NZ323219A

NZ323219A - Oval frame razor

Info

Publication number: NZ323219A
Application number: NZ323219A
Authority: NZ
Inventors: Frank Edward Brown; Brian Oldroyd
Original assignee: Gillette Co
Priority date: 1995-11-10
Filing date: 1996-11-08
Publication date: 1999-09-29
Also published as: MX9803632A; CZ141798A3; EG21428A; CO4560422A1; DE69604695T2; EP0868267B1; CZ296574B6; IL124327A0; NO982007L; TR199800836T2; CA2236418A1; KR19990067406A; RU2164861C2; NO982007D0; NO313659B1; CN1202127A; HUP9902663A3; DE69604695D1; WO1997017174A3; YU48941B

Description

<div class="application article clearfix" id="description"> New Zealand No. 323219 International No PCT/US96/18192 TO BE ENTERED AFTER ACCEPTANCE AND PUBLICATION Priority dates 10 11 1995, Complete Specification Filed 08 11 1996 Classification (6) B26B21/00 Publication date 29 September 1999 Journal No 1444 NEW ZEALAND PATENTS ACT 1953 COMPLETE SPECIFICATION Title of Invention Oval frame razor Name, address and nationality of applicant(s) as in international application form THE GILLETTE COMPANY, Prudential Tower Building, 800 Boylston Street, Boston, Massachusetts 02199, United States of America WO 97/1717-1 PCT/US96/18192 OVAL FRAME RAZOR ThiB invention relates to safety razors of the kind having a blade unit carried by a handle, the blade unit including an elongate blade wj th a 5 rectilinear sharpened edge, or a plurality of Buch blades with parallel edges. The blade unit nay be fixedly mounted on the handle with the intention that the entire razor be discarded when the blade edge or edges have become dulled Alternatively, the blade 10 unit can be detachably connected to the handle to enable replacement of a used blade unit with a fresh blade unit Replaceable blade units are commonly referred to as cartridges There has been a general tendency over recent 15 years for razor blade units to have been reduced in size, especially regarding the area of the surfaces which contact the skin around the blades during shaving, and the majority of blade unitB currently available in the marketplace are long and narrow with 20 substantially rectangular configurations as viewed m a direction substantially perpendicular to the skin contacting surfaces. On the whole razor blade units of such shape and size have been found to provide an enhanced shaving performance in comparison with earlier 25 blade units of larger dimensions. The present invention is aimed specifically at a blade unit for body shaving, primarily in the axillary area. There are already on the market razors intended for use by ladies who do commonly Bhave their Printed from Mimosa 08 37 48 WO 97/17174 FCT/US96/18I92 - 2 - axillae, and like other razors there has been a strong trend towards making the blade units of these female razors with a narrow rectangular configuration aB mentioned above. It has become the accepted thinking 5 within the art that such blade units of narrow dimensions are especially beneficial for shaving the axillae since they will more readily fit into the rather deep concave socket of the axilla The present invention makes a significant 10 departure from this current thinking in the shaving field and goes directly against all recent developments in this technical area as regards blade unit dimensions. Surprisingly, and contrary to all expectations, shaving tests have shown that not only 15 can a blade unit of relatively large dimensions at least equal the shaving effectiveness of the smaller prior art blade units when shaving the axillae, but large blade units can be shaped to conform to the axilla region of the body bo that shaving performance 20 is not diminished, and that m terms of overall comfort large blade units have a superior performance to the prior art blade units and are preferred by userB. It appears the added stability given by a large contact area with the skin gives the user greater confidence 25 whan shaving the axilla which cannot be viewed very easily during the shaving process, and as a consequence an improved comfort is perceived by the user and this more than counteracts any loss of performance due to the large contact area. 3 0 For most adult females, the underarm cavity has a minimum radius of curvature of about 25 to 30mm Therefore, a razor blade unit according to the invention has a length not greater than 6 0mm, preferably not greater than 50mm, and a length in the 3 5 range of 40 to 45mm is preferred. The width of the blade unit is preferably such that the aspect ratio, namely the ratio of the overall length to the overall Printed from Mimosa 08 37 48 WO 97/17174 I'CT/US96/I8192 width measured perpendicular to the blade, £s in the range of 1 to 4, and in most of the preferred embodiments of the invention the aspect ratio is from 1.5 to 2.8, and more precisely in the range of 2 0 to 5 2.5. In the preferred embodiments the width of the blade unit is in the range of 12 to 23mm, in particular 15 to 20mm. Quard and cap surfaces are defined in front of and behind the blade or blades for contact with the akin in front of and behind the blade or 10 blades during shaving, and preferably each of the guard and cap surfaces has a width of not less than 4.0mm, at least where the width of the blade unit is at a maximum The guard and cap each has a skin contact area which ia preferably not less than 140mm2, and the 15 combined skin contact areas of the cap and guard are preferably at least 4 00mm , and most preferably in the range of 45 0 to 500mm Ab the blade unit of the present invention is rather wide, in order to facilitate contact with the skin in the axilla over at 20 least most of the guard and cap areas, as viewed in cross section in a plane perpendicular to the blade edges, the skin contacting surface is made convex It is important to understand that the word "convex" as used m the present specification does not necessarily 25 mean that the skin contacting surface is smoothly curved and it implies only that the guard and cap surfaces extend upwardly in the direction from their edgeB remote from the blade or blades so that the blade edge or edges are at a level above the remote edges of 3 0 the cap and guard surfaces. More particularly, a straight line joining the outer and inner limitB of each of the guard and cap surfaces is inclined at an angle of at least 5°, and possibly up to 25°, to a plane which is tangential to the skin contacting 35 surfaces immediately in front of and behind the blades. In the preferred embodiments the angle of inclination is m the range of 10 to 20 degrees, and more Printed from Mimosa 08 37 48 WO 97/17174 PCT/US96/18192 specifically substantially equal to 15° By virtue of the convexity of the akin contacting surface, the blade unit as preferably shaped to make at least three point contact with an imaginary circumscribing circle having 5 a diameter of from 3 0 to 100mm, and preferably of about 50mm whereby it will be ensured that the blade unit convexity will at least approximately conform to that of the axilla. An important aspect of the blade unit 10 according to the invention is that it defines a large area over which contact can be made with the skin during shaving, and a circumscribing perimeter extending about the skin contacting surface confines an area, referred to hereinafter as the "footprint area", 15 of at least 450mm . The most preferred footprint area is in the range of 600-750mm , and more specifically between 650 and 720mm2. Since the invention proposes a blade unit with a long and wide shape, a substantially rectangular 20 configuration with sharp angled corners, at least at the edge adjacent the guard surface, is inappropriate For the purposes of the present specification a sharp angled corner may be considered to be an angle less than about 12 0° with a radius of curvature less than 25 around 3mm Preferably the curvature at any corner is at least 5mm. The unacceptability of a substantially rectangular configuration and the objective of providing a large skin contact area means that the blade unit needs to be profiled, as seen in plan 30 generally perpendicular to the skin contacting area, to obtain a relatively large area within the confines of the overall length and width dimensions The "circularity" of a two dimensional shape is a convenient way of relating the area enclosed by its 3 5 perimeter to the length of the perimeter, and expressing it in terms of a percentage compared with a circle which always provides the maximum area for any Printed from Mimosa 08 37 48 EyVO 97/17174 PCT/US96/18192 5 ') •< /A " 5 " v't, . •' () given perimeter length. Thus, the circularity for any shape is defined by the equation- Circularity = A x 4i x 100 P2 5 where A = the area P = the perimeter Razor blade units according to the present invention have a circularity not less than the lower of (a) 65%, and (b) the circularity of a substantially 10 rectangular area having the same length and width as the skin contacting area and having corner radii of 3 0% of said width. Preferably the circularity is greater than that of a rectangle with the same overall length and width and rounded corners with radii equal to 10% 15 of the length. For blade units With a low aspect ratio, i.e. less than about 3, the lower limit (a) will apply, although even in. the case of these blade units it is preferable that the circularity also exceeds limit (b). Acceptable oval blade units with an aspect 20 ratio above 3.25 may have a circularity of less than 65%. Preferred embodiments with aspect ratios below about 2.75 have a circularity greater than 70%, and more particularly in the order of 80%. Typical prior art blade units have a circularity of less than 65%. 25 The comparatively large circularity of a blade unit according to the invention can be achieved with rounded corners at the ends of the blade unit with relatively-large radii of curvature of at least 6mm, or with oval, elliptical or polygonal shapes which need not 3 0 necessarily be symmetrical. Having regard to the foregoing, the present invention resides m a razor blade unit comprising at least one elongate blade having a„rectilinear sharpened edge and mounted in a substantially inflexible carrier, 35 a skin contacting surface surrounding the blade edge(s) mTECTUALPTFErtt 7 oThx OF NIZ 1 1 AUG 1SS9 WO 97/17174 P CT/US96/18192 - 6 - and including guard and cap surfaces on opposite sides of the blade edge(s), the aspect ratio of the length to width of the skin contacting surface being in the range of from 1 to 4, as seen in cross section in a plane 5 perpendicular to the blade edge(B) the skin contacting surface being convex, the overall length of the blade unit at the skin contacting surface being not greater than 60mm, the skin contacting surface having a circumscribing perimeter confining a footprint area of 10 at least 450mm , and the circumscribing perimeter being so shaped that the footprint area confined by said perimeter has a circularity (as herein above defined) not less than the lower of (a) 65%, and (b) the circularity of a substantially rectangular area having 15 the same length and width as the footprint area of the Bkin contacting surface and having corner radii of 30% of said width, and the edge of the blade unit adjacent the guard surface being free of sharp angled corners. A razor equipped with a blade unit as 2 0 described above has been found in shave tests to achieve a significantly improved overall performance m shaving the axilla and has also been found to be very effective in shaving other body areas, Buch as the legs 25 It should be understood that unless otherwise stated, all dimensions and areas quoted herein are measured in a projected plane and as seen in plan view so the effect of the convex curvature of the skin contacting surface of the blade unit has not been taken 3 0 into account in determining the relevant dimensional data To further illustrate the invention some forms of razor blade unit shaped and dimensioned m accordance with the invention will now be described 35 with reference to the accompanying drawings, in which:- Figures 1 to 9 are schematic plan views of razor blade units embodying the invention; Printed from Mimosa 08 37 48 WO 97/17174 PCT/US96/18192 - 7 - Figure 10 ib a graph showing circularity-plotted against aspect ratio (maximum length/maximum width) and Bhowing the resultB for the blade unitB of Figures 1 to 9 and for some prior art blade unitB; 5 Figure 11 is a schematic cross-Bection through the Made unit of Figure 1, Figure 12 illustrates a modified Bhape of guard and cap surfaces for the blade unit of Figure 1, 10 Figure 13 illustrates in perspective a blade housing of a blade unit as shown in Figure 1; Figure 14 illustrates in partial perspective view a blade unit as shown in Figure 1 and having guard and cap surfaces similar to those of the Figure 13 15 embodiment; and Figures 15 and 16 are views corresponding to Fig. 14 showing blade units with two and three forwardly facing blades, respectively. Each of the blade unitB shown in Figures 1 to 2 0 9 will comprise a blade housing which incorporates a substantially inflexible blade carrier frame conveniently moulded from plasties material. The housing defines a skin contact area surrounding an elongate rectangular aperture 2 in which a blade (not 2 5 shown in Figs. 1-9) with a sharp rectilinear edge is mounted. A single blade may be provided, but preferably two or more blades with parallel sharpened edges are mounted in the aperture 2. In the particular embodiment shown m Fig. 14, there are three blades, 3 0 two facing forwardly and one facing rearwardly so that the razor blade unit will shave m both directions although forward movement across the skin will generally provide a slightly better result. Figure 15 shows an embodiment with two blades in tandem, and 35 Figure 16 shows another embodiment with three blades with parallel edges all facing m the forward direction. Each of the blade units of Figures 1 to 9 Printed from Mimosa 08 37 48 WO 97/17174 rCT/US96/18192 - 8 - may be r-egarded as being adapted to receive "two blades, or three blades mounted similarly to the blades in Figure 14 or all in tandem. The blade housing in each of the embodiments shown m Figures 1 to 9 has a guard 5 area 3, vhich is located forwardly (below as viewed m the drawings) of the blade aperture, and a cap area 4 behind (above in the drawings) of the blade aperture 2 The particular blade unit of Figure 1 is oval and has the shape of a rectangle with semicircular 10 ends. The dimensions as measured in the projected plan view as illustrated are as follows. Overall length « 42.0mm Overall width * 18 0mm End radius = 9.0mm 15 Guard area = 206mm2 Cap area =■ 277mm2 Total skin contact area = 504mm2 Total footprint area -within perimeter = 686mm2 20 The blade unit of Figure 2 is approximately rectangular with corners of large radii of curvature The particular dimensions for this embodiment are: Overall length = 41.0mm Overall width = 18.0mm 25 Corner radius = 6 0mm a2 .2 Guard area " 213mm2 Cap area = 286mm "Total skin contact area = 52 0mm2 "Total footprint area 30 -within perimeter * 703mm2 Figure 3 illustrates a blade unit of asymmetric configuration. At the ends of the front edge of the blade unit housing are rounded cornerB of large radius (as in -Fig. 2), and the corners at the 35 ends of the rear edge are rounded with a substantially greater radius of curvature. The specific dimensions are: Printed from Mimosa 08 37 48 WO 97/17174 PCT/US96/18192 - 9 - Overall length = 40 Omm Overall width = 18.0mm Front end corner radiuB * 6.Omm Rear end radius = 10 Omm 5 Guard area - 185mm2 Cap area = 2 83mm2 Total skin contact area = 488mm2 Total footprint area within perimeter - 668mm2 10 Figures 4-6 show blade units with housings of the same overall Bhape and size of that shown in Figure 1, but the position of the blade aperture is different In Figure 4 the aperture is located so that the guard and cap areas are equal, whereas in Figure 5 it ib 15 positioned so that the cap area is substantially smaller than the guard area (but still at least 14 0mm2) and in Figure 6 it is positioned so that the guard area is substantially Bmaller than the cap area (but still at least 140mm2). 20 Figure 7 illustrates a polygononal blade unit shaped essentially as a rectangle with chamfered corners 7 with faces at 135° to the longitudinal front and rear sides and to the ends. In the case of a blade unit of overall length 42mm and overall width 18mm, the 25 chamfers may lie along the diagonals of squares measuring 5mm x 5mm. All the embodiments of Figures 1-7 have rectilinear front and rear edge portions which, at leant over a major part of the blade length are 30 parallel to the blade edge(s). This can be desirable to ease orientation of the blade unit and assist the uBer in knowing in which direction the blade unit should be moved over the skin. It is not essential, however, and the dimensional criteria of a blade unit 35 embodying the invention can be obtained with other configurations. Figure 8, for example shows a blade unit of elliptical outline, and even a circular shape Printed from Mimosa 08 37 48 WO 97/17174 PCT/US96/18192 - 10 - as shown in Figure 9 is possible although it as not the inost desirable embodiment. Figuta 10 BhowB a graph showing circularity plotted against aspect ratio, i.e. the maximum 5 length/maximum width of the blade unit The points representative of the blade units of Figures 1-9 are indicatad (1).. (9), the points representative of three prjox art female razor blade units currently marketed are indicated A, B and C, and the point 10 representstiAra of a square io indicated S for comparison purposes. The line which extends generally diagonally across the graph is representative of rectangles with corner radii of 30% of the rectangle width. The dotted line R^ is representative of 15 rectangles with corner radii of 10% of the rectangle length. The horizontal line is drawn at a circularity of 65%. It can be Been that all the preferred embodiments of the invention denoted on the graph have aspect ratios between 1.5 and 2.8, and for the majority 2 0 the aspect ratio is in the range of 2.0 to 2.5 Furthermore, the embodiments of the invention have circularity greater than the circularity of a corresponding rectangle with the same aspect ratio and having corners rounded at a radius of 10% of the 25 rectangle length (R^) or of 30% of the rectangle width (Ryj) . In addition, the embodiments of the invention have greater circularity than the prior art blade units and those included on the graph all have values above 60%, and more especially above 70%. (It may be noted 30 that there are two points (8) shown in Figure 10 to depict two alterative elliptical shapes). In all of the embodiments of the invention the skin contacting surfaces are not flat and the views of Figures 1 to 9 are merely the projected plan areas 35 The surfaces are preferably shaped to make at least three point, and ideally at leaBt four point contact with an imaginary circumscribing circle with a radius Printed from Mimosa 08 37 48 WO 97/17174 PCT/US96/I8192 - 11 - of 25mm. Figure 11 shows this preferred relationship for a blade which could, for example, be the blade unit of Figure 1 The imaginary circle is drawn in dotted line, and it can be seen that the cap and guard 5 surfaces are in substantial con-ormity with thiB circle In Figure 11 the guard and cap surfaces are essentially flat, but they could be convexly curved to provide even closer conformity, e.g as depicted in the schematic illustration of Figure 12. The cap and guard 10 surfaces are inclined to a plane P, which is the "shaving surface" tangential to the akin contact surfaces immediately in front of and behind the blade(b), at an angle which is 15® in the exemplary embodiment illustrated. In any particular embodiment 15 the most appropriate inclination angle will depend on the blade unit width and will be chosen accordingly, but for most embodiments of the invention at least, an angle in the range of 10° to 20° will be required to ensure close conformity with the imaginary circle In 20 the case of a convex guard and/or cap surface, as in Figure 12, it will be appropriate to consider the inclination of a chord line intersecting the edges of the surface in question nearest and most remote from the adjacent blade. 25 In Figure 13 there is illustrated a preferred form of blade unit housing. It has a frame 10 defining an aperture 2 to accommodate the blades and the components which fix them m the frame. Mounted on the frame are guard and cap components each having an 3 0 elastomeric surface element 12 defining a skin contact area formed with an array of cylindrical pockets 13 evenly distributed over essentially tbe entire surface area. For ease of manufacture and assembly the elastomeric element is moulded onto a support 14 which 35 is firmly fastened in the frame 10 Figures 14, 15 and 16 show a modified construction wherexn tbe elastomeric elements 12 are carried directly by the frame of the Printed from Mimosa 08 37 48 WO 97/17174 PCT/US96/I8192 - 12 - blade unit. These figures also shows the blades 15 fitted within, the frames/ and one of the securing clips 16 which are provided at each end of the blade unit to retain, the blades m place. 5 It is important to note that, as previously mentioned, all the dimensions quoted in the description and claims of this specification regarding length, width and area are based on the profile of the blade unit skin contacting surface projected onto a plane 10 which is parallel to th^ plane of *"he shaving surface i.e. the plane denoted P in Figure 11. In addition, when calculating the circularity, any minor irregularities in the perimeter, e g due to small indentations, such as narrow notches or projections 15 which can significantly change the parimeter without substantially changing the area, should be disregarded. Printed from Mimosa 08 37 48 WO 97/17174 PCT/US96/18I92 - 13 - n </div>

Claims

<div class="application article clearfix printTableText" id="claims"> CLAIMS * > ■- V. -

1. A razor blade unit comprising at least one elongate blade having a rectilinear sharpened edge and mounted in a substantially inflexible carrier, a skin 5 contacting surface surrounding the blade edge(s) and including t-juard and cap surfaces on opposite sides of the blade edge(s), the aspect ratio of the length to width of the skin contacting surface being in the range of from 1 to 4, as seen m cross section in a plane 10 perpendicular to the blade edge(s) the skin contacting surface being convex, the overall length of the blade unit at the skin contacting surface being not greater than 60mm, the skin contacting surface having a circumscribing perimeter confining a footprint area of 15 at least 450mm2, and the circumscribing perimeter being so shaped that the footprint area confined by said perimeter has a circularity (as herein above defined) not less than the lower of (a) 65%, and (b) the circularity of a substantially rectangular area having 2 0 the same length and width as the footprint area of the skin contacting surface and having corner radii of 3 0% of said width and the edge of the blade unit adjacent the guard surface being free of sharp angled corners.

2. A blade unit according to claltn 1, wherein 25 the footprint area is in the range of 600 to 750mm2.

3. A blade unit according to claim 2, wherein the footprint area is between 650 and 720mm2.

4. A blade unit according to claim 1, 2 or 3, wherein the overall length of the blade unit at the 30 skin contacting surface is not greater than 50mm preferably within the range of 40 to 45mm.

5. A blade unit according to any one of claims 1 to 4, wherein said aspect ratio of length to width is m the range of from 1 5 1 to 2 8 1 35

6. A blade unit according .to claim 5, wherein the aspect ratio is in the range of 2 0 1 to 2 5 1

7. A blade unit according to any one of the pre- '— i'' r '~cri I r OrF'Cu I "''ISI i | nv J • U\J\J WO 97/17174 PCT/US96/I8192 - 14 - coding claims, wharein each of the guard and cap surfaces has an area of at least 14 0mm2, and at a position where the width of the blade unit is greatest, each of the guard and cap surfaces has a width of at least 4 Onnn. 5

8. A blade unit according to any one of claims 1 to 7, wherein the maximum width of the blade unit is m the range of 12 to 23mm.

9. A blade unit according to claim 8, wherein the maximum width is in the range of 15 to 20mm. 10

10. A blade unit according to any one of claims 1 to 9, wherein the aggregate area of the guard and cap surfaces is at least 400mm2.

11. A blade unit according to claim 10, wherein the aggregate area of the guard and cap surfaces is in 15 the range of 450 to 500mm2

12. A blade unit according to any one of claims 1 to 11, wherein each of the guard and cap surfaces is arranged bo that a straight line passing through the edges thereof nearest and moBt remote from the blade(s) 20 is inclined to a plane tangential to the skin contacting surfaces immediately in front of and behind the blade edge(s) at an angle of at least 5°.

13. A blade unit according to claim 12, wherein said angle of inclination for each of the guard and cap 25 surfaces is in the range of 10° to 20".

14 A blade unit according to any one of claims 1 to 13, wherein the skin contacting surface is shaped in cross-section to make at least three point contact with an imaginary circumscribing circle of radius 15 to 3 0 70mm, preferably 25mm

15. A blade unit according to claim 14, wherein the skin contacting surface is shaped for close conformity with said imaginary circle over the guard and cap surfaces 3 5

16. A blade unit according to any one of claims 1 to 15, wherein the area confined by the circumscribing perimeter of the skin contacting surface haB a Printed from Mimosa 08 37 48 WO 97/17174 PCT/US96/18192 X \ - 15 - > , circularity in the range of 7 0% to 85%

17. A blade unit according to any one of claims 1 to 16, wherein the area confined by the circumscribing perimeter of the skin contacting surface has a circular- 5 ity greater than that of a substantially rectangular area with the same overall length and width as the skin contacting surface and with corner radii of 10% of the length.

18. A blade unit according to any one of the preceding claims, wherein the aspect ratio is less than 10 3, and the circularity of the area confined by the circumscribing perimeter of skin contacting surface is greater than the circularity of a rectangle having the same overall length and width of the skin contacting surface and corner radii of 3 0% of the width. 15

19. A blade unit according to any one of claims 1 to 18, wherein at least one of the front and rear edges of the blade unit includes a rectilinear portion extending along a ma]or part of the blade edge length and parallel thereto, and smoothly curved corner 20 portions at either end of said rectilinear portion.

20. A blade unit according to claim 19, wherein said corner portions have a radius of curvature at least 6mm.

21. A blade unit according to claim 19 or 20, 25 wherein the blade unit has semi-circular ends.

22. A blade unit according to any one of claims 1 to 18, wherein the skm contacting surface has an elliptical profile.

23 . A blade unit according to any one of claims 1 3 0 to 22, wherein the guard and cap surfaces are formed by elastomeric elements.

24. A blade unit according to claim 23, wherein the elastomeric elements define surfaces with pockets distributed over said surfaces. 35

25. A blade unit according ,to any one of claims 1 to 24, wherein at least two blades with forwardly directed edges are mounted m the blade carrier. ^7aLEC1UAL pf0PERiy-o^ 26 A razor blade unit substantially as described herein with reference to the accompanying drawings iPNO OF CLAIMS OF NZ AUG 1£99 </div>