NO329326B1 - Process for the preparation of furfural from lignosulfonate waste liquid - Google Patents

Process for the preparation of furfural from lignosulfonate waste liquid Download PDF

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Publication number
NO329326B1
NO329326B1 NO20015031A NO20015031A NO329326B1 NO 329326 B1 NO329326 B1 NO 329326B1 NO 20015031 A NO20015031 A NO 20015031A NO 20015031 A NO20015031 A NO 20015031A NO 329326 B1 NO329326 B1 NO 329326B1
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furfural
liquid
heat source
additional heat
pentose
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NO20015031A
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Norwegian (no)
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NO20015031D0 (en
NO20015031L (en
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Karl J Zeitsch
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Proserpine Co Operative Sugar
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Publication of NO329326B1 publication Critical patent/NO329326B1/en

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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D307/00Heterocyclic compounds containing five-membered rings having one oxygen atom as the only ring hetero atom
    • C07D307/02Heterocyclic compounds containing five-membered rings having one oxygen atom as the only ring hetero atom not condensed with other rings
    • C07D307/34Heterocyclic compounds containing five-membered rings having one oxygen atom as the only ring hetero atom not condensed with other rings having two or three double bonds between ring members or between ring members and non-ring members
    • C07D307/38Heterocyclic compounds containing five-membered rings having one oxygen atom as the only ring hetero atom not condensed with other rings having two or three double bonds between ring members or between ring members and non-ring members with substituted hydrocarbon radicals attached to ring carbon atoms
    • C07D307/40Radicals substituted by oxygen atoms
    • C07D307/46Doubly bound oxygen atoms, or two oxygen atoms singly bound to the same carbon atom
    • C07D307/48Furfural

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Furan Compounds (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
  • Paper (AREA)
  • Low-Molecular Organic Synthesis Reactions Using Catalysts (AREA)

Abstract

A process for the production of furfural from lignosulphonate waste liquor which contains pentose is described, the process essentially comprising the maintenance of a boiling condition of the liquor at predetermined pressures for a sufficient time to convert the pentose to furfural and for the furfural produced to be removed without reacting with pentose, lignosulphonate or itself. Hot air or some other gas under pressure or hot mercury may be used to maintain the boiling of the liquor to ensure that the furfural produced transfers from the liquid to the gas phase and is transported from the reactor in the gas stream. Apparatus for carrying out the process includes a columnar reactor (4) with means (8) to control the pressure, an inlet for preheated liquor, an inlet for hot air under pressure at a low level, an outlet for spent liquor and an outlet for the gaseous phase, from which the furfural is recovered.

Description

Denne oppfinnelsen vedrører fremstillingen av furfural fra lignosulfonatspillvæske. This invention relates to the production of furfural from lignosulfonate waste liquid.

Avhengig av hvilken type tre som skal foredles, resulterer sulfittoppsluttingsprosessen i en spillvæske som kan inneholde fra 0,9 til 5,6% pentose som gjør dette til en kandidat for fremstilling av furfural. Depending on the type of wood to be processed, the sulfite impregnation process results in a waste liquid that can contain from 0.9 to 5.6% pentose, making it a candidate for the production of furfural.

Konvensjonelt fortykkes spillvæsken til et faststofflnnhold på 50% eller fullstendig tørt, og væsken eller det faste stoffet selges som lignosulfat. Pentose er en uønsket bestanddel i denne væsken. Conventionally, the waste liquid is thickened to a solids content of 50% or completely dry, and the liquid or solid is sold as lignosulphate. Pentose is an undesirable component in this liquid.

Spillvæsken fra prosessen mettes med kalsiumsulfat, slik at den høye temperaturen som er nødvendig for furfuralfremstilling (foretrukket over 200°C) resulterer i den hurtige og harde avsetningen av kalsiumsulfat på de oppvarmede overflatene, hvilket gjør videre kontinuerlig drift umulig. The waste liquid from the process is saturated with calcium sulphate, so that the high temperature required for furfural production (preferably above 200°C) results in the rapid and hard deposition of calcium sulphate on the heated surfaces, which makes further continuous operation impossible.

Dersom varmevekslere unngås ved substitusjon av direkte damptilførsel, er det ikke mulig å termodynamisk holde væsken i en kokende tilstand under dens oppholdstid på grunn av at substansene i løsning hever kokepunktet. Således er kokepunktet for væsken høyere enn kondensasjonspunktet for damp ved ethvert trykk. Som en konsekvens av dette forblir furfural fremstilt fra pentosen, midlertidig oppløst i væskefasen hvor, under den katalytiske effekten av væskens naturlige surhet, furfural kan reagere med pentose, eller lignosulfonatet, og med seg selv, hvilket således medfører store tap og derved dårlige utbytter. If heat exchangers are avoided by substitution of direct steam supply, it is not possible to thermodynamically keep the liquid in a boiling state during its residence time because the substances in solution raise the boiling point. Thus, the boiling point of the liquid is higher than the condensation point of the vapor at any pressure. As a consequence of this, furfural produced from the pentose remains temporarily dissolved in the liquid phase where, under the catalytic effect of the liquid's natural acidity, furfural can react with the pentose, or the lignosulfonate, and with itself, thus causing large losses and thereby poor yields.

US 2845441 A, FR 1129139 A og EP 0124507 B2 beskriver fremgangsmåter til fremstilling av furfural fra lignosulfonatspillvæske, der lignosulfonatspillvæsken varmes ved direkte dampinjeksjon og en furfuralrik dampfase kondenseres til å gi furfural. US 2845441 A, FR 1129139 A and EP 0124507 B2 describe methods for producing furfural from lignosulfonate waste liquid, where the lignosulfonate waste liquid is heated by direct steam injection and a furfural-rich vapor phase is condensed to give furfural.

Det er et formål ved den foreliggende oppfinnelsen å frembringe en fremgangsmåte for effektiv fremstilling av furfural fra lignosulfonatvæsker. It is an aim of the present invention to produce a method for the efficient production of furfural from lignosulfonate liquids.

Ifølge oppfinnelsen tilveiebringes en fremgangsmåte til fremstilling av furfural fra lignosulfonatspillvæske som inneholder pentose kjennetegnet ved at væsken holdes ved dens kokepunkt ved hjelp av en tilleggsvarmekilde og kontrollert dekompresjon i en tilstrekkelig tid for å omdanne pentosen til furfural som øyeblikkelig bringes over i dampfase når det dannes, og å separere den furfuralrike dampfasen fra vaskefasen uten at furfuralen reagerer med pentose, lingosulfat eller seg selv. According to the invention, a method for the production of furfural from lignosulfonate waste liquid containing pentose is provided, characterized in that the liquid is kept at its boiling point by means of an additional heat source and controlled decompression for a sufficient time to convert the pentose into furfural which is immediately transferred to the vapor phase when it is formed, and to separate the furfural-rich vapor phase from the wash phase without the furfural reacting with pentose, lingosulfate or itself.

Fremgangsmåten kan utføres i en reaktor som kan være en batchvis eller kontinuerlig reaktor. The method can be carried out in a reactor which can be a batch or continuous reactor.

Ved en foretrukket batch-fremgangsmåte varmes en lignosulfonatvæske ved damp i en reaktor som kontinuerlig trykkavlastes til trykk som er tilstrekkelig til å opprettholde koking av væsken, furfuralet som er dannet migrerer til dampfasen og fjernes med kondensatet og utvinnes. In a preferred batch process, a lignosulfonate liquid is heated by steam in a continuously depressurized reactor to a pressure sufficient to maintain boiling of the liquid, the furfural formed migrates to the vapor phase and is removed with the condensate and recovered.

I en kontinuerlig fremgangsmåte ifølge oppfinnelsen kokes væsken i en kontinuerlig reaktor ved hjelp av en tilleggsvarmekilde, væsken fjernes mens furfuralet som dannes i det vesentlige øyeblikkelig og fullstendig bringes over i gassfasen som forlater reaktoren og hvorfra det separeres. In a continuous method according to the invention, the liquid is boiled in a continuous reactor with the help of an additional heat source, the liquid is removed while the furfural that is formed is essentially instantly and completely transferred into the gas phase that leaves the reactor and from which it is separated.

Ved en form av oppfinnelsen varmes væsken i reaktoren ved hjelp av en tilleggsvarmekilde, væsken fjernes mens furfuralet som er dannet i det alt vesentlige øyeblikkelig og fullstendig bringes over i gassfasen hvorfra det separeres. In one form of the invention, the liquid in the reactor is heated by means of an additional heat source, the liquid is removed while the furfural that is formed is essentially immediately and completely transferred into the gas phase from which it is separated.

Tilleggsvarmekilden er foretrukket oppvarmet luft under trykk og dette kan tilføres ved et lavt nivå i reaktoren. Luften siver gjennom væsken i reaktoren, og ved å avgi sin varme holder den væsken i en kokende tilstand før den forlater reaktoren. The additional heat source is preferably heated air under pressure and this can be supplied at a low level in the reactor. The air seeps through the liquid in the reactor, and by giving off its heat, it keeps the liquid in a boiling state before it leaves the reactor.

Væsken tilføres foretrukket til reaktoren ved en temperatur mellom 180 og 280°C. The liquid is preferably supplied to the reactor at a temperature between 180 and 280°C.

Et kontrollert kretsløp kan frembringes for å holde trykket i toppen av reaktoren på en verdi som er svakt under trykket for den tilførte væsken. På denne måten forårsaker den resulterende frigjørende dampen at væsken gjennomgår en mindre trykksenking til en lavere temperatur som tvinger furfuralet over i dampfase, mens den oppvarmede luften opprettholder en kokende tilstand for væsken gjennom hele reaktoren. Således blir furfuralet som fremstilles fra pentosen øyeblikkelig og fullstendig fordampet ved sin dannelse; og forenes med luften og noe fordampet vann til å danne en gassaktig blanding med minimum utbyttetap av furfural, fordi reaksjoner mellom furfural og pentose på den ene siden, og med lignosulfonater på den andre siden ikke kan foregå på grunn av at pentosen og lignosulfonatene er igjen i løsningen. Reaksjonen av furfural med seg selv unngås ved fraværet av hydrogenioner i dampfasen. A controlled circuit can be provided to maintain the pressure at the top of the reactor at a value slightly below the pressure of the supplied liquid. In this way, the resulting freeing vapor causes the liquid to undergo a minor depressurization to a lower temperature that forces the furfural into the vapor phase, while the heated air maintains a boiling condition for the liquid throughout the reactor. Thus the furfural produced from the pentose is instantly and completely vaporized on its formation; and combines with the air and some evaporated water to form a gaseous mixture with minimum yield loss of furfural, because reactions between furfural and pentose on the one hand, and with lignosulfonates on the other hand cannot take place due to the fact that the pentose and lignosulfonates remain in the solution. The reaction of furfural with itself is avoided by the absence of hydrogen ions in the vapor phase.

Oppholdstiden i reaktoren er valgt slik at fullstendig omdannelse av pentosen oppnås. Ingen tilsetning av syre er nødvendig på grunn av den naturlige surheten av væsken som bevirker en tilstrekkelig sterk katalyse. The residence time in the reactor is chosen so that complete conversion of the pentose is achieved. No addition of acid is necessary due to the natural acidity of the liquid which causes a sufficiently strong catalysis.

Ingen varmevekslere er nødvendige, og derved unngås problemene forbundet med kalsiumsulfat, som diskutert over. No heat exchangers are required, thereby avoiding the problems associated with calcium sulfate, as discussed above.

Istedenfor å benytte oppvarmet luft som tilleggsvarmekilden kan andre egnede oppvarmede gasser eller gassblandinger (slik som varm forbrenningsgass) eller varmt kvikksølv benyttes, hvor alle disse lett separeres fra væsken ved slutten av reaksjonen. Instead of using heated air as the additional heat source, other suitable heated gases or gas mixtures (such as hot combustion gas) or hot mercury can be used, all of which are easily separated from the liquid at the end of the reaction.

Det vil forstås at varmen som er nødvendig ved tilleggsvarmemiddelet er relativt liten, da hovedsakelig alt som er nødvendig av dette er å fordampe furfuralet som fremstilles. Den lave varmen av fordampning av furfural, spesielt ved høye temperaturer, sikrer et lavt tilleggsvarmebehov. It will be understood that the heat required by the additional heating agent is relatively small, as essentially all that is required of this is to vaporize the furfural that is produced. The low heat of vaporization of furfural, especially at high temperatures, ensures a low additional heat requirement.

Utbyttet av furfural øker med den økende temperaturen i reaktoren mens tapene forårsaket av reaksjoner med pentose og lignosulfonater, så vel som bisulfltter minkes ved høyere temperaturer grunnet entropieffekten av alle aggregeringsreaksjoner. The yield of furfural increases with the increasing temperature in the reactor, while the losses caused by reactions with pentose and lignosulfonates, as well as bisulfites, decrease at higher temperatures due to the entropy effect of all aggregation reactions.

Det vil forstås at det ikke er nødvendig å tilsette noen syre til væsken for katalyse, da den naturlige surheten i væsken bevirker en tilstrekkelig sterk katalyse. It will be understood that it is not necessary to add any acid to the liquid for catalysis, as the natural acidity of the liquid causes sufficiently strong catalysis.

Fremgangsmåten ifølge oppfinnelsen er beskrevet nedenfor med referanse til det vedlagte flytdiagrammet. The method according to the invention is described below with reference to the attached flow chart.

En pumpe 1 tilfører en lignosulfonatspillvæske gjennom en in-line blander 2, der damp-tilførsel varmer den til en temperatur mellom 180 og 280°C, som således hever trykket tilsvarende. Ved hjelp av en strupeventil 3, underkastes væsken en mindre trykk-reduksjon i toppen av en termisk isolert søyleformet reaktor 4, og strømmer deretter nedover for å forlate reaktoren i bunnen via en syklon 5, hvilket resulterer i dekompresjon, avkjøling og fortykning. A pump 1 supplies a lignosulfonate waste liquid through an in-line mixer 2, where steam supply heats it to a temperature between 180 and 280°C, which thus raises the pressure accordingly. By means of a throttle valve 3, the liquid is subjected to a minor pressure reduction at the top of a thermally insulated columnar reactor 4, and then flows downwards to leave the reactor at the bottom via a cyclone 5, resulting in decompression, cooling and thickening.

Komprimert luft varmes elektrisk i en varmeveksler og denne tilføres via kontroll-kretsløp 7 i bunnen av reaktoren. Den varme luften siver oppover, og avgir sin varme til væsken og holder derved væsken i en kokende tilstand før den forlater toppen av reaktoren via et kontroUkretsløp 8, en kondensator 9 og en atmosfærisk absorpsjons-kolonne 10 utstyrt med en sirkulasjonspumpe 11. Compressed air is heated electrically in a heat exchanger and this is supplied via control circuit 7 at the bottom of the reactor. The hot air seeps upwards and gives off its heat to the liquid, thereby keeping the liquid in a boiling state before leaving the top of the reactor via a control circuit 8, a condenser 9 and an atmospheric absorption column 10 equipped with a circulation pump 11.

Kontrollkretsløpet holder trykket i toppen av reaktoren ved en verdi som er svakt under trykket til den innkommende væsken, slik at væsken i frigjørende damp gjennomgår en mindre trykksenking til en noe lavere temperatur mens den varme luften som tilføres i bunnen sikrer kontinuerlig koking av væsken i hele reaktoren. Furfuralet som er dannet fordampes øyeblikkelig og fullstendig og forenes med luften og dampen for å danne en gassaktig blanding som kondenseres i 9 og deretter samles opp i tank 12. Små mengder furfural som er trukket ut med luft gjenvinnes i absorpsjonskolonnen og samles opp i The control circuit keeps the pressure at the top of the reactor at a value that is slightly below the pressure of the incoming liquid, so that the liquid in releasing steam undergoes a minor pressure drop to a slightly lower temperature, while the hot air supplied at the bottom ensures continuous boiling of the liquid throughout the reactor. The furfural that is formed is instantly and completely vaporized and combines with the air and steam to form a gaseous mixture that is condensed in 9 and then collected in tank 12. Small amounts of furfural that have been drawn off with air are recovered in the absorption column and collected in

tank 12. tank 12.

Tilførselshastigheten av væsken og dimensjonene av reaktoren velges for å tilpasse en forhåndsbestemt oppholdstid av væsken i reaktoren. The feed rate of the liquid and the dimensions of the reactor are chosen to accommodate a predetermined residence time of the liquid in the reactor.

Claims (9)

1. Fremgangsmåte til fremstilling av furfural fra lignosulfonatspillvæske som inneholder pentose, karakterisert ved at væsken holdes ved dens kokepunkt ved hjelp av en tilleggsvarmekilde og kontrollert dekompresjon i en tilstrekkelig tid for å omdanne pentosen til furfural som øyeblikkelig bringes over i dampfase når det dannes, og å separere den furfuralrike dampfasen fra vaskefasen uten at furfuralen reagerer med pentose, lingosulfat eller seg selv.1. Process for the production of furfural from lignosulfonate waste liquid containing pentose, characterized in that the liquid is maintained at its boiling point by means of an additional heat source and controlled decompression for a sufficient time to convert the pentose into furfural which is immediately transferred to the vapor phase when formed, and to separate the furfural-rich vapor phase from the washing phase without the furfural reacting with pentose, lingosulfate or itself. 2. Fremgangsmåte ifølge krav 1, karakterisert ved at tilleggsvarmekilden er oppvarmet luft under trykk som tilføres ved et lav nivå i reaktoren (4), der tilførselshastigheten, temperaturen og trykket til tilleggsvarmekilden er forhåndsbestemt, slik at den avgir sin varme ved perkolasjon gjennom væsken for å holde væsken i en kokende tilstand.2. Method according to claim 1, characterized in that the additional heat source is heated air under pressure which is supplied at a low level in the reactor (4), where the supply rate, temperature and pressure of the additional heat source are predetermined, so that it emits its heat by percolation through the liquid to keep the liquid in a boiling state. 3. Fremgangsmåte ifølge krav 2, karakterisert ved at den delvise dekompresjonen i reaktoren fører til en temperatur mellom 170 og 270°C.3. Method according to claim 2, characterized in that the partial decompression in the reactor leads to a temperature between 170 and 270°C. 4. Fremgangsmåte ifølge krav 1,2 eller 3, karakterisert ved at tilleggsvarmekilden er en varm forbrenningsgass.4. Method according to claim 1, 2 or 3, characterized in that the additional heat source is a hot combustion gas. 5. Fremgangsmåte ifølge krav 1,2 eller 3, karakterisert ved at tilleggsvarmekilden er en fordelaktig gassblanding.5. Method according to claim 1, 2 or 3, characterized in that the additional heat source is an advantageous gas mixture. 6. Fremgangsmåte ifølge krav 1,2 eller 3, karakterisert ved at tilleggsvarmekilden er forvarmet luft under trykk.6. Method according to claim 1, 2 or 3, characterized in that the additional heat source is preheated air under pressure. 7. Fremgangsmåte ifølge krav 1,2 eller 3, karakterisert v e d at tilleggsvarmekilden er varmt, flytende kvikksølv.7. Method according to claim 1, 2 or 3, characterized in that the additional heat source is hot, liquid mercury. 8. Fremgangsmåte ifølge krav 1,2 eller 3, karakterisert ved at tilleggsvarmekilden er en gass ved en temperatur mellom 400 og 2000°C.8. Method according to claim 1, 2 or 3, characterized in that the additional heat source is a gas at a temperature between 400 and 2000°C. 9. Fremgangsmåte ifølge krav 8, karakterisert ved at tilleggsvarmekilden er en gass ved en temperatur mellom 600 og 2000°C.9. Method according to claim 8, characterized in that the additional heat source is a gas at a temperature between 600 and 2000°C.
NO20015031A 1999-04-16 2001-10-16 Process for the preparation of furfural from lignosulfonate waste liquid NO329326B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE19917178A DE19917178A1 (en) 1999-04-16 1999-04-16 Production of furfural from sulfite waste liquor involves heating by direct injection of steam, reaction by boiling under pressure, using easily separated ancillary, and complete vaporization by cooling and depressurization
PCT/ZA2000/000072 WO2000063488A1 (en) 1999-04-16 2000-04-14 Process for the production of furfural from lignosulphonate waste liquor

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NO20015031D0 NO20015031D0 (en) 2001-10-16
NO20015031L NO20015031L (en) 2001-12-11
NO329326B1 true NO329326B1 (en) 2010-09-27

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US (1) US6642396B1 (en)
EP (1) EP1171665B1 (en)
AT (1) ATE404728T1 (en)
AU (1) AU5499900A (en)
BR (1) BR0009815B1 (en)
CA (1) CA2370561C (en)
DE (2) DE19917178A1 (en)
DK (1) DK1171665T3 (en)
ES (1) ES2307516T3 (en)
NO (1) NO329326B1 (en)
PT (1) PT1171665E (en)
WO (1) WO2000063488A1 (en)
ZA (1) ZA200108552B (en)

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US8119823B2 (en) * 2008-07-16 2012-02-21 Renmatix, Inc. Solvo-thermal hydrolysis of xylose
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CN103619827B (en) * 2011-06-22 2016-08-24 巴斯夫欧洲公司 Make the method that the compositions of carbohydrate containing is dehydrated
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EP1171665B1 (en) 2008-08-13
BR0009815A (en) 2002-01-08
CA2370561C (en) 2009-06-16
US6642396B1 (en) 2003-11-04
ES2307516T3 (en) 2008-12-01
AU5499900A (en) 2000-11-02
CA2370561A1 (en) 2000-10-26
DK1171665T3 (en) 2008-12-15
ATE404728T1 (en) 2008-08-15
BR0009815B1 (en) 2011-03-22
WO2000063488A1 (en) 2000-10-26
DE60039860D1 (en) 2008-09-25
EP1171665A1 (en) 2002-01-16
NO20015031D0 (en) 2001-10-16
ZA200108552B (en) 2002-08-22
DE19917178A1 (en) 2000-10-19
NO20015031L (en) 2001-12-11

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