present. However, it will be appreciated that the invention is also applicable to butt jointing of surfaces.

In the preferred form of the invention the tape is first loaded onto the holding grids and then transferred to the application arms. This allows a new length of tape to be dispensed while the previously cut length is applied. However, it will be appreciated that in a less favoured embodiment the holding grids could be arranged (together with the tape dispensing system) so that the tape could be moved off the holding grids and 10 directly onto the carton by the application head(s) and the relative movement of carton, head(s) and holding grids.

The apparatus and method according to the present invention enables adhesive tape to be applied to a carton in such a manner that a hermetic seal is achieved, which is highly 15 advantageous for the packaging of meat, fish and the like as this adds to the freezing process where the meat, fish or the like is blast frozen following packaging.

The adhesive tape is applied in such a manner that it not only provides a strong coupling of the flap or lid to the body of the carton but also aids in the strength and 20 integrity of the carton. The use of the applicating heads in the manner in which the tape is correctly position and held taut (flat) at the point of application results in the tape being applied to uneven surfaces in such a manner that the tape follows the contours between the surfaces.

Claims (27)

22 What We Claim Is:

1. Apparatus for applying adhesive tape to an article having first and second surfaces to be securely joined together by the adhesive tape, the apparatus 5 including tape dispensing means, tape holding means for holding a length of tape disconnected from the tape dispensing means and positioning the length of tape relative to the first and second surfaces, pressure means operable to press an area of the length of tape onto said first and second surfaces and moving means to cause relative movement between the pressure means and 10 first and second surfaces to cause the length of tape to become adhered to and join the first and second surfaces.

2. Apparatus as claimed in claim 1 wherein the tape holding means is moveable relative to a second tape holding means, there being transfer means whereby 15 the length of tape can be transferred to the second tape holding means.

3. Apparatus as claimed in claim 2 wherein the second tape holding means is moveable by moving means to position the length of tape relative to the first and second surfaces. 20

4. Apparatus as claimed in claim 1, 2 or 3 wherein the pressure means includes at least one applicator head which is contactable with the non-adhesive side of the tape, there being means to cause relative movement between the first and second surfaces and the applicator head to cause said area of the length of tape 25 to contact the first and second surfaces. Apparatus as claimed in claim 4 wherein the applicator head includes a pair of rotatable elements mounted for relative movement therebetween whereby one rotatable element can be offset to the other rotatable element. Intellectual Property Office of N.Z. 14 AUG 2007 _R E_C EI v E r>,

5. 30 23

6. Apparatus as claimed in claim 5 wherein each rotatable element is of conical (more preferably truncated conical) shape, the conical surface forming a contact surface for pressing the area of the length of tape onto the first or second surface. 5

7. Apparatus as claimed in claim 6 wherein the apex of the conical shape or the end, which is of smaller diameter is located more distant from the join of the first and second surfaces than the end of the largest diameter. 10

8. Apparatus as claimed in claim 6 or 7 wherein at least one of the conical rotatable elements includes a second contact surface, which inclines away from the largest diameter of the conical shape.

9. Apparatus as claimed in any one of claims 1 to 8 wherein the applicator head(s) 15 is/are moveable relative to the first and second surfaces.

10. Apparatus as claimed in claim 9 wherein the first and second surfaces are also moveable in relation to the changing position of the applicator head(s). 20

11. Apparatus as claimed in any one of claims 1 to 8 wherein the applicator head(s) is/are held in a substantially fixed position and the first and second surfaces are moveable by moving means.

12. Apparatus as claimed in any one of claims 1 to 11 wherein the apparatus 25 includes control means, which responsive to sensor means determining a type of article incorporating the first and second surfaces controls the dispensing means to cut the tape to a required length. intellectual Property Office of N.Z 14 AUG 2007 • RECEIVE QJ 24

13. Apparatus as claimed in any one of claims 1 to 12 wherein the dispensing means includes a reel of tape, a movable gripper to draw tape from the reel and cutting means to cut the tape at the required length. 5

14. Apparatus as claimed in any one of claims 1 to 12 wherein the apparatus is arranged to perform horizontal application of a length of tape to a carton.

15. Apparatus as claimed in claim 14 wherein the tape holding means holds a length of tape relative to the carton across a front face of the carton and moving 10 means applies relative movement between the carton and tape holding means whereby the length of tape once applied across the front fence is pressed by the pressure means along the sides of the carton.

16. Apparatus for applying adhesive tape to an article as claimed in claim 1 15 substantially as herein described with reference to the accompanying drawings.

17. A method of applying a length of adhesive tape to secure a first component having a face surface and an edge surface to a face surface of a second 20 component, the method comprising steps of holding a disconnected length of tape in a position relative to face and edge surfaces, bringing pressure applying means into contact with an area of the length of tape to cause the tape in the vicinity of the contact area to contact said surfaces and then cause relative movement between said surfaces and the pressure applying means to occur to 25 thereby cause the length of tape to become adhered along its length to the surfaces and follow the contour of the surfaces.

18. The method of claim 1 7 further including the step of drawing tape from storage means onto a tape holding means and cutting the tape to length. Intellectual Property Office of N.Z. 1 <i AUG 2007 i RECEIVED 1 25

19. The method of claim 18 wherein the holding means is moveable to move the length of tape to said position relative to the face and edge surfaces. 5

20. The method of claim 19 wherein the length of tape is transferred from said holding means to second tape holding means prior to the pressure applying means causing the area of tape to contact the surfaces.

21. The method of claim 20 wherein the tape holding means is a reel. 10

22. The method of any one of claims 1 7 to 21 wherein the pressure applying means is moved and the surfaces remain stationary.

23. The method of any one of claims 1 7 to 21 wherein the surfaces are moved and 15 the pressure applying means remains stationary.

24. The method of any one of claims 1 7 to 21 wherein both the pressure applying means and the surfaces are moved. 20

25. The method of any one of claims 17 to 24 wherein the first component is a closure of a carton and the second component is a case of the carton, the length of tape being applied horizontally around the carton.

26. The method of claim 25 wherein the length of tape is applied for the full 25 peripheral extent of the carton.

27. The method of any one of claims 17 to 26 wherein the pressure applying means has first and second moveable pressure means one being cause to press part of the tape onto the face surface of the closure and the other being caused to I Intellectual Property | Office of N.Z | H AUG 2007 I '3 sr n c i \/ c r* I 26 press part of the tape onto the edge surface of the closure and the face surface of the case. The method of claim 17 substantially as herein described. LEYHATTON INNOVATIONS LIMITED By its Attorney DON HOPKINS & ASSOCIATES intellectual Property Office of N.Z. H AUG 2007 received