NZ280902A - Soil conditioner containing nitrogen and potassium comprising wool-wash water concentrate, natural textile dusts, and optionally potash from pyrolysed wool-wash water - Google Patents
Soil conditioner containing nitrogen and potassium comprising wool-wash water concentrate, natural textile dusts, and optionally potash from pyrolysed wool-wash waterInfo
- Publication number
- NZ280902A NZ280902A NZ280902A NZ28090296A NZ280902A NZ 280902 A NZ280902 A NZ 280902A NZ 280902 A NZ280902 A NZ 280902A NZ 28090296 A NZ28090296 A NZ 28090296A NZ 280902 A NZ280902 A NZ 280902A
- Authority
- NZ
- New Zealand
- Prior art keywords
- total
- ameliorator
- drier
- wool
- dusts
- Prior art date
Links
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 title claims description 34
- 239000012141 concentrate Substances 0.000 title claims description 24
- 239000004753 textile Substances 0.000 title claims description 22
- 229910052757 nitrogen Inorganic materials 0.000 title claims description 17
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 title claims description 16
- 229940072033 potash Drugs 0.000 title claims description 16
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Substances [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 title claims description 16
- 235000015320 potassium carbonate Nutrition 0.000 title claims description 16
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims description 13
- 239000011591 potassium Substances 0.000 title claims description 12
- 229910052700 potassium Inorganic materials 0.000 title claims description 12
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 title claims description 11
- 239000003516 soil conditioner Substances 0.000 title 1
- 210000002268 wool Anatomy 0.000 claims description 41
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 21
- 239000000203 mixture Substances 0.000 claims description 20
- 235000002918 Fraxinus excelsior Nutrition 0.000 claims description 15
- 239000002956 ash Substances 0.000 claims description 15
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims description 14
- 239000011651 chromium Substances 0.000 claims description 14
- 239000010949 copper Substances 0.000 claims description 14
- 239000011574 phosphorus Substances 0.000 claims description 14
- 229910052698 phosphorus Inorganic materials 0.000 claims description 14
- 239000003643 water by type Substances 0.000 claims description 13
- 238000000034 method Methods 0.000 claims description 12
- 239000002904 solvent Substances 0.000 claims description 12
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 claims description 11
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims description 11
- 238000004064 recycling Methods 0.000 claims description 11
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 claims description 9
- 238000009434 installation Methods 0.000 claims description 9
- 229910052799 carbon Inorganic materials 0.000 claims description 8
- 238000010438 heat treatment Methods 0.000 claims description 8
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 claims description 8
- 239000012074 organic phase Substances 0.000 claims description 8
- 239000007787 solid Substances 0.000 claims description 8
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 7
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims description 7
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 7
- 229910052793 cadmium Inorganic materials 0.000 claims description 7
- BDOSMKKIYDKNTQ-UHFFFAOYSA-N cadmium atom Chemical compound [Cd] BDOSMKKIYDKNTQ-UHFFFAOYSA-N 0.000 claims description 7
- 239000011575 calcium Substances 0.000 claims description 7
- 229910052791 calcium Inorganic materials 0.000 claims description 7
- 229910052804 chromium Inorganic materials 0.000 claims description 7
- 229910052802 copper Inorganic materials 0.000 claims description 7
- 238000001035 drying Methods 0.000 claims description 7
- 239000011777 magnesium Substances 0.000 claims description 7
- 229910052749 magnesium Inorganic materials 0.000 claims description 7
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 claims description 7
- 229910052753 mercury Inorganic materials 0.000 claims description 7
- 229910052759 nickel Inorganic materials 0.000 claims description 7
- JBQYATWDVHIOAR-UHFFFAOYSA-N tellanylidenegermanium Chemical compound [Te]=[Ge] JBQYATWDVHIOAR-UHFFFAOYSA-N 0.000 claims description 7
- 238000001914 filtration Methods 0.000 claims description 5
- 239000008187 granular material Substances 0.000 claims description 5
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 4
- 239000002253 acid Substances 0.000 claims description 4
- 229910052500 inorganic mineral Inorganic materials 0.000 claims description 4
- 230000008018 melting Effects 0.000 claims description 4
- 238000002844 melting Methods 0.000 claims description 4
- 239000011707 mineral Substances 0.000 claims description 4
- 235000010755 mineral Nutrition 0.000 claims description 4
- 239000011368 organic material Substances 0.000 claims description 4
- 238000007127 saponification reaction Methods 0.000 claims description 4
- 230000009418 agronomic effect Effects 0.000 claims description 3
- XKMRRTOUMJRJIA-UHFFFAOYSA-N ammonia nh3 Chemical compound N.N XKMRRTOUMJRJIA-UHFFFAOYSA-N 0.000 claims description 3
- 238000009960 carding Methods 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- 239000005416 organic matter Substances 0.000 claims description 3
- 239000012071 phase Substances 0.000 claims description 3
- 238000002360 preparation method Methods 0.000 claims description 3
- 238000000197 pyrolysis Methods 0.000 claims description 3
- 239000007858 starting material Substances 0.000 claims description 3
- 238000001354 calcination Methods 0.000 claims description 2
- 238000012926 crystallographic analysis Methods 0.000 claims description 2
- 229910001385 heavy metal Inorganic materials 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 claims description 2
- 238000012856 packing Methods 0.000 claims description 2
- 229910052710 silicon Inorganic materials 0.000 claims description 2
- 239000010703 silicon Substances 0.000 claims description 2
- 239000000377 silicon dioxide Substances 0.000 claims description 2
- 235000012239 silicon dioxide Nutrition 0.000 claims description 2
- 239000011734 sodium Substances 0.000 claims description 2
- 229910052708 sodium Inorganic materials 0.000 claims description 2
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims 1
- 239000000047 product Substances 0.000 description 12
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 6
- 238000011282 treatment Methods 0.000 description 5
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 4
- 239000006227 byproduct Substances 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- 239000002361 compost Substances 0.000 description 3
- 238000007796 conventional method Methods 0.000 description 3
- 238000005406 washing Methods 0.000 description 3
- 238000004458 analytical method Methods 0.000 description 2
- 238000001704 evaporation Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 235000001674 Agaricus brunnescens Nutrition 0.000 description 1
- 244000025254 Cannabis sativa Species 0.000 description 1
- 235000012766 Cannabis sativa ssp. sativa var. sativa Nutrition 0.000 description 1
- 235000012765 Cannabis sativa ssp. sativa var. spontanea Nutrition 0.000 description 1
- 240000000491 Corchorus aestuans Species 0.000 description 1
- 235000011777 Corchorus aestuans Nutrition 0.000 description 1
- 235000010862 Corchorus capsularis Nutrition 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- 102000004190 Enzymes Human genes 0.000 description 1
- 108090000790 Enzymes Proteins 0.000 description 1
- 244000299507 Gossypium hirsutum Species 0.000 description 1
- 240000006240 Linum usitatissimum Species 0.000 description 1
- 235000004431 Linum usitatissimum Nutrition 0.000 description 1
- 206010039509 Scab Diseases 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 235000009120 camo Nutrition 0.000 description 1
- 235000005607 chanvre indien Nutrition 0.000 description 1
- 230000015271 coagulation Effects 0.000 description 1
- 238000005345 coagulation Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 210000003608 fece Anatomy 0.000 description 1
- 238000010413 gardening Methods 0.000 description 1
- 239000011487 hemp Substances 0.000 description 1
- 238000003898 horticulture Methods 0.000 description 1
- 238000004898 kneading Methods 0.000 description 1
- 235000019388 lanolin Nutrition 0.000 description 1
- 238000002386 leaching Methods 0.000 description 1
- 239000010871 livestock manure Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 235000013311 vegetables Nutrition 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05F—ORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
- C05F11/00—Other organic fertilisers
-
- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05F—ORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
- C05F1/00—Fertilisers made from animal corpses, or parts thereof
- C05F1/005—Fertilisers made from animal corpses, or parts thereof from meat-wastes or from other wastes of animal origin, e.g. skins, hair, hoofs, feathers, blood
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/10—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture
- Y02A40/20—Fertilizers of biological origin, e.g. guano or fertilizers made from animal corpses
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/141—Feedstock
- Y02P20/145—Feedstock the feedstock being materials of biological origin
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Environmental & Geological Engineering (AREA)
- Glass Compositions (AREA)
- Processing Of Solid Wastes (AREA)
Description
New Zealand Paient Spedficaiion for Paient Number £80902
280902
Priority Dj0»(8): 3.LO..:33...
Complete Specification Filed:
Qaso: (§1
...&8lb)ll£Q
Publication Dat»:3J..ML?®. P.O. Journal No: •. jfcbj.l
NO DRAWINGS
NEW ZEALAND PATENTS ACT, 1953
No: Date:
n.z. patent office
2 9 JAN 1998
received
COMPLETE SPECIFICATION
DRY ORGANIC AMELIORATOR OBTAINED THROUGH THE TREATMENT OF THE BY-PRODUCTS OF NATURAL TEXTILES, IN PARTICULAR THOSE RESULTING FROM WOOL COMBING
We, PEIGNAGE AMEDEE, a French company, of 154 rue de Cartigny, F-59100 ROUBAIX, France, do hereby declare the invention for which we pray that a patent may be granted to us, and the method by which it is to be performed, to be particularly described in and by the following statement:
1
(followed by page la)
280902
la
The invention relates to the treatment and valorization of the by-products of natural textiles, in particular those resulting from wool combing and, more especially, to their use in agriculture, horticulture or gardening.
"Natural textiles" are to be taken, here, as meaning textiles of animal origin, such as wool and/or textiles of vegetable origin such as flax, cotton, jute and hemp.
All those companies that practise combing operations, in particular wool combing, are faced with the problem of 10 how to eliminate and, if possible, valorize, the by-products of their activities, namely the dusts and, in particular, in the case of wool, the waste waters resulting from its washing.
At the present time, the dusts are generally used in 15 agriculture, being spread as they are, or after compacting to form granules or briquettes. The latter can also be burned.
Wool wash waters, which represent quite substantial volumes, cannot be discharged directly. It is compulsory to 20 treat them.
One of the treatments currently used is to place the wash waters in lagunas in which they are oxygenated in the presence of enzymes, or undergo physico-chemical treatment.
The sludges recovered from the bottoms of the lagunas 25 are, in some cases, spread on the fields, which gives rise to problems, since they are very sticky and form crusts.
These sludges can also be concentrated by evaporation until a dry matter content of 50 to 70% is obtained. They are then incinerated or pyrolized. The potash ashes thus 30 obtained are spread on the fields.
More recently, a process has been developed that makes it possible to process and valorize, at the same time, the wool dusts and the waters resulting from the washing of raw wool.
28090
According to this process, the sludges which are obtained by evaporating the wool wash waters, and which are very rich in fatty substances, are mixed while hot with barks, mushroom bed manure and wool dusts, as well as 5 possibly with nitrogen provided by dry products or products in solution originating from other industries.
The mixture obtained after storage for at least eight weeks forms a compost that is spread on the fields.
This method of treating the by-products of wool washing 10 has a number of drawbacks, such as, in particular, the need to provide barks, the long period for which the mixture is stored and the high risk of the nitrogen-containing products "leaching out" into the soil during storage. In addition, the compost obtained cannot be used with some crops owing to 15 the presence of bark residues which are incompatible with the use of certain machines.
In order to overcome these drawbacks and, in particular, to avoid compost forming, the Applicant has hit upon the idea of simultaneously drying the sludges obtained 20 by concentrating the wool wash waters with natural textile dusts, possibly in the presence of potash ashes obtained by the incineration or pyrolysis of wool wash waters.
More specifically, the invention relates to a dry organic ameliorator with high nitrogen and potassium 25 contents, characterized in that it essentially results from the drying in a drier, at a temperature of 140 to 160°C, of a mixture of:
- 40 to 70 weight % of a wool wash water concentrate having a dry matter content of 50 to 70%;
- 20 to 40 weight % of natural textile dusts; and
- 0 to 25 weight % of potash ashes obtained by incineration or pyrolysis of wool wash waters.
The drier used is generally a drier for sludges, of the type used for treating town sludges. It goes without saying 35 that the drier and its auxiliary equipment, such as kneading
280902
devices, will have to be chosen according to the particular characteristics of the mixture to be treated. It is advisable, in particular, to choose a drier suitable for the treatment of "sticky" sludges. The drier can be chosen and, 5 if applicable, adapted, by a person skilled in the art by means of simple preliminary tests, on the basis of his ordinary knowledge.
It is particularly unexpected and surprising to be able to obtain directly, under appropriate drying conditions, a 10 dry ameliorator, that can be used directly, from a mixture containing concentrates that take the form of sticky sludges.
The ameliorator according to the invention can be used directly, for example in agriculture, by spreading it on the 15 fields.
It can also be made into granules, using conventional techniques. The granules obtained can be used, in particular in agriculture or in wine growing, by projection.
Finally, the granules can be packed, for instance in 20 bags, for retailing, for example in "garden centres".
According to a first preferred form of embodiment, the ameliorator according to the invention is essentially nitrogenous.
In this case, the invention relates to an organic 25 ameliorator of the aforementioned type, characterized in that it has been obtained from a mixture of:
- 60 to 70 weight % of a wool wash water concentrate,
and
- 30 to 40 weight % of natural textile dusts.
According to a second preferred form of embodiment, the ameliorator according to the invention is essentially potassic.
In this case, the invention relates tgy-'aja. ;jor^anic ameliorator of the type generally defined ' hereabo\
c ly. v,* l * i
V ** -s
C£\N'
280902
characterized in that it has been obtained from a mixture of:
- 40 to 55 weight % of a wool wash water concentrate;
- 20 to 35 weight % of natural textile dusts; and
- 20 to 25 weight % of potash ashes.
According to one advantageous form of embodiment of the invention, the natural textile dusts are entirely, or in part, wool dusts, obtained during carding and combing operations.
According to a preferred form of embodiment, the essentially nitrogenous organic ameliorator of the invention is characterized in that:
a) it has approximately the following dry matter content:
- ORGANIC MATERIALS
- ORGANIC CARBON
- TOTAL NITROGEN (N, Kjeldahl)
- AMMONIA NITROGEN (N OF NH4)
- ORGANIC NITROGEN
- C/'N RATIO
- TOTAL CALCIUM (CaO)
- TOTAL PHOSPHORUS (P2O5)
- TOTAL POTASSIUM (K2O)
- TOTAL MAGNESIUM (MgO)
- WATER-SOLUBLE CHLORIDES
- TOTAL CADMIUM (Cd)
- TOTAL CHROMIUM (Cr)
- TOTAL COPPER (Cu)
- TOTAL MERCURY (Hg)
- TOTAL NICKEL (Ni)
- TOTAL LEAD (Pb)
- TOTAL ZINC (Zn)
490 to 700 kg/t; 350 to 540 kg/t; 14.0 to 50.0 kg/t; 1.0 to 6.0 kg/t; 12.0 to 44.0 kg/t; 22.0 to 39.0; 9.0 to 17.0 kg/t; 1.5 to 3.0 kg/t; 48.0 to 75.0 kg/t; 4.0 to 7.5 kg/t; 5.0 to 7.0 kg/t; 0.1 to 0.4 mg/kg; 13.0 to 29.0 mg/kg; 7.5 to 34.0 mg/kg; 0.1 to 0.5 mg/kg; 3.0 to 9.0 mg/kg; 5.0 to 21.0 mg/kg; 45.0 to 90.0 mg/kg;
b) the organic phase, separated out using a solvent, has the following characteristics:
- melting point: 35 to 45°C;
- acid number: 6 to 12;
h r.~,
-1
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- saponification number: 95 to 110; and c) observation under the microscope of the filtration residue of the matter dissolved in the solvent reveals the presence of wool dusts,
According to another preferred form of embodiment, the essentially potassic organic ameliorator according to the invention is characterized in that:
a) it has approximately the following dry material content:
- ORGANIC MATERIALS
- ORGANIC CARBON
- TOTAL NITROGEN (N, Kjeldahl)
- AMMONIA NITROGEN (N OF NH4)
- ORGANIC NITROGEN
- C/N RATIO
- TOTAL CALCIUM (CaO)
- TOTAL PHOSPHORUS (P2O5)
- TOTAL POTASSIUM (K20)
- TOTAL MAGNESIUM (MgO)
- WATER-SOLUBLE CHLORIDES
- TOTAL CADMIUM (Cd)
- TOTAL CHROMIUM (Cr)
- TOTAL COPPER (Cu)
- TOTAL MERCURY (Hg)
- TOTAL NICKEL (Ni)
- TOTAL LEAD (Pb)
- TOTAL ZINC (Zn)
390 to 550 kg/t; 270 to 410 kg/t; 11.0 to 41.0 kg/t; 0.8 to 4.5 kg/t; 10.0 to 36.0 kg/t; 20.0 to 33.0; 12.0 to 18.0 kg/t;
2.4 to 3.2 kg/t;
7 9.0 to 102.0 kg/t;
.5 to 7.9 kg/t; 7.3 to 10.7 kg/t; 0.1 to 0.4 mg/kg; 18.0 to 32.0 mg/kg; 11.5 to 43.0 mg/kg; 0.1 to 0.6 mg/kg; 7.5 to 17.0 mg/kg; 8.5 to 23.0 mg/kg; 70.0 to 120.0 mg/kg;
b) the mineral phase obtained by calcining contains the following components:
- silicon in the form of free silicon dioxide;
- sodium;
- potassium;
- carbonate ions; and
- crystallographic analysis reveals the presence of kaliophilite and gismondine in a ratio varying from 1 to 3;
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c) the organic phase, separated out using a solvent has the following characteristics:
- melting point: 35 to 45°C;
- acid number: 6 to 12;
- saponification number: 95 to 110; and d) observation under the microscope of the filtration residue of the matter dissolved in the solvent reveals the presence of wool dusts.
Analysis of the dry matter of the essentially 10 nitrogenous ameliorator and of the essentially potassic ameliorator according to the invention is carried out using conventional techniques, with which a person skilled in the art is perfectly familiar.
For example, the essentially nitrogenous ameliorator is 15 identified by shaking it in the presence of a solvent such as ether or dichloromethane, in a weight ratio of about 1:10.
The solution obtained is filtered, and then the residue is washed with fresh solvent.
Observation under the microscope of the filtration residue thus obtained reveals the presence of small fibres of the textile used, in particular wool.
Furthermore, the solvent is evaporated to recover the organic phase formed by the wool grease present in the wool 25 wash water concentrate used. This organic phase is characterized using conventional techniques, with which a person skilled in the art is perfectly familiar.
For example, the essentially potassic ameliorator according to the invention is identified as follows. 30 1° Identification of the mineral phase:
The ameliorator is calcined at about 600°C and the mineral residue obtained is analysed.
2° Identification of the organic phase:
The ameliorator is dissolved in a solvent such as ether 35 or dichloromethane, in a weight ratio of about 1:10.
280902
The mixture obtained is allowed to settle and the solution is then filtered.
The next steps of the identification ofthe organic phase are implemented as in the case of the essentially 5 nitrogenous ameliorator.
According to one advantageous form of embodiment, the invention also relates to a process for manufacturing the organic ameliorator defined hereabove, characterized in that it essentially consists in:
1° using an installation essentially comprising:
- a mixer the lower portion of which is equipped with means for introducing natural textile dusts, possibly mixed with potash ashes, and the upper portion of which is equipped with means for introducing pre-heated concentrate
of wool wash waters; and
- a drier preferably comprising an Archimedean screw below the heating system,
the said mixer and the said drier being connected, at their respective upper portions, by means for extracting the 20 mixture formed in the mixer and conveying it to the drier and, at their respective lower portions, by means for recycling the dried product, the said drier being further equipped, in its lower portion, with means for extracting the dried product;
2° pre-heating the drier to the selected drying temperature, in a range of 140 to 160°C;
3° feeding the mixer with solid matter composed of natural textile dusts and, possibly, potash ashes, in the chosen proportions;
4° passing the solid matter through the drier to raise its temperature; v
° recycling the heated solid matter to the mixer; 6° introducing into the mixer the concentrate heated to a temperature close to that of the x-ecycled matter, in the 35 chosen proportion;
280902
8
7° with the installation thus now operational, continuing to introduce solid matter and concentrate, in the chosen proportions, while maintaining the drier at the selected temperature and recycling the dried matter;
- extracting the excess dried matter, at the output from the drier, in the form of an organic ameliorator; and
- possibly, granulating and/or packing this ameliorator.
According to one preferred form of embodiment, the 10 proportion of recycled dried product represents 100 to 120% of the mass of the starting materials introduced into the installation.
The invention also relates to an installation for implementing the process defined hereabove, characterized in 15 that it essentially comprises:
- a mixer the lower portion of which is equipped with means for introducing natural textile dusts, possibly mixed with potash ashes, and the upper portion of which is equipped with means for introducing pre-heated concentrate
of wool wash waters; and
- a drier preferably comprising an Archimedean screw below the heating system,
the said mixer and the said drier being connected, at their respective upper portions, by means for extracting the 25 mixture formed in the mixer and conveying it to the drier and, at their respective lower portions, by means for recycling the dried product, the said drier being further equipped, in its lower portion, with means for extracting the dried product.
As a drier, use can be made of the "drier for moist products" which is marketed by the company Society PROCALEX, 5 avenue Princesse Alice, MONTE CARLO MC 98000, Monaco, and which is the subject-matter of patent application FR-A- 2 712 076 (93 13119).
28090
The following examples are intended to illustrate and permit a clearer understanding of the invention.
Example 1:
Preparation of an essentially potassic organic.
ameliorator;
Use is made of a drier marketed by the PROCALEX company, the references of which are given above, equipped with an Archimedean screw beneath the heating system. The drier is heated, while still empty, to an internal 10 temperature of 150°C and is then fed, at a rate of 350 kg/h, with a pre-mixture of wool dusts and potash ashes, in a ratio of 10:7.5. These materials, which are further mixed in the mixer, are sent to the drier, which is filled and then discharged into the recycling circuit, which returns 100% of 15 the dried matter to the mixer. Recycling enables the temperature of the mixture to be raised from 25 to 100°C. The drier is then fed with a wool wash water concentrate having a dry matter content of 60 to 70 weight % and is heated to a temperature of 100°C, at the rate of 800 kg/h. 20 As feeding is continuous and recycling is permanent,
the dry mixture of starting materials "overflows" from the drier into its lower portion designed for extraction.
Starting the drying process in this way prevents the concentrate from cooling, which would result in the 25 coagulation of the mixture through solidification of the fatty substances. The Archimedean screw, provided beneath the heating system of the drier, enables the mixture to be propelled forwards as it dries, thus avoiding the formation of lumps liable to block the system.
X By proceeding in this way, from:
- 20 tons of concentrate, containing 70 weight % of dry matter, of wool wash waters, i.e. 53.3 weight % of concentrate;
28090
- 10 tons of wool dusts obtained from combing and carding operations, i.e. 26.7 weight %; and
- 7.5 tons of potash ashes, i.e. 20 weight %,
- 2 8 tons of ameliorator, the analysis of which is given in the following table, are obtained.
28090
11
MEASURED
ON
MEASURED
ON
AGRONOMIC VAT.ITR
DRY MATTER
RAW MATTER
DRY MATTER
1000.0
968.9
ORGANIC MATTER
323.2
313.1
ORGANIC CARBON
kg/t
214.2
207 .6
TOTAL NITROGEN (N, Kjeldahl)
..kg/t
11.0
.6
C/N RATIO
19.5
19.5
WATER pH
.5
TOTAL CALCIUM (in CaO)
21.67
21.00
TOTAL PHOSPHORUS (in P2O5).
..kg/t
3.8
3.7
TOTAL POTASSIUM (in K2O)...
..kg/t
136.6
132.3
TOTAL MAGNESIUM (in MgO)...
8.6
8.3
ELECTRICAL CONDUCTIBILITY
AT 25°C, OUTDOOR 1/25,
mS/cm
8.7
AMMONIA NITROGEN (N OF NH4)
.kg/t
0.94
0.91
WATER-SOLUBLE CHLORIDES
12.69
12.30
MEASURED
ON
MEASURED
ON
DRY PRODUCT
RAW PRODUCT
UNDESIRABLE AND NON-ANALYSAELE
SUBSTANCES
0
0
HEAVY METALS
TOTAL CADMIUM (Cd)
mg/kg
0.2
0.2
TOTAL CHROMIUM (Cr)
.mg/kg
40.1
38. 9
TOTAL COPPER (Cu)
.mg/kg
36.2
.1
TOTAL MERCURY (Hg)
.mg/kg
0.2
0.2
TOTAL NICKEL (Ni)
.mg/kg
16.5
16.0
TOTAL LEAD (Pb)
.mg/kg
18. 6
18.0
TOTAL ZINC (Zn)
.mg/kg
141.4
137 .0
280902
Example 2:
Preparation o_f essentially potassic organic ameliorators
Proceeding by analogy with Example 1, from: 5 - 50 weight % of wool wash water concentrate containing
70% dry matter;
- 25 weight % of wool dusts; and
- 25 weight % of potash ashes,
the following pondered mean values, measured on dry product 10 are obtained :
agronomic vat.ttf:
YEAR 1994
YEAR 1995
ORGANIC MATTER
477.3
472.4
ORGANIC CARBON
kg/t
338. 6
326.1
TOTAL
NITROGEN (N, Kjeldahl)
....kg/t
22.1
18.2
AMMONIA NITROGEN (N OF NH4)
2.2
2.0
ORGANIC NITROGEN
kg/t
19. 9
16.2
C/N RATIO
24.5
23.8
TOTAL
CALCIUM (in CaO)
14.7
13.4
TOTAL
PHOSPHORUS (in P2O5)
kg/t
2.7
2.9
TOTAL
POTASSIUM (in K20)
86.5
91.8
TOTAL
MAGNESIUM (in MgO)........
6.3
6.2
WATER-
-SOLUBLE CHLORIDES (CI)
8.8
9.2
hf.avy
METALS
TOTAL
CADMIUM (Cd)
0.1
0.1
TOTAL
CHROMIUM (Cr)
18.7
22.1
TOTAL
COPPER (Cu)
14 .1
12.6
TOTAL
MERCURY (Hg)
0.1
0.4
TOTAL
NICKEL (Ni)
7.8
.7
TOTAL
LEAD (Pb)
9.2
.0
TOTAL
1
ZINC (Zn)
71.7
97.0
Claims (20)
1. Dry organic ameliorator containing nitrogen and potassium, characterized in that it essentially results from the drying in a drier, at a temperature of 140 5 to 160°C, of a mixture of: - 40 to 70 weight % of a wool wash water concentrate having a dry matter content of 50 to 70 weight%; - 20 to 40 weight % of natural textile dusts; and - 0 to 25 weight % of potash ashes obtained by 10 incineration or pyrolysis of wool wash waters.
2. Ameliorator according to claim 1, characterized in that it is essentially nitrogenous and has been obtained from a mixture of: - 60 to 70 weight % of a wool wash water concentrate, 15 and - 30 to 40 weight % of natural textile dusts.
3. Ameliorator according to claim 1, characterized in that it is essentially potassic and has been obtained from a mixture of: 20 - 40 to 55 weight % of a wool wash water concentrate; - 20 to 35 weight % of natural textile dusts; and - 20 to 25 weight % of potash ashes.
4. Ameliorator according to any one of claims 1 to 3, characterized in that the natural textile dusts are 25 ent irely, or in part, wool dusts, obtained during the carding and combing operations.
5. Ameliorator according to claim 2, characterized in that : a) it has approximately the following dry matter content: 30 - ORGANIC MATERIALS 490 to 700 kg/t; - ORGANIC CARBON 350 to 54 0 kg/t; - TOTAL NITROGEN (N, Kjeldahl) 14.0 to 50.0 kg/t; - AMMONIA NITROGEN (N OF NH4) 1.0 to 6.0 kg/J - ORGANIC NITROGEN 12.0 to 4 4 35 - C/N RATIO 22.0 to 39^.-0; 280902 15 - TOTAL CALCIUM (CaO) 9.0 to 17.0 kg/t; - TOTAL PHOSPHORUS (P2O5) 1.5 to 3.0 kg/t; - TOTAL POTASSIUM (K2O) 48.0 to 75.0 kg/t; - TOTAL MAGNESIUM (MgO) 4.0 to 7.5 kg/t; 5 - WATER-SOLUBLE CHLORIDES 5.0 to 7.0 kg/t; - TOTAL CADMIUM (Cd) 0.1 to 0.4 mg/kg; - TOTAL CHROMIUM (Cr) 13.0 to 29.0 mg/kg; - TOTAL COPPER (Cu) 7.5 to 34.0 mg/kg; - TOTAL MERCURY (Hg) 0.1 to 0.5 mg/kg; 10 - TOTAL NICKEL (Ni) 3.0 to 9.0 mg/kg; - TOTAL LEAD (Pb) 5.0 to 21.0 mg/kg; - TOTAL ZINC (Zn) 45.0 to 90.0 mg/kg; b) the organic phase, separated out using a solvent, has the following characteristics: 15 - melting point: 35 to 45°C; - acid number: 6 to 12; - saponification number: 95 to 110; and c) observation under the microscope of the filtration residue of the matter dissolved in the solvent reveals the 20 presence of wool dusts.
6. Ameliorator according to claim 3, characterized in that: a) it has approximately the following dry material content: - ORGANIC MATERIALS 390 to 550 kg/t; 25 - ORGANIC CARBON 270 to 410 kg/t; - TOTAL NITROGEN (N, Kjeldahl) 11.0 to 41.0 kg/t; - AMMONIA NITROGEN (N OF NH4) 0.8 to 4.5 kg/t; - ORGANIC NITROGEN 10.0 to 36.0 kg/t; - C/N RATIO 20.0 to 33.0; 30 - TOTAL CALCIUM (CaO) 12.0 to 18.0 kg/t; - TOTAL PHOSPHORUS (P2O5) 2.4 to 3.2 kg/t; - TOTAL POTASSIUM (K2O) 79.0 to 102.0 kg/t; - TOTAL MAGNESIUM (MgO) 5.5 to 7.9 kg/t; - WATER-SOLUBLE CHLORIDES 7.3 to 10.7 kg/t; 35 - TOTAL CADMIUM (Cd) 0.1 to 0.4 mg/kg; 280 90 16 - TOTAL CHROMIUM (Cr) - TOTAL COPPER (Cu) - TOTAL MERCURY (Hg) - TOTAL NICKEL (Ni) 18.0 to 32.0 mg/kg; 11.5 to 43.0 mg/kg; 0.1 to 0.6 mg/kg; 5 - TOTAL LEAD (Pb) - TOTAL ZINC (Zn) 7.5 to 17.0 mg/kg; 8.5 to 23.0 mg/kg; 70.0 to 120.0 mg/kg; b) the mineral phase obtained by calcining contains the following components: - silicon in the form of free silicon dioxide; - potassium; - carbonate ions; and - crystallographic analysis reveals the presence of kaliophilite and gismondine in a ratio varying from 1 to 3; 15 c) the organic phase, separated out using a solvent has the following characteristics: 20 d) observation under the microscope of the filtration residue of the matter dissolved in the solvent reveals the presence of wool dusts.
7. Ameliorator according to any one of claims 1 to 6, characterized in that it takes the form of granules, packed 25 or non-packed.
8. Ameliorator according to claim 7, characterized in that it is packed, in particular in bags, for retailing.
9. Process for manufacturing the ameliorator according to any one of claims 1 to 8, characterized in that it 30 essentially consists of: 1° using an installation essentially comprising: - a mixer the lower portion of which is equipped with means for introducing natural textile dusts, possibly mixed with potash ashes, and the upper portion of which is 10 sodium; - melting point: 35 to 45°C; - acid number: 6 to 12; - saponification number: 95 to 110; and 280902 17 equipped with means for introducing pre-heated concentrate of wool wash waters; and - a drier, 5 the said mixer and the said drier being connected, at their respective upper portions, by means for extracting the mixture formed in the mixer and conveying it to the drier and, at their respective lower portions, by means for recycling the dried product, the said drier being further 10 equipped, in its lower portion, with means for extracting the dried product; 2° pre-heating the drier to the selected drying temperature, in a range of 140 to 160°C; 3° feeding the mixer with solid matter composed of natural 15 textile dusts and, possibly, potash ashes, in the chosen proportions; 4° passing the solid matter through the drier to raise its temperature; 5° recycling the heated solid matter to the mixer; 20 6° introducing into the mixer the concentrate heated to a temperature close to that of the recycled matter, in the chosen proportion; 7° with the installation thus now operational, continuing to introduce solid matter and concentrate, in the chosen 25 proportions, while maintaining the drier at the selected temperature and recycling the dried matter; - extracting the excess of dried matter, at the output from the drier, in the form of an organic ameliorator; and possibly, granulating and/or packing this 30 ameliorator.
10. Process according to claim 9, characterised in that the drier comprises an Archimedean screw below the heating system.
11. Process according to claim 9 or 10, characterised in that the proportion of recycled dried product represents 100.to 120% of the mass of the starting materials introduced into the installation. 28 0 902 18
12. Installation for implementing the process according to any one of claims 9 to 11,characterized in that it essentially comprises: - a mixer the lower portion of which is equipped with 5 means for introducing natural textile dusts, possibly mixed with potash ashes, and the upper portion of which is equipped with means for introducing pre-heated concentrate of wool wash waters; and - a drier, 10 the said mixer and the said drier being connected, at their respective upper portions, by means for extracting the mixture formed in the mixer and conveying it to the drier and, at their respective lower portions, by means for 15 recycling the dried product, the said drier being further equipped, in its lower portion, with means for extracting the dried product.
13. Installation according to claim 12, characterised in that the drier comprises an Archimedean screw below the heating system.
14. Use of the ameliorator according to any one of claims 1 to 6, characterized in that the ameliorator is spread on the fields.
15. Use according to claim 14, characterised in that the ameliorator is spread on the fields in agriculture.
16. Use of the ameliorator according to claim 7, characterized in that the ameliorator is projected onto the crops.
17. Use according to claim 16, characterised in that the ameliorator is projected onto crops in agriculture or in wine-growing. /
18. A dry organic ameliorator as claimed in claim 1 substantially as herein described with reference to any example thereof.
19. Process as claimed in claim 9 substantially as herein described with reference to any example thereof.
20. Use of an ameliorator as claimed in claim 14 substantially as herein described with reference to any example thereof.
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| FR9509284A FR2737491B1 (en) | 1995-07-31 | 1995-07-31 | DRY ORGANIC AMENDMENT OBTAINED BY TREATMENT OF BY-PRODUCTS OF NATURAL TEXTILES, ESPECIALLY WOOL COMBING |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| NZ280902A true NZ280902A (en) | 1996-12-20 |
Family
ID=9481550
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| NZ280902A NZ280902A (en) | 1995-07-31 | 1996-01-29 | Soil conditioner containing nitrogen and potassium comprising wool-wash water concentrate, natural textile dusts, and optionally potash from pyrolysed wool-wash water |
Country Status (2)
| Country | Link |
|---|---|
| FR (1) | FR2737491B1 (en) |
| NZ (1) | NZ280902A (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2799752B1 (en) * | 1999-10-14 | 2002-02-22 | Cooperative Agricole La Chanvr | AMENDMENT FOR FLOOR DERIVED FROM FIBER PLANT WASTE |
| FR2852005A1 (en) * | 2003-03-05 | 2004-09-10 | Dewavrin Fils A | Process for development of wool washing effluents including evaporation to concentrate containing quicklime, useful in agriculture for e.g. treatment of acidic soils |
| FR2977261B1 (en) * | 2011-06-28 | 2014-07-11 | Oleg Muzyrya | METHOD FOR MANUFACTURING ACOUSTIC AND THERMAL INSULATION MATERIAL |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR6958E (en) * | 1903-03-20 | 1907-04-05 | Auguste Eugene Vasseux | New process for treating distillery vinasse or sugar refinery water, making it possible to obtain an organic nitrogen product of easy drying |
| CH199792A (en) * | 1938-02-11 | 1938-09-15 | Max Dickmann | Process for the production of humus fertilizer. |
| US3451800A (en) * | 1965-04-30 | 1969-06-24 | Uss Agri Chem Inc | Production of granular sewage sludge |
| JPS5250877A (en) * | 1975-10-17 | 1977-04-23 | Shin Nippon Rika Kk | Fertilizer composition |
-
1995
- 1995-07-31 FR FR9509284A patent/FR2737491B1/en not_active Expired - Fee Related
-
1996
- 1996-01-29 NZ NZ280902A patent/NZ280902A/en unknown
Also Published As
| Publication number | Publication date |
|---|---|
| FR2737491A1 (en) | 1997-02-07 |
| FR2737491B1 (en) | 1997-10-17 |
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