NO129409B - - Google Patents
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- Publication number
- NO129409B NO129409B NO498470A NO498470A NO129409B NO 129409 B NO129409 B NO 129409B NO 498470 A NO498470 A NO 498470A NO 498470 A NO498470 A NO 498470A NO 129409 B NO129409 B NO 129409B
- Authority
- NO
- Norway
- Prior art keywords
- pickling
- materials
- film
- acid
- iron
- Prior art date
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- 239000000463 material Substances 0.000 claims description 74
- 238000005554 pickling Methods 0.000 claims description 24
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 14
- IXPNQXFRVYWDDI-UHFFFAOYSA-N 1-methyl-2,4-dioxo-1,3-diazinane-5-carboximidamide Chemical compound CN1CC(C(N)=N)C(=O)NC1=O IXPNQXFRVYWDDI-UHFFFAOYSA-N 0.000 claims description 10
- 239000000661 sodium alginate Substances 0.000 claims description 10
- 235000010413 sodium alginate Nutrition 0.000 claims description 10
- 229940005550 sodium alginate Drugs 0.000 claims description 10
- 239000003795 chemical substances by application Substances 0.000 claims description 9
- 108010010803 Gelatin Proteins 0.000 claims description 8
- 229920000159 gelatin Polymers 0.000 claims description 8
- 239000008273 gelatin Substances 0.000 claims description 8
- 235000019322 gelatine Nutrition 0.000 claims description 8
- 235000011852 gelatine desserts Nutrition 0.000 claims description 8
- 229920005989 resin Polymers 0.000 claims description 8
- 239000011347 resin Substances 0.000 claims description 8
- 239000000440 bentonite Substances 0.000 claims description 6
- 229910000278 bentonite Inorganic materials 0.000 claims description 6
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 claims description 6
- 239000003112 inhibitor Substances 0.000 claims description 6
- 239000007788 liquid Substances 0.000 claims description 6
- 229920002472 Starch Polymers 0.000 claims description 5
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 claims description 5
- 238000004090 dissolution Methods 0.000 claims description 5
- 239000000377 silicon dioxide Substances 0.000 claims description 5
- 235000012239 silicon dioxide Nutrition 0.000 claims description 5
- 239000008107 starch Substances 0.000 claims description 5
- 235000019698 starch Nutrition 0.000 claims description 5
- 239000000454 talc Substances 0.000 claims description 5
- 229910052623 talc Inorganic materials 0.000 claims description 5
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 230000001737 promoting effect Effects 0.000 claims description 3
- 239000011973 solid acid Substances 0.000 claims description 3
- 229940014259 gelatin Drugs 0.000 claims description 2
- 230000009974 thixotropic effect Effects 0.000 claims 1
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 27
- 239000002253 acid Substances 0.000 description 14
- 229910052742 iron Inorganic materials 0.000 description 14
- 229910000831 Steel Inorganic materials 0.000 description 11
- 239000002184 metal Substances 0.000 description 11
- 229910052751 metal Inorganic materials 0.000 description 11
- 239000010959 steel Substances 0.000 description 11
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 10
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 9
- 238000001035 drying Methods 0.000 description 7
- 238000011282 treatment Methods 0.000 description 7
- 239000000126 substance Substances 0.000 description 6
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 5
- 238000006243 chemical reaction Methods 0.000 description 5
- 239000004615 ingredient Substances 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 239000003973 paint Substances 0.000 description 5
- FHVDTGUDJYJELY-UHFFFAOYSA-N 6-{[2-carboxy-4,5-dihydroxy-6-(phosphanyloxy)oxan-3-yl]oxy}-4,5-dihydroxy-3-phosphanyloxane-2-carboxylic acid Chemical compound O1C(C(O)=O)C(P)C(O)C(O)C1OC1C(C(O)=O)OC(OP)C(O)C1O FHVDTGUDJYJELY-UHFFFAOYSA-N 0.000 description 4
- 229940072056 alginate Drugs 0.000 description 4
- 235000010443 alginic acid Nutrition 0.000 description 4
- 229920000615 alginic acid Polymers 0.000 description 4
- -1 loam Substances 0.000 description 4
- 239000013008 thixotropic agent Substances 0.000 description 4
- 239000002250 absorbent Substances 0.000 description 3
- 239000012459 cleaning agent Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 150000003839 salts Chemical class 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- QUSSPXNPULRXKG-UHFFFAOYSA-N (+)-Galeon Chemical compound O1C(=CC=2)C(OC)=CC=2CCCCC(=O)CCC2=CC=C(O)C1=C2 QUSSPXNPULRXKG-UHFFFAOYSA-N 0.000 description 2
- 229910002012 Aerosil® Inorganic materials 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- 239000005909 Kieselgur Substances 0.000 description 2
- 239000004372 Polyvinyl alcohol Substances 0.000 description 2
- 230000002745 absorbent Effects 0.000 description 2
- 229920000180 alkyd Polymers 0.000 description 2
- 238000000137 annealing Methods 0.000 description 2
- 239000004927 clay Substances 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 239000003822 epoxy resin Substances 0.000 description 2
- 238000007654 immersion Methods 0.000 description 2
- 150000002505 iron Chemical class 0.000 description 2
- 238000006386 neutralization reaction Methods 0.000 description 2
- 239000002736 nonionic surfactant Substances 0.000 description 2
- 239000003921 oil Substances 0.000 description 2
- 229920000647 polyepoxide Polymers 0.000 description 2
- 229920002451 polyvinyl alcohol Polymers 0.000 description 2
- 238000005488 sandblasting Methods 0.000 description 2
- LPXPTNMVRIOKMN-UHFFFAOYSA-M sodium nitrite Chemical compound [Na+].[O-]N=O LPXPTNMVRIOKMN-UHFFFAOYSA-M 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 238000010186 staining Methods 0.000 description 2
- 239000002562 thickening agent Substances 0.000 description 2
- HPGGPRDJHPYFRM-UHFFFAOYSA-J tin(iv) chloride Chemical compound Cl[Sn](Cl)(Cl)Cl HPGGPRDJHPYFRM-UHFFFAOYSA-J 0.000 description 2
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 description 1
- DDFHBQSCUXNBSA-UHFFFAOYSA-N 5-(5-carboxythiophen-2-yl)thiophene-2-carboxylic acid Chemical compound S1C(C(=O)O)=CC=C1C1=CC=C(C(O)=O)S1 DDFHBQSCUXNBSA-UHFFFAOYSA-N 0.000 description 1
- 229920000178 Acrylic resin Polymers 0.000 description 1
- 239000004925 Acrylic resin Substances 0.000 description 1
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 1
- 239000004593 Epoxy Substances 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- 239000004640 Melamine resin Substances 0.000 description 1
- 229920000877 Melamine resin Polymers 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- HVUMOYIDDBPOLL-XWVZOOPGSA-N Sorbitan monostearate Chemical compound CCCCCCCCCCCCCCCCCC(=O)OC[C@@H](O)[C@H]1OC[C@H](O)[C@H]1O HVUMOYIDDBPOLL-XWVZOOPGSA-N 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- DPXJVFZANSGRMM-UHFFFAOYSA-N acetic acid;2,3,4,5,6-pentahydroxyhexanal;sodium Chemical compound [Na].CC(O)=O.OCC(O)C(O)C(O)C(O)C=O DPXJVFZANSGRMM-UHFFFAOYSA-N 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 230000001464 adherent effect Effects 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000001768 carboxy methyl cellulose Substances 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 239000011280 coal tar Substances 0.000 description 1
- 230000001427 coherent effect Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000010436 fluorite Substances 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 229910000398 iron phosphate Inorganic materials 0.000 description 1
- WBJZTOZJJYAKHQ-UHFFFAOYSA-K iron(3+) phosphate Chemical compound [Fe+3].[O-]P([O-])([O-])=O WBJZTOZJJYAKHQ-UHFFFAOYSA-K 0.000 description 1
- 239000002075 main ingredient Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 150000002736 metal compounds Chemical class 0.000 description 1
- 229920000609 methyl cellulose Polymers 0.000 description 1
- 239000001923 methylcellulose Substances 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 229920001568 phenolic resin Polymers 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- 235000011007 phosphoric acid Nutrition 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920000137 polyphosphoric acid Polymers 0.000 description 1
- 235000019812 sodium carboxymethyl cellulose Nutrition 0.000 description 1
- 229920001027 sodium carboxymethylcellulose Polymers 0.000 description 1
- 235000010288 sodium nitrite Nutrition 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 239000001587 sorbitan monostearate Substances 0.000 description 1
- 235000011076 sorbitan monostearate Nutrition 0.000 description 1
- 229940035048 sorbitan monostearate Drugs 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- XOLBLPGZBRYERU-UHFFFAOYSA-N tin dioxide Chemical compound O=[Sn]=O XOLBLPGZBRYERU-UHFFFAOYSA-N 0.000 description 1
- 229910001432 tin ion Inorganic materials 0.000 description 1
- 229910001887 tin oxide Inorganic materials 0.000 description 1
- FAKFSJNVVCGEEI-UHFFFAOYSA-J tin(4+);disulfate Chemical compound [Sn+4].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O FAKFSJNVVCGEEI-UHFFFAOYSA-J 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 229920006186 water-soluble synthetic resin Polymers 0.000 description 1
- 239000012866 water-soluble synthetic resin Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G1/00—Cleaning or pickling metallic material with solutions or molten salts
- C23G1/02—Cleaning or pickling metallic material with solutions or molten salts with acid solutions
- C23G1/025—Cleaning or pickling metallic material with solutions or molten salts with acid solutions acidic pickling pastes
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
Description
Avtrekkbart beisemateriale. Removable staining material.
Oppfinnelsen angår- avtrekkbare materialer for anvendelse ved beising. The invention relates to removable materials for use in pickling.
Det har hittil vært vanlig å anvende en neddykking ved beis- Up until now, it has been common to use an immersion when staining
ing av stålmaterialer for å fjerne glødeskall og gjøre materialene rustsikre (herefter ganske enkelt betegnet som "beising"). Ned-dykkingen ved beisingen krever imidlertid i praksis, selv om ingen vesentlige problemer oppstår dersom det materiale som skal behandles har en liten størrelse, et stort rom og en stor mengde behandlingsoppløsning, og omkostningene ved behandlingen blir der- ing of steel materials to remove scale and make the materials rustproof (hereafter simply referred to as "pickling"). Immersion during pickling is however required in practice, even if no significant problems arise if the material to be treated has a small size, a large room and a large amount of treatment solution, and the costs of the treatment are there-
for meget høye dersom det materiale som skal behandles er av stor størrelse. En sprøyteprosess er også blitt anvendt for beising, too high if the material to be processed is of large size. A spray process has also been used for pickling,
men i dette tilfelle må på grunn av den utilstrekkelige mengde og tørking av en beisemiddeloppløsning denne gjentatte ganger på- but in this case, due to the insufficient amount and drying of a mordant solution, this must be repeatedly applied
sproytes for ;a;tven; tilstrekkelig .-mengde,.,av beiseraiddelopplbsHingen skal hefte til det materiale som skal behandles, og dessuten er selve arbeidet møysommelig. Det er også blitt anvendt en fremgangsmåte hvorved en beisemiddelopplosning i form -av en pasta med et tilsatt pulverformig organisk eller uorganisk fortykningsmiddel belegges på overflaten av en stålplate, men denne fremgangsmåte er beheftet med den ulempe at fjernelsen av fortykningsmidlet fra den behandlede overflate efter behandlingen er . tidkrevende, og omstendelig Norsk patentskrift nr. 1+5-198 angår''en 'fremgangsmate -til rens-ning av metalloverflater,- hvor' "det benyttes' et rensemiddel inneholdende et rustopplosende stoff, som fosfor syre, og/eller et olje-opplbsende stoff, som. alkohol, og et adsprberende stoff som er spesi-fisert som leire, leirjord, kiselgur, bentonitt, talkum eller fluss-spatpulver psv. Rensemidlet ifolge'det hor<;>ske patentskrift kan dessuten inneholde et;opplbst/metallsalt, som jernfosfat, som ved efterfolgende tilsetning av oljeopplosningsmidlet utfelles i findelt tilstand. Efter påforing og torking'av rensemidlet .på. metallover--. flaten, fåes på denne et lost klebende, pulverformet eller mer eller mindre skjell-lignende og oppstykket skikt. Torkingen utfores fortrinnsvis i en torkeovn', og det usammenhengende 'skikt kan'da under torkingen allerede delvis falle av av seg seiv.' Resten må fjernes' mekanisk, f.eks. med en pensel eller en borste etc. Også med"dette kjente produkt må en torking utfores for at det- skal dannes:et • skikt. Dette skikt er imidlertid ikke sammenhengende og lar seg ikke ganske enkelt trekke av fra den behandlede metalloverflate. sproytes for ;a;tven; a sufficient amount of stain removal must be attached to the material to be treated, and the work itself is laborious. A method has also been used whereby a mordant solution in the form of a paste with an added powdered organic or inorganic thickener is coated on the surface of a steel plate, but this method is fraught with the disadvantage that the removal of the thickener from the treated surface after the treatment is . time-consuming, and cumbersome Norwegian patent document no. 1+5-198 concerns a 'method - for cleaning metal surfaces, - where' "a cleaning agent containing a rust-dissolving substance, such as phosphoric acid, and/or an oil is used" -absorbent substance, such as alcohol, and an absorbent substance which is specified as clay, loam, diatomaceous earth, bentonite, talc or fluorspar powder, etc. The cleaning agent according to the Hor<;>s patent can also contain an;absorbent/ metal salt, such as iron phosphate, which is precipitated in a finely divided state upon subsequent addition of the oil solvent. After application and drying of the cleaning agent on the metal surface, a loose, sticky, powdery or more or less shell-like and fragmented layer is obtained The drying is preferably carried out in a drying oven, and the disjointed layer can then partially fall off by itself during drying. The residue must be removed mechanically, for example with a brush or a brush etc. Also with this known product, drying must be carried out in order for a layer to form. However, this layer is not continuous and cannot simply be pulled off from the treated metal surface.
Britisk patentskrift nr.78lll7 angår et gelformig produkt for rensing av metallgjenstander og som omfatter en sterk mineralsyre, British patent document no. 78lll7 relates to a gel-like product for cleaning metal objects and which comprises a strong mineral acid,
en kolloidal leire (f.eks. bentonitt) og en polyvinylalkoholharpiks (som filmdannende materiale-)-. - Det k jente-produkt"kan dessuten inneholde et reduksjonsmiddel, fortrinnsvis toverdig tinnklorid, og eh mot angrep på metallet virkende, inhibitor., fortrinnsvis antimonoxyd. Dette produkt danner i lopet av noen timer efter at det er blitt påfort på den metallover f late. som., skal renses, en film-som kan plukkes av ved hjelp av en kniv.eller lignende. Derefter-vaskes den behandlede overflate med vann, borstes <p>g vaskes.igjen med rikelige mengder vann. Det kjente produkt er. beheftet med .den ulempe at det er avhengig av en inntbrking for at..polyvinylalkohplharpiksen skal. kunne danne en film, og de ved angrep.ay syren-dannede metallfor-• bindelser må absorberes av det påfbrte produkt eller blir tilbake på metalloverflaten. Filmen er dessuten ikke så lett avtrekkbar.og a colloidal clay (eg bentonite) and a polyvinyl alcohol resin (as film-forming material-)-. - The "k girl product" can also contain a reducing agent, preferably divalent tin chloride, and an inhibitor acting against attack on the metal, preferably antimonoxide. This product forms in the course of a few hours after it has been applied to the metal surface . which., is to be cleaned, a film-which can be picked off with the help of a knife.or the like. Then-the treated surface is washed with water, brushed <p>and washed.again with copious amounts of water. The known product is. afflicted with the disadvantage that it depends on an application in order for the polyvinyl alcohol resin to be able to form a film, and the metal compounds formed by acid attack must be absorbed by the applied product or remain on the metal surface. is also not so easily removable. and
sammenhengende som onskelig. coherent as desirable.
Fra Das nr. 1 160 269 er det kjent å anvende overflateaktive midler i beisematerialer. From Das no. 1 160 269 it is known to use surface-active agents in pickling materials.
Det tas ved oppfinnelsen forst og fremst sikte på å tilveie-bringe et beisemateriale som gjor det mulig å oppnå en fullstendig beising ganske ,enkelt ved å påfore materialet direkte på overflaten av et materiale som skal,behandles, og ved fra overflaten å rive av midlet som da har form av en avtrekkbar film på grunn av kjemisk forandring, idet det ikke er nodvendig med noen efterfblgende vask-ing med vann, nøytralisering og antirustbehandling, hvorved omkostningene ved behandlingen kan nedsettes. The invention primarily aims to provide a pickling material which makes it possible to achieve a complete pickling quite simply by applying the material directly to the surface of a material to be treated, and by tearing off the agent from the surface which then takes the form of a removable film due to chemical change, since no subsequent washing with water, neutralization and anti-rust treatment is necessary, whereby the costs of the treatment can be reduced.
Det tilveiebringes ifblge oppfinnelsen et avtrekkbart beisemateriale, omfattende et filmdannende materiale, en flytende eller fast syre og eventuelt et inntrengningsmiddel, et opplosningsfremmende middel og/eller en inhibitor, og beisematerialeter særpreget ved at det filmdannende materiale i det vesentlige består av natriumalginat eller natriumalginat og gelatin og at beisematerialet dessuten inneholder stivelse og/eller minst ett av de for bruk i beisematerialer i og for seg kjente materialer bentonitt, talkum, pulverformig siliciumdioxyd og pulverformig aktivt terra alba, og eventuelt en vannopplbselig harpiks og/eller et tixotropt middel. According to the invention, a peelable pickling material is provided, comprising a film-forming material, a liquid or solid acid and possibly a penetrating agent, a dissolution-promoting agent and/or an inhibitor, and pickling materials characterized in that the film-forming material essentially consists of sodium alginate or sodium alginate and gelatin and that the pickling material also contains starch and/or at least one of the materials known for use in pickling materials in and of themselves bentonite, talc, powdered silicon dioxide and powdered active terra alba, and possibly a water-soluble resin and/or a thixotropic agent.
Det foreliggende beisemateriale er egnet for anvendelse i forbindelse med skip, store tanker, broer og andre stålkonstruk-sjoner. The present pickling material is suitable for use in connection with ships, large tanks, bridges and other steel constructions.
Ved fremstillingen av beisematerialet ifblge oppfinnelsen blandes som hovedbestanddeler natriumalginat som kan gelatineres i form av jernalginat ved omsetning med det jernsalt som dannes ved reaksjonen mellom syren i materialet og jernet på overflaten av det materiale som skal behandles, og gelatin som hurtig kan gelatineres når materialets pH oker til 3 - 5 ved omsetningen mellom syren og jern, for å gjore materialet filmdannende, og derefter tilsettes ett eller flere av stivelse, en vannopplbselig syntetisk harpiks, bentonitt, talkum, pulverformig siliciumdioxyd eller pulverformig aktivt terra alba til den dannede blanding for fremstilling av basen for materialet. Derefter tilsettes en flytende eller pulverformig fast syre og et inntrengningsmiddel til basis-materialet og eventuelt et middel som er istand til å fremme opp-løsningen av jernet. In the production of the pickling material according to the invention, the main ingredients are mixed with sodium alginate, which can be gelatinized in the form of iron alginate by reaction with the iron salt that is formed by the reaction between the acid in the material and the iron on the surface of the material to be treated, and gelatin, which can be quickly gelatinized when the material's pH increase to 3 - 5 by the reaction between the acid and iron, to make the material film-forming, and then one or more of starch, a water-soluble synthetic resin, bentonite, talc, powdered silicon dioxide or powdered active terra alba is added to the resulting mixture to produce the base for the material. A liquid or powdered solid acid and a penetrating agent are then added to the base material and possibly an agent capable of promoting the dissolution of the iron.
Som angitt ovenfor reagerer natriumalginatet i materialet As indicated above, the sodium alginate reacts in the material
med det jernsalt som dannes ved reaksjonen mellom den i materialet tilstedeværende syre og jernet på overflaten av det materiale som skal behandles, under dannelse av jernalginat, hvorved materialet gelatineres. På lignende måte gelatineres gelatin hurtig når materialets surhet når en pH av 3 - 4 på grunn av reaksjonen mellom syren og jernet. with the iron salt that is formed by the reaction between the acid present in the material and the iron on the surface of the material to be treated, forming iron alginate, whereby the material is gelatinized. Similarly, gelatin gelatinizes rapidly when the acidity of the material reaches a pH of 3 - 4 due to the reaction between the acid and the iron.
Natriumalginatet begynner å gelatinere i oppløst form ved The sodium alginate begins to gelatinize in dissolved form at
en pH av 3 eller derunder og i nærvær av Fe"^<+->ioner, mens gelatinet begynner å gelatinere ved en pH av 3 - 5. Når derfor materialet inneholdende disse forbindelser påføres den overflate som skal behandles, gelatinerer jernalginatet og gelatinet i den angitte rekkefølge, hvorved stivelsen, den vannoppløselige harpiks, bentonitten, talkumet, det pulverformige silisiumdioxyd og det pulverformige aktive terra alba i materialet bindes og materialet danner en sterkt vedheftende film. Disse filmdannende materialer inneholder en flytende syre og har en varig rustfjernelsesvirkning overfor den overflate som skal behandles i lengre tid (3-4 timer). a pH of 3 or below and in the presence of Fe"^<+->ions, while the gelatin begins to gelatinize at a pH of 3 - 5. Therefore, when the material containing these compounds is applied to the surface to be treated, the iron alginate and the gelatin in the specified sequence, whereby the starch, the water-soluble resin, the bentonite, the talc, the powdered silicon dioxide and the powdered active terra alba in the material are bound and the material forms a strongly adherent film. These film-forming materials contain a liquid acid and have a permanent rust-removal effect on the surface which must be treated for a longer time (3-4 hours).
Når beisingen er på det nærmeste ferdig, dannes en kontinuerlig film med høy rivstyrke på grunn av fordampning av vann fra materialet og gelatineringen og sammenbindingen av de ovenfor angitte bestanddeler. Ved avrivning av filmen fjernes derfor rusten fullstendig fra den overflate som skal behandles, og beisingen er ferdig. Det anvendte inntrengningsmiddel bevirker at en flytende syre hurtig trenger dypt inn i rusten efter at materialet er blitt påført den overflate som skal behandles, og det oppløs-ningsfremmende middel anvendes for å fremme jernets oppløsning av syren ved reduksjonen av de i den flytende syre under beisingen dannede treverdige jernioner til toverdige jernioner. Begge disse midler påskynder rustfjernelsesvirkningen. When the pickling is almost complete, a continuous film with high tear strength is formed due to the evaporation of water from the material and the gelatinization and bonding of the above-mentioned components. By tearing off the film, the rust is therefore completely removed from the surface to be treated, and the pickling is finished. The penetrant used causes a liquid acid to quickly penetrate deep into the rust after the material has been applied to the surface to be treated, and the dissolution promoting agent is used to promote the dissolution of the iron by the acid by the reduction of those in the liquid acid during pickling formed trivalent iron ions to divalent iron ions. Both of these agents speed up the rust removal effect.
Efter påføringen av det foreliggende materiale på en rustet overflate av et stålmateriale dannes først jernalginat på grunn av syren som virker rustfjernende ved at den oppløser rusten, og sam-tidig stiger materialets pH gradvis slik at materialet danner en film som ved tørking blir halvfast. Denne film kan lett rives av fra den overflate som skal behandles. Filmen rives av når beisingen er ferdig, og det kan da oppnåes en ren, rustfri, metallisk overflate. Det påforte materiale bor holdes på overflaten i ca. 2-3 timer for å danne en avtrekkbar film. After the application of the material in question to a rusted surface of a steel material, iron alginate is first formed due to the acid which acts as a rust remover by dissolving the rust, and at the same time the material's pH gradually rises so that the material forms a film which becomes semi-solid upon drying. This film can be easily torn off from the surface to be treated. The film is torn off when the pickling is finished, and a clean, rust-free, metallic surface can then be achieved. The applied material must be kept on the surface for approx. 2-3 hours to form a peelable film.
Eksempel 1 Example 1
Et onsket materiale i form av en pasta ble fremstilt ved forst å opplbse gelatin i den til 50 - 60°C oppvarmede fosforsyreopplos-ning, hvorefter de andre bestanddeler ble tilsatt under omroring. A desired material in the form of a paste was prepared by first dissolving gelatin in the phosphoric acid solution heated to 50-60°C, after which the other ingredients were added while stirring.
Handelstilgjengelig "AG Gum" (pasta med natriumalginat) kan anvendes istedenfor natriumalginat. Gelatinen, stivelsen og fosfor-syren kan være av handelskvalitet, men med den hbyeste kjemiske renhet. Det ikke-ioniske overflateaktive middel kan også være av vanlig handelskvalitet. Commercially available "AG Gum" (paste with sodium alginate) can be used instead of sodium alginate. The gelatin, starch and phosphoric acid may be of commercial quality, but of the highest chemical purity. The non-ionic surfactant may also be of ordinary commercial grade.
Eksempel 2 Example 2
I de ovenstående materialer 2, 3 og h var natriumalginatet In the above materials 2, 3 and h was the sodium alginate
det samme som det i materiale 1 angitte handelstilgjengelige produkt. Som pulverformig siliciumdioxyd anvendes fortrinnsvis et som er kolloidalt og amorft og med et overflateareal av ca. 200 + - 50 m ?/g, som "NIPSIL VN-3" eller "AEROSIL". De andre bestanddeler kan være de handelstilgjengelige produkter med den hbyeste kvalitet for kjemisk anvendelse. the same as the commercially available product specified in material 1. Powdered silicon dioxide is preferably used which is colloidal and amorphous and has a surface area of approx. 200 + - 50 m ?/g, as "NIPSIL VN-3" or "AEROSIL". The other components can be the commercially available products of the highest quality for chemical use.
Et materiale i form av en pasta ble fremstilt ved tilsetning A material in the form of a paste was produced by addition
av bestanddelene til den angitte syreopplosning under omroring. of the components to the indicated acid solution while stirring.
Eksempel Example
Fra bestanddelene i materialene 5 og 6 kan det fremstilles onskede materialer på den samme måte som i forbindelse med materialene 2 - h. Bestanddelenes kvalitetsgrader var de samme som for bestanddelene i de tidligere materialer. For det pulverformige aktive terra alba i materiale 6 kan f.eks. "GALEON EARTH" (kiselgur) anvendes. From the components in materials 5 and 6, desired materials can be produced in the same way as in connection with materials 2 - h. The quality levels of the components were the same as for the components in the previous materials. For the powdered active terra alba in material 6, e.g. "GALEON EARTH" (diatomaceous earth) is used.
Eksempel 4 Example 4
De ovenfor angitte bestanddeler ble blandet og homogent findelt i en mølle for fremstilling av et materiale. Materialet ble anvendt i form av en pasta ved å sette 40 - 80 vektdeler vann til dette før anvendelsen. Ultrafosforsyren er en polymerisert fosfor-syre med den generelle formel (xH20)P20^, hvor x er større enn 0, men mindre enn 1. Foruten den ovenfor angitte polymeriserte fos-forsyre kan også polyfosforsyrer med formelen Hn+2Pn°3n+l' ^vor n er 2, 3, 4 eller 5, anvendes. Det sure ammoniumfluorid fremmer syrens oppløsende virkning på jernet. Det ikke-ioniske overflateaktive middel kan være pulverformig, f.eks. "SOLGEN 50" eller "70" (sorbitanmonostearat). The above-mentioned ingredients were mixed and homogeneously comminuted in a mill to produce a material. The material was used in the form of a paste by adding 40 - 80 parts by weight of water to this before use. The ultraphosphoric acid is a polymerized phosphoric acid with the general formula (xH20)P20^, where x is greater than 0, but less than 1. In addition to the above-mentioned polymerized phosphoric acid, polyphosphoric acids with the formula Hn+2Pn°3n+l' can also be ^where n is 2, 3, 4 or 5, is used. The acidic ammonium fluoride promotes the dissolving effect of the acid on the iron. The nonionic surfactant may be in powder form, e.g. "SOLGEN 50" or "70" (sorbitan monostearate).
Eksempel 5 Example 5
De ovenfor angitte bestanddeler ble blandet og malt på samme måte som i forbindelse med materiale 7 for fremstilling av et materiale. Dette ble anvendt ved tilsetning av 40 - 80 vektdeler vann under omrøring. Tinnionene ble tilsatt for å fremme oppløs-ningen av jernet, og metallisk tinn, toverdig tinnoxyd og toverdig tinnsulfat kan også anvendes foruten det ovenfor angitte toverdige tinnklorid. The above-mentioned ingredients were mixed and ground in the same way as in connection with material 7 to produce a material. This was used by adding 40 - 80 parts by weight of water while stirring. The tin ions were added to promote the dissolution of the iron, and metallic tin, divalent tin oxide and divalent tin sulphate can also be used in addition to the above mentioned divalent tin chloride.
Materialene 7 og 8 som er pulverformige, er fordelaktige for lagring og transport og er særpreget ved at de er av den type som anvendes under tilsetning av vann. The materials 7 and 8, which are in powder form, are advantageous for storage and transport and are characterized by the fact that they are of the type used during the addition of water.
De ståloverflater som ble beiset med materialene 5, 6, 7 og 8, var særpregede ved at de ikke trengte efterbehandliger, som nøytra-lisering og rustsikkerhetsbehandling, og er fordelaktige ved at de ikke utsettes for rust i en så lang tid som ca. 7 dager efter beisingen selv ved henstand i luft ved en temperatur av 20°C og en relativ fuktighet av 75%, og overflatene kan dessuten males med godt resultat efter beisingen. The steel surfaces that were stained with materials 5, 6, 7 and 8 were distinctive in that they did not require post-treatments, such as neutralization and anti-rust treatment, and are advantageous in that they are not exposed to rust for as long as approx. 7 days after pickling, even when standing in air at a temperature of 20°C and a relative humidity of 75%, and the surfaces can also be painted with good results after pickling.
Materialene basert på de ovenfor angitte materialer 1, 2, 3 og 4 ble med en pensel adskilt påført i en tykkelse av 2 - 3 mm på overflaten av hhv. en 6 mm og en 12 mm tykk stålplate med glødeskall over hele overflaten og fikk henstå i 2 - 3 timer ved vanlig temperatur. De på denne måte påførte materialer dannet alle en halvfast film. Den kontinuerlige film kunne lett rives av som et helt stykke, og det ble dannet en ren metalloverflate på stålplaten. Overflaten ble vasket med vann, nøytralisert og rustsikkerhetsbehandlet med en 1 vekt% vandig natriumnitrittoppløsning, lagret innendørs i 3 dager og malt med en maling av epoxytypen. Efter at malingen hadde tørket, fikk metallplaten henstå utendørs i 1 år, og den malte over-flates tilstand var tilfredsstillende, og det kunne ikke iakttaes noen forskjell mellom denne og overflaten til en stålplate som var blitt polert ved sandblåsing og malt. The materials based on the above-mentioned materials 1, 2, 3 and 4 were separately applied with a brush to a thickness of 2 - 3 mm on the surface of the respective a 6 mm and a 12 mm thick steel plate with annealing shell over the entire surface and allowed to stand for 2 - 3 hours at normal temperature. The materials applied in this way all formed a semi-solid film. The continuous film could be easily torn off as a whole, and a clean metal surface was formed on the steel plate. The surface was washed with water, neutralized and rustproofed with a 1% by weight aqueous sodium nitrite solution, stored indoors for 3 days and painted with an epoxy type paint. After the paint had dried, the metal plate was allowed to remain outdoors for 1 year, and the condition of the painted surface was satisfactory, and no difference could be observed between this and the surface of a steel plate that had been polished by sandblasting and painted.
Materialer basert på materialene 5, 6, 7 og 8 ble på samme måte som materialene basert på materialene 1, 2, 3 og 4, adskilt påført en 12 mm tykk stålplate med glødeskall over hele overflaten, og det ble på lignende måte oppnådd en ren metalloverflate. Materials based on materials 5, 6, 7, and 8 were, in the same manner as materials based on materials 1, 2, 3, and 4, separately applied to a 12 mm thick steel plate with annealing shell over the entire surface, and a clean metal surface.
Den beisede overflate ble derefter ganske enkelt tørket med en ren klut, malt med en maling omfattende en alkydharpiks, gummi-klorid og en epoxyharpiks eller en kulltjæreepoxyharpiks som hoved-bindemiddel, tørket i 7 dager og prøvet for å undersøke malingens vedheftningsstyrke ved tverr-skjær-metoden. Resultatet var at malingen ikke flaket av fra noen stålplate. Den malte overflate ble dessuten neddykket i 3% saltvann i 3 måneder og sprøytet i 1 måned med 5% saltvann, og det kunne ikke iakttaes noen forskjell mellom denne og overflaten til en stålplate som var blitt behandlet ved sandblåsing og malt. The stained surface was then simply wiped with a clean cloth, painted with a paint comprising an alkyd resin, rubber chloride and an epoxy resin or a coal tar epoxy resin as the main binder, dried for 7 days and tested to examine the cross-shear adhesion strength of the paint - method. The result was that the paint did not flake off any steel plate. The painted surface was also immersed in 3% salt water for 3 months and sprayed for 1 month with 5% salt water, and no difference could be observed between this and the surface of a steel plate that had been treated by sandblasting and painted.
De ovenfor angitte materialer ble alle fremstilt ved å blande de forskjellige spesielt angitte bestanddeler i mengder som representerte det matematiske gjennomsnitt mellom de minste og høyeste mengder av de forskjellige spesielt angitte bestanddeler. The above materials were all prepared by mixing the various specified ingredients in amounts representing the mathematical average between the lowest and highest amounts of the various specified ingredients.
Det kan i de foreliggende avtrekkbare beisematerialer også anvendes en vannoppløselig harpiks, et tixotropt middel og en inhibitor. A water-soluble resin, a thixotropic agent and an inhibitor can also be used in the present extractable pickling materials.
Den vannoppløselige harpiks øker den innvendige vedheftning i den gelatinerte film og forbedrer derved filmens rivstyrke og fremmer dannelsen av en kontinuerlig film. Som vannoppløselig harpiks kan f.eks. anvendes polyamid, metylcellulose, natriuracar-boxy-metylcellulose, alkydharpiks, fenolisk harpiks, melaminhar-piks og acrylharpiks. The water-soluble resin increases the internal adhesion of the gelatinized film and thereby improves the tear strength of the film and promotes the formation of a continuous film. As a water-soluble resin, e.g. polyamide, methylcellulose, sodium carboxymethylcellulose, alkyd resin, phenolic resin, melamine resin and acrylic resin are used.
Det eventuelle tixotrope middel anvendes for å regulere materialets flytbarhet, og et tixotropt middel som f.eks. "Aerosil" kan tilsettes i en mengde av 1-5 vekt%. The possible thixotropic agent is used to regulate the fluidity of the material, and a thixotropic agent such as e.g. "Aerosil" can be added in an amount of 1-5% by weight.
Den eventuelt anvendte inhibitor tilsettes for å hindre en unødvendig sterk korrosjon av substratet efter fjernelsen av rusten, og dersom f.eks. saltsyre anvendes i de foreliggende beisematerialer, kan f.eks. inhibitoren tilsettes The possibly used inhibitor is added to prevent an unnecessarily strong corrosion of the substrate after the removal of the rust, and if e.g. hydrochloric acid is used in the present pickling materials, can e.g. the inhibitor is added
i en mengde av 0,05 - 0,1 vekt%. in an amount of 0.05 - 0.1% by weight.
Claims (1)
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP372270A JPS5015727B1 (en) | 1970-01-14 | 1970-01-14 | |
| JP45036423A JPS501347B1 (en) | 1970-04-30 | 1970-04-30 | |
| JP8852570A JPS533323B1 (en) | 1970-10-09 | 1970-10-09 | |
| JP10456170A JPS5227109B1 (en) | 1970-11-28 | 1970-11-28 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| NO129409B true NO129409B (en) | 1974-04-08 |
Family
ID=27453923
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| NO498470A NO129409B (en) | 1970-01-14 | 1970-12-30 |
Country Status (7)
| Country | Link |
|---|---|
| DE (1) | DE2101631A1 (en) |
| DK (1) | DK129245B (en) |
| FR (1) | FR2075387A5 (en) |
| GB (1) | GB1336026A (en) |
| NL (1) | NL7100406A (en) |
| NO (1) | NO129409B (en) |
| SE (1) | SE361058C (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102005037335B4 (en) * | 2005-08-04 | 2008-12-11 | Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. | Residue-free removable pickling agent |
| RU2365682C2 (en) * | 2007-08-08 | 2009-08-27 | Евгений Федорович Стрижев | Means for cleaning of manufactured articles from corrosion products |
| RU2403321C2 (en) * | 2008-05-28 | 2010-11-10 | Закрытое акционерное общество "Проектно-конструкторское бюро" "РИО" | Method of preparing gel-like cleaning agent |
-
1970
- 1970-12-30 NO NO498470A patent/NO129409B/no unknown
-
1971
- 1971-01-11 FR FR7100605A patent/FR2075387A5/fr not_active Expired
- 1971-01-12 NL NL7100406A patent/NL7100406A/xx unknown
- 1971-01-13 SE SE7100324A patent/SE361058C/en unknown
- 1971-01-13 GB GB174871A patent/GB1336026A/en not_active Expired
- 1971-01-14 DK DK13471A patent/DK129245B/en unknown
- 1971-01-14 DE DE19712101631 patent/DE2101631A1/en active Pending
Also Published As
| Publication number | Publication date |
|---|---|
| SE361058B (en) | 1973-10-15 |
| DK129245C (en) | 1975-02-03 |
| NL7100406A (en) | 1971-07-16 |
| DK129245B (en) | 1974-09-16 |
| GB1336026A (en) | 1973-11-07 |
| FR2075387A5 (en) | 1971-10-08 |
| DE2101631A1 (en) | 1971-07-22 |
| SE361058C (en) | 1976-06-21 |
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