NO346455B1 - DEVICE AND METHOD FOR MAINTENANCE OF WIND TURBINES - Google Patents

DEVICE AND METHOD FOR MAINTENANCE OF WIND TURBINES Download PDF

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Publication number
NO346455B1
NO346455B1 NO20201220A NO20201220A NO346455B1 NO 346455 B1 NO346455 B1 NO 346455B1 NO 20201220 A NO20201220 A NO 20201220A NO 20201220 A NO20201220 A NO 20201220A NO 346455 B1 NO346455 B1 NO 346455B1
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Norway
Prior art keywords
maintenance
column
climbing
trolley
wire
Prior art date
Application number
NO20201220A
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Norwegian (no)
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NO20201220A1 (en
Inventor
Per Olav Haughom
Original Assignee
Wind Spider As
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Wind Spider As filed Critical Wind Spider As
Priority to NO20201220A priority Critical patent/NO346455B1/en
Publication of NO20201220A1 publication Critical patent/NO20201220A1/en
Publication of NO346455B1 publication Critical patent/NO346455B1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F03MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
    • F03DWIND MOTORS
    • F03D80/00Details, components or accessories not provided for in groups F03D1/00 - F03D17/00
    • F03D80/50Maintenance or repair
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C23/00Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
    • B66C23/18Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes specially adapted for use in particular purposes
    • B66C23/20Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes specially adapted for use in particular purposes with supporting couples provided by walls of buildings or like structures
    • B66C23/207Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes specially adapted for use in particular purposes with supporting couples provided by walls of buildings or like structures with supporting couples provided by wind turbines
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F03MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
    • F03DWIND MOTORS
    • F03D13/00Assembly, mounting or commissioning of wind motors; Arrangements specially adapted for transporting wind motor components
    • F03D13/10Assembly of wind motors; Arrangements for erecting wind motors
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/70Wind energy
    • Y02E10/72Wind turbines with rotation axis in wind direction

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Sustainable Energy (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • General Engineering & Computer Science (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Wind Motors (AREA)

Description

ANORDNING OG METODE VED VEDLIKEHOLD AV EN VINDTURBIN DEVICE AND METHOD FOR MAINTENANCE OF A WIND TURBINE

Denne oppfinnelsen angår en anordning og metode til bruk ved vedlikehold av landbasert og flytende vindturbin konstruksjoner. This invention relates to a device and method for use in the maintenance of land-based and floating wind turbine structures.

Nærmere bestemt dreier det seg om en arbeidsplattform som ved hjelp av wire, vogner og wincher bringes i posisjon på vertikal søylestruktur for å kunne utføre bemannet vedlikehold på vindpropellen og strukturer. More specifically, it concerns a work platform which, with the help of wire, trolleys and winches, is brought into position on a vertical column structure in order to be able to carry out manned maintenance on the wind propeller and structures.

Store vindturbiner har i dag mekanisk og elektrisk utstyr for elektrisk energi produksjon plassert 100- 200 meter over bakkenivå eller havnivå. Dette gir store utfordringer nå det må utføres nødvendig vedlikehold, spesielt gjelder dette vedlikehold på propellen. På landbasert vindturbiner benyttes i dag store lifter for vedlikehold på propellvinger. Et alternativ til lifter er å slippe ned mannskaper langs propell vingen, hengende i tau eller wire. Large wind turbines today have mechanical and electrical equipment for electrical energy production located 100-200 meters above ground level or sea level. This presents major challenges now that the necessary maintenance must be carried out, this particularly applies to maintenance on the propeller. On land-based wind turbines, large lifts are currently used for maintenance on propeller blades. An alternative to elevators is to drop crews along the propeller wing, hanging from ropes or wires.

For offshore vindturbiner er utfordringene mye mer utfordrende, spesielt på flytende vindturbiner der det må benyttes utstyr som tar hensyn til bølgebevegelser. For offshore wind turbines, the challenges are much more challenging, especially on floating wind turbines where equipment that takes wave movements into account must be used.

Utgifter til planlagte og uforutsette vedlikehold utgjør den største og mest usikre delen av driftskostnadene. Expenses for planned and unforeseen maintenance make up the largest and most uncertain part of operating costs.

Det er derfor et stort behov for å komme frem til sikre og kostnadseffektive løsninger for vedlikehold, spesielt når det skal utføres «tyngre» vedlikeholdsoppgaver som krever at personer må benyttes til å utføre arbeidet. I slike tilfeller stilles det strenge krav til sikkert utstyr. There is therefore a great need to come up with safe and cost-effective solutions for maintenance, especially when "heavier" maintenance tasks are to be carried out that require people to be used to carry out the work. In such cases, there are strict requirements for safe equipment.

Foreliggende oppfinnelse har til hensikt å løse utfordringene med dagens utstyr for «tyngre» vedlikehold av vindturbiner, eller i det minste redusere en eller flere av utfordringene. The present invention aims to solve the challenges with current equipment for "heavier" maintenance of wind turbines, or at least reduce one or more of the challenges.

Oppfinnelsen vedrører en anordning og metode som angitt i de vedføyde kravene. The invention relates to a device and method as stated in the appended claims.

I henhold til oppfinnelsen oppnås dette ved at en klatrevogn bestående av to halvdeler som settes rund vertikal hovedsøyle på vindturbinen. Klatrevognen er forsynt med gummibelter eller hjul som klemmes radielt inn mot senterlinjen på vindturbinens søylefundaments lengdeakse. Vognen beveges langs søylen med hjul eller belter som er tilordnet drivverk med hydraulisk eller elektrisk energikilde, styret med fjernbetjening og energitilførsel, enten gjennom kabel eller batteri på klatrevognen. According to the invention, this is achieved by a climbing carriage consisting of two halves that is placed around the main vertical column of the wind turbine. The climbing trolley is equipped with rubber belts or wheels which are clamped radially towards the center line of the longitudinal axis of the wind turbine's column foundation. The trolley is moved along the column with wheels or belts which are assigned to a drive unit with a hydraulic or electric energy source, the steering wheel with remote control and energy supply, either through a cable or a battery on the climbing trolley.

I første fase av opprigging av vedlikeholds utstyret kjøres klatrevognen opp til topp av vertikal søyle og tar med seg to eller flere wire som festes til topp av vertikal søyle med kroker eller « klakker» som presses radielt mot vertikal søyle. Når denne sekvensen er fullført kobles det, rundt vertikal søyle nede, på en vogn bestående av to halvdeler tilordnet en arbeideplattform. Denne vognen er tilordnet radielt forskyv bare gummihjul trekkes så oppover vertikal søyle ved hjelp av wirene som er trukket opp tidligere . Trekkraften tilveiebringes av wincher montert på vognen og med energitilførsel gjennomkabel eller fra batteri. In the first phase of setting up the maintenance equipment, the climbing trolley is driven up to the top of the vertical column and takes with it two or more wires that are attached to the top of the vertical column with hooks or "heels" that are pressed radially against the vertical column. When this sequence is completed, it is connected, around the vertical column below, to a carriage consisting of two halves assigned to a work platform. This carriage is assigned radial displacement only rubber wheels are then pulled up the vertical column with the help of the wires that were pulled up earlier. Traction power is provided by winches mounted on the carriage and with energy supply through cable or from a battery.

Vognen med påmontert arbeidsplattform kan nå kjøres i ønsket posisjon for vedlikeholdsarbeider på for eksempel vindturbin blader. The trolley with an attached work platform can now be driven in the desired position for maintenance work on, for example, wind turbine blades.

Når vedlikeholdsoppgavene er sluttført demonteres utstyret ved at vogn med arbeids plattformen senkes ned og demonteres. Deretter kobles klatrevogne fra i toppen og kjøres med sammen med wire. When the maintenance tasks have been completed, the equipment is dismantled by lowering the trolley with the work platform and dismantling it. Climbing carts are then disconnected at the top and driven along with a wire.

Oppfinnelsen skal nå forklares nærmere med henvisning til figurer der The invention will now be explained in more detail with reference to figures therein

Fig 1 viser en vindturbin med påmontert klatrevogn Fig 1 shows a wind turbine with an attached climbing trolley

Fig 2 viser klatrevogn med wire i topposisjon Fig 2 shows climbing trolley with wire in top position

Fig 3 viser klatrevogn og vogn i posisjon oppe Fig 3 shows the climbing trolley and the trolley in the up position

Fig 4 viser klatrevogn forankret oppe Fig 4 shows the climbing trolley anchored at the top

Fig 5 viser arbeidsplattform i posisjon Fig 5 shows the work platform in position

Fig 6 viser detalj av klatrevogn med belter Fig 6 shows a detail of a climbing trolley with belts

Fig 7 viser vogn med arbeidsplattform Fig 7 shows a trolley with a work platform

Fig 8 viser alternativ festeanordning for klatrevogn Fig 8 shows an alternative attachment device for climbing trolleys

På figurene angir henvisningstallet 1 en vindturbin med propell 3 og søyle 4 montert på fundamentet 8. På toppenavs søylen 4 er det anbrakt en «nacelle « 2 med generator og nødvendig utstyr for elektrisk produksjon. In the figures, the reference number 1 indicates a wind turbine with propeller 3 and column 4 mounted on the foundation 8. On top of the column 4, a "nacelle" 2 with a generator and necessary equipment for electrical production is placed.

Til bruk ved vedlikehold og inspeksjon på propell 3 og søyle 4 benyttes i henhold til oppfinnelsen en metode der en klatrevogn 5 med klatreanordninger mot søylen 4 kjøres opp langs søylen 4 og forankres i toppen mot «nacellen» 2 med kroker 11 eller klakker 30 aktivert radielt med armer 33 og aktivator 34 , Klatrevognen 5 trekker med seg opp et antall wire 7. For use during maintenance and inspection of the propeller 3 and pillar 4, a method is used according to the invention where a climbing trolley 5 with climbing devices against the pillar 4 is driven up along the pillar 4 and anchored at the top towards the "nacelle" 2 with hooks 11 or lugs 30 activated radially with arms 33 and activator 34, the climbing carriage 5 pulls up a number of wires 7 with it.

Når klatre vognen 5 er forsvarlig forankret med kroker 11 kobles det nede og til wirene 7 på en vogn 6 med arbeidsplattform 10 som trekkes opp til ønsket posisjon ved hjelp av wincher 9 koblet til wire 7.Klatrevognen 5 er satt sammen av to halvdeler 12 og 13 som skrues sammen med bolteforbindelser 14. Til halvdelene og konsentrisk og radielt inn mot hoved aksen 15 er det anordnet et antall belter 16 som drives av elektrisk eller hydraulisk drivanordning av kjent utførelse. When the climbing cart 5 is securely anchored with hooks 11, it is connected below and to the wires 7 on a cart 6 with work platform 10 which is pulled up to the desired position by means of winch 9 connected to wire 7. The climbing cart 5 is assembled from two halves 12 and 13 which are screwed together with bolt connections 14. A number of belts 16 are arranged to the halves and concentrically and radially towards the main axis 15, which are driven by electric or hydraulic drive devices of known design.

Beltene 16 skyves radielt 18 inn mot senteraksen 15 på søylen 4 , slik at beltene alltid ligger med nødvendig klemkraft mot søylen 4 når diameteren på søylen 4 varierer. The belts 16 are pushed radially 18 towards the center axis 15 of the column 4, so that the belts always lie with the necessary clamping force against the column 4 when the diameter of the column 4 varies.

Radiell klemkraft på beltene 16 tilveiebringes av en mekanisk eller elektrisk anordning 17 av kjent utførelse. Klatrevognen 5 er forsynt med forankringskroker 11 for forankring mot «nacellen» 2. I fig 8 er vist alternativ festeanordning med «klakker» 30 som presses mot vertikalsøyle 4 ved hjelp av armer 33 aktivert av elektrisk eller hydraulisk aktivator 34. Radial clamping force on the belts 16 is provided by a mechanical or electrical device 17 of known design. The climbing trolley 5 is provided with anchoring hooks 11 for anchoring to the "nacelle" 2. Fig. 8 shows an alternative fastening device with "heels" 30 which are pressed against the vertical column 4 by means of arms 33 activated by electric or hydraulic activator 34.

Vognen 6 er påmontert en arbeidsplattform 10 gjennom adapter 22. Vognen 6 er satt sammen av to halvdeler 23 og 24 med bolteforbindelser 25. Vognen 6 monteres konsentrisk om søylen 4 og styres av et antall ruller 26 som presses radielt 27 mot senterlinjen 15 ved hjelp av en hydraulisk eller mekanisk anordning 28 av kjent utførelse. The carriage 6 is mounted on a work platform 10 through an adapter 22. The carriage 6 is assembled from two halves 23 and 24 with bolted connections 25. The carriage 6 is mounted concentrically around the column 4 and is controlled by a number of rollers 26 which are radially pressed 27 towards the center line 15 by means of a hydraulic or mechanical device 28 of known design.

Vognen 6 med arbeidsplattform 10 heise opp og ned langs søylen 4 ved hjel av wire 7 og vinsjer 9. The trolley 6 with work platform 10 is hoisted up and down along the column 4 by means of wire 7 and winches 9.

Claims (4)

PatentkravPatent claims 1. Anordning for vedlikehold av vindturbiner (1) som omfatter en søyle (4) og en nacelle (2), hvor anordningen omfatter:1. Device for maintenance of wind turbines (1) comprising a column (4) and a nacelle (2), where the device comprises: - wire (7);- wire (7); - vinsjer (9);- winches (9); karakterisert ved at anordningen videre omfatter:characterized in that the device further comprises: - en klatrevogn (5) innrettet for å kjøre opp langs søylen (4) medbringende nevnte wire (7) og for å festes til nacellen (2); og- a climbing carriage (5) designed to drive up along the column (4) carrying said wire (7) and to be attached to the nacelle (2); and - en arbeidsvogn (6) med arbeidsplattform (10) innrettet til å heises opp ved bruk av nevnte wire (7) og vinsjer (9).- a work trolley (6) with work platform (10) designed to be lifted up using said wire (7) and winches (9). 2. Anordning ifølge krav 1 hvor klatrevognen ytterligere omfatter belter (16) innrettet til å presses radielt inn mot en senterlinje (15) for søylen (4) ved hjelp av en hydraulisk eller elektrisk anordning (17).2. Device according to claim 1, where the climbing cart further comprises belts (16) arranged to be pressed radially towards a center line (15) for the column (4) by means of a hydraulic or electric device (17). 3. Anordning ifølge krav 1 eller 2 hvor arbeidsvognen med arbeidsplattform er tilordnet ruller (26) innrettet til å presses radielt inn mot senterlinjen (15) ved hjelp av en hydraulisk eller elektrisk anordning (28).3. Device according to claim 1 or 2, where the work cart with work platform is assigned rollers (26) designed to be pressed radially towards the center line (15) by means of a hydraulic or electric device (28). 4. Metode for bruk av anordningen ifølge et hvilket som helst av krav 1 til 3. 4. Method for using the device according to any one of claims 1 to 3.
NO20201220A 2020-11-11 2020-11-11 DEVICE AND METHOD FOR MAINTENANCE OF WIND TURBINES NO346455B1 (en)

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NO346455B1 true NO346455B1 (en) 2022-08-22

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Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH1182285A (en) * 1997-09-16 1999-03-26 Nkk Corp Construction method of wind power generator, climbing crane device, and maintenance using the same
WO2011099916A1 (en) * 2010-02-09 2011-08-18 Spektrakon Ab Lifting device for hoisting components included in wind turbines and similar structures
US20150048043A1 (en) * 2012-02-01 2015-02-19 Vsl International Ag Heavy lifting apparatus and method
NL2016927A (en) * 2016-06-09 2017-12-18 Lagerwey Wind B V Hoisting system for installing a wind turbine
EP3372550A1 (en) * 2017-03-10 2018-09-12 LiftWerx Holdings Inc. Lifting system
WO2018164571A1 (en) * 2017-03-07 2018-09-13 Mammoet Holding B.V. Windmill installation, manipulator for handling a part of the windmill installation, and a combination of such a windmill installation and manipulator
WO2018178409A1 (en) * 2017-03-30 2018-10-04 Sling Supply International, S.A. System for assembling and disassembling wind turbines
WO2020043257A1 (en) * 2018-08-31 2020-03-05 Maersk Supply Service A/S A crane system mountable on a section of an offshore wind turbine generator and a related method
WO2020162665A1 (en) * 2019-02-07 2020-08-13 채봉철 Apparatus for installation and disassembly of wind turbine and construction method using same
WO2020201237A2 (en) * 2019-04-02 2020-10-08 Liftra Ip Aps Method of mounting a self-hoisting crane on a wind turbine and self-hoisting crane

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH1182285A (en) * 1997-09-16 1999-03-26 Nkk Corp Construction method of wind power generator, climbing crane device, and maintenance using the same
WO2011099916A1 (en) * 2010-02-09 2011-08-18 Spektrakon Ab Lifting device for hoisting components included in wind turbines and similar structures
US20150048043A1 (en) * 2012-02-01 2015-02-19 Vsl International Ag Heavy lifting apparatus and method
NL2016927A (en) * 2016-06-09 2017-12-18 Lagerwey Wind B V Hoisting system for installing a wind turbine
WO2018164571A1 (en) * 2017-03-07 2018-09-13 Mammoet Holding B.V. Windmill installation, manipulator for handling a part of the windmill installation, and a combination of such a windmill installation and manipulator
EP3372550A1 (en) * 2017-03-10 2018-09-12 LiftWerx Holdings Inc. Lifting system
WO2018178409A1 (en) * 2017-03-30 2018-10-04 Sling Supply International, S.A. System for assembling and disassembling wind turbines
WO2020043257A1 (en) * 2018-08-31 2020-03-05 Maersk Supply Service A/S A crane system mountable on a section of an offshore wind turbine generator and a related method
WO2020162665A1 (en) * 2019-02-07 2020-08-13 채봉철 Apparatus for installation and disassembly of wind turbine and construction method using same
WO2020201237A2 (en) * 2019-04-02 2020-10-08 Liftra Ip Aps Method of mounting a self-hoisting crane on a wind turbine and self-hoisting crane

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