NL2030964B1 - Method, system and computer program product for detecting irregularities in one or more tire components on a tire building drum - Google Patents

Method, system and computer program product for detecting irregularities in one or more tire components on a tire building drum Download PDF

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Publication number
NL2030964B1
NL2030964B1 NL2030964A NL2030964A NL2030964B1 NL 2030964 B1 NL2030964 B1 NL 2030964B1 NL 2030964 A NL2030964 A NL 2030964A NL 2030964 A NL2030964 A NL 2030964A NL 2030964 B1 NL2030964 B1 NL 2030964B1
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NL
Netherlands
Prior art keywords
building drum
tire building
virtual representation
tire
virtual
Prior art date
Application number
NL2030964A
Other languages
Dutch (nl)
Inventor
Hendrik Van Der Rhee Dirk
Wouteres Janszen Cornelis
Van De Vrugt John
Original Assignee
Vmi Holland Bv
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Vmi Holland Bv filed Critical Vmi Holland Bv
Priority to NL2030964A priority Critical patent/NL2030964B1/en
Priority to JP2023540039A priority patent/JP2024510540A/en
Priority to PCT/NL2022/050717 priority patent/WO2023158298A1/en
Priority to TW111148521A priority patent/TW202346078A/en
Application granted granted Critical
Publication of NL2030964B1 publication Critical patent/NL2030964B1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D30/00Producing pneumatic or solid tyres or parts thereof
    • B29D30/0061Accessories, details or auxiliary operations not otherwise provided for
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D30/00Producing pneumatic or solid tyres or parts thereof
    • B29D30/0061Accessories, details or auxiliary operations not otherwise provided for
    • B29D2030/0066Tyre quality control during manufacturing

Abstract

The invention relates to a method, a system and a computer program product for detecting irregularities in one or more tire components on a tire building drum, wherein the method comprises the steps of: — obtaining scans of the one or more tire components on the tire building drum at a plurality of angular positions of said tire building drum about a drum axis; — creating a virtual representation of the one or more components based on the scans; and — reorienting one of the virtual representation and the tire building drum. in response to a change in orientation of the other of the virtual representation and the tire building drum.

Description

P140703NLOO
Method, system and computer program product for detecting irregularities in one or more tire components on a tire building drum
BACKGROUND
The invention relates to a method, a system and a computer program product for detecting irregularities in one or more tire components on a tire building drum.
Tire components, in particular tire layers of uncured rubber, are wound around a tire building drum to a form a green or unvulcanized tire. The trailing end of each ply is spliced to the leading end of the same ply. The quality of each splice, the centering of the layers and the uniformity of the material may be of considerable influence on the overall quality of the tire. It is known to have a human operator visually inspect the splices of each green tire for defects or irregularities, such an open splice. Based on the visual inspection - and experience - the human operator decides to approve or reject the green tire.
SUMMARY OF THE INVENTION
A disadvantage of the known visual inspection is that the human operator has to inspect each splice in its entirety. The detection and/or assessment of irregularities in the one or more tire plies is therefore limited to what can be seen with the naked eye, subjective and prone to human error.
It is an object of the present invention to provide a method, system and computer program product for detecting irregularities in one or more tire components on a tire building drum, wherein the detection and/or assessment of the irregularities can be improved.
According to a first aspect, the invention provides a method for detecting irregularities in one or more tire components on a tire building drum, wherein the method comprises the steps of: - obtaining scans of the one or more tire components on the tire building drum at a plurality of angular positions of said tire building drum about a drum axis; - creating a virtual representation of the one or more components based on the scans; and - reorienting one of the virtual representation and the tire building drum in response to a change in orientation of the other of the virtual representation and the tire building drum.
The reorientation ensures that the human operator can easily relate a virtual positions of any areas of interest in the virtual representation to the corresponding real world positions at the tire building drum. In other words: a human operator can use the virtual representation to analyze and determine any irregularities in the virtual representation and to locate said irregularities in the real world on the tire building drum. The human operator can therefore focus the attention to specific areas of the one or more tire components on the tire building drum based on areas of interest in the virtual representation, instead of focusing on the one or more tire components as a whole. In this manner, the detection and/or assessment of the irregularities can be improved and the chance of human error can be reduced considerably.
In one embodiment the creation of the virtual representation based on the scans is completed prior to the reorienting. In another embodiment the obtaining of scans is completed prior to the reorienting. In other words, the scanning and creation of the virtual representation can be part of a preparation mode in which the information for the virtual representation is collected and the virtual representation is created. The preparation mode can be carried out automatically. When said preparation mode has been completed, a switch can be made to an operational mode or a manual mode in which the orientations of the virtual representation and the tire building drum can be adjusted in response to each other ‘as is’, i.e. based on the state of the tire building drum, the one or more tire components and the virtual representation thereof without requiring new or further scans and/or without recreation of the virtual representation from said scan. In particular, actions of the human operator to correct irregularities in the one or more tire components are not reflected in real-time in the virtual representation, but can be scanned again in a subsequent cycle of the method. Hence, the human operator can assess the irregularities in the virtual representation based on the state of one or more tire components on the tire building drum at the end of the preparation mode.
In one embodiment the virtual representation is three dimensional. The virtual representation is three- dimensional in the sense that represents the one or more components in three dimensions: width, height and depth. The virtual representation is still to be considered three dimensional even when it is shown on a two dimensional visual user interface, such as a display.
In another embodiment the virtual representation extends about a virtual axis representing the drum axis.
Hence, the human operator can visually relate the virtual axis to the drum axis in the real world, and vice versa.
Preferably, the step of reorienting involves rotating one of the virtual representation and the tire building drum about the virtual axis and the drum axis, respectively, in response to a change in angular position of the other of the virtual representation and the tire building drum about the virtual axis and the drum axis, respectively.
The human operator can visually relate the virtual rotation to the rotation of the tire building drum in the real world,
and/or vice versa.
More preferably, the method further comprises the steps of: - linking a plurality of virtual angular positions of the virtual representation about the virtual axis to a plurality of real world angular positions of the tire building drum about the drum axis; and - rotating the virtual representation and the tire building drum to a linked pair of the virtual angular positions and the real world angular positions. The linked pairs can ensure that the virtual representation is in the same virtual angular position for each real world angular position of the tire building drum. In particular, the linked pairs may be chosen such that, from the viewpoint of the human operator, the side of the virtual representation that faces the human operator at any moment in time corresponds to the side of the tire building drum facing the human operator at the same moment in time.
In a further embodiment the virtual representation and the tire building drum are rotated in the same direction and/or at the same speed. Hence, the human operator can relate the motion of the virtual representation to the motion of the tire building drum in the real world, and vice versa.
In another embodiment the method further comprises the steps of: - using an inspection reference, in particular a projection, more in particular a laser projection, to indicate a real world reference position relative to the one or more tire components; and - adding a virtual reference to the virtual representation in a virtual reference position corresponding to the real world reference position indicated by the inspection reference. The human operator can relate the inspection reference to the virtual reference, and vice versa, for more easily locating any areas of interest with respect to said references.
Preferably, the real world reference position is fixed. Hence, the human operator can trust the real world reference position to always be in the same place.
In another embodiment the method further comprises the steps of: 5 - analyzing the scans and recognizing one or more irregularities in said scans; and - indicating the one or more irregularities in the virtual representation. By indicating the one or more irregularities in the virtual representation, the human operator can relate the virtual positions of those one or more irregularities to corresponding real world positions on the tire building drum. The human operator can focus on these real world positions instead of inspecting the one or more tire components as a whole.
In another embodiment the change in orientation of the other of the virtual representation and the tire building drum is controlled by a human operator. Hence, the operator himself or herself can change the orientation of the virtual representation or the tire building drum such that a side that has an area of interest faces the human operator.
Alternatively, the change in orientation of the other of the virtual representation and the tire building drum is controlled automatically to show one or more irregularities. In this way, the virtual representation or the tire building drum can be brought into the best orientation for inspecting an identified irregularity. When there are more than one irregularities, the orientation may be changed in steps, allowing some time for inspection between each step, or awaiting user confirmation before continuing with the next step.
In another embodiment the virtual representation is displayed to a human operator on an electronic visual display. The electronic visual display can be place in a position near the tire building drum in which the human operator, from a dedicated viewpoint, can easily observe both the virtual representation and the tire building drum and relate information and/or positions between them.
Alternatively, the virtual representation is displayed to a human operator at a real world position of the tire building drum as part of an augmented reality or mixed reality. The virtual representation can thus be presented to the human operator as an overlay in a direct relationship with the real world, thus making it easier for the human operator to relate the information and/or positions shown in the virtual representation to the real world.
In another embodiment the method further comprises the step of: - correcting the virtual representation taking into account a parameter indicative of a viewing angle of a human operator to the drum axis. For example, when a human operator has a downward view angle to the drum axis, the orientation of the virtual representation can be corrected or offset to take into account said downward view angle, such that the virtual representation better matches the view that the human operator has of the tire building drum.
Preferably, the parameter is entered by the human operator. The human operator may therefore enter, adjust or override a previously entered parameter to check by trial and error if the corrected orientation of the virtual representation corresponds to the view of the human operator on the tire building drum.
In a further embodiment the parameter is one of the group comprising: eye level, human height and viewing angle.
This kind of parameter can be used to predict or calculate how or by which amount the virtual representation should be corrected to take into account the specific parameter.
In another embodiment the scans comprise height profile information of the one or more tire components on the tire building drum. The height profile information can be used to create an accurate virtual representation of the outer surface of the one or more tire components on the tire building drum.
In another embodiment a virtual model of the tire building drum is added to the virtual representation. Hence,
: the one or more tire components do not appear to be floating in the air. Instead, they can be displayed as if they are supported on the virtual model of the tire building drum to make the virtual representation more realistic and/or more relatable to the real world.
In another embodiment the scans are obtained by rotating the tire building drum about the drum axis relative to one or more scanners. The tire building drum is already rotated as part of the tire building operation. Hence, to obtain the scans, the tire building drum can simply be rotated over at least one revolution. The scanning equipment, for example one or more cameras, can be arranged in a reliable manner in a fixed position relative to the fixed world.
Alternatively, in a less reliable solution, the tire building drum may be kept stationary and the scanning equipment may be moved around the tire building drum.
Preferably, the tire building drum is rotated over a full revolution during the obtaining of the scans. Hence, the scans of the one or more tire components can be obtained along the entire circumference of the tire building drum, thus facilitating the creation of a virtual representation that spans the entire circumference.
According to a second aspect, the invention provides a system for detecting irregularities in one or more tire components on a tire building drum, wherein the system comprises one or more scanners for scanning the one or more tire components on the tire building drum, a visual user interface and a control unit that is operationally connected to the one or more scanners and the visual user interface, wherein the control unit is configured for: - obtaining scans of the one or more tire components on the tire building drum at a plurality of angular positions of said tire building drum about a drum axis; - creating a virtual representation of the one or more tire components based on the scans and displaying said virtual representation to a human operator via the visual user interface; and
- reorienting one of the virtual representation and the tire building drum in response to a change in orientation of the other of the virtual representation and the tire building drum.
The system according to the second aspect of the invention is used to practically implement the method according to the first aspect of the invention and thus has the same technical advantages, which will not be repeated hereafter. Moreover, the system can be used to implement any one of the aforementioned embodiments of the method according to the first aspect of the invention, in particular, but not limited to:
A first embodiment in which the system further comprises an electronic visual display, wherein the visual user interface is configured to be displayed on the electronic visual display.
A second embodiment in which the system further comprises an augmented reality device, wherein the visual user interface is configured for displaying the virtual representation at a real world position of the tire building drum as part of an augmented reality or mixed reality via the augmented reality device.
According to the third aspect, the invention provides a computer program product comprising a non- transitory computer-readable medium holding instructions that, when executed by a processor, cause a system according to any one of the embodiments according to the second aspect of the invention to perform the steps of the method according to the first aspect of the invention.
The computer program product can be provided separately from the system to configure, upgrade and/or install the aforementioned functionality in said system, resulting in the previously discussed technical advantages.
The various aspects and features described and shown in the specification can be applied, individually, wherever possible. These individual aspects, in particular the aspects and features described in the attached dependent claims, can be made subject of divisional patent applications.
BRIEF DESCRIPTION OF THE DRAWINGS
The invention will be elucidated on the basis of an exemplary embodiment shown in the attached schematic drawings, in which: figure 1 shows a perspective view of a tire building drum with one or more tire components and system for detecting irregularities in said one or tire components, according to a first exemplary embodiment of the invention; figure 2 shows a perspective view of the tire building drum and the system according to figure 1, after the tire building drum has been rotated to a different angular position; figure 3 shows a flow chart of the steps of a method for detecting irregularities in the one or more tire components on the tire building drum, using the system according to figures 1 and 2; figure 4 shows a perspective view of the tire building drum of figure 1 and an alternative system according to a second exemplary embodiment of the invention; and figure 5 shows a perspective view of the tire building drum of figure 1 and a further alternative system according to a third exemplary embodiment of the invention.
DETAILED DESCRIPTION OF THE INVENTION
Figures 1 and 2 show a system 1 according to a first exemplary embodiment of the invention for detecting irregularities X in one or more tire components T on a tire building drum D. The tire building drum D may be any drum or wheel used in a tire manufacturing process to receive, build, shape and/or transfer one or more tire components T. The one or more tire components T are used to build a green or unvulcanized tire. The one or more tire components T may comprise layers, plies, strips or the like, for example an inner-liner, a side wall, a breaker, a tread, a cap strip, a gum strip, or a combination thereof.
The tire building drum D comprises a cylindrical support surface that is rotatable about a drum axis Al. The system 1 comprises a drive 2 for driving the rotation of the tire building drum D about the drum axis Al. During the application of the one or more tire components T on the tire building drum D, the rotation of the tire building drum D about the drum axis Al is controlled automatically. The system 1 may however also comprise a manual control 3 for manual control of the rotation of the tire building drum D about the drum axis Al by a human operator H, for example for inspection purposes or maintenance.
The one or more tire components T are applied to said cylindrical support surface by winding pre-formed layers of said one or more tire components T onto the tire building drum D or by may be applied in the form of a continuous strip using an additive process like strip-winding. The one or more tire components T may form a so-called ‘package’ or ‘assembly’ on the tire building drum D. In particular, the one or more tire components T may form a ‘pre-assembly’ of an inner- liner, a body ply and/or side walls or a ‘package’ of a belt and a tread.
The one or more tire components T typically comprise one or more splices S where a leading end of one ply is joined, stitched or spliced to a trailing end of the same or another ply. The splices S may be formed by overlapping ends of the one or more tire components T, a so-called ‘overlapping splice’, or by butt-joining the ends of the one or more tire components T, a so-called ‘butt splice’. A common fault when splicing is that the ends of the one or more tire components T are not fully joined along the splice S, a so- called ‘open splice’, or that the ends overlap when forming a ‘butt splice’. It is known to manually inspect the splices
S for such faults.
The system 1 as shown in figure 1 comprises one or more imaging devices or scanners 4 for obtaining height profile data, images, scans of the one or more tire components
T on the tire building drum D. In this example, each scanner 4 comprise an optical camera with a field of view that is directed at or covers at least a part of the tire building drum D. The optical camera may cooperate with a laser to obtain height profile information of the one or more fire components T along a laser line. In this particular case, the system 1 comprises a plurality of scanners 4 arranged side- by-side, each with its own field of vision, together covering the entire width of the tire building drum D, or at least the width of the area covered by the one or more tire components
T. Alternatively, a line-scan camera may be used to observe a single line of pixels at a time.
In this example, the one or more scanners 4 are in a stationary position relative to the fixed world. In other words, the tire building drum D is rotatable about the drum axis Al relative to the one or more scanners 4. Alternatively, the tire building drum D may be held stationary relative to the fixed world and the one or more scanners 4 may be movable around said stationary tire building drum D.
The system 1 further comprises one or more projectors 5 for projecting one or more real world references
Rl onto the tire building drum D and/or the one or more tire components T at a real world reference position. In this example, the real world reference position is in a fixed position relative to the fixed world and/or the drum axis Al.
In other words, the tire building drum D is rotatable about the drum axis Al relative to the one or more real world references Rl which remains in a fixed angular position.
The system 1 is further provided with an electronic visual display 60, e.g. a television screen, for displaying a visual user interface 6 to the human operator H.
The system 1 further comprises a control unit 7 that is electronically, functionally and/or operationally connected to the drum drive 2, the manual control 3, the one or more scanners 4, the projectors 5 and the electronic visual display 60. The control unit 7 comprises a processor and a memory, in particular a non-transitory computer-readable medium, for holding instructions that, when executed by the processor, cause the system 1 to operate in a manner as described in more detail hereafter.
As shown in figure 1, the system 1 is further provided with an encoder 8, in particular a rotary encoder, for detecting and generating a signal indicative of the angular position of the tire building drum D.
A method for detecting irregularities X in the one or more tire components T on the tire building drum D using the aforementioned system 1 will now be elucidated with reference to figures 1, 2 and 3.
As shown in the flow chart of figure 3, the method starts with generating a relative rotation between the tire building drum D and the one or more scanners 4 about the drum axis Al, in particular by rotating the tire building drum D about said drum axis Al (step S1), while the one or more scanners 4 obtain scans of the one or more components T on the tire building drum D at a plurality of angular positions
Pl of said tire building drum D about said drum axis Al (step
S2). The scans are preferably obtained during a full or complete revolution of the tire building drum D about the drum axis Al, e.g. over a rotation of at least three-hundred- and-sixty degrees. Alternatively, the scans may be limited to a specific range of the circumference of the tire building drum D, which may be less than a full revolution. Each scan is stored in the memory or a database and linked to the angular position Pl of the tire building drum D at which the respective scan was taken based on the signals received from the encoder 8 in figure 1 (step S3).
The control unit 7 is arranged, programmed and/or configured for processing the scans and creating a virtual representation V of the one or more components T based on said scans (step S4). The control unit 7 may further be arranged, programmed and/or configured to add a virtual model
M of the tire building drum D to the virtual representation
V at a position relative to the virtual representation of the one or more tire components T corresponding to the real world position of the tire building drum D relative to the one or more tire components T.
In this example, the virtual representation V is or appears to be three dimensional. In particular, the virtual representation V extends about a virtual axis A2 representing the drum axis Al. More in particular, the virtual representation V is virtually rotatable about the virtual axis A2. Each virtual angular position P2 of the virtual representation V about the virtual axis A2 is linked to a respective real world angular positions Pl of the tire building drum D about the drum axis Al, as shown in the table
L in figure 3.
In this example, the virtual angular position P2 is offset with respect to the real world angular position, as detected by the encoder 8, with a parameter K, as shown schematically as a delta symbol in figure 3, indicative of a viewing angle B of the human operator H, as shown in figure 1. The parameter K can be used to correct the orientation of the virtual representation V such that the virtual representation V better matches the view that the human operator H has of the tire building drum D. Typically, the viewing angle B is somewhere between forty and sixty degrees, depending on the human height, and in particular the eye level, of the human operator H. Because the offset parameter
H may be different for each human operator H and may be subject to user preference, it can be entered or adjusted manually by the human operator H. In the table L of figure 3, all values of the virtual angular positions P2 are offset by the parameter K with a value of forty-five degrees with respect to the real world angular positions Pl.
Alternatively, the coordinate system of the virtual representation V can be offset with respect to the coordinate system of the tire building drum D with the same parameter
K, in which case the values of the real world angular positions Pl and the virtual angular positions P2 can be kept the same.
The control unit 7 is further arranged, programmed and/or configured for analyzing the scans and recognizing one or more irregularities X in said scans (step 55). Virtual pointers, markers or indicators are added to the virtual representation V at virtual locations, as shown schematically with a square marker in figure 2, corresponding to the real world locations of the respective irregularities X in the one or more tire components T. The marker may generally indicate an area of interest, or it may specifically highlight or trace the contour of an irregularity X or even precisely pinpoint the location of the irregularity X.
In this example, steps S1 to S5 can be part of a preparation mode which is to be completed prior to continuing to the next step of the method. Steps S1 to S5 may be performed automatically. The control unit 7 is configured for switching between the preparation mode and a manual mode or operational mode. In the operational mode, the human operator H has manual control over the virtual representation V and/or the tire building drum D.
In the operational mode, the virtual representation
V, including the marked irregularities X, is sent to the electronic visual display 60 to be displayed via a visual user interface 6 to the human operator H (step S6). The virtual representation V is shown such that, from the viewpoint of the human operator H, the side of the virtual representation V that faces the human operator H corresponds to the side of the tire building drum D currently facing the human operator H.
While the virtual representation V is being displayed to the human operator H, the control unit 7 is further arranged, configured and/or programmed to monitor the angular orientation of one of the tire building drum D and the virtual representation V (step S7). The control unit 7 continuously monitors if the angular orientation has changed
{step S88). The YN” loop is active when no change in orientation is detected.
When a change in orientation is detected the control unit 7 continues to the next step, as shown with arrow “YW”. In this next step the control unit 7 is arranged, configured and/or programmed to obtain the angular position
Pl, P2 linked to the new angular position Pl, P2 of said one of the tire building drum D and the virtual representation V in the table L (step $9).
In the final step (step S10) the control unit 7 is arranged, programmed and/or configured for reorienting one of the virtual representation V and the tire building drum D in response to the change in orientation of the other of the virtual representation V and the tire building drum D to the linked angular position Pl, P2. The virtual representation V and the tire building drum D are rotated in the same direction and/or at the same speed. Consequently, the human operator H can relate the motion of the virtual representation V to the motion of the tire building drum D in the real world, and vice versa. More in particular, steps S7, $8, S9 and S10 are performed so quickly that the movements of the virtual representation V and the tire building drum D appear to be simultaneous or synced.
In this example, the rotation of the tire building drum D is controlled by the human operator H via the manual control 3 and the virtual representation V is configured to passively follow changes in the angular orientation of the tire building drum D. The updated virtual representation V is send to and displayed via the visual user interface 60.
Alternatively or alternatively, the human operator H may be able to change the angular orientation of the virtual representation V, for example via controls in the visual user interface 6, in which case the tire building drum D may be controlled to passively follow changes in the angular orientation of the virtual representation V.
Alternatively, the control unit 7 is arranged, programmed and/or configured to control the orientation of the virtual representation V and/or the tire building drum D automatically to show one or more irregularities X. In this way, the virtual representation V and/or the tire building drum D can be brought into the best orientation for inspecting an identified irregularity X. When there are more than one irregularities X, the orientation may be changed in steps, allowing some time for inspection between each step, or awaiting user confirmation before continuing with the next step.
During the aforementioned steps of the method, the one or more projectors 5 are controlled to project the one or more real world references Rl onto the tire building drum
D and/or the one or more tire components T at the real world reference position, as shown in figures 1 and 2. The control unit 7 is further arranged, programmed and/or configured for adding one or more virtual references R2 to the virtual representation V in a virtual reference position corresponding to the real world reference position indicated by the one or more inspection references R1. In this example, the one or more real world references Rl are formed by two triangular pointers which are projected onto the tire building drum D in the same angular position on opposite sides of the one or more tire components T. The virtual references
R2 have a similar shape to the real world references Rl and can thus be easily related to said real world references R1.
The one or more real world references R1 indicate a line or an area on the tire building drum D that corresponds to the line or the area indicated by the one or more virtual references R2 in the virtual representation V, and vice versa.
In particular, the angular positions Pl, P2 of the one or more real world references Rl and the one or more virtual references R2 are linked in the table K in figure 3.
To further aid the human operator H in understanding the relationship between angular positions Pl,
P2 of the virtual representation V and the tire building drum
D, the control unit 7 may be further arranged, programmed and/or configured to add an orientation view C to the visual user interface 6, as shown in figures 1 and 2. The orientation view C may acts as a compass showing the angular position Pl,
P2 of the virtual representation V and/or the tire building drum D that is currently facing the human operator H. The orientation view C may further show the aforementioned virtual reference RZ at said current angular position Pl, P2.
Figure 4 shows an alternative system 101 according to a second exemplary embodiment of the invention, which differs from the aforementioned system 1 in that the virtual representation V is shown to the human operator H via a mixed reality device or an augmented reality device 160 that is capable of displaying the virtual representation V at the real world position of the tire building drum D as part of a mixed reality or augmented reality AR. In this particular example, the augmented reality device 160 is a wearable device comprising augmented reality glasses 161 through which the human operator H can observe the real world tire building drum D at any viewing angle. The augmented reality device 160 is electronically, functionally and/or operaticnally connected to the control unit 7, preferably via a wireless connection W, to receive the virtual representation V, which is constantly updated by the control unit 7 and/or the augmented reality device 160 to match the current viewing angle of the human operator H relative to the tire building drum D. The virtual representation V is shown to the human operator H via the augmented reality glasses 161, as part of a visual user interface 106 overlaying the tire building drum
D.
Figure 5 shows a further alternative system 201 according to a third exemplary embodiment of the invention, which differs from the alternative system 101 of figure 4 in that the mixed reality device or the augmented reality device 260 1s a handheld device, for example a tablet or a smartphone, with a screen 261 and a camera 262 for filming the tire building drum D from any viewing angle. The tire building drum D as filmed by the camera 262 is shown in real- time via a visual user interface 206 on the screen 261. Like the aforementioned augmented reality device 160, the augmented reality device 260 of figure 5 is connected to the control unit 7 to receive the virtual representation V, which is constantly updated by the control unit 7 and/or the augmented reality device 260 to match the current viewing angle of camera 262 relative to the tire building drum D. The virtual representation V is added to the visual user interface 206 on the screen 261.
It is to be understood that the above description is included to illustrate the operation of the preferred embodiments and is not meant to limit the scope of the invention. From the above discussion, many variations will be apparent to one skilled in the art that would yet be encompassed by the scope of the present invention.
LIST OF REFERENCE NUMERALS
1 system 2 drive 3 manual control 4 scanner 5 projector 6 visual user interface 60 electronic visual display 7 control unit 8 encoder 101 alternative system 106 visual user interface 160 augmented reality device 161 glasses 201 further alternative system 206 visual user interface 260 augmented reality device 261 screen 262 camera
Al drum axis
A2 virtual axis
AR augmented reality
B viewing angle
C orientation view
D tire building drum
I scan
K offset
L table
M virtual model
P1 real world angular position
P2 virtual angular position
S splice
T tire ply
V virtual representation
W wireless connection
Xx irregularity

Claims (27)

CONCLUSIESCONCLUSIONS 1. Werkwijze Voor het detecteren van onregelmatigheden (X) in één of meer bandcomponenten (T) op een bandenbouwtrommel (D), waarbij de werkwijze de stappen omvat van: - het verkrijgen van scans van de één of meer bandcomponenten (T) op de bandenbouwtrommel (D) op een meervoud van hoekposities (Pl) van de bandenbouwtrommel (D) rondom een trommelhartlijn (A); - het creëren van een virtuele representatie (Vy van de één of meer bandcomponenten (T) gebaseerd op de scans; en - het heroriënteren van één van de virtuele representatie (V) en de bandenbouwtrommel (D) in reactie op een verandering in oriëntatie van de andere van de virtuele representatie (V) en de bandenbouwtrommel (D).1. Method For detecting irregularities (X) in one or more tire components (T) on a tire building drum (D), wherein the method comprises the steps of: - obtaining scans of the one or more tire components (T) on the tire building drum (D) at a plurality of angular positions (Pl) of the tire building drum (D) around a drum centerline (A); - creating a virtual representation (Vy) of the one or more tire components (T) based on the scans; and - reorienting one of the virtual representation (V) and the tire building drum (D) in response to a change in orientation of the other of the virtual representation (V) and the tire building drum (D). 2. Werkwijze volgens conclusie 1, waarbij het creëren van de virtuele representatie (V) op basis van de scans voltooid is voorafgaand aan het heroriënteren.The method of claim 1, wherein the creation of the virtual representation (V) from the scans is completed prior to reorienting. 3. Werkwijze volgens conclusie 1 of 2, waarbij het verkrijgen van de scans voltooid is voorafgaand aan het heroriënteren.The method of claim 1 or 2, wherein acquisition of the scans is completed prior to reorientation. 4. Werkwijze volgens een der voorgaande conclusies, waarbij de virtuele representatie (V) driedimensionaal is.Method according to any one of the preceding claims, wherein the virtual representation (V) is three-dimensional. b. Werkwijze volgens conclusie 4, waarbij de virtuele representatie (V) zich uitstrekt rondom een virtuele hartlijn (A2) die de trommelhartlijn (Al) vertegenwoordigd.b. Method according to claim 4, wherein the virtual representation (V) extends around a virtual centerline (A2) that represents the drum centerline (A1). 6. Werkwijze volgens conclusie 5, waarbij de stap van het heroriënteren het roteren betreft van één van de virtuele representatie (V) en de bandenbouwtrommel (D) rondom respectievelijk de virtuele hartlijn (AZ) en de trommelhartlijn (Al) in reactie op een verandering in de hoekpositie (Pl, P2) van de andere van de virtuele representatie (V) en de bandenbouwtrommel (D) rondom respectievelijk de virtuele hartlijn (A2) en de trommelhartlijn (Al).The method of claim 5, wherein the reorienting step involves rotating one of the virtual representation (V) and the tire building drum (D) about the virtual centerline (AZ) and the drum centerline (Al) respectively in response to a change in the angular position (Pl, P2) of the other of the virtual representation (V) and the tire building drum (D) around the virtual centerline (A2) and the drum centerline (A1), respectively. 7. Werkwijze volgens conclusie 6, waarbij de werkwijze verder de stappen omvat van: - het verbinden van een meervoud van virtuele hoekposities (P2) van de virtuele representatie (V) rondom de virtuele hartlijn (A2) met een meervoud van echte wereld hoekposities (Pl) van de bandenbouwtrommel (D) rondom de trommelhartlijn (Al); en - het roteren van de virtuele representatie (V) en de bandenbouwtrommel (D) naar een verbonden paar van de virtuele hoekposities (P2) en de echte wereld hoekposities (Pl).A method according to claim 6, wherein the method further comprises the steps of: - connecting a plurality of virtual angular positions (P2) of the virtual representation (V) around the virtual centerline (A2) to a plurality of real world angular positions ( Pl) of the tire building drum (D) around the drum centerline (Al); and - rotating the virtual representation (V) and the tire building drum (D) to a connected pair of the virtual corner positions (P2) and the real world corner positions (P1). 8. Werkwijze volgens conclusie 6 of 7, waarbij de virtuele representatie (V) en de bandenbouwtrommel (D) in dezelfde richting en/of met dezelfde snelheid geroteerd worden,Method according to claim 6 or 7, wherein the virtual representation (V) and the tire building drum (D) are rotated in the same direction and/or at the same speed, 9. Werkwijze volgens een der voorgaande conclusies, waarbij de werkwijze verder de stappen omvat van: - het gebruiken van een inspectiereferentie (Rl) teneinde een echte wereld referentiepositie aan te duiden ten opzichte van de één of meer bandcomponenten (T); en - het toevoegen van een virtuele referentie {(R2}) aan de virtuele representatie (V) in een virtuele referentiepositie die overeenkomt met de echte wereld referentiepositie die wordt aangeduid door de inspectiereferentie (Rl).A method according to any one of the preceding claims, wherein the method further comprises the steps of: - using an inspection reference (R1) to indicate a real world reference position relative to the one or more tire components (T); and - adding a virtual reference {(R2}) to the virtual representation (V) in a virtual reference position corresponding to the real world reference position indicated by the inspection reference (R1). 10. Werkwijze volgens conclusie 9, waarbij de inspectiereferentie (R1) een projectie is, in het bijzonder een laserprojectie.Method according to claim 9, wherein the inspection reference (R1) is a projection, in particular a laser projection. 11. Werkwijze volgens conclusie 9 of 10, waarbij de echte wereld referentiepositie vast staat.Method according to claim 9 or 10, wherein the real world reference position is fixed. 12. Werkwijze volgens een der voorgaande conclusies, waarbij de werkwijze verder de stappen omvat van: - het analyseren van de scans en het herkennen van één of meer onregelmatigheden (X) in de scans; en - het aanduiden van de één of meer onregelmatigheden (X) in de virtuele representatie (V).Method according to any one of the preceding claims, wherein the method further comprises the steps of: - analyzing the scans and recognizing one or more irregularities (X) in the scans; and - indicating the one or more irregularities (X) in the virtual representation (V). 13. Werkwijze volgens een der voorgaande conclusies, waarbij de verandering in oriëntatie van de andere van de virtuele representatie (V) en de bandenbouwtrommel (D) geregeld wordt door een menselijke operator (H).Method according to any one of the preceding claims, wherein the change in orientation of the other of the virtual representation (V) and the tire building drum (D) is controlled by a human operator (H). 14. Werkwijze volgens een der conclusies 1-12, waarbij de verandering in oriëntatie van de andere van de virtuele representatie (V) en de bandenbouwtrommel (D) automatisch geregeld wordt om de één of meer onregelmatigheden (X) te tonen.A method according to any one of claims 1 to 12, wherein the change in orientation of the other of the virtual representation (V) and the tire building drum (D) is automatically controlled to show the one or more irregularities (X). 15. Werkwijze volgens een der voorgaande conclusies, waarbij de virtuele representatie {V) wordt weergegeven aan een menselijke operator (H) via een elektronisch beeldscherm.Method according to any one of the preceding claims, wherein the virtual representation {V) is displayed to a human operator (H) via an electronic display. 16. Werkwijze volgens een der conclusies 1-14, waarbij de virtuele representatie (V) wordt weergegeven aan een menselijke operator (H) bij een echte wereld positie van den bandenbouwtrommel (D) als onderdeel van een augmented reality of een mixed reality (AR).A method according to any one of claims 1 to 14, wherein the virtual representation (V) is displayed to a human operator (H) at a real world position of the tire building drum (D) as part of an augmented reality or a mixed reality (AR). ). 17. Werkwijze volgens een der voorgaande conclusies, waarbij de werkwijze verder de stap omvat van: - het corrigeren van de virtuele representatie (V) rekening houdend met een parameter die indicatief is voor een kijkhoek (B) van een menselijke operator (H) ten opzichte van de trommelhartlijn (Al).Method according to any one of the preceding claims, wherein the method further comprises the step of: - correcting the virtual representation (V) taking into account a parameter indicative of a viewing angle (B) of a human operator (H) relative to relative to the drum centerline (Al). 18. Werkwijze volgens conclusie 17, waarbij de parameter wordt ingegeven door de menselijke operator (H).A method according to claim 17, wherein the parameter is entered by the human operator (H). 19. Werkwijze volgens conclusie 17 of 18, waarbij de parameter er één is van de groep omvattende: ooghoogte, menselijke hoogte en kijkhoek (B).Method according to claim 17 or 18, wherein the parameter is one of the group comprising: eye height, human height and viewing angle (B). 20. Werkwijze volgens een der voorgaande conclusies, waarbij de scans informatie over hoogteprofielen omvatten van de één of meer bandcomponenten (T} op de bandenbouwtrommel (D).20. Method according to any one of the preceding claims, wherein the scans include information about height profiles of the one or more tire components (T} on the tire building drum (D). 21. Werkwijze volgens een der voorgaande conclusies, waarbij een virtueel model (M) van de bandenbouwtrommel (D) wordt toegevoegd aan de virtuele representatie (V).Method according to any one of the preceding claims, wherein a virtual model (M) of the tire building drum (D) is added to the virtual representation (V). 22. Werkwijze volgens een der voorgaande conclusies, waarbij de scans worden verkregen door het roteren van de bandenbouwtromnel (D) rondom de trommelhartlijn (Al) ten opzichte van de één of meer scanners (4).Method according to any one of the preceding claims, wherein the scans are obtained by rotating the tire building drum (D) around the drum centerline (Al) relative to the one or more scanners (4). 23. Werkwijze volgens conclusie 22, waarbij de bandenbouwtrommel (D) geroteerd wordt over een volledige omwenteling gedurende het verkrijgen van de scans.A method according to claim 22, wherein the tire building drum (D) is rotated through a full revolution during acquisition of the scans. 24. Systeem (1, 101, 201} voor het detecteren van onregelmatigheden (X) in één of meer bandcomponenten (T) op een bandenbouwtrommel (D), waarbij het systeem (1, 101, 201) één of meer scanners (4) omvat voor het scannen van de één of meer bandcomponenten (T) op de bandenbouwtrommel (Dy, een visuele gebruikersinterface (6, 106, 206) en een regeleenheid (7) die operationeel verbonden is met de één of meer scanners {4) en de visuele gebruikersinterface (6, 106, 206), waarbij de regeleenheid (7) is ingericht voor: - het verkrijgen van scans van de één of meer bandcomponenten (T) op de bandenbouwtrommel (D) op een meervoud van hoekposities (Pl) van de bandenbouwtrommel (D) rondom een trommelhartlijn (A); - het creëren van een virtuele representatie (Vy van de één of meer bandcomponenten (T) gebaseerd op de scans en het weergeven van de virtuele representatie (V) aan een menselijke operator (H) via de visuele gebruikersinterface (6, 106, 206); en - het heroriënteren van één van de virtuele representatie (V) en de bandenbouwtrommel (D) in reactie op een verandering in oriëntatie van de andere van de virtuele representatie (V) en de bandenbouwtrommel (D).24. System (1, 101, 201} for detecting irregularities (X) in one or more tire components (T) on a tire building drum (D), wherein the system (1, 101, 201) includes one or more scanners (4) for scanning the one or more tire components (T) on the tire building drum (Dy), a visual user interface (6, 106, 206) and a control unit (7) operationally connected to the one or more scanners {4) and the visual user interface (6, 106, 206), wherein the control unit (7) is designed for: - obtaining scans of the one or more tire components (T) on the tire building drum (D) at a plurality of angular positions (Pl) of the tire building drum (D) around a drum centerline (A); - creating a virtual representation (Vy) of the one or more tire components (T) based on the scans and displaying the virtual representation (V) to a human operator (H) via the visual user interface (6, 106, 206); and - reorienting one of the virtual representation (V) and the tire building drum (D) in response to a change in orientation of the other of the virtual representation (V) and the tire building drum (D). 25. Systeem (1) volgens conclusie 24, waarbij het systeem (1) verder een elektronisch beeldscherm (60) omvat, waarbij de visuele gebruikersinterface (6) geconfigureerd is teneinde te worden weergegeven op het elektronische beeldscherm (60).The system (1) of claim 24, wherein the system (1) further comprises an electronic display (60), the visual user interface (6) configured to be displayed on the electronic display (60). 26. Systeem (101, 201) volgens conclusie 24, waarbij het systeem verder een augmented reality apparaat (160, 260) omvat, waarbij de visuele gebruikersinterface (106, 206) is geconfigureerd teneinde de visuele representatie (V) weer te geven bij een echte wereld positie van de bandenbouwtrommel (D) als onderdeel van een augmented reality of mixed reality (AR) via het augmented reality apparaat (160, 260).The system (101, 201) of claim 24, wherein the system further comprises an augmented reality device (160, 260), wherein the visual user interface (106, 206) is configured to display the visual representation (V) at a real world position of the tire building drum (D) as part of an augmented reality or mixed reality (AR) via the augmented reality device (160, 260). 27. Computer programma product omvattend een niet-vergankelijk computer-leesbaar medium dat instructies bevat die, wanneer uitgevoerd door een processor, veroorzaken dat een systeem (1, 101, 201) volgens een der conclusies 24-26 de stappen uitvoert van de werkwijze volgens een der conclusies 1-23.A computer program product comprising a non-transitory computer-readable medium containing instructions which, when executed by a processor, cause a system (1, 101, 201) according to any one of claims 24 to 26 to perform the steps of the method according to one of claims 1-23.
NL2030964A 2022-02-16 2022-02-16 Method, system and computer program product for detecting irregularities in one or more tire components on a tire building drum NL2030964B1 (en)

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JP2023540039A JP2024510540A (en) 2022-02-16 2022-12-13 Methods, systems, and computer program products for detecting abnormalities in one or more tire components on a tire building drum
PCT/NL2022/050717 WO2023158298A1 (en) 2022-02-16 2022-12-13 Method, system and computer program product for detecting irregularities in one or more tire components on a tire building drum
TW111148521A TW202346078A (en) 2022-02-16 2022-12-16 Method, system and computer program product for detecting irregularities in one or more tire components on a tire building drum

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Publication number Priority date Publication date Assignee Title
US20070137763A1 (en) * 2005-12-15 2007-06-21 Burg Gary R Method for measuring green tire components
JP2010030243A (en) * 2008-07-31 2010-02-12 Bridgestone Corp Inspection method and inspection device for tire structural member
CN105479786A (en) * 2014-09-19 2016-04-13 软控股份有限公司 Embryo molding part lamination detecting device and method

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20070137763A1 (en) * 2005-12-15 2007-06-21 Burg Gary R Method for measuring green tire components
JP2010030243A (en) * 2008-07-31 2010-02-12 Bridgestone Corp Inspection method and inspection device for tire structural member
CN105479786A (en) * 2014-09-19 2016-04-13 软控股份有限公司 Embryo molding part lamination detecting device and method

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