NL2028298B1 - Recyclable product and method of recycling a mixed waste stream comprising said product - Google Patents

Recyclable product and method of recycling a mixed waste stream comprising said product Download PDF

Info

Publication number
NL2028298B1
NL2028298B1 NL2028298A NL2028298A NL2028298B1 NL 2028298 B1 NL2028298 B1 NL 2028298B1 NL 2028298 A NL2028298 A NL 2028298A NL 2028298 A NL2028298 A NL 2028298A NL 2028298 B1 NL2028298 B1 NL 2028298B1
Authority
NL
Netherlands
Prior art keywords
marker substance
product
recyclable product
polymeric composition
recyclable
Prior art date
Application number
NL2028298A
Other languages
Dutch (nl)
Inventor
Petersen Eric
Original Assignee
Renewaball B V
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Renewaball B V filed Critical Renewaball B V
Priority to NL2028298A priority Critical patent/NL2028298B1/en
Priority to PCT/NL2022/050287 priority patent/WO2022250535A1/en
Application granted granted Critical
Publication of NL2028298B1 publication Critical patent/NL2028298B1/en

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B17/00Recovery of plastics or other constituents of waste material containing plastics
    • B29B17/0026Recovery of plastics or other constituents of waste material containing plastics by agglomeration or compacting
    • B29B17/0042Recovery of plastics or other constituents of waste material containing plastics by agglomeration or compacting for shaping parts, e.g. multilayered parts with at least one layer containing regenerated plastic
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/34Sorting according to other particular properties
    • B07C5/342Sorting according to other particular properties according to optical properties, e.g. colour
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B17/00Recovery of plastics or other constituents of waste material containing plastics
    • B29B17/02Separating plastics from other materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B17/00Recovery of plastics or other constituents of waste material containing plastics
    • B29B17/02Separating plastics from other materials
    • B29B2017/0213Specific separating techniques
    • B29B2017/0282Specific separating techniques using information associated with the materials, e.g. labels on products
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/54Balls
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/62Plastics recycling; Rubber recycling

Abstract

This disclosure describes a recyclable product (1) comprising a renewable polymeric composition and a marker substance distributed over the product, wherein the distribution (2) of the marker substance is configured to provide exterior access to the marker substance in any angular orientation of the product (1) to thereby allow selection of the recyclable product (1) from a mixed waste stream. Such a product (1) enables a method of recycling a mixed waste stream comprising said recyclable product (1) by means of (Sl) detecting the marker substance of the recyclable product (1) to identify the recyclable product (1) within the mixed waste stream, (SZ) separating the recyclable product (1) from the mixed waste stream and (S3) obtaining the renewable polymeric composition from the separated recyclable product (1).

Description

Recyclable product and method of recycling a mixed waste stream comprising said product fi] The present invention relates to recyclable products and methods of recycling, in particular applied to sports or playing objects comprising a renewable polymeric composition. Such sports and playing objects are widely used in many countries around the world.
[2] In order to reduce waste, costs of production and environmental impact, products are often recycled, repurposed or reused. However, for a range of products, this has so far not been possible.
[3] In particular where products have a standardised outward appearance yet variable inner compositions, recycling is impeded and often impossible. At best, this leads to down-cycling of potentially valuable materials of the product, though incineration or land-fill is more common.
Examples of such products are sports or playing objects, such as racket sports balls or golf balls. In the case of tennis balls, more than 300 million items are produced and disposed of annually around the world.
[4] US-A-20130320577 describes a method of making and recycling of a golf ball. The described issue with recycling a golf ball is that a used golf ball is made of materials having different densities. The described method of recycling a golf ball includes pulverizing a used golf ball into particles. The particles are placed in a liquid that causes the particles of different materials to float to different levels based on the densities of the materials. This phenomenon facilitates separating the particles of different materials. The particles are then removed from the liquid while keeping like particles together and keeping different particles separate. The particles are dried and atleast a portion of the particles are reused in a new golf ball. The particles are melted and injected into a sandwich mold to create a new golf ball.
[S] A disadvantage of the above method is that for separation of the different materials a liquid is being used, and a drying process. This is process intense and costing energy. Furthermore, materials of the same densities but made from different materials are not being separated.
[6] Accordingly, there is a demand for a method of recycling of products using less energy. There is furthermore a demand for recycling of products having similar densities but different composition. There is also a demand for simplification of the recycling of sports balls.
[7] It is an objective of the present invention to overcome or at least reduce the above disadvantages.
[8] This is achieved through the invention by providing a recyclable product comprising: - a renewable polymeric composition; and
- a marker substance distributed over the product, - wherein the distribution of the marker substance is configured to provide exterior access to the marker substance in any angular orientation of the product to thereby allow selection of the recyclable product from a mixed waste stream
[9] The marker substance in its distribution over the product allows selection of the product, preferably in an automated fashion, from a mixed waste stream irrespective of the orientation of the product in such waste stream. This improves speed and. accuracy of the selection of the products comprising the renewable polymeric composition so that products comprising the renewable polymeric composition may be separately collected and reused as a raw material, thereby renewing the polymeric composition into new products, preferably the same products.
[10] Polymeric compositions in general degrade over time, for example by exposure to solvents, ultraviolet light, temperature/pressure cycles and / or mechanical forces, eventually leading to disposal of products comprising potentially renewable polymeric compositions. In particular when polymeric compositions are employed in products such as sports balls which require a particular bounce, degrading of properties of polymeric compositions directly impacts the usability of the products. In addition to racket sports balls such as tennis balls, padel balls and squash balls, other relevant products may include playing objects or toys such as stress balls, bouncy balls and soft toys.
[li] The marker substance is observable or accessible from the exterior of the product and thus marks the product as comprising the renewable polymeric composition, though this renewable polymeric composition may itself not be observable or accessible from the exterior of the product. Further, the marker substance may be associated to a group of renewable polymeric compositions that are jointly renewable. The marker substance can be employed favourably to identify a specitic renewable polymeric composition present in the product, thus enabling selection of products bearing the marker substance to increase purity of a recycling stream comprising various products with various polymeric compositions. Via the marker substance, products comprising the selected renewable polymeric composition can be combined to form a waste stream of increased purity.
[12] In the context of the present invention, ‘renewable’ relates to reuse of the polymeric composition for the production of the same or a similar product. The renewed product may thus comprise the same material and be of the same quality as the recycled product that was used as the source of the material. The renewable polymeric composition may comprise fresh material (also termed new or virgin material) and / or previously recycled material. For example, the renewable polymeric composition may comprise only fresh material before its first reuse.
[13] The marker substance may be invisible to the human eye or may at least be invisibly distributed over the product. In other words, though the marker on its own, i.e. in a pure form and of sufficient quantity, may in fact be visible to the human eye, the distribution of the marker is preferably invisible to the human eye. The outer appearance of the product may therefore not be distinguishable by the human eye from similar products which do not comprise the marker.
[14] The marker substance may be detectable upon excitation by electromagnetic radiation. To this end, the marker substance preferably comprises a photoluminescent compound, more preferably an infrared luminescent compound.
[15] The marker substance may comprise at least one metal ion, preferably at least one rare- earth metal ion, more preferably at least one ion of europium, yttrium, ytterbium, lutetium and / or tantalum.
[16] Alternative or additionally, the marker substance may comprise at least one metal oxide, preferably at least one transition metal oxide and / or at least one lanthanide oxide, more preferably on or more metal oxides out of the group of europium oxide, yttrium oxide, ytterbium oxide, Jutetium tantalate, even more preferably yttrium oxide and / or ytterbium oxide. Metal oxides are generally known and may comprise metal ions in various oxidation states combined with one or more oxygen atom. Metal oxides provide improved stability of the marker substance.
[17} The marker substance may be distributed in the form of particles, preferably microparticles and / or nanoparticles, more preferably with a median particle size in the range of 0.05 — 1.10% um.
Such particles are not or hardly discernible by the human eye. Moreover, these allow dispersion or mixing with carrying materials, such as the renewable polymeric composition, glues or outer layers.
[18] The renewable polymeric composition may comprise a natural or synthetic rubber compound, preferably at least one of natural rubber, butadiene rubber, styrene-butadiene rubber, isoprene rubber, butyl rubber, EPDM rubber, more preferably natural rubber and butadiene rubber.
[19] The renewable polymeric composition may comprise sulphur crosslinks, preferably obtained by vulcanisation.
[20] The renewable polymeric composition may form a solid or hollow core of the recyclable product.
[21] The recyclable product may further comprise an outer layer arranged around the renewable polymeric composition. In this case, the marker substance is preferably disposed in or on the outer layer. Alternatively or additionally, the outer layer may comprise cover sections defining connection lines between the cover sections. The marker substance may then be arranged in the cover sections and / or the connection lines, preferably in the connection lines.
[22] The recyclable product may form a sports or playing object, preferably a sports ball, more preferably a racket sports ball, even more preferably a tennis ball.
[23] Further, the invention provides a method of recycling a mixed waste stream comprising a recyclable product according to the invention. The recycling method comprises the steps of detecting the marker substance of the recyclable product to identify the recyclable product within the mixed waste stream, separating the recyclable product from the mixed waste stream and obtaining the renewable polymeric composition from the separated recyclable product.
[24] The step of detecting the marker substance of the recyclable product may comprise at least one of exciting the marker substance with electromagnetic radiation, collecting electromagnetic radiation emitted by the marker substance and detecting photoluminescence of the marker substance, preferably infrared photoluminescence. Detecting can be done using a camera sensitive to the emitted radiation, such as a charge-coupled device.
[25] The step of obtaining the renewable polymeric composition from the separated recyclable product comprises at least one of removing an outer layer of the recyclable product, granulating the obtained renewable polymeric composition and de-crosslinking the renewable polymeric composition for renewed use.
[26] Preferably, the method further comprises a step of forming the obtained renewable polymeric composition into recyclable products or components thereof. [271 Finally, the invention relates to use of the marker substance of the recyclable product according to the invention in a sports or playing object for identification of this object in a mixed waste stream. Preferably, the sports or playing object forms a sports ball, more preferably a racket sports ball, most preferably a tennis ball. Tennis balls in particular deteriorate fast, for example through loss of pressure and / or elasticity.
[28] The invention is further clarified through the following figures, wherein: FIG. 1 schematically depicts a recyclable product, embodied as a squash ball, according to the invention in a cataway view; FIG. 2 schematically depicts a recyclable product, embodied as a tennis ball, according to the invention in a cutaway view; and FIG. 3 is a flow diagram of a preferred embodiment of the method according to the invention.
[29] The following reference signs are used: 1 recyclable product 2 distribution of marker substance 3 core 5 4 outer layer 5 cover section 6 connection line S1 detecting marker substance of recyclable product S1.1 exciting marker substance with electromagnetic radiation S1.2 collecting electromagnetic radiation emitted by marker substance S2 separating recyclable product from mixed waste stream S3 obtaining renewable polymeric composition from recyclable product S3.1 removing outer layer of recyclable product
53.2 granulating renewable polymeric composition
53.3 de-crosslinking renewable polymeric composition S4 forming renewable polymeric composition
[30] In the following detailed description of the figures, examples of racket sports balls are presented to illustrate the invention in a coherent manner. However, the invention should not be understood to be limited to this particular application, as the limits of the present invention are defined by the appended claims. Various other examples are presented throughout this disclosure.
[31] FIG. 1 shows a cutaway drawing of a recyclable product 1 according to the invention, here embodied as a squash ball 1. The squash ball 1 comprises a renewable polymeric composition and a marker substance distributed over the ball 1. The distribution 2 of the marker substance is configured to provide exterior access to the marker substance in any angular orientation of the product | to thereby allow selection of the recyclable product 1 from a mixed waste stream.
[32] The squash ball 1 comprises the renewable polymeric composition in the form of a core 3. For a squash ball 1, the core 3 is hollow, though it may also be solid in other product types, for example a golf ball or playing toy, like a squishy or a stress ball. The marker substance is preferably distributed over the core 3 in a distribution 2 that is invisible to the human eye. For example, the marker substance may be distributed throughout the renewable polymeric composition, for example by mixing the marker substance with the renewable polymeric composition in the production process of the squash ball 1, or the marker substance may be distributed over the exterior surface of the product 1, here the core 3 of the squash ball 1, that is accessible in any angular orientation of the product. This enables more efficient recycling, since positioning of the recyclable product 1 in order to select it from a mixed waste stream is no longer required, which is otherwise particularly difficult with balls and other rounded products.
[33] Such distributions 2 can include randomly arranged dots and / or circumferential lines, preferably extending into the bulk of the core 2 for reducing effects of wear. In the example of FIG. 1, the markers substance is illustrated as randomly distributed throughout the core 2 of the squash ball 1. The concentration may be chosen such that the marker substance is always accessible via the exterior of the squash ball 1 irrespective of exterior wear of this squash ball 1. In addition to the squash ball 1, these arrangements may be employed with any hollow or solid product | in which the renewable polymeric composition carries the marker substance in the distribution 2 that is accessible from the exterior of the product 1, such as a bouncy ball or other hollow or solid polymeric toy.
[34] FIG. 2 shows cutaway drawing of a recyclable product 1 according to the invention, here embodied as a tennis ball 1. Alternatively, the illustrated and described recyclable product 1 may also represent a padel ball. In any case, this tennis or padel ball 1 comprises a renewable polymeric composition and a marker substance distributed over the ball 1. The distribution 2 of the marker substance is configured to provide exterior access to the marker substance in any angular orientation of the ball 1 to thereby allow selection of the ball 1 from a mixed waste stream.
[35] The tennis ball 1 comprises the renewable polymeric composition in the form of a hollow core 3, for example of rubber or rubber-like material. Further, the tennis ball 1 comprises an outer layer 4, for example of felt material, arranged around the core 3 formed by the renewable polymeric composition. Glue is commonly used to mount the outer layer 4 onto the core 3.
[36] The outer layer 4 may comprise cover sections 5 which can be mutually separated, thereby defining one or more than one connection line 6. The illustrated tennis ball 1 has two cover sections 5 and one connection line 6 running in a closed loop between the two cover sections 5.
The connection line 6 is generally filled with glue to connect the cover sections 5 of the outer layer 4 and is sometimes known as the seam. This glue may comprise a vulcanising solution.
[37] Advantageously, the marker substance can be distributed over the tennis ball 1 by arranging the marker substance in or on the outer layer 4 of the tennis ball 1 to provide exterior access. In this way, the renewable polymeric composition is left free from marker substance.
Alternatively or additionally, the marker substance may be provided between the outer layer 4 and the core 3 of the ball 1, for example in or on the glue layer in between.
[38] For example, the marker substance may be arranged in at least one cover section 5 of the product 1. In case of a tennis or padel ball I covered with felt material, the marker substance may be comprised in at least one felt cover section 5 of the ball 1, for example by providing the marker substance into or onto fibres used to produce this felt material by means of a dying process, blending in fibres composed of the marker substance or otherwise.
[39] Itis further considered to provide the tennis or padel ball 1 with cover sections 5 made out of biodegradable materials, such as wool and / or cotton. This avoids synthetic fibres, such as nylon and polyester, that are presently commonly used, but which result in micro-plastics pollution when used in games of tennis, padel or otherwise. Biodegradable fibres may thus reduce environmental impact and player safety.
[40] As an alternative example or in addition to arranging the marker substance in at least one cover section of the outer layer 4, the marker substance may be arranged in at least one connection line 6 of the outer layer 4 of the product 1. As illustrated in FIG. 2, the marker substance may be arranged in the connection line 6 of the tennis or padel ball 1 to provide exterior access to the marker substance in any angular orientation of the ball I. Since balls in particular are difficult to orientate in a mixed waste stream, providing the marker substance in this way facilitates efficient recycling.
[41] The marker substance may be disposed in the connection line 6 of the tennis ball 1 by mixing the marker substance with the glue that is normally used for the seam in producing tennis balls. This mixture may then be provided to the sides of the cover sections 5 to define the connection line 6 which provides the exterior access to the marker substance in any angular orientation of the ball 1.
[42} In any implementation of the invention, the following materials and properties are contemplated for the marker substance and the renewable polymeric composition.
[43] The marker substance may be configured to be detectable upon excitation by electromagnetic radiation. Preferably, the marker substance comprises a photoluminescent compound. More preferably, the marker substance comprises an infrared luminescent compound. In this context, ‘infrared luminescent’ means that the emitted light is in the infrared range of the electromagnetic spectrum. Though associated excitation may preferably also occur in the infrared, it may also occur in other regions of the electromagnetic spectrum, such as the visible or ultraviolet.
[44] Both the excitation range and the emission range of the infrared luminescent compound may lie in the range of 0.7 — 1.4 um, preferably 0.8 — 1.1 um. It is further preferred that the excitation range is of shorter wavelength, i.e. of higher energy, than the emission range, though these may partly overlap. A maximum of the emission spectrum may lie in the range of 850 — 900 nm. Particularly advantageous is an excitation range of 800 — 1050 nm, more preferably 820 — 980 nm, combined with an emission range of 850 — 1100 nm, more preferably 890 — 1040 nm. These ranges improve distinctiveness of the recyclable product within a mixed waste stream.
[45] As alternative to infrared luminescent compounds, it is also contemplated to employ ultraviolet luminescent compounds which emit light in the ultraviolet range of the electromagnetic spectrum.
[46] Both organic as well as inorganic photoluminescent compounds are possible. However, inorganic materials are preferred for their stability.
[47] In particular, the marker substance may comprise at least one metal ion, preferably at least one rare-earth metal ion, more preferably at least one ion of europium, yttrium, ytterbium, lutetiom and tantalum. [48} The term ‘rare-earth metals’ may be defined as the group of the following elements: scandium, yttrium, lanthanum, cerium, praseodymium, neodymium, promethium, samarium, europium, gadolinium, terbium, dysprosium, holmium, erbium, thulium, ytterbium and lutetium.
[49] Trivalent lanthanide ions, including Eu”*, Tb’*, Nd”, Er” and Yb”, may provide good photoluminescent properties to improve spectral distinctiveness of the product 1 in a mixed waste stream. Lanthanide-doped phosphors may also be employed as the marker substance.
[50] In addition or alternatively to the above materials, the marker substance may comprise at least one metal oxide, preferably at least one transition metal oxide and / or at least one lanthanide oxide, more preferably on or more metal oxides out of the group of europium oxide, yttrium oxide, ytterbium oxide, lutetium tantalate, even more preferably yttrium oxide and / or ytterbium oxide. [SI] The term ‘transition metals’ may be defined as elements of groups 3-12 of the periodic table, also termed the d-block.
[52] The term ‘lanthanides’ may be defined as the group of the following elements: lanthanum, cerium, praseodymium, neodymium, promethium, samarium, europivm, gadolinium, terbium, dysprosium, holmium, erbium, thulium, ytterbium and lutetium.
[53] The marker substance may be distributed in the form of particles or in the form of a powder. Preferably, the marker substance is provided as microparticles and / or nanoparticles, more preferably with a median particle size in the range of 0.05 — 1 x 107 um. In this context, ‘microparticles’ may be defined as particles with dimensions in the range of 1 — 1 x 10° um while ‘nanoparticles’ may be defined as particles with dimensions in the range of 1 ~ 1 x 10° nm.
[54] The marker substance may be distributed in the form of particles with a D50 value in the range 0.05 — 5 pm, preferably 0.5 — 3 um, more preferably of 2 + 1 um. Particle size can be determined by laser diffraction or by other known test methods. The D50 value is the median particle size as determined by the chosen test method.
[55] Intests, a particularly favourable particle size distribution was found to have a D50 value of 2 um and a D95 value of 6 um, as measured by laser diffraction. D50 indicates the median particle size, while D935 indicates that 95% of the measured particles were determined to be below this dimension. This particle size distribution provides favourable detection via the exterior of the product 1.
[56] The concentration of the marker substance may be in the range of 10 — 600 ppm, preferably 100 — 200 ppm, more preferably 120 — 180 ppm. These ranges provide favourable detectability when the marker substance is mixed with carrier material, such as renewable polymeric composition of the core 3 or glue of the connection line 6.
[571 In particular when mixing the marker substance with glue for the connection line 6 of the tennis ball 1, an advantageous combination was found to be in the range of 6 — 12 g of marker substance for 40 — 80 kg glue as generally used in the art for this purpose.
[58] The renewable polymeric composition may comprise a natural or synthetic rubber compound, preferably at least one of natural rubber, butadiene rubber, styrene-butadiene rubber, isoprene rubber, butyl rubber, EPDM rubber, more preferably natural rubber and butadiene rubber.
[59] Butadiene rubber may be produced by polymerisation of 1,3-butadiene. Styrene-butadiene rubber may be produced by copolymerisation of styrene and butadiene. Isoprene rubber may be produced by polymerisation of isoprene resulting in cis-1,4-polyisoprene dominant polyisoprene. Butyl rubber may be produced by copolymerisation of isobutylene and isoprene. It may be in the form of halogenated butyl rubber, also termed halobuty! rubber, such as chlorobutyl or bromobutyl.
EPDM rubber (in full: ethylene propylene diene monomer rubber) may be produced by polymerisation of ethylene and propylene with diene co-monomers for crosslinking.
[60] The polymeric composition may further comprise additives, fillers, curing agents, colorants, and / or sulphur or other crosslinking agents.
[61] Preferably, the renewable polymeric composition comprises sulphur crosslinks. Such sulphur crosslink may have previously been obtained by vulcanisation of the polymeric composition, for example to form the core 3 of the product 1. Sulphur crosslinks are beneficial because these allow de-crosslinking of the renewable polymeric composition by devulcanisation. This is further described below in relation to the recycling method. Alternatively, the renewable polymeric composition may be crosslinked with peroxides. Using crosslinking peroxides rather than sulphur improves stability of the renewable polymeric composition before it is crosslinked.
[62] FIG. 3 shows a flow diagram of a preferred embodiment of the method according to the invention, including a number of optional steps.
[63] The method of recycling a mixed waste stream comprising the recyclable product 1 according to the invention is now described in more detail. The method comprises a step S1 of detecting the marker substance of the recyclable product to identify the recyclable product within the mixed waste stream, a step S2 of separating the recyclable product from the mixed waste stream and a step S3 of obtaining the renewable polymeric composition from the separated recyclable product.
[64] The step S1 of detecting the marker substance of the recyclable product 1 may comprise detecting photoluminescence of the marker substance, preferably infrared photoluminescence. Alternatively or additionally, the step Sl may comprise a step S1.1 of exciting the marker substance with electromagnetic radiation and / or a step S1.2 of collecting electromagnetic radiation emitted by the marker substance. Performing both excitation S1.1 and collecting emission S1.2 provides increased selectivity to the recyclable product | comprising the marker substance, especially when the marker substance comprises a rare-earth metal ion generally not occurring in (roughly sorted) waste streams.
[65] The step St may be implemented by a camera and / or an illuminator, each optionally equipped with filters to select a range of the electromagnetic spectrum associated with the marker substance.
[66] The step S1 results in identification of the recyclable product 1 within the mixed waste stream. This identification may be based on cumulative requirements. As a first requirement, the detection of autonomous or induced photoluminescence of the marker substance may be employed, for example as described above.
[67] As a second requirement, image recognition may be employed, for example by recognition of a shape of the recyclable product 1 or exterior markings thereon. Image recognition may be based on a visual image of the mixed waste stream. Such visual image may be collected separately from the detection of the marker substance which may be invisible and / or photoluminescent.
Alternatively, image recognition may be performed on an image of the detected signal arising from the marker substance, e.g. its photoluminescence, to determine whether the detected distribution of the marker substance in the image matches the distribution 2 expected for the marker substance in the recyclable product 1.
[68] As a third requirement, spectral features of the exterior of the recyclable product 1 may be employed, for example to recognise a material of the outer layer 4 of the recyclable product 1. Detected spectral features may be compared to a database to determine whether or not a particular article in the waste stream meets this third requirement. Preferably, these spectral features are in the near infrared range. For example, fingerprint regions in infrared spectra, X-ray fluorescence or ultraviolet-visible spectroscopy can be employed to discriminate the recyclable product 1 or a part thereof from other items within the mixed waste stream.
[69] For example, when the mixed waste stream is formed by tennis balls over various makes, it is possible to separate those tennis balls having nylon and / or polyester in their cover sections 5 from those balls who have not on the basis of the third requirement. Further, tennis balls 1 of the invention can be identified in the waste stream on the basis of the first requirement with the second requirement being used as a control. Other implementations are conceivable, such as using the three requirements cumulatively before an article in the waste stream is identified as the recyclable product 1.
[70] The step S2 of separating the recyclable product from the mixed waste stream may be implemented by directing pulses of compressed air, controlling an array of levers, controlling moveable grabbers or any further methods known in the art.
[71] It has been found particularly favourable to adapt existing sorting machines for the purpose of executing at least the step S2 of the method, for example to detect and separate tennis balls 1 bearing the marker substance from a mixed waste stream of racket sports balls. Existing sorting machines may be adapted with light sources (such as infrared light-emitting diodes) and / or cameras appropriate for the detection of the marker substance as disclosed herein. Machines suitable for such adaption are described in WO 2007102732 Al and EP 3689126 Al. [72} The step S3 of obtaining the renewable polymeric composition from the separated recyclable product may comprises a step S3.1 of removing an outer layer 4 of the recyclable product 1 and / or a step S3.2 of granulating the obtained renewable polymeric composition and / or a step S3.3 of de-crosslinking the renewable polymeric composition for renewed use.
[73] The step $3.1 of removing the outer layer 4 of the recyclable product 1 may comprise a dry separation technique, for example by means of the machine described in EP 3 567 157 Al. A bath of recyclable products 1, preferably in the form of a tennis or padel balls 1, is introduced into this machine and broken into course pieces while these pieces are agitated and sieved to obtain the outer layer material separated from the core material, i.e. the renewable polymeric composition. As a further example, a shredder and cyclone device may be employed to separate the outer layer 4 from the core 3 of the recyclable product 1. However, this results in finer pieces of material compared to the previous example.
[74] The step S3.2 of granulating the obtained renewable polymeric composition may be performed as part of the step S3.1. It may also be performed additionally to or instead of the step S3.1.
[75] The step S3.3 of de-crosslinking the renewable polymeric composition may comprise devulcanisation of the renewable polymeric composition, preferably after it has been granulated in the step S3.2. The step S3.3 enables a reduction in the amount of fresh material required in renewing the polymeric composition with similar properties as the original renewable polymeric composition. For example, when producing a core for a tennis ball from recycled tennis ball cores having the same polymeric composition, test results indicate that about half of the polymeric composition can be of recycled origin and the remainder freshly produced while still meeting specifications of the International Tennis Federation.
[76] Preferably, the recycling method further comprises a step S4 of forming the obtained renewable polymeric composition into recyclable products 1 or components thereof. Especially when the step $3.3 of de-crosslinking is performed prior to the step S4, the renewable polymeric composition obtained from the recyclable product 1 can be mixed with fresh renewable polymeric composition for the newly produced products or components without further treatment.
[77] Though the invention is more widely applicable, the present invention is particularly relevant for racket sports balls (e.g. tennis balls, padel balls, squash balls). These balls generally degrade over time and by use, for example losing their original bounce, thus becoming unsuitable for their intended use. Renewing them to again meet technical specification would extend their useful life, but is only now made possible through the present invention. Previously, many sports balls could not be renewed but could only disposed off as waste. In some cases, recycling of sports balls has been implemented, though this does not lead to new sports balls but to lower grade products such as flooring.
[78] Nevertheless, the features described in relation with the step S3 of obtaining the renewable polymeric composition from the separated recyclable product, provide various improvements to presently available recycling methods. This is in particular the case for tennis or padel balls, where the step S3 may result in separated fractions of felt material sourced from the outer layer and material sourced from the rubber core, i.e. the renewable polymeric composition. [791 Moreover, tennis or padel balls may vary greatly in the composition of their core. A mixed waste stream of tennis balls of various makes may therefore not be suitable for reuse as a source of the renewable polymeric composition to produce further tennis balls, unless the invention is applied to enable separating specific tennis balls having the renewable polymeric composition. If all or cores from such a mixed tennis ball waste stream were combined, only a low-grade polymeric material would be obtained that would only be useable for down-cycling and not be useable for new tennis balls. The invention enables obtaining a renewable polymeric composition fraction from the mixed waste stream of increased purity by separating those balls having the specific renewable polymeric composition from the mixed waste stream via their marker substance.
[80] Though the invention is here described with a focus on racket sports balls, in particular squash and tennis balls, the technology presented here may be applied to various recyclable products comprising a renewable polymeric composition. Examples include various sports, play or leisure articles, so that recycling of such articles in separated waste streams may be efficiently implemented.

Claims (19)

Conclusies 1 Een recyclebaar product (1) omvattende: - een hernieuwbare polymere compositie; en - een markersubstantie die over het product is verdeeld, - waarbij de verdeling (2) van de markersubstantie is geconfigureerd om uitwendige toegang tot de markersubstantie te verschaffen in iedere hoekoriëntatie van het product om daardoor selectie van het recyclebare product uit een gemengde afvalstroom mogelijk te maken.Claims 1 A recyclable product (1) comprising: - a renewable polymeric composition; and - a marker substance distributed over the product, - the distribution (2) of the marker substance being configured to provide external access to the marker substance in any angular orientation of the product thereby enabling selection of the recyclable product from a mixed waste stream. to make. 2 Recyclebaar product (1) van conclusie 1, waarbij de markersubstantie ten minste onzichtbaar voor het menselijk oog over het product (1) is verdeeld.The recyclable product (1) of claim 1, wherein the marker substance is distributed over the product (1) at least invisibly to the human eye. 3 Recyclebaar product (1) van conclusie 1 of 2, waarbij de markersubstantie detecteerbaar is bij excitatie door elektromagnetische straling, waarbij de markersubstantie bij voorkeur een fotolaminescente verbinding omvat, meer bij voorkeur een infrarood-luminescente verbinding.The recyclable product (1) of claim 1 or 2, wherein the marker substance is detectable when excited by electromagnetic radiation, wherein the marker substance preferably comprises a photolaminescent compound, more preferably an infrared-luminescent compound. 4 Recyclebaar product (1) van enige voorgaande conclusie, waarbij de markersubstantie ten minste één metaalion omvat, bij voorkeur ten minste één zeldzame-aarde-metaalion, meer bij voorkeur ten minste één ion van europium, yttrium, ytterbiam, lutetium en tantalium, nog meer bij voorkeur een yttrium- en/of ytterbiumion.The recyclable product (1) of any preceding claim, wherein the marker substance comprises at least one metal ion, preferably at least one rare earth metal ion, more preferably at least one ion of europium, yttrium, ytterbiam, lutetium and tantalum, more preferably an yttrium and/or ytterbium ion. 5 Recyclebaar product (1) van enige voorgaande conclusie, waarbij de markersubstantie ten minste één metaaloxide omvat, bij voorkeur ten minste één overgangsmetaaloxide en/of ten minste één lanthanide-oxide, meer bij voorkeur één of meer metaaloxiden genomen uit de groep van europiumoxide, yttriumoxide, ytterbiumoxide en lutetiumtantalaat, nog meer bij voorkeur yttriumoxide en/of ytterbiumoxide.The recyclable product (1) of any preceding claim, wherein the marker substance comprises at least one metal oxide, preferably at least one transition metal oxide and/or at least one lanthanide oxide, more preferably one or more metal oxides taken from the group of europium oxide, yttrium oxide, ytterbium oxide and lutetium tantalate, even more preferably yttria and/or ytterbium oxide. 6 Recyclebaar product (1) van enige voorgaande conclusie, waarbij de markersubstantie in de vorm van deeltjes is verdeeld, bij voorkeur microdeeltjes en/of nanodeeltjes, meer bij voorkeur . . . . 2 met een mediane deeltjesgrootte in het bereik van 0.05 — 1x10” um.The recyclable product (1) of any preceding claim, wherein the marker substance is distributed in the form of particles, preferably microparticles and/or nanoparticles, more preferably . . . . 2 with a median particle size in the range of 0.05 — 1x10” um. 7 Recyclebaar product (1) van enige voorgaande conclusie, waarbij de hernieuwbare polymere compositie een natuurlijke of synthetische rabberverbinding omvat, bij voorkeur ten minste één van natuurrubber, butadieenrubber, styreen-butadieenrubber, isopreenrubber, butylrubber en EPDM-rubber, meer bij voorkeur omvattende natuurrubber en butadieenrubber.The recyclable product (1) of any preceding claim, wherein the renewable polymeric composition comprises a natural or synthetic rubber compound, preferably at least one of natural rubber, butadiene rubber, styrene-butadiene rubber, isoprene rubber, butyl rubber and EPDM rubber, more preferably comprising natural rubber and butadiene rubber. 8 Recyclebaar product (1) van enige voorgaande conclusie, waarbij de hernieuwbare polymere compositie zwavelbruggen omvat, bij voorkeur verkregen door vulkanisatie.The recyclable product (1) of any preceding claim, wherein the renewable polymeric composition comprises disulfide bridges, preferably obtained by vulcanization. 9 Recyclebaar product (1) van enige voorgaande conclusie, waarbij de hernieuwbare polymere compositie een solide of holle kern (3) van het recyclebare product (1) vormt. The recyclable product (1) of any preceding claim, wherein the renewable polymeric composition forms a solid or hollow core (3) of the recyclable product (1). 10 Recyclebaar product (1) van enige voorgaande conclusie, verder omvattende een buitenlaag (4) die rond de hernieuwbare polymere compositie is aangebracht. The recyclable product (1) of any preceding claim, further comprising an outer layer (4) disposed around the renewable polymeric composition. 11 Recyclebaar product (1) van conclusie 10, waarbij de markersubstantie in of op de buitenlaag (4) is aangebracht. The recyclable product (1) of claim 10, wherein the marker substance is applied in or on the outer layer (4). 12 Recyclebaar product (1) van conclusie 10 of 11, waarbij de buitenlaag (4) afdeksecties (5) omvat die verbindingslijnen (6) tussen de afdeksecties (5) definiëren. The recyclable product (1) of claim 10 or 11, wherein the outer layer (4) comprises cover sections (5) defining connecting lines (6) between the cover sections (5). 13 Recyclebaar product (1) van conclusie 12, waarbij de markersubstantie in de afdeksecties {5) en/of de verbindingslijnen (6) is aangebracht, bij voorkeur in de verbindingslijnen (6). The recyclable product (1) of claim 12, wherein the marker substance is arranged in the cover sections {5) and/or the connecting lines (6), preferably in the connecting lines (6). 14 Recyclebaar product (1) van enige voorgaande conclusie, waarbij het product (1) een sport- of spelobject vormt, bij voorkeur een sportbal, meer bij voorkeur een racketsportbal, meest bij voorkeur een tennisbal.The recyclable product (1) of any preceding claim, wherein the product (1) forms a sports or game object, preferably a sports ball, more preferably a racquet sports ball, most preferably a tennis ball. Werkwijze van het recyclen van een gemengde afvalstroom omvattende een recyclebaar 15 product (1) van enige van de voorgaande conclusies, waarbij de recyclingwerkwijze omvat: - (S1) het detecteren van de markersubstantie van het recyclebare product {1) om het recyclebare product (1) binnen de gemengde afvalstroom te identificeren; - (S2) het scheiden van het recyclebare product (1) uit de gemengde afvalstroom; en - (S3) het verkrijgen van de hernieuwbare polymere compositie uit het gescheiden recyclebare product (1). Method of recycling a mixed waste stream comprising a recyclable product (1) of any one of the preceding claims, the recycling method comprising: - (S1) detecting the marker substance of the recyclable product {1) to make the recyclable product (1 ) within the mixed waste stream; - (S2) separating the recyclable product (1) from the mixed waste stream; and - (S3) obtaining the renewable polymeric composition from the separated recyclable product (1). 16 Werkwijze van conclusie 15, waarbij de step (S1) van het detecteren van de markersubstantie van het recyclebare product (1) ten minste één omvat van: -(S1.1) het exciteren van de markersubstantie met elektromagnetische straling; - (51.2) het verzamelen van door de markersubstantie uitgezonden elektromagnetische straling; en - het detecteren van fotoluminescentie van de markersubstantie, bij voorkeur infrarode fotoluminescentie. The method of claim 15, wherein the step (S1) of detecting the marker substance of the recyclable product (1) comprises at least one of: -(S1.1) exciting the marker substance with electromagnetic radiation; - (51.2) collecting electromagnetic radiation emitted by the marker substance; and - detecting photoluminescence of the marker substance, preferably infrared photoluminescence. 17 Werkwijze van conclusie 15 of 16, waarbij de step (S3) van het verkrijgen van de hernieuwbare polymere compositie uit het gescheiden recyclebare product (1) ten minste één omvat van: - (S3.1) het verwijderen van een buitenlaag (4) van het recyclebare product (1);The method of claim 15 or 16, wherein the step (S3) of obtaining the renewable polymeric composition from the separated recyclable product (1) comprises at least one of: - (S3.1) removing an outer layer (4) of the recyclable product (1); - (53.2) het granuleren van de verkregen hernieuwbare polymere compositie; en - (S3.3) het de-crosslinken van de hernieuwbare polymere compositie voor hernieuwd gebruik.- (53.2) granulating the obtained renewable polymeric composition; and - (S3.3) de-crosslinking the renewable polymeric composition for reuse. 18 Werkwijze van enige van de conclusies 15 — 17, verder omvattende (S4) het vormen van de verkregen hernieuwbare polymere compositie tot recyclebare producten (1) of componenten daarvan.The method of any one of claims 15-17, further comprising (S4) forming the obtained renewable polymeric composition into recyclable products (1) or components thereof. 19 Gebruik van de markersubstantie van het recyclebare product (1) volgens enige van de conclusies 1 — 14 in een sport- of spelobject voor identificatie van dit object in een gemengde afvalstroom, waarbij het sport- of spelobject bij voorkeur een sportbal vormt, meer bij voorkeur cen racketsportbal, meest bij voorkeur een tennisbal.Use of the marker substance of the recyclable product (1) according to any one of claims 1 - 14 in a sports or games object for identification of this object in a mixed waste stream, the sports or games object preferably forming a sports ball, more preferably preferably a racquet sports ball, most preferably a tennis ball.
NL2028298A 2021-05-26 2021-05-26 Recyclable product and method of recycling a mixed waste stream comprising said product NL2028298B1 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
NL2028298A NL2028298B1 (en) 2021-05-26 2021-05-26 Recyclable product and method of recycling a mixed waste stream comprising said product
PCT/NL2022/050287 WO2022250535A1 (en) 2021-05-26 2022-05-25 Recyclable racket sports ball and method of recycling a mixed waste stream comprising said ball

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
NL2028298A NL2028298B1 (en) 2021-05-26 2021-05-26 Recyclable product and method of recycling a mixed waste stream comprising said product

Publications (1)

Publication Number Publication Date
NL2028298B1 true NL2028298B1 (en) 2022-12-08

Family

ID=77627467

Family Applications (1)

Application Number Title Priority Date Filing Date
NL2028298A NL2028298B1 (en) 2021-05-26 2021-05-26 Recyclable product and method of recycling a mixed waste stream comprising said product

Country Status (2)

Country Link
NL (1) NL2028298B1 (en)
WO (1) WO2022250535A1 (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20230405409A1 (en) * 2022-05-18 2023-12-21 Ryan Burbary Biodegradable tennis ball

Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2330408A (en) * 1997-10-17 1999-04-21 Pira International Fluorescent tracers
US20040266554A1 (en) * 2003-06-27 2004-12-30 Park Y. H. Photoluminescent golf ball
WO2006069028A2 (en) * 2004-12-20 2006-06-29 Performance Indicator L.L.C. High-intensity, persistent photoluminescent formulations and objects, and methods for creating the same
WO2007102732A1 (en) 2006-03-06 2007-09-13 Fps Food Processing Systems B.V. System for sorting and packaging fruit
US20130320577A1 (en) 2012-05-31 2013-12-05 Nike, Inc. Method of making and recycling a golf ball
US20190329297A1 (en) * 2016-06-21 2019-10-31 Polysecure Gmbh Method for identifying materials
EP3567157A1 (en) 2018-05-11 2019-11-13 Innovation Team B.V. Paper waste processing
EP3601447A1 (en) * 2017-03-27 2020-02-05 Ergis S.A. A coating material for marking plastics, a method for marking plastics, a method for identification of marked plastics and their application in sorting plastic waste
EP3689126A1 (en) 2019-01-30 2020-08-05 Guaresi S.p.A. Optoelectronic sorting device

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6508732B1 (en) * 2000-07-03 2003-01-21 Mildred Kinghorn Romberger Tennis ball
CN111714851A (en) * 2019-03-18 2020-09-29 谢维昌 Fluorescent tennis cover

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2330408A (en) * 1997-10-17 1999-04-21 Pira International Fluorescent tracers
US20040266554A1 (en) * 2003-06-27 2004-12-30 Park Y. H. Photoluminescent golf ball
WO2006069028A2 (en) * 2004-12-20 2006-06-29 Performance Indicator L.L.C. High-intensity, persistent photoluminescent formulations and objects, and methods for creating the same
WO2007102732A1 (en) 2006-03-06 2007-09-13 Fps Food Processing Systems B.V. System for sorting and packaging fruit
US20130320577A1 (en) 2012-05-31 2013-12-05 Nike, Inc. Method of making and recycling a golf ball
US20190329297A1 (en) * 2016-06-21 2019-10-31 Polysecure Gmbh Method for identifying materials
EP3601447A1 (en) * 2017-03-27 2020-02-05 Ergis S.A. A coating material for marking plastics, a method for marking plastics, a method for identification of marked plastics and their application in sorting plastic waste
EP3567157A1 (en) 2018-05-11 2019-11-13 Innovation Team B.V. Paper waste processing
EP3689126A1 (en) 2019-01-30 2020-08-05 Guaresi S.p.A. Optoelectronic sorting device

Non-Patent Citations (4)

* Cited by examiner, † Cited by third party
Title
BEZATI FELIKS ET AL: "Elaboration and Characterization of Traced Polypropylene with Rare Earth Oxides for Automatic Identification and Sorting of End-of-Life Plastics", WASTE AND BIOMASS VALORIZATION, vol. 1, no. 3, 1 September 2010 (2010-09-01), NL, pages 357 - 365, XP055885266, ISSN: 1877-2641, Retrieved from the Internet <URL:https://link.springer.com/content/pdf/10.1007/s12649-010-9028-4.pdf> DOI: 10.1007/s12649-010-9028-4 *
BRUNNER S ET AL: "Automated sorting of polymer flakes: Fluorescence labeling and development of a measurement system prototype", WASTE MANAGEMENT, vol. 38, 28 January 2015 (2015-01-28), pages 49 - 60, XP029149914, ISSN: 0956-053X, DOI: 10.1016/J.WASMAN.2014.12.006 *
FELIKS BEZATI ET AL: "Addition of X-ray fluorescent tracers into polymers, new technology for automatic sorting of plastics: Proposal for selecting some relevant tracers", RESOURCES, CONSERVATION AND RECYCLING, ELSEVIER, AMSTERDAM, NL, vol. 55, no. 12, 13 May 2011 (2011-05-13), pages 1214 - 1221, XP028300269, ISSN: 0921-3449, [retrieved on 20110603], DOI: 10.1016/J.RESCONREC.2011.05.014 *
WOIDASKY JÖRG ET AL: "Inorganic fluorescent marker materials for identification of post-consumer plastic packaging", RESOURCES, CONSERVATION AND RECYCLING, ELSEVIER, AMSTERDAM, NL, vol. 161, 24 June 2020 (2020-06-24), XP086249788, ISSN: 0921-3449, [retrieved on 20200624], DOI: 10.1016/J.RESCONREC.2020.104976 *

Also Published As

Publication number Publication date
WO2022250535A1 (en) 2022-12-01

Similar Documents

Publication Publication Date Title
NL2028298B1 (en) Recyclable product and method of recycling a mixed waste stream comprising said product
US20170218137A1 (en) Methods for treating rubber-containing particles and products produced therefrom
CN104203524B (en) recycling of products
Przepiorkowska et al. Chrome-tanned leather shavings as a filler of butadiene–acrylonitrile rubber
CN112048186A (en) Leather scrap modified rubber outsole and preparation method thereof
CN102585471A (en) Long-acting luminous engineering plastic and preparation method thereof
GB2257916A (en) Reclaimed golf ball
CN1174050C (en) Method for making plastic sports ground and track by adopting nano material modified polyurethane
JP2010031262A (en) Rubber composition for tire tread
US20040030053A1 (en) Processes for production of surface-modified rubbers
CN1673305A (en) Water solution treatment process of polyurethane elastomer to make plastic track
KR101355801B1 (en) Artificial turf fiber composite for nightglow and artificial turf utilizing the same
US4075159A (en) Rubber compositions with benzoic acid compounds
KR100195890B1 (en) Non-slip artificial aggregate for paved road and paving method with it
CN101985544A (en) Butyl rubber sealing adhesive tape and preparation method thereof
van Hoek Closing the loop: Reuse of Devulcanized Rubber in New Tires
US20230271063A1 (en) Improvements in or relating to tennis balls
KR100431887B1 (en) Rubber Sidewalk Block Having Layers
US20070135549A1 (en) ABS moulding materials containing special metal compounds
Rajaram et al. Preparation, characterization and application of leather particulate-polymer composites (LPPCs)
KR20100028682A (en) A noctilucent buoy of mixing materials of waste rubber and plastic
EP0831124B1 (en) Carbon black filled rubber compositions
KR100985572B1 (en) A noctilucent divisional strip of mixing materials of waste rubber and plastic
KR20100026261A (en) Functional paving composition using trachybasalt powder
GB2255914A (en) Golf tee and method of forming same.