NO137191B - CEMENT PRODUCTS. - Google Patents

CEMENT PRODUCTS. Download PDF

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Publication number
NO137191B
NO137191B NO161769A NO161769A NO137191B NO 137191 B NO137191 B NO 137191B NO 161769 A NO161769 A NO 161769A NO 161769 A NO161769 A NO 161769A NO 137191 B NO137191 B NO 137191B
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parts
cement
product
organic polyisocyanate
cement products
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NO161769A
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Norwegian (no)
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NO137191C (en
Inventor
Herbert Jackson Shearing
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Ici Ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/64Macromolecular compounds not provided for by groups C08G18/42 - C08G18/63
    • C08G18/6476Bituminous materials, e.g. asphalt, coal tar, pitch; derivatives thereof
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B24/00Use of organic materials as active ingredients for mortars, concrete or artificial stone, e.g. plasticisers
    • C04B24/24Macromolecular compounds
    • C04B24/28Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C04B24/282Polyurethanes; Polyisocyanates
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/28Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing organic polyacids, e.g. polycarboxylate cements, i.e. ionomeric systems
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/08Processes
    • C08G18/088Removal of water or carbon dioxide from the reaction mixture or reaction components
    • C08G18/0885Removal of water or carbon dioxide from the reaction mixture or reaction components using additives, e.g. absorbing agents
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/30Low-molecular-weight compounds
    • C08G18/302Water
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/30Low-molecular-weight compounds
    • C08G18/36Hydroxylated esters of higher fatty acids
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/54Polycondensates of aldehydes
    • C08G18/542Polycondensates of aldehydes with phenols
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/64Macromolecular compounds not provided for by groups C08G18/42 - C08G18/63
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L75/00Compositions of polyureas or polyurethanes; Compositions of derivatives of such polymers
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/60Flooring materials

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Polymers & Plastics (AREA)
  • Medicinal Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Civil Engineering (AREA)
  • Polyurethanes Or Polyureas (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)
  • Saccharide Compounds (AREA)

Description

Foreliggende oppfinnelse vedrører nye sementprodukter The present invention relates to new cement products

som f.eks. er egnet til gulv. like for example. is suitable for floors.

Det har vist seg at hurtig-herdende sementblandinger kan oppnås ved å tilsette organiske polyisocyanatmaterialer til vanlige hydrauliske sement/sand/vann-blandinger. Disse blandinger kan være oppskummede eller i alt vesentlig ikke-oppskummede produkter. It has been found that rapid-hardening cement mixtures can be obtained by adding organic polyisocyanate materials to ordinary hydraulic cement/sand/water mixtures. These mixtures can be foamed or substantially non-foamed products.

I henhold til foreliggende oppfinnelse tilveiebringes således sementprodukter fremstilt ved at en hydraulisk sement, According to the present invention, cement products produced by a hydraulic cement,

et kiselsyreholdig fyllstoff, vann og komponenter inneholdende et organisk polyisocyanat og eventuelt oppløsningsmidler eller fortynningsmidler blandes sammen og får herde. Produktene karakteriseres ved at komponentene inneholdende organisk polyisocyanat omfatter et organisk polyisocyanat og en polyol, idet det organiske polyisocyanat er til stede i en mengde som er tilstrekkelig til å tilveiebringe et overskudd av isocyanatgrupper i forhold til hydroksylgruppene i polyolene. a silicic acid-containing filler, water and components containing an organic polyisocyanate and possibly solvents or diluents are mixed together and allowed to harden. The products are characterized in that the components containing organic polyisocyanate comprise an organic polyisocyanate and a polyol, the organic polyisocyanate being present in an amount sufficient to provide an excess of isocyanate groups in relation to the hydroxyl groups in the polyols.

Uttrykket "hydraulisk sement" som her anvendes, skal The term "hydraulic cement" used here shall

forstås å omfatte den klasse av bygningsmaterialer som anvendes i blanding med vann og derefter herder som følge av fysiske eller is understood to include the class of building materials that are used in a mixture with water and then harden as a result of physical or

kjemiske endringer som forbruker det tilstedeværende vann. Foruten vanlig Portland-sement omfatter slike hydrauliske sementer følgende stoffer: 1. Hurtigherdende sementer som er karakterisert med høye aluminiumoksydinnhold. 2. Lav-varme-sementer som er karakterisert ved høye prosent-innhold av dikalsiumsilikat og tetrakalsiumaluminoferritt og.lave prosentmengder av trikalsiumsilikat og trikalsiumaluminat. 3. Sulfatmotstandsdyktige sementer som er karakterisert ved usedvanlig høye prosentmengder av trikalsiumsilikat og dikalsiumsilikat og usedvanlig lave prosentmengder av trikalsiumaluminat og tetrakalsiumaluminoferritt. 4. Portland-masovnsement som er karakterisert ved en blanding av Portland-sementklinkere og granulert slagg. 5. Murverkssementer som er karakterisert ved blandinger av Portland-sement og et eller flere av følgende stoffer: hydrati-sert kalk, granulert slagg, pulverisert kalksten, kolloidal leire, diatomejord eller andre findelte former for kiselsyre, kalsiumstea-rat og parafin. 6. Naturlige sementer som er karakterisert ved materiale som fåes fra avleiringer i Lehigh Valley, U.S-A. 7. Kalksementer som er karakterisert ved kalsiumoksyd i ren form eller uren form og hva enten det inneholder eller ikke noe leir-aktig materiale. 8. Gipssement som er karakterisert ved tilsetning av 5-10 % brent gips til kalk. 9. Pussolansement som er karakterisert ved en blanding av pussolanjord, trass-kiselgur, pimpesten, tuffsten, santorinjord eller granulert slagg med kalkmørtel. 10. Kalsiumsulfatsementer som er karakterisert ved slike som er basert på hydratisering av kalsiumsulfat og omfatter gips, Keene's sement og Parian-sement. chemical changes that consume the water present. In addition to ordinary Portland cement, such hydraulic cements include the following substances: 1. Quick-hardening cements that are characterized by high aluminum oxide contents. 2. Low-heat cements which are characterized by high percentages of dicalcium silicate and tetracalcium aluminoferrite and low percentages of tricalcium silicate and tricalcium aluminate. 3. Sulfate-resistant cements which are characterized by exceptionally high percentages of tricalcium silicate and dicalcium silicate and exceptionally low percentages of tricalcium aluminate and tetracalcium aluminoferrite. 4. Portland blast furnace cement which is characterized by a mixture of Portland cement clinkers and granulated slag. 5. Masonry cements which are characterized by mixtures of Portland cement and one or more of the following substances: hydrated lime, granulated slag, powdered limestone, colloidal clay, diatomaceous earth or other finely divided forms of silicic acid, calcium stearate and paraffin. 6. Natural cements characterized by material obtained from deposits in the Lehigh Valley, U.S.A. 7. Lime cements which are characterized by calcium oxide in pure form or impure form and whether or not it contains any clay-like material. 8. Gypsum cement which is characterized by the addition of 5-10% burnt gypsum to lime. 9. Pussolan cement which is characterized by a mixture of puzzolan soil, trass diatomaceous earth, pumice stone, tuff stone, santorini soil or granulated slag with lime mortar. 10. Calcium sulphate cements which are characterized by those based on the hydration of calcium sulphate and include gypsum, Keene's cement and Parian cement.

Som kiselsyreholdige fyllstoffer som kan anvendes skal nevnes sand og kiselsyreprodukter med lavt leireinnhold, fortrinns-vis vasket og som har en partikkelstørrelse som i det vesentlige er innenfor området 3,8 cm-200 B.S.siktstørreIse. Størrelser uten-for disse grenser kan imidlertid anvendes for spesielle formål. Silicic acid-containing fillers that can be used include sand and silicic acid products with a low clay content, preferably washed and which have a particle size that is essentially within the range of 3.8 cm-200 B.S. dry ice. Sizes outside these limits can, however, be used for special purposes.

Som organiske polyisocyanater som kan anvendes skal nev- As organic polyisocyanates that can be used, nev-

nes tolylendiisocyanat og difenylmetandiisocyanat, også uretedion eller isocyanuratpolymerer iav disse, og polyuretaner med isocyanat- nes tolylene diisocyanate and diphenylmethane diisocyanate, also uretedione or isocyanurate polymers of these, and polyurethanes with isocyanate

grupper i endestilling erholdt ved reaksjon av et overskudd av et organisk diisocyanat med en polyfunksjonell isocyanat-reaktiv forbindelse, som f.eks. en glykol eller en høyere flerverdig alko-hol, aminoalkohol eller polyamin, en polyester, polyesteramid eller polyeter. groups in the terminal position obtained by reaction of an excess of an organic diisocyanate with a polyfunctional isocyanate-reactive compound, such as e.g. a glycol or a higher polyhydric alcohol, amino alcohol or polyamine, a polyester, polyesteramide or polyether.

Det er å foretrekke også å tilsette en isocyanat-reaktiv organisk forbindelse til produktene ifølge oppfinnelsen, for-trinnsvis en toverdig eller treverdig polyeter med en ekvivalentvekt av 100 till500, men flerverdige alkoholer, aminoalkoholer, polyaminer, polyestere og polyesteramider kan også anvendes. Oppløsningsmidler og fortynningsmidler kan også tilsettes. It is preferable to also add an isocyanate-reactive organic compound to the products according to the invention, preferably a divalent or trivalent polyether with an equivalent weight of 100 to 500, but polyhydric alcohols, amino alcohols, polyamines, polyesters and polyester amides can also be used. Solvents and diluents may also be added.

Produktene kan alt efter sin fluiditet før herdnina anvendes som selv-utjevnende gulvbelegg eller gulvbelegg som må glattes eller utjevnes ved hjelp av en murskje, og produktene er langt bedre enn vanlige sementgulvbelegg eller andre kjente harpiks-sammenbundne sementgulvbeleggprodukter, som følge av sin herdningshastighet. Ved hjelp av oppfinnelsen er det mulig å fremstille gulv eller gulvbelegg som er tilstrekkelig stabile til å gå på innen 1 time etter fremstillingen og som motstår fall-vektslagprøve av DEF 1083, metode 17 efter bare 24 timers herdning. Depending on their fluidity before hardening, the products can be used as self-leveling floor coverings or floor coverings that must be smoothed or leveled with a trowel, and the products are far better than ordinary cement floor coverings or other known resin-bonded cement floor covering products, as a result of their curing speed. With the help of the invention, it is possible to produce floors or floor coverings which are sufficiently stable to be walked on within 1 hour of production and which withstand the drop-weight impact test of DEF 1083, method 17 after only 24 hours of curing.

Oppfinnelsen skal klargjøres ved de følgende eksempler hvor deler er basert på vekt. The invention shall be clarified by the following examples where parts are based on weight.

Eksempel 1 Example 1

100 deler Portland-sement og 100 deler av en 70 %'s opp-løsning av et polyisocyanat (erholdt som beskrevet nedenfor) blandes sammen og deretter innblandes 100 deler sand av 30-200 B.S.-siktstørrelse, 25 deler vann og 10 deler av en oksypropylert glycerol med et hydroksyltall av 535 mg KOH/g. 100 parts of Portland cement and 100 parts of a 70% solution of a polyisocyanate (obtained as described below) are mixed together and then mixed with 100 parts of sand of 30-200 B.S. sieve size, 25 parts of water and 10 parts of a oxypropylated glycerol with a hydroxyl number of 535 mg KOH/g.

Det fåes et hurtig-herdende flytende produkt som når det utspres i et lag av en tykkelse av ca. 1,3 cm, stivner hurtig og er tilstrekkelig fast til at man kan gå på det efter 2-2% time. A fast-hardening liquid product is obtained which, when spread in a layer with a thickness of approx. 1.3 cm, hardens quickly and is sufficiently firm that you can walk on it after 2-2% hours.

Polyisocyanatet som anvendes kan fåes ved å opphete en blanding av tolylendiisocyanat (1 mol), trimetylolpropan (.0,197 mol) og butylenglykol (0,159 mol) i 2 timer: ved 60°C i nærvær av halvparten av den samlede vekt av en lrlELanding.av 6-etoksyetyl-acetat og xylen. 0,029 mol av en oksypropylert glycerol med molekylvekt 3000 tilsettes og opphetningen fortsettes i 4 timer ved 60°C. Tilstrekkelig xylen tilsettes derpå for å gi oppløsningen et innhold av faste stoffer av 70 %. The polyisocyanate used can be obtained by heating a mixture of tolylene diisocyanate (1 mol), trimethylolpropane (.0.197 mol) and butylene glycol (0.159 mol) for 2 hours: at 60°C in the presence of half the total weight of a lrlELanding.of 6-ethoxyethyl acetate and xylene. 0.029 mol of an oxypropylated glycerol with a molecular weight of 3000 is added and the heating is continued for 4 hours at 60°C. Sufficient xylene is then added to give the solution a solids content of 70%.

Eksempel 2 Example 2

Hvis den oksypropylerte glycerol som ble anvendt i eksempel 1 (avsnitt 1) erstattes med 10 deler av et oksypropylert trietanolamin av molekylvekt 320, så fåes det ennu hurtigere herdende produkter. If the oxypropylated glycerol that was used in example 1 (section 1) is replaced with 10 parts of an oxypropylated triethanolamine of molecular weight 320, even faster curing products are obtained.

Dette produkt er tilstrekkelig hårdt til at man kan gå på det etter 1 time etter utspredningen. This product is sufficiently hard to walk on after 1 hour of spreading.

Eksempel 3 Example 3

gir et produkt som man kan gå på 1 time etter utspredningen. gives a product that can be walked on 1 hour after spreading.

Isocyanatet som anvendes er det produkt som fåes ved å la reagere 1 mol tolylendiisocyanat, 0,22 mol glycerol og 0,18 mol dietylenglykol i en tredjedel av den samlede vekt av etylacetat ved 75-80°C i 3 timer. The isocyanate used is the product obtained by reacting 1 mol of tolylene diisocyanate, 0.22 mol of glycerol and 0.18 mol of diethylene glycol in one third of the total weight of ethyl acetate at 75-80°C for 3 hours.

Eksempel 4 Example 4

Hvis isocyanatet. som ble anvendt i eksempel 3 erstattes med 60 deler av det produkt som fåes ved å la kulltjærebek som inneholder 2 vektprosent av hydroksylgrupper (eller deres ekvivalent av isocyanat-reaktive grupper) reagere med difenylmetandiisocyanat (6,5 ekvivalenter) som en 85 %'s oppløsning i 2-metyl-2-metoksy-pentan-4-on ved 90°C i 4 timer, så kan man gå på det resulterende produkt 1 time etter utspredningen. If the isocyanate. which was used in Example 3 is replaced by 60 parts of the product obtained by reacting coal tar pitch containing 2% by weight of hydroxyl groups (or their equivalent of isocyanate-reactive groups) with diphenylmethane diisocyanate (6.5 equivalents) as an 85% solution in 2-methyl-2-methoxy-pentan-4-one at 90°C for 4 hours, then you can walk on the resulting product 1 hour after spreading.

Eksempel 5 Example 5

Dette produkt kan man gå på 1 time etter utspredningen. This product can be used 1 hour after spreading.

Eksempel 6 ~ Example 6 ~

Dette produkt kan man gå på ca. 30 minutter etter utspredningen. This product can be used for approx. 30 minutes after the spread.

Eksempel 7 Example 7

Hvis tolylendiisocyanatet som ble anvendt i eksempel 6 erstattes med 200 deler av den følgende blanding, så fåes det et lignende hurtig-herdende produkt. If the tolylene diisocyanate used in example 6 is replaced by 200 parts of the following mixture, a similar fast-hardening product is obtained.

Et polyetylen/propylen (7r3)adipat av molekylvekt ca. 1000 kondenseres med 1,43 ekvivalenter av tolylendiisocyanat og det resulterende produkt (1 del) blandes med 1 del av en isocya-nuratpolymer av tolylendiisocyanat av NCO-verdi 14,8 % i 0,5 deler av 2-metyl-2-metoksy-pentan-4-on og 1,5 deler butylacetat. A polyethylene/propylene (7r3) adipate of molecular weight approx. 1000 is condensed with 1.43 equivalents of tolylene diisocyanate and the resulting product (1 part) is mixed with 1 part of an isocyanurate polymer of tolylene diisocyanate of NCO value 14.8% in 0.5 parts of 2-methyl-2-methoxy- pentan-4-one and 1.5 parts of butyl acetate.

Eksempel 8 Example 8

2 vektdeler av sement blandes inn i 100 deler av polyisocyanatet som ble anvendt i eksempel 1, og til denne blanding tilsettes under ytterligere sammenblanding 198 deler sand, 25 deler vann og 10 deler oksypropylert glycerol med OH-verdi 535 2 parts by weight of cement are mixed into 100 parts of the polyisocyanate that was used in example 1, and to this mixture are added, during further mixing, 198 parts of sand, 25 parts of water and 10 parts of oxypropylated glycerol with an OH value of 535

mg KOH/g. mg KOH/g.

Det fåes et uretansammenbundet oppskummet betongprodukt som er tilstrekkelig hårdt til at man kan gå på det etter ca. 5-6 timer. A urethane-bonded foamed concrete product is obtained that is sufficiently hard to walk on after approx. 5-6 hours.

Eksempel 9 Example 9

100 vektdeler sement blandes inn i 43 deler av en 75 %'s oppløsning i etylglykolacetat/xylen (lii) av et reaksjonsprodukt av heksametylendiisocyanat, og vann og med et isocyanatinnhold av ca. 16 %. Til denne blanding tilsettes under videre omrøring 100 deler sand, 20 deler vann og 10 deler oksypropylert glycerol med OH-tall 535 mg KOH/g. Det fåes et hurtigtørkende uretansammenbundet betongprodukt som er tilstrekkelig hårdt til at man kan gå på det etter 1-1% time. 100 parts by weight of cement are mixed into 43 parts of a 75% solution in ethyl glycol acetate/xylene (lii) of a reaction product of hexamethylene diisocyanate, and water and with an isocyanate content of approx. 16%. 100 parts of sand, 20 parts of water and 10 parts of oxypropylated glycerol with an OH number of 535 mg KOH/g are added to this mixture with further stirring. A fast-drying urethane-bonded concrete product is obtained which is sufficiently hard to walk on after 1-1% hours.

Eksempel 10 Example 10

100 deler sement blandes inn i 50 deler av en 75 %'s opp- 100 parts of cement are mixed into 50 parts of a 75%

løsning i etylglykolacetat/xylen (1:1) av et reaksjonsprodukt av heksametylendiisocyanat, trimetylolpropan og 1:3 butandiol med et isocyanatinnhold av ca. 12 %. Til denne blanding tilsettes under ytterligere sammenblanding 100 deler sand, 25 deler vann og 10 deler oksypropylert glycerol med et OH-tall av 535 mg KOH/g. Det fåes et hurtigtørkende uretansammenbundet betongprodukt som er tilstrekkelig hårdt til at man kan gå på det etter l-l%time. solution in ethyl glycol acetate/xylene (1:1) of a reaction product of hexamethylene diisocyanate, trimethylolpropane and 1:3 butanediol with an isocyanate content of approx. 12%. 100 parts of sand, 25 parts of water and 10 parts of oxypropylated glycerol with an OH number of 535 mg KOH/g are added to this mixture during further mixing. A quick-drying urethane-bonded concrete product is obtained which is sufficiently hard to walk on after 1-1% hours.

Eksempel 11 Example 11

Hvis den oksypropylerte glycerol som ble anvendt i eksempel 1 erstattes med 30 deler av en polyester som fåes ved å kon-densere sammen 1,3-butylenglykol, heksantriol og adipinsyre i mol-forholdet 3:lt3 og med et syretall under 3 mg KOH/g, så fåes det et selv-utjevnende produkt som herder i løpet av ca. 1 time. If the oxypropylated glycerol used in example 1 is replaced with 30 parts of a polyester obtained by condensing together 1,3-butylene glycol, hexanetriol and adipic acid in the molar ratio 3:lt3 and with an acid number below 3 mg KOH/ g, then a self-leveling product is obtained which hardens within approx. 1 hour.

Eksempel 12 Example 12

Hvis den oksypropylerte glycerol som ble anvendt i eksempel 1 erstattes med 30 deler av en oppløsning av et polyesteramid-polyuretan-kondenseringsprodukt fremstilt som beskrevet nedenfor, så fåes et produkt som krever utspredning og somherder i løpet av 30-60 minutter. If the oxypropylated glycerol used in example 1 is replaced with 30 parts of a solution of a polyesteramide-polyurethane condensation product prepared as described below, a product is obtained which requires spreading and which hardens within 30-60 minutes.

Oppløsningen av polyesteramid/polyuretan-kondenserings-produktet som anvendes i dette eksempel fremstilles ved følgende fremgangsmåte r The solution of the polyesteramide/polyurethane condensation product used in this example is prepared by the following method r

Et polyesteramid fremstilles ved å opphete en blanding A polyester amide is prepared by heating a mixture

av 4330 deler adipinsyre, 1820 deler etylenglykol, 177 deler dietylenglykol og 113 deler monoetanolamin ved 240°C, under tilbakeløp inntil det fåes et syretall av 2,0 til 3,0 mg KOH/g og produktet har en molekylvekt av 1850. of 4330 parts adipic acid, 1820 parts ethylene glycol, 177 parts diethylene glycol and 113 parts monoethanolamine at 240°C, under reflux until an acid number of 2.0 to 3.0 mg KOH/g is obtained and the product has a molecular weight of 1850.

En blanding av 1533 deler av det ovennevnte polyesteramid, 2108 deler metyletylketon, 2,08 deler vann, 10,75 deler etylenglykol, 0,77 deler dimetylaminopyridin og 188,5 deler av en 80r20-blanding av 2,4- og 2,6-tolylendiisocyanater omrøres ved 57 til 63°C inntil viskositeten av en prøve målt ved 25°C når en verdi mellom 100 og 140 poise. 13,5 deler metanol tilsettes derpå og blandingen omrøres ved samme temperatur i 3 timer. 0,38 deler salicylsyre tilsettes derpå og blandingen omrøres ved samme temperatur i 1 time og avkjøles derpå. Polyesteramid-polyuretanoppløs-ningen som man får på denne måte er da ferdig for bruk. A mixture of 1533 parts of the above polyesteramide, 2108 parts of methyl ethyl ketone, 2.08 parts of water, 10.75 parts of ethylene glycol, 0.77 parts of dimethylaminopyridine and 188.5 parts of an 80r20 mixture of 2.4- and 2.6 -tolylene diisocyanates are stirred at 57 to 63°C until the viscosity of a sample measured at 25°C reaches a value between 100 and 140 poise. 13.5 parts of methanol are then added and the mixture is stirred at the same temperature for 3 hours. 0.38 parts of salicylic acid are then added and the mixture is stirred at the same temperature for 1 hour and then cooled. The polyesteramide-polyurethane solution obtained in this way is then ready for use.

Mengden av vann som er angitt, er den totalt tilstedeværende, idet den faktiske mengde som tilsettes beregnes under hensyn-tagen til små mengder som er tilstede i oppløsningsmidlet. The amount of water indicated is the total amount present, as the actual amount added is calculated taking into account small amounts present in the solvent.

Eksempel 13 Example 13

Hvis den oksypropylerte glycerol som anvendes i eksempel If the oxypropylated glycerol used in example

1 erstattes med 30 deler av en 50 vekt/vekt-prosents oppløsning i xylen av et dehydratisert risinusolje-modifisert glycerylftalathar-piks (et ikke-tørkende alkydharpiks) så fåes et meget tykt produkt som krever utspredning, men som herder i løpet av ca. 30 minutter. 1 is replaced with 30 parts of a 50 wt/wt percent solution in xylene of a dehydrated castor oil-modified glyceryl phthalate tar pitch (a non-drying alkyd resin), then a very thick product is obtained which requires spreading, but which hardens within approx. 30 minutes.

Eksempel 14 Example 14

Hvis den oksypropylerte glycerol som anvendes i eksempel If the oxypropylated glycerol used in example

1 erstattes med 30 deler av en 50 vekt/vekt-prosents oppløsning i toluen av et reaksjonsprodukt fra opphetning av glycerol, palme-kjerneoljefettsyrer, jordnøttoljefettsyrer, stearinsyre og ftal-syreanhydrid (en tørkende alkydharpiks) så fåes et meget tykt produkt som krever utspredning, men som herder i løpet av ca. 30 minutter. 1 is replaced by 30 parts of a 50 wt/wt percent solution in toluene of a reaction product from heating glycerol, palm kernel oil fatty acids, peanut oil fatty acids, stearic acid and phthalic anhydride (a drying alkyd resin), then a very thick product is obtained which requires spreading, but which hardens within approx. 30 minutes.

Eksempel 15 Example 15

Hvis den oksypropylerte glycerol som anvendes i eksempel If the oxypropylated glycerol used in example

1 erstattes med 42 deler av en 50 vekt/vekt-prosents oppløsning i metyletylketon av en polyeterharpiks erholdt ved reaksjon av dife-nylolpropan med epiklorhydrin slik at det resulterende produkt har et hydroksyltall av ca. 130 mg KOH/g, så fåes et produkt som er lett hellbart og selv-utjevnende, og som herder tilstrekkelig hårdt til at man kan gå på det etter 5-6 timer. 1 is replaced by 42 parts of a 50% by weight solution in methyl ethyl ketone of a polyether resin obtained by reaction of diphenylolpropane with epichlorohydrin so that the resulting product has a hydroxyl number of approx. 130 mg KOH/g, then a product is obtained which is easy to pour and self-levelling, and which hardens sufficiently hard to be walked on after 5-6 hours.

Eksempel 16 Example 16

gir et selv-utjevnende produkt som herder i løpet av ca. 1 time. provides a self-leveling product that hardens within approx. 1 hour.

Difenylmetandiisocyanat-forpolymeroppløsningen som anvendes i dette eksempel, fåes på følgende måte: 100 deler oksypropylert glycerol med molekylvekt ca. 1000 (hydroksyltall 165 mg KOH/g) blandes med 25 deler av en opp-løsningsmiddelblanding bestående av 70 vektprosent tørr cykloheksa-non og 30 vektprosent xylen. 205 deler av et kommersielt tilgjen-gelig 4,4'-diisocyanat-difenylmetan med et NCO-innhold av 30,0 %, oppløses i ytterligere 50 deler av oppløsningsmiddelblandingen og de to oppløsninger blandes og lagres i en tørr, lukket beholder i 3 dager, hvorefter forpolymeren er ferdig til bruk. The diphenylmethane diisocyanate prepolymer solution used in this example is obtained in the following way: 100 parts of oxypropylated glycerol with a molecular weight of approx. 1000 (hydroxyl number 165 mg KOH/g) is mixed with 25 parts of a solvent mixture consisting of 70 weight percent dry cyclohexanone and 30 weight percent xylene. 205 parts of a commercially available 4,4'-diisocyanate-diphenylmethane with an NCO content of 30.0%, is dissolved in a further 50 parts of the solvent mixture and the two solutions are mixed and stored in a dry, closed container for 3 days, after which the prepolymer is ready for use.

Claims (3)

1. Sementprodukter fremstilt ved at en hydraulisk sement, et kiselsyreholdig fyllstoff, vann og komponenter inneholdende et organisk polyisocyanat og eventuelt oppløsningsmidler eller fortynningsmidler blandes sammen og får herde, karakterisert ved at komponentene inneholdende organisk polyisocyanat omfatter et organisk polyisocyanat og en polyol, idet det organiske polyisocyanat er tilstede i en mengde som er tilstrekkelig til å tilveiebringe et overskudd av isocyanatgrupper i forhold til hydroksylgruppene i polyolene.1. Cement products produced by mixing a hydraulic cement, a silicic acid-containing filler, water and components containing an organic polyisocyanate and possibly solvents or diluents together and curing, characterized in that the components containing organic polyisocyanate comprise an organic polyisocyanate and a polyol, the organic polyisocyanate is present in an amount sufficient to provide an excess of isocyanate groups relative to the hydroxyl groups in the polyols. 2. Sementprodukter som angitt i krav 1, karakterisert ved at det inneholder et kiselsyreholdig fyllstoff med en partikkelstørrelse innenfor området 3,8 cm - 200 B.S.-siktstørreIse.2. Cement products as specified in claim 1, characterized in that they contain a silicic acid-containing filler with a particle size within the range 3.8 cm - 200 B.S. sieve dry ice. 3. Sementprodukter som angitt i et av de foregående krav, karakterisert ved at polyolen er en toverdig eller treverdig polyeter med en ekvivalentvekt fra 100 til 1500.3. Cement products as stated in one of the preceding claims, characterized in that the polyol is a divalent or trivalent polyether with an equivalent weight of from 100 to 1500.
NO161769A 1968-05-13 1969-04-18 CEMENT PRODUCTS. NO137191C (en)

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US4127548A (en) 1970-03-18 1978-11-28 Imperial Chemical Industries Limited Cement compositions
US4273908A (en) * 1979-05-07 1981-06-16 Blount David H Process for the production of poly (polyisocyanate-polyol-alkali metal silicate solid
USRE31340E (en) * 1970-09-11 1983-08-09 Process for the production of poly (polyisocyanate-polyol-alkali metal silicate) solid
US3772051A (en) * 1971-07-29 1973-11-13 Ici Ltd Decorative flooring surfaces
US3951885A (en) * 1971-11-01 1976-04-20 Thompson Chemicals, Inc. Method of making magnesium oxychloride cement cofoamed with synthetic resin
DE2310559C3 (en) * 1973-03-02 1975-09-11 Bayer Ag, 5090 Leverkusen Foam concrete, a process for its manufacture and its use for the manufacture of building elements
AU1562276A (en) * 1975-08-07 1978-01-12 Ici Ltd Quick setting compositions
NO762677L (en) * 1975-08-29 1977-03-01 Ici Ltd
DE2546181B2 (en) * 1975-10-15 1979-03-08 Hoechst Ag, 6000 Frankfurt Process for the production of gypsum foam and structural elements made therefrom
DE2743884A1 (en) * 1977-09-29 1979-04-12 Bischofsheim Chemie Anlagen PROCESS FOR MANUFACTURING FOAMED OR NON-FOAMED MASSES
DE2756399A1 (en) * 1977-12-17 1979-06-28 Basf Ag METHOD FOR MANUFACTURING COMPOSITE BODIES
DE2842582A1 (en) * 1978-09-29 1980-08-21 Bischofsheim Chemie Anlagen METHOD FOR PRODUCING FOAMED OR UNFOAMED MASSES
GB2127838B (en) * 1982-10-01 1986-03-19 Mohamed Mohamed Abdul Metikes A moulding compostion
DE3414807A1 (en) * 1984-04-19 1985-10-31 Bayer Ag, 5090 Leverkusen METHOD FOR PRODUCING CHEMICAL-RESISTANT COATINGS OF SURFACES
JPH0678520B2 (en) * 1986-04-08 1994-10-05 清水建設株式会社 Water stop method for concrete structure
JPH0755851B2 (en) * 1987-02-20 1995-06-14 宇部興産株式会社 High-strength cement hardened body and method for producing the same
DE19654429A1 (en) * 1996-12-24 1998-06-25 Bayer Ag Water-dispersible polyisocyanate mixtures as additives for concrete
US8083851B2 (en) 2006-12-29 2011-12-27 Sciessent Llc Antimicrobial cements and cementitious compositions
CN113396133B (en) * 2019-02-12 2023-09-22 Sika技术股份公司 Multicomponent composition for producing polyurethane/urea cement mixed systems

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US2902388A (en) * 1957-06-27 1959-09-01 Allied Chem Hydraulic cement-polyurethane compositions useful for coating, sealing, patching, and surfacing
GB893273A (en) * 1957-08-28 1962-04-04 Dunlop Rubber Co Improvements relating to articles comprising solid reaction products derived from organic isocyanates and the like
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FR1486644A (en) * 1966-07-13 1967-06-30 thermally insulating construction element for the building

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FI54593B (en) 1978-09-29
NL6907292A (en) 1969-11-17
SE415350B (en) 1980-09-29
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NO137191C (en) 1978-01-18
GB1192864A (en) 1970-05-20
FI54593C (en) 1979-01-10
NL167942B (en) 1981-09-16
CA944369A (en) 1974-03-26
DK143225B (en) 1981-07-27
BR6908756D0 (en) 1973-05-03
DE1924468A1 (en) 1970-08-27
ES367121A1 (en) 1971-04-01
DK143225C (en) 1981-11-30
PL79568B1 (en) 1975-06-30
NL167942C (en) 1982-02-16
FR2008417A1 (en) 1970-01-23
DE1924468B2 (en) 1975-10-23

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