NL2029611B1 - Thermal insulation pipe automatic cutting device - Google Patents
Thermal insulation pipe automatic cutting device Download PDFInfo
- Publication number
- NL2029611B1 NL2029611B1 NL2029611A NL2029611A NL2029611B1 NL 2029611 B1 NL2029611 B1 NL 2029611B1 NL 2029611 A NL2029611 A NL 2029611A NL 2029611 A NL2029611 A NL 2029611A NL 2029611 B1 NL2029611 B1 NL 2029611B1
- Authority
- NL
- Netherlands
- Prior art keywords
- thermal insulation
- insulation pipe
- clamping
- sliding
- conveying
- Prior art date
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D47/00—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts
- B23D47/04—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts of devices for feeding, positioning, clamping, or rotating work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D45/00—Sawing machines or sawing devices with circular saw blades or with friction saw discs
- B23D45/12—Sawing machines or sawing devices with circular saw blades or with friction saw discs with a circular saw blade for cutting tubes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D47/00—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts
- B23D47/04—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts of devices for feeding, positioning, clamping, or rotating work
- B23D47/06—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts of devices for feeding, positioning, clamping, or rotating work for stock of indefinite length
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Sawing (AREA)
Abstract
The invention relates to the technical field of thermal insulation pipe processing device, and provides an automatic cutting device for a thermal insulation pipe which comprises a conveying mechanism, wherein the conveying mechanism is provided with three-segment conveying belts, a gap is formed between every two adjacent conveying belts, and the conveying belts are used for conveying thermal insulation pipes; a cutting mechanism provided in the gap and moves along a radial direction of the thermal insulation pipe, and is provided with a rotating saw blade, a clamping mechanism provided in the gap and moves along a radial direction of the thermal insulation pipe, wherein the clamping mechanism comprises clamping claws, connecting rods, threaded rods and threaded holes, the clamping claws are provided on the connecting rods, the threaded holes are formed in the connecting rods, the threaded rods are in threaded connection with the threaded holes, an end part of the threaded rods are connected with the clamping claws which are elastic and are used for clamping the thermal insulation pipe; a detector provided beside the conveying mechanism and used for detecting the thermal insulation pipe; a controller electrically connected with the detector, the conveying mechanism and the clamping mechanism. The technical solution solves the problem of low cutting efficiency of the thermal insulation pipe.
Description
[01] The invention relates to the technical field of thermal insulation pipe processing device, in particular to an automatic cutting device for a thermal insulation pipe.
[02] A thermal insulation pipe is used for conveying liquid, gas and other media, and is used for thermal insulation engineering of pipelines such as petroleum, chemical industry, aerospace, hot springs, central heating, central air conditioning, municipal administration and the like. In the invention, the inner pipe and the outer pipe are both plastic pipes, and the polyurethane thermal insulation layer is adopted for the thermal insulation pipe, so that different lengths and sizes can be generated in the production of the thermal insulation pipe, the thermal insulation pipe needs to be cut, a large amount of manpower is needed to participate in the cutting process in the daily production process, and the production mode wastes a large amount of manpower and cannot guarantee the cutting efficiency of the pipe.
[03] The invention provides an automatic cutting device for a thermal insulation pipe, which solves the problem of low cutting efficiency of the thermal insulation pipe.
[04] The technical solution of the invention is as follows: an automatic cutting device for a thermal insulation pipe comprises:
[05] a conveying mechanism provided with three-segment conveying belts (1), a gap 1s formed between every two adjacent conveying belts (1), and the conveying belts (1) are used for conveying thermal insulation pipes;
[06] a cutting mechanism (2) provided in the gap and moves along a radial direction of the thermal insulation pipe, and the cutting mechanism (2) is provided with a rotating saw blade (201);
[07] a clamping mechanism (3) provided in the gap and moves along the radial direction of the thermal insulation pipe; the clamping mechanism (3) comprises clamping jaws (301), connecting rods (302), threaded rods (303) and threaded holes (304), the clamping jaws (301) are provided on the connecting rods (302), the threaded holes (304) are formed in the connecting rods (302), the threaded rods (303) are in threaded connection with the threaded holes (304), an end part of the threaded rods (303) 1s connected with the clamping jaws (301), the clamping jaws (301) have elasticity, and the clamping jaws (301) are used for clamping the thermal insulation pipe;
[08] a detector (4) provided beside the conveying mechanism and used for detecting the thermal insulation pipe; and
[09] a controller electrically connected with the detector (4), the conveying mechanism and the clamping mechanism (3).
[10] an electric guide rail (7) provided in the gap and electrically connected with the controller; and
[11] a plurality of sliding blocks (8) provided on the electric guide rail (7) in a sliding mode, wherein the cutting mechanism (2) and the clamping mechanism (3) are provided on different sliding blocks (8), and the sliding blocks (8) slide along a radial direction of the thermal insulation pipe.
[12] Preferably, the clamping mechanism (3) further comprises:
[13] a base (305) fixedly provided on the sliding block (8);
[14] a sliding rest (306) slidably provided on the base (305); the sliding rest (306) slides along the axial direction of the thermal insulation pipe, and the connecting rods (302) are provided on the sliding rest (306) and the clamping jaws (301) realizes axial movement of the thermal insulation pipe by means of the sliding rest (306).
[15] The working principle and the beneficial effects of the invention are as follows: compared with the prior art, the conveying mechanism is internally provided with three-segment conveying belts, i.e. the three segments of the conveying belt are sequentially provided in parallel, a gap is reserved between two adjacent segments of conveying belts, namely the three segments of the conveying belt are provided side by side at intervals, the conveying belts are used for conveying the thermal insulation pipe, and because the part to be cut off from the thermal insulation pipe is in nonmetal connection, when the nonmetal sliding part is conveyed to the middle segment of conveying belt, the detector provided beside the conveying mechanism senses, and because the detector is connected with the controller, the detector can transmit signals to the controller; the controller can stop the non-metal part on the thermal insulation pipe on the middle conveying belt after the preset program is calculated, and then transmits a signal to the clamping mechanism, the clamping mechanism comprises clamping claws, connecting rods, threaded rods and threaded holes which is provided on the connecting rods, the clamping claws are arc-shaped and provided at the end of the connecting rods, the threaded rod penetrates through the threaded holes, an end of the threaded rods are connected with the clamping claws which are elastic, and the clamping claws are used for clamping thermal insulation pipes with different diameters. In order to facilitate adjustment, the threaded holes and the threaded rods can be provided into two parts, the two threaded rods are provided into a symmetrical form, in order to ensure that the thermal insulation pipe is cut while keeping stable, two clamping claws can be oppositely provided on the same part of the thermal insulation pipe by taking the thermal insulation pipe as a symmetrical center, and one clamping claw corresponds to one connecting rod, two threaded rods and two threaded holes; due to the fact that the two gaps exist, the clamping mechanisms need to be provided at each gap, after the clamping claws clamp the thermal insulation pipe, the controller transmits signals to the cutting mechanism, the cutting mechanism is internally provided with the saw blade rotating at a high speed, the saw blade can move along a radial direction of the thermal insulation pipe in the gaps, cutting of the thermal insulation pipe can be achieved.
[16] The present invention now will be described more fully hereinafter with reference to the accompanying drawings, in which: In the figures: 1, a conveying belt; 2, a cutting mechanism; 3, a clamping mechanism; 4, a detector; 5, a pusher; 6, a collection box; 7, an electric guide rail; 8, a sliding block; 201, a saw blade; 202, a first motor; 203, a driving belt; 204, a baffle; 301, a clamping jaw; 302, a connecting rod; 303, a screw; 304, a threaded hole; 305, a base; 306, a sliding rest; 307, a groove; 308, a through-hole; 309, a threaded hole; 310, a transmission rod; 311, a stopper; 312, a second motor; 313, a projection;
[17] As shown in FIGS. 1 to 2, the embodiment provides an automatic cutting device for thermal insulation pipes, comprising:
[18] a conveying mechanism provided with three-segment conveying belts 1, a gap is formed between every two adjacent conveying belts 1, and the conveying belts 1 are used for conveying thermal insulation pipes;
[19] a cutting mechanism 2 provided in the gap and moves along a radial direction of the thermal insulation pipe, and the cutting mechanism 2 is provided with a rotating saw blade 201;
[20] a clamping mechanism 3 provided in the gap and moves along a radial direction of the thermal insulation pipe, the clamping mechanism 3 comprises clamping claws 301, connecting rods 302, screws 303 and threaded holes 304, the clamping claws 301 are provided on the connecting rods 302, the threaded holes 304 are provided on the connecting rods 302, the screws 303 are in threaded connection with the threaded holes 304, an end part of the screws 303 are connected with the clamping claws 301 which are elastic, and the clamping claws 301 are used for clamping the thermal insulation pipe; a detector 4 provided beside the conveying mechanism and used for detecting the thermal insulation pipe; and a controller electrically connected with the detector 4, the conveying mechanism and the clamping mechanism 3.
[21] According to the embodiment, three segments of a conveying belt 1 are provided in a conveying mechanism and sequentially provided in parallel, a gap is provided between every two adjacent segments of conveying belts 1, namely the three segments 5 of the conveying belt 1 are provided side by side at intervals, the conveying belts 1 are used for conveying thermal insulation pipes, because the parts to be cut off on the thermal insulation pipes are in nonmetal connection, when the nonmetal sliding parts are conveyed to the middle segment of the conveying belt 1, the detectors 4 provided beside the conveying mechanism sense, and because the detectors 4 are connected with a controller, the detectors 4 can transmit signals to the controller. The controller can stop the non-metal part on the thermal insulation pipe on the middle conveying belt 1 after carrying out preset program calculation, and then transmits a signal to the clamping mechanism 3 which comprises clamping claws 301, connecting rods 302, screws 303 and threaded holes 304, the threaded holes 304 are provided on the connecting rods 302, the clamping claws 301 are arc-shaped and provided at an end part of the connecting rods 302, the screw 303 penetrates through the threaded holes 304, the end part is connected with the clamping claws 301 which are elastic, and the clamping claws 301, 1s used for clamping the thermal insulation pipe. In order to ensure that the thermal insulation pipe is cut and kept stable, two clamping claws 301 can be oppositely provided on the same part of the thermal insulation pipe by taking the thermal insulation pipe as a symmetrical center, and one clamping claw 301 corresponds to one connecting rod 302, two threaded rods 303, and two threaded holes
304. Due to the fact that the two gaps are formed, the clamping mechanisms 3 are required to be provided at each gap, the controller transmits a signal to the cutting mechanism 2 after the thermal insulation pipe is clamped by the clamping claws 301, the cutting mechanism 2 is internally provided with the saw blade 201 rotating at a high speed, the saw blade 201 moves along a radial direction of the thermal insulation pipe in the gaps, the thermal insulation pipe can be cut, and due to the fact that the two gaps are formed between the three segments of the conveying belt 1, the two cutting mechanisms 2 are correspondingly provided, and the non-metal parts can be separated from the thermal insulation pipe after cutting is finished.
[22] The thermal insulation pipe is generally composed of an outer layer of non-metal thermal insulation material and an inner layer of metal material, and the non-metal sliding parts in the thermal insulation pipe are all composed of the non-metal thermal insulation material.
[23] As shown in FIGS. 3 to 4, the embodiment further proposes a sliding mechanism based on the same concept as the above-mentioned embodiment 1, the sliding mechanism comprising: an electric guide rail 7 provided in the gap and electrically connected with the controller; and a plurality of sliding blocks 8 provided on the electric guide rail 7 in a sliding mode, the cutting mechanism 2 and the clamping mechanism 3 are provided on different sliding blocks 8, and the sliding blocks 8 slide along a radial direction of the thermal insulation pipe.
[24] According to the embodiment, the sliding mechanism comprises electric guide rails 7 and sliding blocks 8, the electric guide rails 7 are provided on the ground and located in the gap, the electric guide rails 7 are electrically connected to the controller so that automated control is achieved. A plurality of sliding blocks 8 are provided on the electric guide rails 7 in a sliding manner, and the cutting mechanism 2 and the clamping mechanism 3 are provided on the sliding blocks 8. The sliding direction of the sliding blocks 8 are provided along the radial direction of the thermal insulation pipe, so that the cutting mechanism 2 and the clamping mechanism 3 can move along the radial direction of the thermal insulation pipe.
[25] As shown in FIGS. 3 to 4, based on the same concept as the above embodiment 1, the embodiment also proposes that the cutting mechanism 2 further has: a first motor 202 fixedly provided on the sliding block 8 and is electrically connected with the controller; a driving belt 203 connected with the first motor 202, the saw blade 201, and used for transmitting power; and a baftle 204 fixedly provided on the sliding block 8, and is flush with the end surface of the saw blade 201.
[26] According to the embodiment, the cutting mechanism 2 further comprises a first motor 202, a conveying belt 1 and a baffle 204, wherein the first motor 202, the conveying belt 1 and the baffle 204 are fixedly provided on the sliding block 8, the conveying belt 203 is connected with the first motor 202, and the saw blade 201; the first motor 202 provides rotational power to the saw blade 201, a baffle 204, which is provided on the sliding block 8, is provided on the sliding block 8, and two side surfaces of the baffle are flush with the end surface of the saw blade 201, so that after the thermal insulation pipe is cut by the saw blade 201, the baffle 204, can be inserted between the cutting slits, as such, even if the conveying belt 1 is operated by mistake to drive the thermal insulation pipe to move, the thermal insulation pipe can be blocked by the baffle 204, when the cut non-metal sliding part is taken away in the later period, the waste material cannot collide with the finished thermal insulation pipe, and the waste material taking efficiency is affected.
[27] As shown in FIGS. 3 to 4, the embodiment further proposes that the connecting rods 302, based on the same concept as the above-described embodiment 1, has a projection 313 on which threaded holes 304, is provided.
[28] According to the embodiment, connecting rods 302 is provided with a projection 313, and threaded holes 304 are provided on the projection 313, as there are two threaded holes 304 that are oppositely provided, two projections 313 also need to be provided oppositely, in order to reduce difficulty and the cost of manufacture, the projection 313 can be designed to be symmetrical, and the threaded holes 304 are also symmetrically provided.
[29] As shown in FIGS. 3 to 4, based on the same conception as in embodiment 1 described above, the embodiment also proposes that the clamping mechanism 3 further includes: a base 305 fixedly provided on the sliding block 8; and a sliding rest 306 slidably located on the base 305, and the sliding rest 306 axially moves along the thermal insulation pipe, and the connecting rods 302 is provided on the sliding rest 306, and the clamping jaw 301 moves axially along the thermal insulation pipe by the sliding rest 306.
[30] According to the embodiment, the clamping mechanism 3 further comprises a base 305, which is fixedly provided on a sliding block 8, and a sliding rest 306, which is slidingly provided on the base 305, and the sliding direction of the sliding rest 306, relative to the base 305, is the same as the axial direction of the thermal insulation pipe, that is, the sliding direction of the sliding rest 306, relative to the base 305, and the sliding direction of the base 305, relative to the sliding block 8, are perpendicular to each other. The clamping claws 301, which moves along a radial direction of the thermal insulation pipe, can clamp the thermal insulation pipe, so that the saw blade 201 is prevented from being damaged due to vibration when the thermal insulation pipe is cut, the clamping part can be adjusted by moving along the axial direction of the thermal insulation pipe, and workers can adjust the clamping part on site.
[31] As shown in FIGS. 3 to 4, based on the same concept as in the above-described embodiment 1, the embodiment further proposes that the base 305 is provided with a groove 7, and the sliding rest 306 has a sliding part which is slidably provided in the groove 307.
[32] According to the embodiment, a base 305 is provided with a groove 307, a sliding rest 306 has a sliding part which is convex, so that it can be ensured that a part of the sliding part is inserted into the groove 307, another part of the sliding part is pressed outside the groove 307, and the sliding rest 306 slides on the base 305 by means of the sliding part, which is beneficial to conveniently realize the sliding form of the sliding rest 306 on the base 305, and it can also be ensures that the sliding rest 306 cannot be separated from the base 305 to a certain extent.
[33] As shown in FIGS. 3 to 4, based on the same concept as that of embodiment 1, the embodiment further proposes that the base 305 is provided with a through-hole 308 which penetrates through the groove 307, the sliding part is provided with threaded holes 309 which penetrates through the sliding part, the cutting mechanism 2 further includes a transmission rod 310 which is provided with an external thread, the transmission rod 310 penetrates through the through-hole 308 and the threaded hole 309, and the transmission rod 310 is in threaded connection with the sliding part.
[34] According to the embodiment, a through-hole 308 is formed in the base 305, the through-hole 308 penetrates through the groove 307 and the base 305, that is, an axis of the through-hole 308 is parallel to a sliding direction of the sliding rest 306, threaded holes 309 is formed in the sliding portion, the threaded hole 309 penetrates through the sliding portion of the sliding rest 306, an axis of the threaded hole 309 is collinear with an axis of the through-hole 308, a transmission rod 310 is further included in the cutting mechanism 2, the transmission rod 310 simultaneously penetrates through the threaded hole 309 and the through-hole 308, the transmission rod 310 has an external thread and is in threaded connection with the threaded hole 309, the transmission rod 310 is rotatably disposed in the through-hole 308, that is, the transmission rod 310 can only rotate in the through-hole 308 and cannot move, and when the transmission rod 310 rotates, the transmission rod 310 provides moving power for the sliding rest 306 through the threaded hole 309.
[35] As shown in FIGS. 3 to 4, based on the same concept as in the first embodiment, the present embodiment further proposes that the clamping mechanism 3 further includes: a stop 311, which is cylindrical and is provided at one end of the transmission rod 310; and a second motor 312 provided at the other end of the transmission rod 310 and electrically connected to the controller, and the stop 311 and the second motor 312 are both located outside the groove 307.
[36] According to the embodiment, the clamping mechanism 3 further comprises a stop 311 and a second motor 312. The stop 311 is cylindrical and is provided at one end of the transmission rod 310, the outer diameter of the stop 311 is greater than the diameter of the through hole 308, the stop 311 is provided outside the groove 307, the transmission rod 310 is provided in the groove 307, the second motor 312 is provided at the other end of the transmission rod 310, and the second motor 312 is also provided outside the groove 307, so that the movement of the transmission rod 310 in the groove 307 can be avoided, the transmission rod 310 is connected to the output end of the second motor 312, and the second motor 312 is electrically connected to the controller, and the control of the rotation of the transmission rod 310 and the control of the movement of the sliding rest 306 on the base 305 can be achieved by the controller.
[37] As shown in FIGS. 3 to 4, based on the same concept as in the above-mentioned embodiment 1, the embodiment further provides a base 305, which corresponds to two sliding blocks 306. The sliding blocks 306 correspond to the connecting rods 302 one by one. The connecting rods 302 correspond to the clamping claws 301 one by one. The two sliding blocks 306 are close to each other or apart from each other in synchronization, two bases 305 are provided in a gap which are synchronously close to or far from each other.
[38] In the present embodiment, a base 305 corresponds to two sliding rests 306, and the two sliding rests 306 can be relatively close to or far from each other; a sliding rest 306 corresponds to a clamping jaw 301, and this arrangement can ensure that clamping jaws 301 are provided on both sides of the cutting position of the saw blade 201 to clamp the thermal insulation pipe, which can improve the stability of the thermal insulation pipe; and two bases 305 are provided on an electric guide rail 7, and can also be synchronously close to or far from each other, which can ensure that four clamping jaws 301 can clamp the part of the thermal insulation pipe located on the same gap, and eight clamping jaws 301 may be provided for two gaps in the entire device, which improves the stability of the thermal insulation pipe when it is cut.
[39] As shown in FIGS. 3 and 4, based on the same concept as that in the above-mentioned embodiment 1, the present embodiment also provides a pusher 5 and a collection box 6, wherein the pusher 5 is provided beside the conveying mechanism and is electrically connected to the controller, the collection box 6 is provided beside the conveying mechanism, and the pusher 5 is used for pushing the cut waste into the collection box 6.
[40] According to the embodiment, the pusher 5 and the collection box 6 are provided on two sides of the conveying mechanism, the pusher 5 can be selected to be an electric push rod, the pusher 5 is electrically connected with a controller, when the thermal insulation pipe is cut, waste materials are formed at a non-metal sliding position on the middle segment, the controller sends out signals to enable the pusher 5 to push the waste materials away from the conveying belt 1, and the waste materials fall into the collection box 6 when being separated from the conveying belt 1, so that the waste materials can be collected, and the waste materials can be recycled.
Claims (2)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
NL2029611A NL2029611B1 (en) | 2021-11-03 | 2021-11-03 | Thermal insulation pipe automatic cutting device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
NL2029611A NL2029611B1 (en) | 2021-11-03 | 2021-11-03 | Thermal insulation pipe automatic cutting device |
Publications (2)
Publication Number | Publication Date |
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NL2029611A NL2029611A (en) | 2021-12-21 |
NL2029611B1 true NL2029611B1 (en) | 2022-06-24 |
Family
ID=79170552
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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NL2029611A NL2029611B1 (en) | 2021-11-03 | 2021-11-03 | Thermal insulation pipe automatic cutting device |
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NL (1) | NL2029611B1 (en) |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN204171453U (en) * | 2014-10-28 | 2015-02-25 | 湖州华宁金属材料有限公司 | With the full-automatic pipe cutting machine of pipe-conveying device |
CN104889486B (en) * | 2015-05-28 | 2018-01-23 | 上海天普汽车零部件有限公司 | A kind of High efficient pipe partses cutting equipment |
CN212823071U (en) * | 2020-07-28 | 2021-03-30 | 河北君业科技股份有限公司 | Insulating tube cutting device |
CN111889797A (en) * | 2020-08-05 | 2020-11-06 | 河北君业科技股份有限公司 | Automatic cutting device for thermal insulation pipe |
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2021
- 2021-11-03 NL NL2029611A patent/NL2029611B1/en active
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NL2029611A (en) | 2021-12-21 |
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