NL2031850A - Layer-stranded Optical Cable - Google Patents
Layer-stranded Optical Cable Download PDFInfo
- Publication number
- NL2031850A NL2031850A NL2031850A NL2031850A NL2031850A NL 2031850 A NL2031850 A NL 2031850A NL 2031850 A NL2031850 A NL 2031850A NL 2031850 A NL2031850 A NL 2031850A NL 2031850 A NL2031850 A NL 2031850A
- Authority
- NL
- Netherlands
- Prior art keywords
- pitch
- stranding
- binding
- bundle
- optical fiber
- Prior art date
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Classifications
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/44—Mechanical structures for providing tensile strength and external protection for fibres, e.g. optical transmission cables
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/44—Mechanical structures for providing tensile strength and external protection for fibres, e.g. optical transmission cables
- G02B6/4401—Optical cables
- G02B6/441—Optical cables built up from sub-bundles
- G02B6/4413—Helical structure
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/44—Mechanical structures for providing tensile strength and external protection for fibres, e.g. optical transmission cables
- G02B6/4401—Optical cables
- G02B6/4429—Means specially adapted for strengthening or protecting the cables
- G02B6/443—Protective covering
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/44—Mechanical structures for providing tensile strength and external protection for fibres, e.g. optical transmission cables
- G02B6/4401—Optical cables
- G02B6/4429—Means specially adapted for strengthening or protecting the cables
- G02B6/4434—Central member to take up tensile loads
Abstract
The present application relates to a layer-stranded optical cable with different yarn binding pitches, comprising a central reinforcing member, a plurality of optical fiber loose tubes and at least two binding yarns; the optical fiber loose tubes are arranged side by side, and are stranded on the central reinforcing member according to a first stranding pitch to form a cable core, and an outer sheath is provided outside the cable core; the binding yarns are located in the outer sheath, and there are two binding yarns, which are respectively stranded on the cable core according to a second stranding pitch and a third stranding pitch; and spiral stranding directions of the two binding yarns are opposite, the second stranding pitch and the third stranding pitch are not equal, and both are smaller than the first stranding pitch. The stranding pitches of the binding yarns in the present application are not equal, and are smaller than that of the optical fiber loose tubes, which ensures that stranding elements are not loosened and twisted back. When the production speed is increased, it is only necessary to increase the rotational speed of one of yarn binding machines to maintain the stranding pitch, and the rotational speed of the other one remains unchanged, thereby reducing the requirement of yarn binding speed, saving the cost of yarn binding and the cost of yarn binding equipment and improving the production efficiency on the premise of maintaining the stability of the stranding of the cable core.
Description
Layer-stranded Optical Cable Field of the Invention The present application relates to the technical field of optical fiber communication, and in particular to a layer-stranded optical cable with different yarn binding pitches. Background of the Invention As shown in Fig. 1, in the related technology, the cable core of the layer-stranded optical cable is stranded into a circle by a plurality of optical fiber loose tubes 2 around the central reinforcing member 1, wherein the optical fiber loose tube 2 refers to the loose tube that accommodates several optical fibers, the metal or non-metal central reinforcing member 1 is located in the center of the optical cable, and the optical fiber loose tubes 2 are arranged around the central reinforcing member 1 with a certain stranding pitch, wherein the stranding pitch is defined as the forward distance of the stranding unit rotating one cycle along the axis of the stranded wire.
In order to prevent the back-twisting of the reversing point, as shown in Fig. 1, the cable core of the layer-stranded optical cable adopts a bidirectional same-point yarn binding method, that is, at least two binding yarns 4 with the same stranding pitch are fixed outside the cable core, and the two binding yarns 4 have different spiral stranding directions. The stranding pitch of the binding yarn 4 is usually between 20mm and 20mm. The stranding pitch of the optical fiber loose tube 2 varies according to the design requirements of the mechanical properties of the optical cable, and the stranding pitch of the optical fiber loose tube 2 can be between 55mm and 500mm.
However, the stranding pitch of the binding yarn 4 should not be greater than that of the optical fiber loose tube 2, so as to ensure that there is enough binding force to fix the optical fiber loose tube 2 into shape without loosening, and at the same time, will not cause the deformation of the optical fiber loose tube 2, so as to avoid the deterioration of the performance of the optical fiber.
When the stranding pitch of the binding yarn and the stranding pitch of the optical fiber loose tube are fixed by technology, in order to improve the production efficiency and increase the unit output, the stranding speed of the cable core can be increased. However, when the stranding speed of the cable core is increased: If the stranding pitches of the two binding yarns remain unchanged, the binding speeds of the two yarn binding machines must be improved. Under the condition of remaining the binding requirements unchanged, it is necessary to improve the control accuracy of the two yarn binding machines so as to improve the binding speeds of the yarn binding machines, resulting in an increase in the production cost of the yarn binding machines.
40 If the stranding pitches of the two binding yarns are increased at the same time to match the increase of the stranding speed of the cable core, the bundling of the cable core will be unstable, resulting in loosening of the loose tube and back-twisting of the reversing point, and possibly unqualified final mechanical properties of the optical cable.
45 Summary of the Invention The embodiment of the present application provides a layer-stranded optical cable -1-
with different yarn binding pitches, so as to solve the problem of the increase of the production cost of the yarn binding machines caused by the increase of the stranding speed of the cable core and the binding speeds of two binding machines in order to improve the production efficiency in the related technology. The embodiment of the present application provides a layer-stranded optical cable with different yarn binding pitches, and the layer-stranded optical cable comprises: a central reinforcing member; a plurality of optical fiber loose tubes, the optical fiber loose tubes are arranged side by side, and are stranded on the central reinforcing member according to a first stranding pitch to form a cable core, and an outer sheath is provided outside the cable core; at least two binding yarns, the binding yarns are located in the outer sheath, wherein there are two binding yarns, which are respectively stranded on the cable core according to a second stranding pitch and a third stranding pitch; and spiral stranding directions of the two binding yarns are opposite, the second stranding pitch and the third stranding pitch are not equal, and both are smaller than the first stranding pitch.
In this embodiment, the stranding pitches of the two binding yarns are set to be unequal, and at the same time, the stranding pitches of the binding yarns are set to be smaller than that of the optical fiber loose tubes, so as to ensure that stranding elements will not be loosened or twisted back, thereby ensuring the effect of the binding yarns.
In the production process, when the stranding production speed of the cable core is increased, it is only necessary to increase the rotational speed of one of yarn binding machines to maintain the stranding pitch, and the rotational speed of the other one remains unchanged, in this way, the requirements for the binding speed of the yarn binding machine can be reduced through increasing the stranding pitch of one of the binding yarns, thereby effectively saving the cost of the yarn binding equipment and improving the production efficiency.
When the stranding pitch of one of the binding yarns is increased, the cost of the binding yarn can be saved on the premise of maintaining the stranding of the cable core stable.
In some embodiments, at least one of the second stranding pitch and the third stranding pitch is not greater than half of the first stranding pitch, which can ensure that the binding yarns have sufficient binding force to ensure that the stranding of the cable core is stable and not loose, and improve the effect of the binding yarns.
In some embodiments, neither the second stranding pitch nor the third stranding pitch is greater than half of the first stranding pitch. In some embodiments, a plane parallel to the central reinforcing member is taken 40 as a reference plane, and within the range of the first stranding pitch, a projection connecting line of an intersection point of the two binding yarns on the reference plane is a broken line.
In some embodiments, there are six optical fiber loose tubes, the first stranding pitch is 60 mm, the second stranding pitch is one of 25 mm and 35 mm, and the third 45 stranding pitch is the other of 25 mm and 35 mm.
In some embodiments, there are twelve optical fiber loose tubes, the first stranding pitch is 150 mm, the second stranding pitch is one of 30 mm and 60 mm, and the third -2-
stranding pitch is the other of 30 mm and 60 mm.
In some embodiments, the optical fiber loose tubes are stranded on the central reinforcing member by means of SZ stranding or unidirectional spiral stranding.
In some embodiments, the loose tube of the optical fiber loose tube is made of any one of polybutylene terephthalate PBT, modified polypropylene, polycarbonate PC, polyamide PA and polyethylene PE.
In some embodiments, the central reinforcing member is made of any one of phosphating steel wire, galvanized steel wire, glass fiber reinforced plastic GFRP and Kevlar fiber reinforced plastic KFRP.
In some embodiments, the outer sheath is made of any one of linear low-density polyethylene LLDPE, medium density polyethylene MDPE, high-density polyethylene HDPE, Low Smoke Zero Halogen compounds LSZH, polyvinyl chloride PVC and Thermoplastic Polyurethane elastomer rubber TPU.
The beneficial effects of the technical solution provided in the application are as follows: The embodiment of the present application provides a layer-stranded optical cable with different yarn binding pitches, the present application sets the stranding pitches of two binding yarns to be unequal, and at the same time, in order to ensure the effect of the binding yarns, the stranding pitches of the binding yarns are less than that of the optical fiber loose tubes, so as to ensure that the stranding elements are not loose and twisted back.
When the stranding production speed of the cable core is increased, it is only necessary to increase the rotational speed of one of yarn binding machines to maintain the stranding pitch, and the rotational speed of the other one remains unchanged, in this way, the requirements for the binding speed of the yarn binding machine can be reduced through increasing the stranding pitch of one of the binding yarns, thereby effectively saving the cost of the yarn binding equipment and improving the production efficiency.
When the stranding pitch of one of the binding yarns is increased, the cost of the binding yarn can be saved on the premise of maintaining the stranding of the cable core stable.
In order to further improve the effect of the binding yarns, at least one of the second stranding pitch and the third stranding pitch is not greater than half of the first stranding pitch, so as to ensure that the binding yarns have sufficient binding force to ensure that the stranding of the cable core is stable and not loose.
Brief Description of the Drawings In order to better illustrate the technical solution in the embodiments of the present application, the following will briefly introduce the drawings needed in the description 40 ofthe embodiments, and it is obvious that the drawings in the following description are part of embodiments of the present application, for those of ordinary skill in the art, other drawings may also be obtained based on these drawings without any inventive efforts.
Fig. 1 is a schematic diagram of a layer-stranded optical cable with the same 45 stranding pitches of two binding yarns in the relevant technology; Fig. 2 is a schematic diagram of a layer-stranded optical cable with different -3-
stranding pitches of two binding yarns in the embodiment of the present application; Fig. 3 is a schematic diagram of a layer-stranded optical cable with different stranding pitches of two binding yarns in another embodiment of the present application.
In the figures: 1-central reinforcing member; 2-optical fiber loose tube; 3-outer sheath; 4-binding yarn; 5-intersection point.
Detailed Description of the Embodiments In order to make the purposes, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be described clearly and completely in combination with the drawings in the embodiments of the present application.
Obviously, the described embodiments are only a part of the embodiments of the present application, not all of the embodiments.
Based on the embodiments in the present application, all other embodiments obtained by a person of ordinary skill in the art without inventive efforts shall fall within the protection scope of the present application.
The embodiment of the present application provides a layer-stranded optical cable with different yarn binding pitches, which can solve the problem of the increase of the production cost of the yarn binding machines caused by the increase of the stranding speed of the cable core and the binding speeds of two binding machines in order to improve the production efficiency in the related technology.
As shown in Fig. 2, a layer-stranded optical cable with different yarn binding pitches, which comprises a central reinforcing member 1, a plurality of optical fiber loose tubes 2 and at least two binding yarns 4. The optical fiber loose tubes 2 are arranged side by side, and are stranded on the central reinforcing member 1 according to a first stranding pitch to form a cable core, and an outer sheath 3 is provided outside the cable core.
The binding yarns 4 are located in the outer sheath 3, and there are two binding yarns 4, which are respectively stranded on the cable core according to a second stranding pitch and a third stranding pitch.
The spiral stranding directions of the two binding yarns 4 are opposite.
The second stranding pitch and the third stranding pitch are not equal, and both are smaller than the first stranding pitch.
The present application sets the stranding pitches of two binding yarns 4 to be unequal, and at the same time, in order to ensure the effect of the binding yarns, the stranding pitches of the binding yarns 4 are less than that of the optical fiber loose tubes, so as to ensure that the stranding elements are not loose and twisted back.
When the stranding production speed of the cable core is increased, it is only necessary to increase the rotational speed of one of yarn binding machines to maintain the stranding pitch, and the rotational speed of the other one remains unchanged, in 40 this way, the requirements for the binding speed of the yarn binding machine can be reduced through increasing the stranding pitch of one of the binding yarns, thereby effectively saving the cost of the yarn binding equipment and improving the production efficiency.
When the stranding pitch of one of the binding yarns is increased, the cost of the 45 binding yarn can be saved on the premise of maintaining the stranding of the cable core stable.
In order to further improve the effect of the binding yarns, in a preferred embodiment, at least one of the second stranding pitch and the third stranding pitch is -4-
not greater than half of the first stranding pitch, so as to ensure that the binding yarns 4 have sufficient binding force to ensure that the stranding of the cable core is stable and not loose.
In a preferred embodiment, neither the second stranding pitch nor the third stranding pitch is greater than half of the first stranding pitch.
In a preferred embodiment, a plane parallel to the central reinforcing member 1 is taken as a reference plane, and within the range of the first stranding pitch, a projection connecting line of an intersection point 5 of the two binding yarns 4 on the reference plane is a broken line.
In a preferred embodiment, as shown in Fig. 2, in this embodiment, the outer diameter of the optical fiber loose tube 2 is 1.6 mm, the outer diameter of the central reinforcing member 1 is 1.7 mm. There are six optical fiber loose tubes 2, which are wrapped around the central reinforcing member 1 in the form of SZ stranding, the stranding pitch of the six optical fiber loose tubes 2 is 60 mm, that is, the first stranding pitch is 60 mm. The two binding yarns 4 are set with different stranding pitches and have opposite spiral stranding directions, that is, the second stranding pitch is one of 25 mm and 35 mm, and the third stranding pitch is the other of 25 mm and 35 mm.
Compared with the cable core stranded by two binding yarns with the same stranding pitch (25 mm) in the related technology, this embodiment can effectively improve the stranding efficiency and reduce the amount of the binding yarns 4 with the stranding pitch of 60 mm.
In a preferred embodiment, as shown in Fig. 3, in this embodiment, the outer diameter of the optical fiber loose tube 2 is 2.3 mm, the outer diameter of the central reinforcing member 1 is 7.4 mm. There are twelve optical fiber loose tubes 2, which are wrapped around the central reinforcing member 1 in the form of SZ stranding, the stranding pitch of the twelve optical fiber loose tubes 2 is 150 mm, that is, the first stranding pitch is 150 mm. The two binding yarns 4 are set with different stranding pitches and have opposite spiral stranding directions, that is, the second stranding pitch is one of 30 mm and 60 mm, and the third stranding pitch is the other of 30 mm and 60 mm.
Compared with the cable core stranded by two binding yarns with the same stranding pitch (30 mm) in the related technology, this embodiment can effectively improve the stranding efficiency and reduce the amount of the stranding yarns 4 with the stranding pitch of 60 mm.
In a preferred embodiment, the optical fiber loose tubes 2 are stranded on the central reinforcing member 1 by means of SZ stranding. In addition, the optical fiber loose tubes 2 can also be stranded on the central reinforcing member 1 by means of unidirectional spiral stranding. As for which method is used for stranding, there are no mandatory requirements in the present application, which can be selected according 40 to the actual situation.
In a preferred embodiment, the loose tube of the optical fiber loose tube 2 is made of any one of polybutylene terephthalate PBT, modified polypropylene, polycarbonate PC, polyamide PA and polyethylene PE.
In a preferred embodiment, the central reinforcing member 1 is made of any one 45 of phosphating steel wire, galvanized steel wire, glass fiber reinforced plastic GFRP and Kevlar fiber reinforced plastic KFRP.
In a preferred embodiment, the outer sheath 3 is made of any one of linear low- density polyethylene LLDPE, medium density polyethylene MDPE, high-density polyethylene HDPE, low smoke zero halogen compounds LSZH, polyvinyl chloride -5.
PVC and Thermoplastic Polyurethane elastomer rubber TPU.
To sum up, in the present application, the stranding pitches of the two binding yarns are set to be unequal, and at the same time, the stranding pitches of the binding yarns are set to be smaller than that of the optical fiber loose tubes, so as to ensure that stranding elements will not be loosened or twisted back, thereby ensuring the effect of the binding yarns.
In the production process, when the stranding production speed of the cable core is increased, it is only necessary to increase the rotational speed of one of yarn binding machines to maintain the stranding pitch, and the rotational speed of the other one remains unchanged, in this way, the requirements for the binding speed of the yarn binding machine can be reduced through increasing the stranding pitch of one of the binding yarns, thereby effectively saving the cost of the yarn binding equipment and improving the production efficiency.
When the stranding pitch of one of the binding yarns is increased, the cost of the binding yarn can be saved on the premise of maintaining the stranding of the cable core stable.
In addition, in order to further improve the effect of the binding yarns, at least one of the second stranding pitch and the third stranding pitch is not greater than half of the first stranding pitch, so as to ensure that the binding yarns have sufficient binding force to ensure that the stranding of the cable core is stable and not loose.
In the description of the present application, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", etc. are based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present application and simplifying the description, instead of indicating or implying that the pointed device or element must have a specific orientation, be configured and operated in a specific orientation, therefore it cannot be understood as a limitation of the present application. Unless otherwise clearly specified and limited, the terms "installation", "connected" and "connection" should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral connection; further may be a mechanical connection, or an electrical connection; further may be directly connected, or indirectly connected through an intermediate medium, or may be the internal communication between two components. For those of ordinary skill in the art, the specific meanings of the above- mentioned terms in the present utility model may be understood according to specific circumstances. further can be a mechanical connection, or an electrical connection; further can be directly connected, or indirectly connected through an intermediate medium, or can be the internal communication between two components. For those of ordinary skill in the art, the specific meanings of the above-mentioned terms in the present application can be understood according to specific circumstances.
40 It should be noted that relational terms such as "first" and "second" are only for distinguishing one entity or operation from another entity or operation in the present application, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms “include”, "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a 45 process, method, article or device comprising a series of elements not only comprises those elements, but also comprises those that are not explicitly listed, or further comprises elements inherent to the process, method, article, or device. If there are no more restrictions, the elements defined by the sentence "comprising a..." does not exclude the existence of other same elements in the process, method, article, or device 50 comprising the elements. If there are no more restrictions, the elements defined by the sentence "comprising a..." does not exclude the existence of other same elements in -6-
the process, method, article, or device comprising the elements.
The above-mentioned are only the embodiments of the present application, so that those skilled in the art can understand or implement the present application. For those skilled in the art, various modifications to these embodiments will be obvious, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present application. Therefore, the present application will not be limited to the embodiments shown in this document, but will be subject to the widest scope consistent with the principles and novel features applied herein -7-
Claims (10)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202121036521.4U CN214954252U (en) | 2021-05-14 | 2021-05-14 | Layer-stranded optical cable with different yarn binding pitches |
Publications (2)
Publication Number | Publication Date |
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NL2031850A true NL2031850A (en) | 2022-07-01 |
NL2031850B1 NL2031850B1 (en) | 2023-11-16 |
Family
ID=79060639
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
NL2031850A NL2031850B1 (en) | 2021-05-14 | 2022-05-13 | Layer-stranded Optical Cable |
Country Status (5)
Country | Link |
---|---|
CN (1) | CN214954252U (en) |
DE (1) | DE202022102602U1 (en) |
ES (1) | ES1291249Y (en) |
NL (1) | NL2031850B1 (en) |
PL (1) | PL130785U1 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20230221514A1 (en) * | 2022-01-12 | 2023-07-13 | Sterlite Technologies Limited | Optical fiber cable with different binder pitch |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5390273A (en) * | 1992-04-02 | 1995-02-14 | Pirelli Cable Corporation | Flame resistant optical fiber cable with optical fibers loosely enclosed in tubes |
US20110268398A1 (en) * | 2010-05-03 | 2011-11-03 | Draka Comteq B.V. | Bundled Fiber Optic Cables |
EP3104203A1 (en) * | 2015-06-09 | 2016-12-14 | Sterlite Technologies Ltd | Easy accessable outdoor optical fiber cable |
US20170153403A1 (en) * | 2015-11-30 | 2017-06-01 | Corning Optical Communications LLC | Fiber-bundle assembly for maintaining a select order in an optical fiber cable |
-
2021
- 2021-05-14 CN CN202121036521.4U patent/CN214954252U/en active Active
-
2022
- 2022-05-12 DE DE202022102602.5U patent/DE202022102602U1/en active Active
- 2022-05-13 ES ES202230802U patent/ES1291249Y/en active Active
- 2022-05-13 PL PL130785U patent/PL130785U1/en unknown
- 2022-05-13 NL NL2031850A patent/NL2031850B1/en active
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5390273A (en) * | 1992-04-02 | 1995-02-14 | Pirelli Cable Corporation | Flame resistant optical fiber cable with optical fibers loosely enclosed in tubes |
US20110268398A1 (en) * | 2010-05-03 | 2011-11-03 | Draka Comteq B.V. | Bundled Fiber Optic Cables |
EP3104203A1 (en) * | 2015-06-09 | 2016-12-14 | Sterlite Technologies Ltd | Easy accessable outdoor optical fiber cable |
US20170153403A1 (en) * | 2015-11-30 | 2017-06-01 | Corning Optical Communications LLC | Fiber-bundle assembly for maintaining a select order in an optical fiber cable |
Also Published As
Publication number | Publication date |
---|---|
ES1291249U (en) | 2022-05-31 |
PL130785U1 (en) | 2022-11-21 |
DE202022102602U1 (en) | 2022-09-29 |
NL2031850B1 (en) | 2023-11-16 |
ES1291249Y (en) | 2022-08-30 |
ES1291249U8 (en) | 2022-06-09 |
CN214954252U (en) | 2021-11-30 |
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