NZ515837A - Needle-less luer activated medical connector - Google Patents

Abstract

A needle-less flowing connector (10) includes a rotatable Luer housing (20), a Luer valve actuator (30), and a valve element (40) having a fluid passageway (44) which extends from an axially aligned end to an off center positioned end (48). Inter-engaged fingers (27), and grooves (47) prevent rotation of the valve element (40) with respect to the housing (20). An annular bulge (39), and groove (29) prevent withdrawal of the valve actuator (30) from the housing (20). An inter-engaged extending finger (25), and diametrically spaced grooves (35) position the valve in an open or closed position within the housing. A swabbing elastomeric stopper (80) is affixed over the open female Luer end of the valve actuator (30) to provide a safety seal against back flow of bodily fluid when a flow line is disconnected. The stopper (80) may be configured to provide a single or double seal.

Description

1 NEEDLE-LESS LUER ACTIVATED MEDICAL CONNECTOR Background of the Invention and Prior Art The present invention relates to medical connectors for blood transfer, intravenous fluid supply, medication dosage and the like.

United States Patents Nos. 5,273,533 of December 28, 1993 and 5,306,243 of April 26, 1994 each issued to Bonaldo disclose a medical connector 10 valve which employs an elastomeric valve element in the form of an elastomeric septum or fluid barrier disposed in a two part plastic housing. The septum is pierced by an upstream pointed cannula to make the fluid connection. Disconnection of the flow line allows the elastomer to re-seal the connector. Valve opening and closing is regulated by rotating a fluid line connection with respect to a housing in which the 15 cannula and septum are mounted. Such connectors are relatively expensive due to the presence of a cannula and the mounting thereof and are increasingly more likely to leak or become contaminated with particulate material of the septum due to repeated use.

Medical connectors frequently must be repeatedly opened and closed during patient care. In hospital environments such as intensive care units medical connectors may be actuated or cycled many times and must remain leak free so as to safely avoid introduction of contaminants such as cotton fibers from swabs used to clean the connectors and inadvertent introduction of air bubbles which cause 25 embolisms and patient death.

Medical connectors which use resilient flow barriers which are repeatedly pierced during use of the connector become more subject to fluid leakage SUBSTITUTE SHEET (RULE 26) 2 with increased actuation cycles, particularly if connected in an infusion pump line which may subject the connector to pressures as high as 27 psi.

Objects and Features of the Invention It is the primary objective of the invention to provide a medical / connector which remains leak and particle free despite repetitive use and which does not employ a resilient barrier which is repeatedly pierced by a cannula. The medical connector may be comprised of as few as three essential parts, each of which are easily formed in mass production. A swabbable elastomeric stopper is also disclosed for closing the open end of a female slip Luer passageway.

Summary of the Invention The present invention accordingly provides a needle-less Luer activated medical connector having a longitudinal axis, said connector comprising: a) a valve housing having a fluid flow passage therein aligned with said longitudinal axis, a valve seat therein, an open end for receiving a compressible valve element and a connection end for connecting said connector to a fluid flow line aligned with said longitudinal axis; b) a valve actuator having a fluid flow passage therein aligned with said longitudinal axis of said connector, a valve compressing end wall received in said open end of said housing, and a fluid flow passage extending through said end wall, said valve actuator being mounted in said open end of said housing for rotation about said longitudinal axis with respect to said housing; c) a resilient valve element compressed between said valve seat and said valve compressing end of said actuator, said valve element having a fluid passageway therethrough extending from an axially aligned opening on a first side of SUBSTITUTE SHEET (RULE 26) 3 said valve element to an off-center positioned opening on an opposite side of said valve element; said off-center positioned opening of said fluid passageway in said valve element being aligned with one of (1) an off-center positioned end of said flow passageway in said valve actuator or (2) an off-center positioned end of said flow 5 passageway in said housing when said actuator is rotated relative to said housing to open said valve and said off-center positioned end of said valve passageway being circumfrentially displaced from (1) said off-center positioned end of said flow passageway in said valve actuator or (2) said off-center positioned end of said flow passageway in said housing when said actuator is rotated relative to said housing to 10 close the valve; d) means connecting said valve element to said housing to prevent relative rotation between said valve element and said housing; e) positioning means on said actuator and said housing to hold said actuator in either a valve open position or in a valve closed position relative to said housing; and f) restraining means on said housing and on said actuator for restraining relative axial movement therebetween while permitting relative rotation therebetween.

Brief Description of the Drawings In the accompanying drawings: Figure 1 comprises a perspective view of a medical connector 25 according to the present invention including a contamination cap for a male Luer part and a contamination plug/swab for a female Luer part of the connector: Figure 2 comprises an exploded perspective view of the medical SUBSTITUTE SHEET (RULE 26) connector of Figure 1; Figure 3 comprises a longitudinal cross section view showing the medical connector with the valve element in the valve closed position; Figure 4 is a view like Figure 3 showing the connector in the valve open position; Figure 5 is a perspective view of the valve element; Figure 6 is a bottom plan view of the valve element of Fig. 5; Figure 7 is an end elevation of a valve contacting end of a valve actuator; Figure 8 is a right end elevation of a valve housing; Figure 9 is a longitudinal cross section view like Fig. 3 showing a modified housing configuration; and Figure 10 is a perspective view of a medical connector having the modified housing configuration of Fig. 8.

Figure 11 is a view like Fig. 9 showing an elastomeric safety stopper.

Figures 12a and 12b are perspective views of a first embodiment of the safety stopper shown in Fig. 11.

SUBSTITUTE SHEET (RULE 26) Figure 13 is a cross-section view at lines 13-13 on Fig. 14 of a second embodiment of safety stopper.

Figure 14 is an end view of the stopper of Fig. 13.

Description of the Preferred Embodiment The medical connector 10 of the present invention is essentially a three part connector comprising a valve housing 20 having a male Luer configured end 26 and a female Luer configured valve actuator 30 with a resilient valve element 40 which is compressed between a planar valve seat 22 in the housing 20 and a planar end wall 32 of the valve actuator 30.

The male Luer housing 20 and female Luer valve actuator 30 are aligned on a common longitudinal axis and are rotatable with respect to each other about the longitudinal axis. A concave gripping surface 21 on the housing 20 facilitates fingertip operation of the connector.

The valve housing 20 has a fluid flow passage 24 therein which extends longitudinally from the male Luer fluid line connection end 26 to the valve seat 22. Similarly, the valve actuator 30 has an axially extending female Luer fluid flow passage 34 therein which, in the embodiment shown, terminates in an off-center positioned flow passage 36 in the end wall 32 of the valve actuator which compressively engages the valve element 40. The actuator 30 is molded to have a smooth curved flow transition from axially extending flow passage 34 to off-center passage 36.

The valve element 40 has a fluid flow passageway 44 extending SUBSTITUTE SHEET (RULE 26) 6 therethrough from an axially aligned opening in fluid communication with passage 24 to an off-center positioned end 48 which can be placed into or out of flow communication with off-center actuator passage 36. Valve element 40 is made of a firm but compressible elastomer which is compressed between the valve seat 22 in 5 the housing and the end wall 32 of the actuator during assembly of the valve. Axial compression of the elastomeric valve element 40 causes radial expansion of the valve element 40 into fluid tight engagement with the surrounding interior cylindrical wall of the housing 20 to provide a tight seal of the valve in open, closed and intermediate positions.

Restraining means on an interior cylindrical wall 28 proximate the open end of the housing 20 and on an exterior cylindrical wall 38 of the valve actuator in the form of an annular bulge 39 on the actuator and mating receiving groove 29 on the housing are dimensioned such that the valve element 40 is compressed to the 15 appropriate extent as the bulge 39 seats itself in the groove 29 during valve assembly.

Axial movement of the valve actuator 30 with respect to the housing 20 is thus prevented during operation of the valve. Preferably, abutting radially extending surfaces on the bulge 39 and groove 29 are provided at the location shown to prevent inadvertent withdrawal of the actuator 30 from the housing. 20 after the valve has 20 been assembled. Relative rotation between the housing and actuator is, however, permitted. Preferably, a rigid sleeve 46 is provided in the flow passage 44 in the resilient valve element 40 to minimize radial collapse thereof during axial compression of the valve element as the parts of the medical connector are assembled. Sleeve 46, if provided, also prevents all contact of the elastomeric valve element with 25 fluid flow through the connector thus avoiding any possibility of contamination of the fluid by the elastomer or coagulation of blood or other fluid proximate the elastomer.

Valve open and valve closed positioning means in the form of a molded SUBSTITUTE SHEET (RULE 26) 7 long finger 25 on the housing 20 which is received in one or the other of diametrically opposed finger positioning grooves 35 molded in the actuator 30 hold the actuator relative to the housing in either a valve open position or in a valve closed position. The inherent resiliency of the plastic materials of which the housing 20 and valve actuator 30 are made permit the long finger 25 to snap into one or the other of the grooves 35 when the valve is either in the open or closed position while permitting relatively easy manual rotation of the valve actuator 30 relative to the housing 20. The valve element 40 also has a single longitudinally extending groove 45 which receives the long positioning finger 25 on the housing. As seen in Figs. 2 and 7, the exterior cylindrical surface 38 on the actuator 30 extends in excess of 180° proximate the grooves 35 to an annular reduced radius recess 38a of approximately the same depth as grooves 35 to permit the long finger 25 to be received in the annular gap between reduced radius recess 38a and interior housing wall 28 as the actuator 30 is rotated clockwise relative to the housing (as viewed from the actuator end) to open the fluid connection. Radially extending protuberances 38b between the grooves 35 and the recess 38a engage the finger 25 but permit movement of the finger 25 over the protuberances 38b as the connector parts are relatively rotated to open or close the valve so as to provide the user with a "feel" to determine if the valve is in its open or closed position. The full radius portion of surface 38 which extends in excess of 180° prevents further clockwise rotation of the actuator 30 relative to the housing by interference with long finger 25 and requires counterclockwise movement of the actuator relative to the housing to close the fluid connection.

Relative rotation between the valve element 40 and the housing 20 is prevented at all times by mating short fingers 27 molded on the housing which are receivable in short longitudinally extending grooves 47 molded in the valve element. Although three short fingers 27 and grooves 47 are provided to prevent relative SUBSTITUTE SHEET (RULE 26) 8 rotation between the valve element and the housing 20, as will be apparent, other configurations of mating projections and recesses or adhesive could be used instead to affix the valve element 40 to the valve seat 22 in housing 20. The length of the short fingers 27 is less than the longitudinal length of the grooves 47 on the valve 5 element 40 to freely permit compression of the valve element 40 during assembly without interference between the ends of the fingers 27 and the ends of the grooves 47.

As best seen in Figures 3 and 4, the off-center end 48 of the flow 10 passageway 44 through the valve element 40 is positionable in either a valve closed position (Figure 3) or a valve open position (Figure 4) upon rotation of the valve actuator 30 through an angle of somewhat less than 180° relative to the housing 20.

As shown, the valve actuator 30 has a female Luer tapered receptacle 15 with external threads 37 thereon and the housing 20 has a male tapered Luer flowline connection end 26 provided with a restraining groove 29 for receiving an annular boss on a conventional internally threaded fluid connector line swivel (not shown) which permits threaded connections to a flow line to be made or broken without twisting of the flowline. Preferably, the actuator 30 and the housing 20 are formed of medical 20 grade polycarbonate and the valve element 40 is preferably formed of medical grade polyisoprene.

Either or both of a removable plastic plug 50 which also fulfills the functions of a cleansing swab, and a male end Luer contamination cap 60 may 25 optionally be provided for sealing opposite ends of the medical connector during shipment or otherwise. Plug 50 has a finger grip tab 51 and a male tapered end 52 of variable diameter and length which is formed of a soft plastic and is snugly received in tapered female Luer passageway 34 such that plug 50 may be manually SUBSTITUTE SHEET (RULE 26) 9 rotated during insertion into passage 34 to swab the passageway all the way to opening to passage 36 with alcohol after disconnection of actuator 30 from an associated flowline. Finger tab 51 permits the plug 50 to be gripped without contamination of the tapered end 52. A plastic tie loop 53 integrally formed with the 5 plug 50 removably affixes the plug to the actuator 30. It will be noted that disconnection of the connector requires counterclockwise rotation of the female threaded line receptacle relative to the actuator 30. The connector is configured such that counterclockwise rotation first causes the actuator 30 to move to the valve closed position before further counterclockwise rotation removes the flowline connector from 10 the conventional clockwise threads 39. Alternatively, the flowline connections can be made or broken by longitudinal insertion or removal of male or female flowline Luer connectors from the female passageway 34 or the male end 26.

The medical connector described and claimed herein is particularly 15 advantageous in that it does not involve the use of any sharp pointed objects such as needles or cannulas. The longitudinally elongated configuration of the connector makes it particularly useful as a replacement for stopcock connectors on a manifold because the radially protruding handle of a stopcock frequently is positioned too close to an adjoining stopcock handle for easy manipulation without interference.

Figures 9 and 10 show a modified housing 20 having an integrally formed internally threaded skirt portion 70 provided with internal threads 72 for receiving a flowline coupling to form a male Luer lock. Housing 20 may also be provided with longitudinally extending non-slip grooves 74 on the exterior of the 25 concave finger gripping exterior surface.

Figures 11 and 12 show an optional elastomeric safety stopper 80 comprising a generally cylindrical collar 82 and an integrally formed conical tapered SUBSTITUTE SHEET (RULE 26) WO 01/23026 PCT/US99/12141 skirt 84. The stopper 80 also has a slitted swabbable outer flap 86 at its outer end and a slitted inner flap 88 closing the inner end of the conical tapered skirt 84. Stopper 80 is positioned, preferably by slight stretching, over the open female Luer end of the valve actuator 30 and is permanently adhesively bonded thereto. A 5 peripheral barb 90 may be formed on the end of the valve actuator 30 to further assist in preventing removal of the safety stopper 80 from the end of the valve actuator 30.

The stopper 80 provides an extra safety feature to prevent inadvertent backflow of blood or other bodily fluid from a patient when a male slip Luer 10 connector end of an IV or other fluid flow line is withdrawn from the female Luer flow passage 34. As discussed above, when disconnecting a threaded Leuer lock flowline, the connector is designed to require automatic closure of the valve to prevent escape of any backflow of fluid from the patient. However, when a slip Luer connector instead of a threaded Luer lock is used on the fluid supply line, it is 15 sometimes possible for a disconnection to be made without first rotating the connector to the valve closed position. The safety stopper 80 is designed to receive a male slip Luer connector through the slitted flap 86 with the four pie shaped flap segments bending inwardly as the male Luer connector is inserted to rest against the inside wall of the female Luer passage 34 in the valve actuator. Although four separate 20 segments are shown in each of the flaps 86, 88, the actual number will be determined by the product designer.

A tapered annular clearance space (not shown) may also be provided in the inside wall of passage 34 to receive and contain the segments of the flap 86 25 when the male slip Luer is inserted. The thickness of the clearance space may be designed to accommodate the combined wall thickness of the skirt 84 and segments of the flap 86 so that the interior cross-section of the female Luer passage 34 is substantially the same as that of a conventional standard female Luer passage not SUBSTITUTE SHEET (RULE 26) 11 provided with a safety stopper.

Flow of IV or other fluid to the patient is permitted through the slitted inner flap 88 in the left to right direction as seen in Fig. 11 due to pressure 5 differential established during supply of fluid to the patient but is prevented in the reverse direction when the fluid line connection is broken even if the valve inadvertently remains open. Backflow is doubly prevented by automatic substantially full closure of the inner flap 88 and by substantially full closure of the outer flap 86 (when the male Luer connector is removed) resulting from inherent resiliency of the 10 stopper material. . The stopper 80 may be made of any suitable elastomer such as polyisoprene or silicone rubber which is beneficial because it is also inherently lubricous. In addition, the substantially flat exterior surface of the outer flap 86 is easily cleaned or disinfected with a conventional swab which need not enter into the female Luer passage 34 where inadvertently deposited swab material is not easily seen 15 and may not be removed.

Figs. 13 and 14 show a modified stopper 80 which does not have the tapered skirt 84 and the extra backflow seal provided thereby but which otherwise operates substantially the same as the stopper shown in Figs. 12a and 12b. The 20 stopper 80 of Figs. 13 and 14 has a slightly thickened or conical flap 86 comprised of four segments which, when folded against the inner wall of passageway 34 by insertion of the male Luer connector, form a taper angle which is substantially the same as the taper angle of the male Luer connector. In each of the embodiments of the stopper shown, preferably the total length of each of the crossed slits in the outer 25 flap 86 is about 0.160" which is slightly less than the maximum diameter of a standard male Luer connector (0.169").

While the foregoing constitutes a complete description of the preferred SUBSTITUTE SHEET (RULE 26) 12 embodiment, it will be appreciated by persons skilled in the art that modifications can be made from the preferred embodiment and the scope of protection is to be evaluated solely with respect to the attached claims. For example, the valve element 40 may instead be non-rotatably affixed to the end of the valve actuator 30 and the eccentric end 45 of the flow passage through the valve element can face the housing 20 rather than face the actuator 30.

SUBSTITUTE SHEET (RULE 26) 13

Claims (25)

Claims

1. A needle-less Luer actuated medical connector having a longitudinal axis, said connector comprising: 5 a) a valve housing having a fluid flow passage therein aligned with said longitudinal axis, a valve seat therein, an open end for receiving a compressible valve element and a connection end for connecting said connector to a fluid flow line aligned with said longitudinal axis; b) a valve actuator having a fluid flow passage therein aligned 10 with said longitudinal axis of said connector, a valve compressing end wall received in said open end of said housing, and a fluid flow passage extending through said end wall, said valve actuator being mounted in said open end of said housing for rotation about said longitudinal axis with respect to said housing; c) a resilient valve element compressed between said valve seat 15 and said valve compressing end of said actuator, said valve element having a fluid passageway therethrough extending from an axially aligned opening on a first side of said valve element to an off-center positioned opening on an opposite side of said valve element; said off-center positioned opening of said fluid passageway in said valve element being aligned with one of (1) an off-center positioned end of said flow 20 passageway in said valve actuator or (2) an off-center positioned end of said flow passageway in said housing when said actuator is rotated relative to said housing to open said valve and said off-center positioned end of said valve passageway being circumfrentially displaced from (1) said off-center positioned end of said flow passageway in said valve actuator or (2) said off-center positioned end of said flow 25 passageway in said housing when said actuator is rotated relative to said housing to close the valve; d) means connecting said valve element to said housing to prevent relative rotation between said valve element and said housing; SUBSTITUTE SHEET (RULE 26) WO 01/23026 PCT/US99/12141 14 e) positioning means on said actuator and said housing to hold said actuator in either a valve open position or in a valve closed position relative to said housing; and f) restraining means on said housing and on said actuator for 5 restraining relative axial movement therebetween while permitting relative rotation therebetween.

2. The medical connector of claim 1, wherein said valve seat in said housing has a fluid passageway therein axially aligned with said axially positioned 10 opening of said fluid passageway in said valve element.

3. The medical connector of claim 2, wherein said connecting means for preventing relative rotation comprises interengaging fingers and grooves on said housing and said valve element. 15

4. The medical connector of claim 3, wherein said fingers are axially extending fingers on said housing and said grooves are axially extending grooves on said valve element, said grooves having an axial length less than the axial thickness of said valve element and said fingers have a length less than the axial length of the 20 grooves to permit compression of said valve element during assembly.

5. The medical connector of claim 3, wherein said valve actuator has an end wall which compressively engages said valve element, said end wall of said actuator having an off-center positioned flow passageway therein alignable upon 25 relative rotation of said housing and said actuator with said off-center positioned end of said flow passage in said valve element to open said valve.

6. The medical connector of claim 5, wherein said positioning means SUBSTITUTE SHEET (RULE 26) WO 01/23026 PCT/US99/12141 15 comprises an axially extending finger on a cylindrical interior wall of said housing and two axially extending grooves on a cylindrical exterior wall of said actuator proximate said valve compressing end. 5

7. The medical connector of claim 6, wherein said grooves on said wall of said actuator are spaced less than 180° from each other and further comprising an axially extending recess in said cylindrical wall of said actuator between said grooves, said recess having approximately the same depth as the depth of said grooves, and radially extending protuberances between said grooves and said 10 recess.

8. The medical connector of claim 7, wherein said restraining means comprises an elastically engaging annular bulge and a bulge receiving groove on said housing and said valve actuator. 15

9. The medical connector of claim 8, wherein said bulge is formed on an exterior cylindrical surface of said actuator and said bulge receiving groove is formed on an interior cylindrical surface of said housing. 20

10. The medical connector of claim 9, wherein said bulge and said bulge receiving groove each have abutting radially extending annular shoulders to maintain axial compression of said valve element and to prevent axial disengagement of said housing and said actuator. 25

11. The medical connector of claim 10, wherein said valve element is axially compressed and radially expanded into sealing engagement with interior walls of said housing during assembly of the connector. SUBSTITUTE SHEET (RULE 26) WO 01/23026 PCT/US99/12141 16

12. The medical connector of claim 11, further comprising a rigid sleeve in said flow passageway in said valve element to prevent reduction of the flow cross section during compression of the valve element. 5

13. The medical connector of claim 10, further comprising a concave circular cylindrical exterior finger gripping surface on said housing.

14. The medical connector of claim 10, wherein said housing includes a male Luer flowline connector thereon. 10

15. The medical connector of claim 10, wherein said valve actuator further comprises a female Luer flowline connector.

16. The medical connector of claim 15, further comprising an external 15 flowline connector thread on said female Luer flowline connector opposite said valve compressing end to form a female Luer lock connector.

17. The medical connector of claim 14, wherein said male Luer flowline connector has an annular groove thereon for receiving and restraining a fluid 20 flow line swivel connector.

18. The medical connector of claim 1, wherein said actuator and said housing are formed of medical grade polycarbonate and said valve element is formed of medical grade polyisoprene. 25

19. The medical connector of claim 1, wherein said valve actuator comprises a female Luer flowline connector, and further comprising an elastomeric safety stopper affixed to said valve actuator to cover a flow passage in said valve SUBSTITUTE SHEET (RULE 26) WO 01/23026 PCT/US99/12141 17 actuator, said stopper having at least one slitted flap covering said flow passage in said female Luer flowline connector. 5

20. The medical connector of claim 19, wherein two elongated slits in said flap intersect a central region of said flap to provide four flap segments between said slits.

21. The medical connector of claim 20, wherein each of said slits has 10 a total length of about 0.160".

22. The medical connector of claim 19, further comprising adhesive affixing said collar to said valve actuator. 15

23. The medical connector of claim 19, further comprising a retainer on said valve actuator for holding said collar on said valve actuator.

24. The medical connector of claim 19, wherein said stopper comprises an integrally formed outer slitted flap, an annular collar at the periphery 20 of said outer flap, a tapered skirt extending from said collar away from said outer flap and an inner slitted flap closing an end of said skirt, said collar being affixed to said valve actuator.

25. The medical connector of claim 24, further comprising a recess 25 in an inner wall of said flow passage in said female Luer for accommodating said skirt and folded segments of said outer flap when a male slip Luer flowline connector is connected to said medical connector. SUBSTITUTE SHEET (RULE 26)